orthogonal imaging jan 2012

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www.paraytec.com Systems for Life Science Research Act P x Orthogonal four dimensional imaging: Rapid development of products using flow through laminar device Jim Lenke

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Revolutionary dissolution system combines benefits of flow through dissolution with real time megapixel imaging of the surface.Researchers in early product development faced with challenges from poorly soluble API's will appreciate the speed and versatility of the SDI 300.

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Page 1: Orthogonal imaging  jan 2012

www.paraytec.com

S y s t e m s f o r L i f e S c i e n c e R e s e a r c h

Act P x

Orthogonal four dimensional imaging:

Rapid development of products

using flow through laminar device

Jim Lenke

Page 2: Orthogonal imaging  jan 2012

Act P x

Can changing your perspective Can changing your perspective... improve getting more into the water?

Page 3: Orthogonal imaging  jan 2012

Act P x

Measurement

Reaction

Relocate the detector onto the reaction zone – see more!

Measurement Reaction

Page 4: Orthogonal imaging  jan 2012

Act P x

•System Operation

•Recent data

Page 5: Orthogonal imaging  jan 2012

Act P x

System operation

Programmable

Digital temp control

Software controlled

Programmable pump

Page 6: Orthogonal imaging  jan 2012

Act P x

Camera

Pulsed Xenon lamp

Single

wavelength

filter

UV flash lamp

Recording movies in the UV/ VIS

Page 7: Orthogonal imaging  jan 2012

Act P x

SDI 300 simplified

J. Østergaard et. Al. Pharm. Res. (2010) 27:2614

Page 8: Orthogonal imaging  jan 2012

Act P x

Laminar flow

A B Front view

Laminar flow creates a steady state where the donor concentration

(boundary layer) can be controlled with flow rate. Thereby enabling

probing of the solid-liquid interface in real-time.

Page 9: Orthogonal imaging  jan 2012

Act P x

System operation

Page 10: Orthogonal imaging  jan 2012

Act P x

Buffer flow ml/min

Solvate particles Move molecules

Mass F

lux

dete

ctio

n z

one

Sample Cup

Surface area

0.0314 cm2

Absorbance *Flow/Surface area =

Intrinsic dissolution rate (IDR) (mg/ml)*(ml/ min)/(cm2)= mg/min/ cm2

Measure

Absorbance

3 easy steps to measure IDR

Page 11: Orthogonal imaging  jan 2012

Act P x

Flow (ml/min) IDR (mg/min/cm2)

Buffer capacity

Compression force

Surface energy

pH pKa

Factors influencing laminar-IDR

IDR (mg/min/cm2)

Buffer capacity

Surface energy

pH

pKa

Flow rate

Compression

Page 12: Orthogonal imaging  jan 2012

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Flow through IDR: Viewing dissolution at the surface

Page 13: Orthogonal imaging  jan 2012

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Obvious increase in release in Organic environment

Nicotine release from patch

100%

Phosphate

50%

Phosphate/

50% ACN

Page 14: Orthogonal imaging  jan 2012

Act P x

Nicotine release improvement

0

20

40

60

80

100

120

140

160

180

200

0.00 5.00 10.00 15.00 20.00

AU

C (

mm

*A

U)

Time (min)

AUC vs. time

100% PBS

50% CAN/PBS

Linear (100% PBS)

Linear (50% CAN/PBS)

Page 15: Orthogonal imaging  jan 2012

Act P x

Diffusion rate

0

200

400

600

800

1000

1200

1400

0 5 10 15 20 25 30

AU

C (m

M *

mm

)

Time (min)

Diffusion vs. pH : Furosemide

pH 1.2

pH 4.5

pH 6.8

0

200

400

600

800

1000

1200

0 5 10 15 20 25 30

AU

C (

mM

*m

m)

Time (min)

Diffusion vs. pH: Ketoprofen

pH 1.2

pH 4.5

pH 6.8

-0.02

0

0.02

0.04

0.06

0.08

0.1

0.12

0 0.2 0.4 0.6 0.8 1

Co

nce

ntr

atio

n (

mM

)

Vertical distance (mm)

Ketoprofen: Concentration profile vs. pH @ 0.2 ml/min

pH 6.8

pH 4.5

pH 1.2

How fast will a constant surface area achieve equilibrium in a static, small volume vessel?

Page 16: Orthogonal imaging  jan 2012

Act P x

Crystalline

Amorphous co-precipitate

Diffusion height tracks IDR values

Visualizing IDR

3 decreasing flow rates (0.8, 0.4, 0.2 ml/min )

followed by no flow step.

Page 17: Orthogonal imaging  jan 2012

Act P x

IDR vs. Flow rate

y = 0.0186x - 0.0003 R² = 0.9995

y = -0.018x2 + 0.0152x + 0.023 R² = 1

y = -0.009x2 + 0.0101x + 0.0338 R² = 1

0.000

0.005

0.010

0.015

0.020

0.025

0.030

0.035

0.040

0 0.1 0.2 0.3 0.4 0.5 0.6

IDR

(mg/

min

/cm

^2

)

flow rate (ml/min)

IDR vs. Flow

Flat profile suggests swelling which

‘controls’ dissolution

Page 18: Orthogonal imaging  jan 2012

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Cumulative mass loss per time. Time IDR SD CV

0 0.0304 0.0028 9.2%

1 0.0316 0.0021 6.6%

2 0.0327 0.0021 6.4%

3 0.0315 0.0020 6.3%

4 0.0319 0.0022 6.9%

5 0.0322 0.0022 6.8%

6 0.0321 0.0021 6.5%

7 0.0328 0.0022 6.7%

8 0.0328 0.0020 6.1%

9 0.0329 0.0020 6.1%

10 0.0327 0.0021 6.4%

11 0.0327 0.0021 6.4%

12 0.0330 0.0019 5.8%

13 0.0326 0.0021 6.4%

14 0.0324 0.0022 6.8%

15 0.0321 0.0020 6.2%

16 0.0312 0.0019 6.1%

avg 0.0322 0.0021 6.6%

std 0.0007 0.0002 0.0074

rsd 2.19% 9.48% 11.28%

32.2 ±0.7 µg/min/cm2

y = 0.00101x R² = 0.99984

y = 0.00099x R² = 0.99957

0

0.002

0.004

0.006

0.008

0.01

0.012

0.014

0.016

0.018

0 2 4 6 8 10 12 14 16 18

Mas

s (

mg)

Time ( min)

Mass loss per time

Page 19: Orthogonal imaging  jan 2012

Act P x

Sample prep influence on IDR

AAPS 2011 Poster: Advances in Novel Dissolution Imaging to Measure IDR rates of Polymorphic API’s.

W. Hulse, J. Gray, R. Forbes, Biopharmaceutical Formulation Group,

University of Bradford, UK

Page 20: Orthogonal imaging  jan 2012

Act P x

Sub-surface changes in IDR

As buffer seeps into powder, sub-surface

changes take place, such as pH or

morphology from interacting with buffer.

Typical poorly soluble compounds remove

microns/minute so as new surface becomes

available it’s different.

Wetability and morphology changes are

important factors in API development.

Void pockets = little stagnant reservoirs

Sample

Density Wall

Page 21: Orthogonal imaging  jan 2012

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Release from Sediment

Visible - no molecular

absorbance

UV – ONLY molecular

absorbance

Page 22: Orthogonal imaging  jan 2012

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GI simulation: Mimic continuous pH changes

Page 23: Orthogonal imaging  jan 2012

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0

20

40

60

80

100

120

0 5 10 15 20 25 30 35

% b

uff

er

Time (min)

3 pH gradient profile

A

B

C

A= pH 1.5 B= pH 4.5 C= pH 6.8

A B

C

Variable pH IDR (mimic GI)

effluent

Page 24: Orthogonal imaging  jan 2012

Act P x

Rapid evaluation of multiple pH pH 1.2

pH 4.5

pH 6.8

Ketoprofen 0.2 ml/min

sample

2.5

mm

0.0000

0.0040

0.0080

0.0120

0.0160

0.0200

0.0000

0.0500

0.1000

0.1500

0.2000

0.2500

0.3000

0.3500

0 11 22 33

Cu

mu

lati

ve m

ass

(mg)

Cu

mu

lati

ve m

ass

(mg)

Time (min)

Cumulative mass vs. pH @ 0.2 ml/min

Atenolo (pKa 8.9)

Ketoprofen(pKa 4.3)

Furosemide

pH 1.2

pH 4.5

pH 6.8

Page 25: Orthogonal imaging  jan 2012

Act P x

IDR vs. pH Ketoprofen

Furosemide

Single experiment, better understanding

•(1) sample

•(1) contious flow rate

•(3) pH buffers

Page 26: Orthogonal imaging  jan 2012

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Conclusion:

Page 27: Orthogonal imaging  jan 2012

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Orthogonal flow through imaging

• Fast and small

o 2-7 mg/run with only 10 ml buffer in less than 20 min

• Able to measure more than just IDR

o IDR vs. flow, IDR vs. pH, diffusion rate, diffusion boundary layer

• GI modeling potential

o Understand how pH affects IDR

Get more into the water by changing your view!

Page 28: Orthogonal imaging  jan 2012

Act P x

Publications 1. Insights into the Early Dissolution Events of Amlodipine Using UV Imaging

and Raman Spectroscopy, J. Boetker et. al. Mol. Pharm. (2011)

dx.doi.org/10.1021/mp200205z

2. Pharmaceutical Dissolution and UV Imaging, S.Wren, J. Lenke, American

Laboratory (2011)

3. Monitoring Lidocaine Single-Crystal Dissolution by Ultraviolet Imaging, J.

Østergaard et. al. J. Pharm. Sci. (2011) DOI 10.1002/jps.22532

4. Realtime UV-imaging of Nicotine Release from Transdermal Patch, J.

Østergaard, Pharm. Res (2010) 27:2614–2623 DOI 10.1007/s11095-010-

0257-9

Page 29: Orthogonal imaging  jan 2012

www.paraytec.com

S y s t e m s f o r L i f e S c i e n c e R e s e a r c h

Act P x

Thanks to:

•Prof. R. Forbes, University of Bradford

•Prof. J. Østergaard, University Copenhagen

•Prof. N. Fotaki, University of Bath

•Dr. S. Wren, AstraZeneca (UK)

[email protected]

Page 30: Orthogonal imaging  jan 2012

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Additional Material

Page 31: Orthogonal imaging  jan 2012

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IDR vs. Flow rate

y = 0.0186x - 0.0003 R² = 0.9995

y = -0.018x2 + 0.0152x + 0.023 R² = 1

y = -0.009x2 + 0.0101x + 0.0338 R² = 1

0.000

0.005

0.010

0.015

0.020

0.025

0.030

0.035

0.040

0 0.1 0.2 0.3 0.4 0.5 0.6

IDR

(mg/

min

/cm

^2

)

flow rate (ml/min)

IDR vs. Flow

IDR at multiple flows provides a better fingerprint of performance-

particularly at physiological linear velocities

3 formulations @

• 3 flow rates

•Identical buffer

•Identical compression

Flat profile suggests swelling which

‘controls’ dissolution

Page 32: Orthogonal imaging  jan 2012

Act P x

Particle dissolving rate from IDR

Know that average density = 12 mg/ 2.4 mm

or 5 µg / µm

From average density, can calculate time

needed to dissolve particle.

Time = ( Thickness X Density) / DR

={(163 µm) x (5 µg / µm)} / (µg /min)

Ex: (815µg)/ 14 µg /min = 58 min

Convert surface area (3.14 x 10 ^6 um2)

into sphere: A particle that is: Diameter = 1000 µm ( 1.0 mm) Volume = 5.1 x 10^8 µm 3

Thickness equivalent to particle volume = Vol/ Area= 163 µm

Page 33: Orthogonal imaging  jan 2012

Act P x

In-situ surface pH Measurements

UV pH Dye

Page 34: Orthogonal imaging  jan 2012

Act P x

Buffer Capacity: Ketoprofen

50 mM NaH2PO4 pH 6.5

530 nm; Methyl red in buffer;

10 mM NaH2PO4 pH 6.5

Water

Observing in-situ surface pH at

different buffering capacities

provides insight into biorelevant

media performance if surface pH

is altered in standard aqueous media.

**pKa = 4.2

Page 35: Orthogonal imaging  jan 2012

Act P x

Atenolol: Surface pH

UV( 254 nm) pH 4.5 50 mM NaH2PO4

Flow = 0.6,

Phenolphtalein (530 nm) pH 4.5 50 mM NaH2PO4

Flow = 0.6

•Rapidly soluble Atenolol ( pKa 9.2) dissolves fast enough to drastically change pH and

amount of ionized API. Dark red in top picture near detector saturation, but important

measurement is thickness of diffusion boundary layer ( Red > Blue).

**pKa= 9.2

Page 36: Orthogonal imaging  jan 2012

Act P x Sensor stand

Quick couple

fittings Imaging

area

Cut away view

Single wavelength UV light passes through

flow cell across sample

Flow cell sits over the camera

Flow cell orientation

Page 37: Orthogonal imaging  jan 2012

Act P x

Surface availability

Towards center

Z axis

Surface concentration

Boundary layer

Convective loss

At lower flow rates more material

reaches center stream, farther

away from wall.

Page 38: Orthogonal imaging  jan 2012

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Effluent concentration or ‘dynamic Solubility’

y = 10x + 3E-15

y = 20x + 5E-15

0

10

20

30

40

50

60

70

0 0.5 1 1.5 2 2.5 3 3.5

IDR

( m

g/m

in/c

m^

2)

Flow rate (ml/min)

Solubility and flow rate

API 1

API 2

solubility API 1

solubility API 2

Linear (API 1)

Linear (API 2)

Running a single sample experiment* at different flow rates offers a plot of IDR vs.

flow rate.

(IDR) / (flow rate) = solubility

(mg/min) / (ml/min) = mg/ml

API 2

API 1

Solubility API 1

In Vitro Dynamic Solubility Test: Influence of Various Parameters Sylvie Thelohan and Alain de Meringo

Environ Health Perspect 1 02(Suppl 5):91-96 (1994)

Page 39: Orthogonal imaging  jan 2012

Act P x

dynamic Solubility

0.030

0.035

0.040

0.045

0.050

0.055

0.060

0.065

0.070

0.075

0.000

0.005

0.010

0.015

0.020

0.025

0.030

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

Solu

bil

ity

(mg/

ml)

IDR

(m

g/m

in/c

m^

2)

Flow rate (ml/min)

IDR and dynamic Solubility vs. flow rate

IDR

Solubility

Fa

st

Fe

d

Can effluent concentration from flow through device be successfully used to predict available concentration?

Page 40: Orthogonal imaging  jan 2012

Act P x

dynamic Solubility

Comparison of effluent concentration and calculated dynamic solubility

Strong correlation.

y = 0.0799x-0.473 R² = 0.9994

y = 0.0533x-1.063 R² = 0.9964

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.065

0.085

0.105

0.125

0.145

0.165

0.185

0.205

0.225

0.245

0.265

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

Cal

cula

ted

dS

(mg/

ml)

Effl

ue

nt

Co

nce

ntr

atio

n (m

g/m

l)

Flow rate (ml/min)

comparison of effluent and dS

effluent

dS

Power (effluent)

Power (dS)

Implies decrease with increasing flow rate, however………..

Page 41: Orthogonal imaging  jan 2012

Act P x

2 ml/min

0.5 ml/min

0.2 ml/min

0.1 ml/min

0.05 ml/min

a)

b)

c)

d)

e)

Radial distribution in GI

Stagnant layer –aqueous boundary layer

Injections from HPLC into flow cell shows rate, amount and time at Lumen wall vs. flow rate. Shown with Caffeine at different flow rates.

Page 42: Orthogonal imaging  jan 2012

Act P x

Radial distribution in GI

Stagnant layer –aqueous boundary layer

Injections from HPLC into flow cell shows rate, amount and time at wall vs. flow rate. Shown at 0.5 & 0.05 ml/min flow rates.

Page 43: Orthogonal imaging  jan 2012

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GI Fluid dynamics

Can these technique be used in a predictive manner to

close the gap between in-vitro and in-vivo correlation?

Z axis

Z axis

X axis

Page 44: Orthogonal imaging  jan 2012

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Measurement location

3-Dimensional data ( intensity over X-Z) over time= 4 Dimensional data

True sample-liquid interface measurements

vx

z

Detector

Flow (ml/min)

Downstream absorbance

measure

X axis

Z axis Downstream measure zone

Page 45: Orthogonal imaging  jan 2012

Act P x

Press operation

Sample cup

Dissolution face

Compression rod

Top plate

Sample plate

Page 46: Orthogonal imaging  jan 2012

Act P x

Powder sample compression

Automatically aligned

sample cup

Load sample powder. Compress using reproducible

torque wrench

Quality of sample surface

depends on face

Image of sample cup

surface after compressing

powder

Other experiments can be carried out on surface before

and after dissolution analysis!!

Page 47: Orthogonal imaging  jan 2012

Act P x

Linear velocity related to App4 SDI APP 4 APP 4

Sectional area

(cm2)

0.14 11.3 22.6

Flow rate (ml/min)

0.1 0.7 0.1 0

0.2 1.4 0.2 0

0.4 2.9 0.4 0.1

0.8 5.7 0.8 0.2

1.2 8.6 1.2 0.3

2.0 14.3 2.0 0.5

4.0 28.6 4.0 1.0

8.0 57.1 8.0 2.0

16 114 16.0 4.0

32 227 32.0 8.0

Time (min) 60 270 420 Total(mL)

Flow rate

(ml/min)

SDI 0.2 12 54 84 150

App 4 1.2 72 324 504 900

App 4 4.0 240 1080 1680 3000

Linear velocity range

compared to App 4 device.

Covers same physiological

range using less volume.

Additional benefit from

no-flow measurements

12.5 hrs uses only 150 ml

Page 48: Orthogonal imaging  jan 2012

Act P x

Highly stable process

-0.2

0

0.2

0.4

0.6

0.8

1

1.2

1.4

0 0.07 0.14 0.21 0.28 0.35 0.42 0.49 0.56 0.63 0.7

Ab

sorb

ance

(A

U)

Z Distance (mm)

Absorbance profile vs. time:

0

2

4

6

8

10

12

14

16

Profile over 17 min at constant flow.

• Time zero (blue line) shows pump start.

210 µm

0.14 0.15 0.16 0.17 0.18 0.19 0.2 0.21

Time IDR SD CV

0 0.0304 0.0028 9.2%

1 0.0316 0.0021 6.6%

2 0.0327 0.0021 6.4%

3 0.0315 0.0020 6.3%

4 0.0319 0.0022 6.9%

5 0.0322 0.0022 6.8%

6 0.0321 0.0021 6.5%

7 0.0328 0.0022 6.7%

8 0.0328 0.0020 6.1%

9 0.0329 0.0020 6.1%

10 0.0327 0.0021 6.4%

11 0.0327 0.0021 6.4%

12 0.0330 0.0019 5.8%

13 0.0326 0.0021 6.4%

14 0.0324 0.0022 6.8%

15 0.0321 0.0020 6.2%

16 0.0312 0.0019 6.1%

avg 0.0322 0.0021 6.6%

std 0.0007 0.0002 0.0074

rsd 2.19% 9.48% 11.28%

32.2 ±0.7 µg/min/cm2

Page 49: Orthogonal imaging  jan 2012

Act P x

IDR vs. time: A Change ? Time IDR SD CV

0 0.0304 0.0028 9.2%

1 0.0316 0.0021 6.6%

2 0.0327 0.0021 6.4%

3 0.0315 0.0020 6.3%

4 0.0319 0.0022 6.9%

5 0.0322 0.0022 6.8%

6 0.0321 0.0021 6.5%

7 0.0328 0.0022 6.7%

8 0.0328 0.0020 6.1%

9 0.0329 0.0020 6.1%

10 0.0327 0.0021 6.4%

11 0.0327 0.0021 6.4%

12 0.0330 0.0019 5.8%

13 0.0326 0.0021 6.4%

14 0.0324 0.0022 6.8%

15 0.0321 0.0020 6.2%

16 0.0312 0.0019 6.1%

avg 0.0322 0.0021 6.6%

std 0.0007 0.0002 0.0074

rsd 2.19% 9.48% 11.28%

32.2 ±0.7 µg/min/cm2

1.75

2.00

2.25

2.50

2.75

30.25

30.50

30.75

31.00

31.25

31.50

31.75

32.00

32.25

32.50

32.75

33.00

33.25

0 2 4 6 8 10 12 14 16 18

Stan

dar

d D

evi

atio

n

IDR

(µg/

min

/cm

^2

)

Time (min)

IDR vs. time

µg/min IDR

Std. Dev.

Page 50: Orthogonal imaging  jan 2012

Act P x

Minimum flow step

0.000

0.001

0.002

0.003

0.004

0.005

0.006

0.007

0.008

0.00

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0 15 30 45

3 m

in C

um

ula

tive

mas

s (m

g)

Cu

mu

lati

ve m

ass(

mg)

Time (min)

Cumulative mass vs. pH: Ketoprofen

pH 6.8

pH 4.5

pH 1.2

3 min step pH 6.8

3 min pH 4.5

3 min pH 1.2

Equivalent rank order values can be found with as little as 3 min when compared to 15 min step.