original heidelberg service parts - tiskovéstroje.cz spare... · 2015. 2. 8. · 00.990.0467/01 en...
TRANSCRIPT
00.9
90.0
467/
01 e
n
Original Heidelberg Service Parts for Folders, Saddlestitchers, Adhesive Binders and Thread-sealing Machines
Heidelberger Druckmaschinen AG
Kurfuersten-Anlage 52–60
69115 Heidelberg
Germany
Phone +49-62 21-92-00
Fax +49-62 21-92-69 99
www.heidelberg.com/systemservice
Publishing Information
Printed in: 07/07Photographs: Heidelberger Druckmaschinen AGPlatemaking: SuprasetterPrinting: SpeedmasterFinishing: StahlfolderFonts: Heidelberg Gothic, Heidelberg AntiquaPrinted in Germany
Trademarks
Heidelberg, the Heidelberg logotype, Speedmaster, Stahlfolderand Stitchmaster are registered trademarks of HeidelbergerDruckmaschinen AG in the U.S. and other countries. Eurobind,Original Heidelberg, Suprasetter and systemservice aretrademarks of Heidelberger Druckmaschinen AG in the U.S. andother countries. All other trademarks are property of their respective owners.
Subject to technical modifications and other changes.
We are happy to help.
You will find the number of your Heidelberg systemservice team overleaf or atwww.heidelberg.com/systemservice.
Content
1 Heidelberg systemservice 4
2 Folders 7
Mechanical Parts 9
Belts and transport tapes 10
Toothed belts 14
Performance blades 15
Folding rollers 16
Ball bearings 17
Gears 18
Grooved ball bearings 18
O-rings 20
Hickey removers 20
Suckers/suction wheels 21
Balls 22
Electrical and Electronic Parts 23
EPROM/pulse generators 24
Switches 25
Consumables 27
Lubrication cartridge 28
Banderoles 29
Filter cartridges 30
Options for Retrofitting 31
Knife shaft tools 32
Add-ons 35
3 Saddlestitchers 39
Mechanical Parts 41
Stitching heads 42
Knives 44
Belts 51
Tapes 53
Suckers 55
Plugs/covers 56
Drivers 57
Fold pressing unit/chain covers 58
Bearings 59
Cam followers 61
Rollers 62
Springs 62
Needles, needle supports, needle bushings 65
Brushes 66
Electrical and Electronic Parts 67
Fuses 68
Lamps 69
Switches, resistors 70
Consumables 71
Stitching wire 72
Lubricants 74
Options for Retrofitting 75
4 Adhesive Binders 85
Mechanical Parts 86
Milling discs 86
Suckers 86
Consumables 87
Glues/cleaners 87
5 Thread-sealing Machines/Thread-stitching Machines 89
Mechanical Parts 90
Needles/razor blades 90
Thread plate chains/thread plates 91
Sealing threads 91
Other equipment 92
6 Index 93
4
24-hour delivery. Virtually all
Original Heidelberg Service Parts
and consumables can be delivered
within 24 hours. Our World Logistics
Center in Wiesloch, the American
Logistics Center in Indianapolis and
both our Logistics Centers in Asia
provide this service across the globe
– a logistics feat unique in the print
media industry. Use our service to
benefit from efficient production,
avoiding downtimes and unexpected
hitches.
The right decision. High quality and reliability, cutting-edge solutions and
materials – these are just a few of the pluses for which our machinery is
known worldwide, pluses from which you benefit by deciding to buy
Heidelberg®. Repeat your wise move and use the number one service solu-
tion too – Heidelberg systemservice™.
Top materials. In the long term, any product is only as good as the sum of its
parts. To keep machinery running smoothly, regular maintenance is
required and wear parts need to be replaced. Service parts of a consistently
high quality are essential. That’s why Original Heidelberg® service parts are
always manufactured using the latest design plans and the best possible
materials, then tested under strict quality conditions.
Comprehensive range of services. To round things off, our service engineers
also install the service parts for you on site and assess your system as regards
long-term process optimization. We offer you solutions that make you even
more successful – because only the best is good enough for your machinery
and your company.
Just give us a call and discover for yourself the outstanding quality and
competitiveness of our Original Heidelberg Service Parts and the services that
go with them!
Nothing is as Good as the Original.
Service Parts
5
The Heidelberg systemservice Portfolio.
Service Contracts
Combine services to createcustomized packages.
Consumables
Carefully selected and tested consumables help safeguard theperformance and quality of your machinery and print products.
Technology, Know-How, Experts
It’s the ideal combination of these three factors that makes Heidelberg systemservice so unique. Always available when you need them, Heidelberg experts make sure they stay up-to-date with the latest technical developments, exchanging information and benefiting from each other’s experience.
Value Chain: Prepress – Press – Postpress
Life Cycle: Investment – Production Phase – Resale
Production Availability
Maintenance, Technical Support, Repair, Remote Services,
Monitoring, Cleaning, Refurbishment
Service Parts and Logistics
Original Heidelberg Service Parts, Worldwide Logistics
Project Management Services
Printshop Planning, Installation, Dismantling, Relocation
Output Optimization
Print Color Management, Quality Evidence, Software Upgrades,
Hardware Upgrades, Workflow Optimization
Business Optimization
Process Consulting, IT Integration, Business Development
Customized Onsite Training
Training on Machine Operation, Maintenance Training,
Customized Application Training
Just give us a call. Your personal Heidelberg contact will be happy to tell you about the services andHeidelberg consumables available in your country.
Portfolio
Stahlfolder TH/KH
Folders
Easy to find!
Our index on page 93 lists all the service parts included inthe catalog, together with the relevant page number.
Looking for other service parts?
Check out one of the other Heidelberg part catalogs:• Original Heidelberg Service Parts for Presses
and CtP Devices • Original Heidelberg Service Parts for Die Cutters
and Folder Gluers• Stahlfolder™ Performance Blades
Technical assistance!
We have marked a number ofour service parts with thesymbol. All these parts differfrom each other depending on the specific machine con-figuration. Please telephoneour systemservice experts to discuss your technical re-quirements.
This is the place to find service parts!
Our catalog lists popular service parts together with their article number and the machines in which they areused. A clear distinction is made between mechanical andelectrical/ electronic parts. The Options section includesaccessories to make your machine even more productive.Unfortunately, due to the large number of different items instock, we were unable to include all our service parts inthis catalog.
Any questions? Just give us a call.
If you are finding it difficult to track down an article, having problems installing a service part or looking forassistance, we’ll be happy to help. Useful telephone numbers can be found at the back of our catalog or on-line at www.heidelberg.com/systemservice.
Fo
lde
rs
How much does myservice part cost?
Your Heidelberg systemservice
team will be happy to provideyou with information on prices.See the back page of thecatalog.
Who installs the service parts?
We have marked a number of service parts with thesymbol. We recommendalways having these partsreplaced by a Heidelbergsystemservice engineer.
Mechanical Parts Fo
lde
rsM
ech
an
ica
l P
art
s
10
2. Folders/Mechanical Parts Belts and transport tapes
Belts and transport tapes
Belts and transport tapes are used in our folders, feeders and
deliveries to transfer forces and torques. As the individual
working areas have different requirements, we have developed
our own belts and transport tapes for each machine in coop-
eration with our suppliers. Like all Original Heidelberg parts,
they are made of high-quality textile, rubber and steel blends.
Unfortunately, we are only able to show a selection of the pop-
ular items in our range here. All other articles can be ordered
from us on request.
Designation Article no. Type of machine
Poly-V-belt ZD.201-465-01-00 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Poly-V-belt ZD.201-467-01-00 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Poly-V-belt ZD.211-348-01-00 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Poly-V-belt ZD.222-225-01-00 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
V-belt ZD.225-932-01-00 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
V-belt ZD.200-594-53-00 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
V-belt ZD.200-594-57-00 Stahlfolder KD.2, KD 56-94
V-belt ZD.200-594-80-00 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
V-belt ZD.200-594-03-00 Stahlfolder KD.2, KD 56-94
V-belt ZD.200-594-51-00 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
V-belt ZD.200-594-14-00 Stahlfolder KD 56.1-78.1, KD 56-94
Transport tape FH.1075191/02 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Transport tape FH.1075301/02 Stahlfolder KD.2, KD 56-94
Transport tape FH.1075221/02 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Transport tape FH.1075251/02 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Transport tape FH.1075311/02 Stahlfolder KD.2, KD 56-94
Transport tape FH.1075181/02 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Transport tape FH.1075271/02 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Transport tape FH.1075321/02 Stahlfolder KD.2, KD 56-94
Transport tape FH.1075171/02 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Transport tape FH.1075261/02 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Transport tape elastic ZD.220-037-14-00 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Transport tape elastic ZD.220-037-30-00 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Transport tape elastic ZD.220-037-29-00 Stahlfolder KD.2, KD 56.1-78.1, KD 56-94
Belts and transport tapes for combination folding machines in the Stahlfolder KD range
Designation Article no. Type of machine
High-performance belt ZD.246-632-02-00 Stahlfolder FD 56-78, FD 56.1-78.1, RD 56-94, RD 56.1-78.1, PD, PD.1, PD 66-112
High-performance belt ZD.213-460-22-00 Stahlfolder FD 56-78, FD 56.1-78.1
High-performance belt ZD.213-460-21-00 Stahlfolder FD 56-78, FD 56.1-78.1
High-performance belt ZD.213-460-07-00 Stahlfolder RD 56-94, RD 56.1-78.1
High-performance belt ZD.213-460-18-00 Stahlfolder RD 56-94, RD 56.1-78.1
High-performance belt ZD.213-460-20-00 Stahlfolder PD, PD.1, PD 66-112
High-performance belt ZD.213-460-17-00 Stahlfolder PD, PD.1, PD 66-112
High-performance belt ZD.213-460-19-00 Stahlfolder PD, PD.1, PD 66-112
Transport tape ZD.232-798-03-00 Stahlfolder FD 56-78, FD 56.1-78.1, RD 56-94, RD 56.1-78.1, PD, PD.1, PD 66-112
Transport tape ZD.218-917-13-00 Stahlfolder RD 56-94
Transport tape ZD.218-917-12-00 Stahlfolder RD 56-94, RD 56.1-78.1
Transport tape ZD.218-917-15-00 Stahlfolder RD 56-94
Transport tape ZD.218-917-11-00 Stahlfolder RD 56-94, RD 56.1-78.1
Transport tape ZD.280-771-01-00 Stahlfolder RD 56-94, RD 56.1-78.1
Transport tape ZD.280-771-02-00 Stahlfolder RD 56-94, RD 56.1-78.1
Transport tape ZD.280-771-03-00 Stahlfolder RD 56-94, RD 56.1-78.1
Transport tape ZD.283-308-01-00 Stahlfolder RD 56-94
11
Belts and transport tapes for combination folding machines in the Stahlfolder KD range continued
2. Folders/Mechanical Parts Belts and transport tapes
Did you know …
... that Heidelberg offers customized Service Contracts
with the flexibility to satisfy your specific requirements
to the full? Inspection and maintenance of your machinery
at specific service intervals based on our maintenance
checklists is just one example – for reliable production,
top quality and high value retention.
12
2. Folders/Mechanical Parts Belts and transport tapes
Designation Article no. Type of machine
Belt ZD.201-464-02-00 Stahlfolder TD 112, TD 142
High-performance belt ZD.213-460-17-00 Stahlfolder TD.1-52
High-performance belt ZD.213-460-15-00 Stahlfolder TD.1-52
Poly-V-belt ZD.231-646-01-00 Stahlfolder TD.1-52
Poly-V-belt ZD.231-646-02-00 Stahlfolder TD.1-52
V-belt ZD.200-594-10-00 Stahlfolder TD.1-52
V-belt ZD.200-594-88-00 Stahlfolder TD.1-52
V-belt ZD.200-594-89-00 Stahlfolder TD.1-52
V-belt ZD.201-191-12-00 Stahlfolder TD.1-52
Transport tape ZD.200-626-23-00 Stahlfolder TD.1-52
Poly-V-belt ZD.201-465-01-00 Stahlfolder TD 56.1, 78.1, TD 56-94
Poly-V-belt ZD.201-467-01-00 Stahlfolder TD 56.1, 78.1, TD 56-94
Poly-V-belt ZD.201-463-01-00 Stahlfolder TD 56.1, 78.1, TD 56-94
Poly-V-belt ZD.201-466-01-00 Stahlfolder TD 56.1, 78.1, TD 56-94
V-belt ZD.200-594-63-00 Stahlfolder TD 56.1, 78.1
V-belt ZD.200-594-82-00 Stahlfolder TD 56.1, 78.1, TD 56-94
V-belt ZD.200-594-83-00 Stahlfolder TD 56.1, 78.1, TD 56-94
V-belt ZD.200-594-85-00 Stahlfolder TD 56.1, 78.1, TD 56-94
V-belt ZD.200-594-84-00 Stahlfolder TD 56-94
V-belt ZD.200-594-21-00 Stahlfolder TD 56-94
V-belt ZD.200-594-76-00 Stahlfolder TD 56-94
Belts and transport tapes for buckle plate folding machines in the Stahlfolder TD range
Designation Article no. Working width
Poly-V drive belt, 4 buckle plates ZD.201-465-01-00 82
V-belt ZD.200-594-26-00 82, without front-mounted knife shaft
Belts and transport tapes for buckle plate folding machines in the Stahlfolder TH range
Designation Article no. Working width
Transport tape FH.1075231/02 78 , cross fold
Transport tape FH.1075221/02 66, threefold
Belts and transport tapes for combination folding machines in the Stahlfolder KH range
13
2. Folders/Mechanical Parts Belts and transport tapes
Designation Article no. Type of machine
Poly-V-belt ZD.231-646-01-00 Stahlfolder Ti.1-55, Ti 52, Ti 40, Ti 55
Poly-V-belt ZD.231-646-02-00 Stahlfolder Ti.1-55, Ti 52, Ti 55
V-belt ZD.200-594-89-00 Stahlfolder Ti.1-55, Ti 52, Ti 40, Ti 55
V-belt ZD.201-191-05-00 Stahlfolder Ti.1-55, Ti 55
V-belt ZD.201-191-12-00 Stahlfolder Ti.1-55, Ti 52
Transport tape ZD.200-626-23-00 Stahlfolder Ti.1-55, Ti 52, Ti 55
High-performance belt ZD.213-460-17-00 Stahlfolder Ti.1-55, Ti 52, FI 55
V-belt ZD.200-594-10-00 Stahlfolder Ti 52
V-belt ZD.200-594-88-00 Stahlfolder Ti 52
High-performance belt ZD.213-460-26-00 Stahlfolder Ti 40
Round belt ZD.200-626-02-00 Stahlfolder Ti 40
Transport tape ZD.201-467-01-00 Stahlfolder Ti 40
Poly-V-belt ZD.243-597-01-00 Stahlfolder Ki 55
Poly-V-belt ZD.222-225-01-00 Stahlfolder Ki 55
High-performance belt ZD.213-460-15-00 Stahlfolder Ti 55
Transport tape FH.1075161/01 Stahlfolder Ki 55
V-belt ZD.200-594-14-00 Stahlfolder Ki 55
V-belt ZD.243-596-01-00 Stahlfolder Ki 55
Round belt ZD.221-060-01-00 Stahlfolder Ti 36
Round belt ZD.221-060-02-00 Stahlfolder Ti 36
Transport tape ZD.221-056-01-00 Stahlfolder Ti 36
Belts and transport tapes for buckle plate folding machines and combination folding machines
in the Stahlfolder Ki/Ti range
Designation Article no.
High-performance belt ZD.213-460-21-00
Transport tape RFH FH.1112911/01
Transport tape RFH FH.1112901/01
Flat belt PFH ZD.213-460-17-00
Belts and transport tapes for feeders
14
2. Folders/Mechanical Parts Toothed belts
Toothed belts
Toothed belts transfer forces and torques. All our Original
Heidelberg toothed belts are specially adapted to the needs of
our Stahlfolders – for optimum precision and durability. They
are manufactured in cooperation with selected suppliers from
high-quality textile, rubber or steel blends. Unfortunately, we
can only show a selection of the popular items in our Original
Heidelberg toothed belt range here. All other toothed belts can
be ordered from us on request. Just give us a call.
Designation Article no. Type of machine
Toothed belt ZD.203-473-19-00 RD 56-94
Toothed belt FH.1107871/03 Angle tablesuction tape module
For feeders
Designation Article no. Working width
Toothed belt ZD.222-228-03-00 78 (fold knife drive)
Toothed belt ZD.203-473-05-00 66(cross fold knife)
For combination folding machines in the
Stahlfolder KH range
Article no. Type of machine
ZD.222-228-01-00 KD.2, KD 56.1-78.1, KD 56-94
ZD.222-228-03-00 KD.2, KD 56.1-78.1, KD 56-94
ZD.222-228-04-00 KD.2, KD 56-94
ZD.203-473-13-00 KD.2, KD 56.1-78.1, KD 56-94
ZD.222-228-02-00 KD 56.1-78.1, KD 56-94
For combination folding machines in the
Stahlfolder KD range
Article no. Type of machine
ZD.203-473-11-00 Ti.1-55, Ti 52
ZD.203-473-12-00 Ti.1-55, Ti 52
ZD.203-473-13-00 Ti.1-55, Ti 52
ZD.252-987-01-00 Ti 52
ZD.215-303-29-00 Ti 52
Toothed belts for buckle plate folding machines and
combination folding machines in the Stahlfolder Ki/Ti
range
Article no. Type of machine
ZD.252-987-01-00 TD.1-52
ZD.215-303-29-00 TD.1-52
ZD.203-473-11-00 TD.1-52, TD 56.1, 78.1, TD 56-94
ZD.203-473-12-00 TD.1-52, TD 56.1, 78.1, TD 56-94
ZD.203-473-13-00 TD.1-52, TD 56.1, 78.1, TD 56-94
For buckle plate folding machines in the
Stahlfolder TD range
15
2. Folders/Mechanical Parts Performance blades
Designation Article no. Outside Inside Form Quantity Thickness Working width
diameter diameter of teeth
Crimping blade ZD.224-921-01-00 59.5 mm 55 mm V3 30 2.00 112/142
Perforating blade ZD.200-748-02-00 79 mm 55 mm V1 30 0.50 112/142
Scoring blade ZD.200-742-08-00 77 mm 55 mm V1 0 0.80 112/142
Scoring blade ZD.200-742-07-00 78 mm 55 mm V1 0 0.80 112/142
Trimming blade ZD.205-972-04-00 80 mm 55 mm V3 0 2.00 112/142
Trimming blade ZD.200-747-07-00 78.5 mm 55 mm V1 0 0.50 112/142
Punching knife ZD.213-032-01-00 81 mm 55 mm V3 16 1.20 112/142
Crimping blade ZD.273-918-01-00 61.1 mm 40 mm V3 24 2.00 56–94
Perforating blade ZD.205-978-02-00 62 mm 40 mm V1 18 0.50 56–94
Perforating blade ZD.200-756-01-00 61.5 mm 40 mm V1 30 0.50 56–94
Scoring blade ZD.200-742-09-00 59.5 mm 40 mm V1 0 0.80 56–94
Scoring blade ZD.200-742-06-00 60 mm 40 mm V1 0 0.80 56–94
Trimming blade ZD.200-747-03-00 61.5 mm 40 mm V1 0 0.50 56–94
Trimming blade ZD.226-341-03-00 61.5 mm 40 mm V3 0 1.00 56–94
Punching knife ZD.213-027-01-00 64 mm 40 mm V3 12 0.90 56–94
Perforating blade ZD.200-750-02-00 48 mm 30 mm V1 10 0.50 40–55
Perforating blade ZD.200-758-03-00 46 mm 30 mm V1 40 0.50 40–55
Perforating blade ZD.200-758-06-00 48 mm 30 mm V1 60 0.50 40–55
Scoring blade ZD.200-742-01-00 46.5 mm 30 mm V1 0 0.80 40–55
Trimming blade ZD.200-747-01-00 48 mm 30 mm V1 0 0.50 40–55
Trimming blade ZD.226-341-02-00 47.5 mm 30 mm V3 0 1.00 40–55
Crimping blade ZD.224-920-01-00 39 mm 26 mm V3 20 2.00 36
Perforating blade ZD.217-636-01-00 37.5 mm 26 mm V1 40 0.50 36
Perforating blade ZD.200-750-05-00 39 mm 26 mm V1 15 0.50 36
Scoring blade ZD.200-742-11-00 37.5 mm 26 mm V1 0 0.50 36
Scoring blade ZD.200-742-13-00 37 mm 26 mm V1 0 0.80 36
Trimming blade ZD.205-970-06-00 38 mm 26 mm V3 0 1.20 36
Trimming blade ZD.226-341-01-00 39 mm 26 mm V3 0 1.00 36
Stahlfolder performance blades
Stahlfolder performance blades
Original Heidelberg blades are made of very high-grade steels,
are extremely durable and are designed by us to handle very
high speeds and loads. Replaced regularly, they ensure a high
standard of work and efficient, problem-free production over
the long term.
For a complete overview of all available blades, please
consult your Stahlfolder Performance Blades Catalog
or just give us a call.
16
2. Folders/Mechanical Parts Folding rollers
Folding rollers for the Stahlfolder range
Original Heidelberg folding rollers are available in Classic
and Extra Grip versions. They consist of a hard steel core with
a corrugated surface and large journals that ensure smooth
running. 15 mm wide polyurethane rings are fitted into the
steel core for transporting the folded sheet exactly in the
direction of paper travel.
The new Extra Grip folding roller – for extra folding
quality
The Extra Grip folding rollers set new standards with their
innovative configuration. The steel segments are just 9 mm
wide, increasing the number of polyurethane rings by around
30 percent per folding roller. There are no longer any overlaps
between the corrugated steel segments. This reliably prevents
marks on the folded sheet, for example with concertina folds
and letterfolds.
Benefits of the Extra Grip folding rollers:
• Perfect grip on the paper
• Higher traction
• No marks on sensitive papers
• Outstanding folding accuracy
• Fold sheets guided in an exact straight line
• Less static charge
Designation Article no. Classic folding roller Article no. Extra Grip folding roller Type of machine
PU 36 FH.1089550/00 FH.1031940/02 Stahlfolder Ti 36, Ti 36.2
PU 36 FH.1089600/00 FH.1032020/02 Stahlfolder Ti 36, Ti 36.2
PU 36 FH.1089580/00 FH.1031980/02 Stahlfolder Ti 36, Ti 36.2
Soft-PU 36 ZD.239-528-BG-01 FH.1032090/01 Stahlfolder Ti 36, Ti 36.2
Soft-PU 36 ZD.239-529-BG-02 FH.1032160/01 Stahlfolder Ti 36, Ti 36.2
Soft-PU 36 ZD.239-529-BG-01 FH.1032130/01 Stahlfolder Ti 36, Ti 36.2
Soft-PU 40 ZD.286-808-BG-01 FH.1031870/01 Stahlfolder Ti 40*
Soft-PU 40 ZD.286-810-BG-01 FH.1031890/01 Stahlfolder Ti 40*
Soft-PU 40 ZD.286-811-BG-01 FH.1031910/01 Stahlfolder Ti 40*
PU 52 ZD.252-794-BG-01 FH.1031360/01 Stahlfolder Ti 52, TD.1-52*
PU 52 ZD.226-140-BG-01 FH.1031400/01 Stahlfolder Ti 52, TD.1-52*
PU 52 ZD.226-140-BG-02 FH.1031540/01 Stahlfolder Ti 52, TD.1-52*
Soft-PU 52 ZD.252-766-BG-01 FH.1031610/01 Stahlfolder Ti 52, TD.1-52*
Soft-PU 52 ZD.252-407-BG-01 FH.1031710/01 Stahlfolder Ti 52, TD.1-52*
Soft-PU 52 ZD.252-407-BG-02 FH.1031790/01 Stahlfolder Ti 52, TD.1-52*
PU 55 ZD.286-677-BG-01 FH.1031080/01 Stahlfolder Ti 55, Ki 55-parallel fold*
PU 55 ZD.252-835-BG-01 FH.1031170/01 Stahlfolder Ti 55, Ki 55-parallel fold*
PU 55 ZD.252-834-BG-01 FH.1031190/01 Stahlfolder Ti 55, Ki 55-parallel fold*
For Ki: Soft-PU 55 ZD.286-649-BG-01 FH.1012950/01 Stahlfolder Ti 55, Ki 55*
For Ti: Soft-PU 55 ZD.286-669-BG-01 FH.1031320/01 Stahlfolder Ti 55, Ki 55*
Soft-PU 55 ZD.252-864-BG-01 FH.1031310/01 Stahlfolder Ti 55, Ki 55*
Soft-PU 55 ZD.252-863-BG-01 FH.1031300/01 Stahlfolder Ti 55, Ki 55*
* With glue cut on request
Folding rollers for the Stahlfolder range
2. Folders/Mechanical Parts Folding rollers and ball bearings
Designation Article no. Classic folding roller Article no. Extra Grip folding roller Type of machine
PU 56 ZD.231-251-BG-06 FH.1022180/01 Stahlfolder TD 56, TH 56, KD 56, KH 56*
PU 56 ZD.231-251-BG-05 FH.1022190/01 Stahlfolder TD 56, TH 56, KD 56, KH 56*
Soft-PU 56 ZD.245-382-BG-05 FH.1023460/01 Stahlfolder TD 56, TH 56, KD 56, KH 56*
Soft-PU 56 ZD.245-382-BG-06 FH.1023470/01 Stahlfolder TD 56, TH 56, KD 56, KH 56*
PU 66 ZD.231-251-BG-04 FH.1022020/01 Stahlfolder TD 66, TH 66, KD 66, KH 66*
PU 66 ZD.231-251-BG-03 FH.1022170/01 Stahlfolder TD 66, TH 66, KD 66, KH 66*
Soft-PU 66 ZD.245-382-BG-04 FH.1023480/01 Stahlfolder TD 66, TH 66, KD 66, KH 66*
Soft-PU 66 ZD.245-382-BG-03 FH.1023490/01 Stahlfolder TD 66, TH 66, KD 66, KH 66*
PU 78 ZD.231-251-BG-02 FH.1022200/01 Stahlfolder TD 78, KD 78*
PU 78 ZD.231-251-BG-01 FH.1022210/01 Stahlfolder TD 78, KD 78*
Soft-PU 78 ZD.245-382-BG-02 FH.1022280/01 Stahlfolder TD 78, KD 78*
Soft-PU 78 ZD.245-382-BG-01 FH.1022290/01 Stahlfolder TD 78, KD 78*
PU 82 FH.1109690/01 FH.1109690/01 Stahlfolder TH 82
PU 82 FH.1109700/01 FH.1109700/01 Stahlfolder TH 82
Soft-PU 82 FH.1023750/02 FH.1023750/02 Stahlfolder TH 82
Soft-PU 82 FH.1023760/02 FH.1023760/02 Stahlfolder TH 82
PU 94 ZD.231-251-BG-07 FH.1022220/01 Stahlfolder TD 94, KD 94*
PU 94 ZD.231-251-BG-08 FH.1022230/01 Stahlfolder TD 94, KD 94*
Soft-PU 94 ZD.245-382-BG-07 FH.1022300/01 Stahlfolder TD 94, KD 94*
Soft-PU 94 ZD.245-382-BG-08 FH.1022310/01 Stahlfolder TD 94, KD 94*
Soft-PU 112 ZD.237-898-BG-04 FH.1023690/01 Stahlfolder TD 112
Soft-PU 112 ZD.237-898-BG-03 FH.1023680/01 Stahlfolder TD 112
Soft-PU 142 ZD.237-898-BG-02 FH.1023670/01 Stahlfolder TD 142
* With glue cut on request
Folding rollers for the Stahlfolder range continued
17
Designation Article no. Type of machine
Ball bearing ZD.228-500-01-00 Working width 52 to 94
Grooved ball bearing ZD.234-164-01-00 Stahlfolder Ti 36
Ball bearing Ki 25 × 37 × 26 ZD.231-850-02-00 Stahlfolder TD 112 and 142
Ball bearing Ki 25 × 37 × 26 ZD.231-850-01-00 Stahlfolder TD 112 and 142
Ball bearings for the Stahlfolder range
Ball bearings for the Stahlfolder range
In order to ensure the long-term smooth running of our Original
Heidelberg folding rollers, we only use special ball bearings
made of high-grade materials. However, even the best material
undergoes changes when subjected to prolonged mechanical
stress, so precision of movement can decrease. It is therefore
advisable to replace the bearings along with the folding rollers.
18
2. Folders/Mechanical Parts Gears and grooved ball bearings
Designation Article no. Teeth Module Type of machine
Gear left ZD.231-694-01-00 21 2 Stahlfolder KD/TD
Gear right ZD.231-695-01-00 21 2 Stahlfolder KD/TD
Gear left ZD.231-696-01-00 17 2.5 Stahlfolder TF/KC/KD/TD
Gear right ZD.231-697-01-00 17 2.5 Stahlfolder TF/KC/KD/TD
Gear right ZD.245-944-01-00 19 1.75 Stahlfolder KD/KH
Gear left ZD.245-942-01-00 19 1.75 Stahlfolder KD/KH
Gear left ZD.231-659-01-00 28 2 Stahlfolder TD
Gear right ZD.231-660-01-00 28 2 Stahlfolder KD/TD
Gear right ZD.231-661-01-00 19 2 Stahlfolder TF/KC/KD/TD
Gear right ZD.231-661-02-00 19 2 Stahlfolder TF/KC/KD/TD
Gear right ZD.231-656-01-00 18 2 Stahlfolder KD/TD
Gear right ZD.228-310-01-00 17 1.75 Working width 36
Gear left ZD.228-311-01-00 17 1.75 Working width 36
Gear right ZD.231-699-01-00 15 2.75 Stahlfolder TF/TD
Gear left ZD.231-698-01-00 15 2.75 Stahlfolder TF/TD
Gear left ZD.245-947-01-00 25 1.75 Stahlfolder KD 66
Gear right ZD.245-955-01-00 25 1.75 Stahlfolder KD 66
Gear left ZD.245-947-01-00 19 1.75 Stahlfolder KD
Gears for the Stahlfolder range
Gears for the Stahlfolder range
Gears perform a wide variety of tasks in our Stahlfolder folding
machines. In order to ensure optimum long-term perfor-
mance, all our Original Heidelberg gears are made from
selected, high-grade materials.
Grooved ball bearings
Grooved ball bearings are versatile, low-maintenance bearings
particularly suited to high speeds because of their low frictional
torque. Original Heidelberg grooved ball bearings are made of
the plastics polyamide (PA) and polyoxymethylene (POM) and
glass – three materials with resistance to aggressive media
and paper dust. They are manufactured by selected suppliers
exactly in accordance with our dimensions and specifications.
Article no. ZD.235-125-01-00
Type of machine All machines
Grooved ball bearing glass
We recommend always having these parts replaced by a Heidelberg systemservice engineer.
Did you know ...
... that Heidelberg offers flexible, customizedservice packages compiled to meet your partic-ular needs?
The experts at Heidelberg systemservice
do not just repair your machines. They alsoensure your quality standards are maintainedby servicing your equipment at fixed intervals.This really pays dividends. Regular care re-duces downtimes, extra work and waste, andthroughput times are easier to plan. Consis-tently high-quality results also increase thesatisfaction and long-term loyalty of yourcustomers. And that's a promise!
20
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
O-rings for the Stahlfolder range
Our Original Heidelberg O-rings are precisely adapted in form
and function to their respective tasks. They are made from
various types of high-grade rubber and special elastomers
with different properties depending on the specific require-
ments. This means that in addition to being ideally suited to
the environment in which they are used, our sealing elements
are also very durable.
2. Folders/Mechanical Parts O-ring and hickey removers
Article no. ZD.203-508-06-00
Type of machine Stahlfolder TH/KH
O-ring for suction wheel
Designation Article no.
Hickey remover ZD.215-006-01-00
Hickey remover complete (above) ZD.213-776-BG-02
Hickey remover ZD.205-927-08-00
Hickey remover complete (below) ZD.246-057-BG-01
Hickey remover ZD.287-403-01-00
Hickey remover Vsa ZD.210-757-01-00
Hickey remover complete Vsa ZD.210-754-BG-01
Hickey remover ZD.246-060-01-00
Hickey remover complete after the cross fold ZD.222-169-BG-01
Hickey remover complete ZD.246-059-BG-01
Hickey remover complete ZD.246-059-BG-02
Hickey remover ZD.246-060-02-00
Hickey remover complete ZD.246-059-BG-03
Hickey remover complete FH.1112430/01
Hickey remover complete b = 10, s = 1 ZD.218-994-BG-03
Hickey remover complete ZD.246-060-03-00
Hickey remover strip trimmer FH.1109571/02
Hickey remover FH.1097911/03
Hickey remover ZD.235-911-01-00
Hickey remover ZD.246-062-01-00
Hickey remover complete ZD.246-061-BG-01
Hickey remover ZD.246-062-03-00
Hickey removers/slitters for the Stahlfolder range
Hickey removers/slitters for the Stahlfolder range
All our Original Heidelberg hickey removers are made from
high-quality materials such as corrosion-resistant steel or
chemical-resistant rubber. They are therefore optimally pro-
tected against all factors that might affect them during the
production process. This ensures minimal wear and a long
service life in our machines.
2. Folders/Mechanical Parts Suckers and suction wheels
Suction wheels
Suction wheels ensure precise paper travel and improve grip
without leaving behind any unwanted marks. Original
Heidelberg suction wheels are made from extremely hard-
wearing materials, allowing long maintenance intervals.
Heidelberg gives you quality you can rely on, tried and tested
in load tests.
Suckers for flat-pile feeders and pallet feeders
Original Heidelberg suckers are designed to deliver precise
suction force in order to provide the correct amount of suction
for the sheet. They are very hard-wearing and manufactured
from high-grade plastics in cooperation with selected suppliers.
Heidelberg gives you quality you can rely on, tried and tested
in load tests.
Designation Article no. Type of machine
Molded rubber sucker ZD.214-170-01-00 Stahlfolder TH/KH 56-82
Lifting sucker ZD.212-349-01-00 Stahlfolder TH/KH 56-82
Suckers
Designation Article no. Type of machine
Flanged gear PU-suction wheel, 3 hole FH.1066561/02 Stahlfolder TH/KH
Suction wheel ZD.233-002-01-00 Stahlfolder TH/KH3 hole
Suction wheel ZD.233-028-01-00 Stahlfolder TH/KH2 hole
Suction wheel ZD.233-029-01-00 Stahlfolder TH/KH2 hole
Suction wheels
Did you know …
… that Heidelberg systemservice offers training courses
on special themes, starting from operating and main-
taining your Heidelberg machines and extending to opti-
mizing print applications? We train your staff wherever
suits you best – either on site or at the Heidelberg Print
Media Academy. Increase your company’s quality and
productivity through a well trained workforce, the key
to added success. If you would like further information
on the courses on offer, just send an e-mail to:
21
We recommend always having these parts replaced by a Heidelberg systemservice engineer.
22
2. Folders/Mechanical Parts Balls
Balls for Stahlfolder
The quality of the balls is key to determining whether unwanted
marks appear on the printing stock. With this in mind, we
have developed our special plastic balls for sensitive printing
stocks. If heavy, less sensitive paper is to be processed on
the other hand – particularly at high speeds – then our steel
balls are the best option. All balls are tested and optimized
at the company's own test facilities to ensure their high load-
bearing capacity and durability. The benefits of this are reflec-
ted in not only minimal downtimes and reduced maintenance
costs but also high product quality.
Designation Article no. Type of machine
Plastic ball 14 mm ZD.200-634-04-00 All feeders, working width 56 to 94
Plastic ball 35 mm ZD.200-634-03-00 All feeders, working width 56 to 94
Plastic ball 24 mm ZD.200-634-02-00 All feeders, working width 56 to 94
Plastic ball 20 mm ZD.200-634-01-00 All feeders, working width 56 to 94
Steel ball 5 mm ZD.200-132-10-00 All feeders, working width 56 to 94
Steel ball 10 mm ZD.200-132-08-00 All feeders, working width 56 to 94
Steel ball 35 mm ZD.200-132-06-00 All feeders, working width 56 to 94
Steel ball 24 mm ZD.200-132-05-00 All feeders, working width 56 to 94
Steel ball 20 mm ZD.200-132-04-00 All feeders, working width 56 to 94
Steel ball 8 mm ZD.200-132-03-00 All feeders, working width 56 to 94
Steel ball 6.35 mm ZD.200-132-02-00 All feeders, working width 56 to 94
Steel ball 14 mm ZD.200-132-01-00 All feeders, working width 56 to 94
Balls for Stahlfolder
Electrical and Electronic Parts
Fo
lde
rsM
ech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
s
24
2. Folders/Electrical and Electronic Parts EPROM and pulse generators
EPROM
The EPROM control unit is a very important component in the
operating system of every Stahlfolder. It is available from us in
16 different languages. As it is easy to mistake one for another,
you should always order these units directly from us. To ensure
your Stahlfolder functions smoothly after the changeover, the
control unit should only be fitted by our service engineers.
the high production speeds in our Stahlfolders. Original
Heidelberg pulse generators are therefore adapted to the latest
developments on an ongoing basis and made from high-quality,
durable materials to ensure constant, problem-free production.
Pulse generators
In our Stahlfolders, pulse generators are responsible for
keeping the paper distance precise, so their efficiency is essen-
tial for continuous production. Without their precise synchroni-
zation in the control unit, it would not be possible to achieve
Article no. ZD.245-500-01-00
Type of machine FFP, ACC.2.4
Pulse generator
Designation Article no. Type of machine
EPROM 64K × 8 FH.1161145/00 From Stahlfolder KD/TD series
EPROM 256K × 8 FH.1161155/00 From Stahlfolder KD/TD series
EPROM*
* Some of the electronic components have to be individually programmed depending on the machine configuration. Please telephone ourexperts to discuss technical requirements. In these cases, the delivery time may be longer.
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
2525
2. Folders/Electrical and Electronic Parts Switches
Article no. FH.1059861/01
Type of machine Stahlfolder TH/KH
Limit switch shut off 120 mm
Article no. FH.1093335/00
Type of machine Stahlfolder TH/KH
Limit switch, preformed with
cable 900 mm
Article no. FH.1092841/00
Type of machine Stahlfolder TH/KH
Limit switch preformed with roll
Article no. FH.1122961/01
Type of machine Stahlfolder TH/KH
Microswitch
Article no. FH.1059991/03
Type of machine Stahlfolder TH/KH
Switch
Article no. FH.1216681/00
Type of machine Stahlfolder TH/KH
Antenna/aerial switch
Article no. FH.1059981/02
Type of machine Stahlfolder TH/KH
Switch
Article no. FH.1059871/02
Type of machine Stahlfolder TH/KH
Switch complete
Article no. FH.1059511/02
Type of machine Stahlfolder TH/KH
Limit switch preformed
with cable
We recommend always having these parts replaced by a Heidelberg systemservice engineer.
26
2. Folders/Electrical and Electronic Parts Switches
Did you know …
... that over 95 percent of all Original Heidelberg
Service Parts are delivered within 24 hours? Heidelberg
systemservice can boast an ultramodern logistics
network. At its heart is the World Logistics Center in
Wiesloch, which stocks over 130,000 service parts.
North and Central America are supplied directly by the
American Logistics Center in Indianapolis, while Asia’s
parts come from the Japanese Logistics Center in Tokyo
and, from 2007, a further Asia-Pacific hub. Every
day, 1,600 customers around the world receive Original
Heidelberg Service Parts – within 24 hours.
Designation Article no. Type of machine
Reflector FH.0730002/01 Stahlfolder Speedbander
Reflector ZD.287-389-01-00 Stahlfolder TH
Reflex sensor ZD.287-522-01-00 Stahlfolder TD/TH/KH
Reflex sensor ZD.287-523-01-00 Stahlfolder TD/TH/KH
Reflex sensor ZD.230-434-01-00 Stahlfolder TD
Reflex sensor FH.0730010/01 SAK 56
Reflex sensor ZD.244-326-01-00 Stahlfolder Speedbander
Light barrier ZD.287-521-01-00 Suction wheel Stahlfolder TH, RD
Light barrier ZD.248-132-01-00 Stahlfolder Speedbander SFA 603/604, SBP
Sensor FH.0730017/01 Stahlfolder Speedbander
Reflex switches
Consumables Fo
lde
rsM
ech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
s
28
2. Folders/Consumables Lubrication cartridge
Lubrication cartridge
The Original Heidelberg lubrication cartridge has been specially
developed by us to reliably ensure clean, convenient long-term
lubrication of Heidelberg Stahlfolders. It consists of a special
metering element that dispenses lubricant continuously round
the clock. This means you can provide premium-quality
lubrication for your machine with practically no maintenance!
There’s another benefit, too. Thanks to its precise metering,
the lubrication cartridge prevents dripping of surplus lubricant.
Soiling is reduced to a minimum and your machine is kept
permanently clean. There is also less risk of operator accidents,
making the machines much safer to work with. We have opti-
mized the quantity of lubricant dispensed to ensure the optimum
balance between lubrication and adhesion. This significantly
reduces the risk of premature wear or rust. The lubrication car-
tridge must be replaced every six months. This not only gives
your machines a long service life but also ensures that all the
products you produce are high quality.
Article no. Type of machine Cycle Quantity required per machine
ZD.228-326-01-00 Stahlfolder K models 1990 and later Every 6 months 2 pcs
ZD.228-326-01-00 Stahlfolder T models 1990 and later Every 6 months 2 pcs per folding unit
ZD.228-326-01-00 Stitchmaster ST 300 Every 6 months 6 pcs
ZD.228-326-01-00 Thread-sealing machine FS 100 Every 6 months 3 pcs
Lubrication cartridge
The Original Heidelberg special lubrication is suitable for all
Heidelberg Stahlfolders, the FS 100 thread-sealing machine
and the Stitchmaster ST 300.
2. Folders/Consumables Banderoles
Banderoles for the Stahlfolder Speedbander
For our fully automated Stahlfolder Speedbander pack module,
we can offer you a selection of Original Heidelberg banderoles
available in two different widths, 30 and 48 millimeters. The
banderoles can be exchanged easily as required. Unfortuna-
tely, we can only show a selection of the popular items in our
Original Heidelberg banderoles range here. All other
banderoles can be ordered from us on request. Just give us a
call.
Designation Article no. Packaging unit
Banderole 48 mm brown (E) ZD.238-452-01-00 1 reel
Banderole 48 mm brown (K) FH.0290001/01 Box of 5 reels
Banderole 48 mm green (K) FH.0290004/01 Box of 5 reels
Banderole 48 mm red (K) FH.0290002/01 Box of 5 reels
Banderole 48 mm white (K) FH.0290021/01 Box of 5 reels
Banderole 48 mm brown (P) FH.0290005/01 Pallet with 150 reels
Banderole 48 mm green (P) FH.0290008/01 Pallet with 150 reels
Banderole 48 mm red (P) FH.0290006/01 Pallet with 150 reels
Banderole 48 mm white (P) FH.0290022/01 Pallet with 150 reels
Banderole 30 mm white (K) FH.0290023/01 Box of 8 reels
Banderole 30 mm brown (K) FH.0290011/01 Box of 8 reels
Banderole 30 mm green (K) FH.0290014/01 Box of 8 reels
Banderole 30 mm red (K) FH.0290012/01 Box of 8 reels
Banderole 30 mm white (P) FH.0290024/01 Pallet with 240 reels
Banderole 30 mm brown (P) FH.0290017/01 Pallet with 240 reels
Banderole 30 mm green (P) FH.0290020/01 Pallet with 240 reels
Banderole 30 mm red (P) FH.0290018/01 Pallet with 240 reels
Banderoles
29
30
2. Folders/Consumables Filter cartridges
Filter cartridges
Filters are used in our Stahlfolders wherever unwanted
suspended matter and impurities need to be removed, for
instance in compressors and air supply cabinets. Original
Heidelberg filters are therefore designed specifically for their
designated location and reliable air cleaning. All our filters
are built to last and therefore ensure long-term machine
availability.
Designation Article no. Cycle
T 3.40, DVT 2.60, T3.60 DSK ZD.203-713-01-00 6 months
T 3.41 ZD.203-713-02-00 6 months
SKK 30202 (10) ZD.203-713-04-00 6 months
DVT 2.60, T3.60 DSK ZD.203-713-06-00 6 months
T3.60 DSK ZD.203-713-07-00 6 months
DVT 2.60 ZD.203-713-08-00 6 months
T 3.41 ZD.203-713-09-00 6 months
Picco KLT 41 ZD.203-724-02-00 6 months
TR 26 DV ZD.203-724-03-00 6 months
TR 26 DV ZD.203-724-05-00 6 months
CLFT 101D, TR 41 DV ZD.203-724-07-00 6 months
TR 61 DV ZD.203-724-09-00 6 months
TR 61 DV, TR 81 DV, TR 60 V ZD.203-724-10-00 6 months
TR 81 DV ZD.203-724-11-00 6 months
SKK 30202 (10), SKK 38203 (11) (19) ZD.203-724-12-00 6 months
SKK 30202 (10), SKK 38203 (11) (19) ZD.203-724-13-00 6 months
TR 41 DV ZD.203-724-14-00 6 months
TR 26 DV ZD.203-724-15-00 6 months
Picco KLT 40 ZD.203-724-16-00 6 months
Picco KLT 41 ZD.203-724-17-00 6 months
KTA 50/1 ZD.203-724-18-00 6 months
KTA 50/1 ZD.203-724-19-00 6 months
KTA 80/1, KTA 100/1, KTA 140/2 ZD.203-724-20-00 6 months
KTA 100/1, KTA 140/2 ZD.203-724-22-00 6 months
Filter cartridges for Stahlfolders
Options for Retrofitting
32
2. Folders/Options for Retrofitting Knife shaft tools
Knife shaft tools for the Stahlfolder range
Modular machine add-ons generate added value. All our add-
ons enable you to produce more variants of your end products
and increase your long-term flexibility. For example, the
Channel Score special scoring device prevents the paper coat-
ing from cracking and the paper fibers from breaking during
folding. It does this inline, during processing in the folder. This
means there is no need for additional, expensive and time-
consuming scoring on the impression cylinder. Inline pro-
cessing also makes it possible to line up the scoring as closely
as possible to the fold. Any corrections required can be easily
performed while production is underway. The Channel Score
therefore significantly enhances quality and cost-effectiveness
in the bindery.
Designation Article no. Type of machine
Strip trimmer
prior to parallel fold MWV ZD.024-001-VE-00 Stahlfolder Ti 36
prior to parallel fold MWV ZD.024-008-VE-00 Stahlfolder TD 112/142
prior to parallel fold MWV ZD.024-013-VE-00 Stahlfolder Ti 40/52/55, TD 52
prior to parallel fold MWV ZD.024-015-VE-00 Stahlfolder TD 56/66
prior to parallel fold MWV ZD.024-019-VE-00 Stahlfolder TD 56-94
prior to parallel fold MWV ZD.024-020-VE-00 Stahlfolder KD 56-94, KD.1 56-94
prior to parallel fold MWV ZD.024-021-VE-00 Stahlfolder KD 66/78/94, KD.2 66/78/94, KHC 66/78
Edge trimming attachment
right and left after the parallel fold MWN ZD.020-001-VE-00 Stahlfolder Ti 36, Ti 36.1, Proline
right and left after the parallel fold MWN ZD.020-018-VE-00 Stahlfolder TD 112/142
right and left after the parallel fold MWN ZD.020-027-VE-00 Stahlfolder TX 52/4, T 50/52.3T, T 52.2/52.3, Ti 52/55, Ki 55
right and left after the parallel fold MWN ZD.020-031-VE-00 Stahlfolder TD 56-94 1.–4. Station
right and left after the parallel fold MWN ZD.051-010-VE-00 Stahlfolder TD 112/142
right and left after the parallel fold MWN ZD.051-022-VE-00 Stahlfolder KD 56-94, KD.1 56-94
right and left after the parallel fold MWN ZD.051-026-VE-00 Stahlfolder KD 66/78/94, KD.2 66/78/94
right and left after the cross fold ZD.020-032-VE-00 Stahlfolder KB 52
right and left after the cross fold ZD.051-024-VE-00 Stahlfolder KB 52
Punch perforating attachment
after the parallel fold MWN ZD.058-009-VE-00 Stahlfolder TX 52/4, T 52.2, T 50, T 52.3, Ti 52/55, Ki 55, TD 52
after the parallel fold MWN ZD.058-011-VE-00 Stahlfolder TD 56/66/78/94
after the parallel fold MWN ZD.058-012-VE-00 Stahlfolder TD 112/142
after the parallel fold MWN ZD.058-014-VE-00 Stahlfolder KD 56-94, KD.1 66/78
Knife shaft tools for the Stahlfolder range
33
2. Folders/Options for Retrofitting Knife shaft tools
Designation Article no. Type of machine
after the parallel fold MWN ZD.058-015-VE-00 Stahlfolder KD.2 66/78, KD 66-94, KHC 66/78
after the cross fold KZ/KR FH.1138945/00 Stahlfolder KD.1, KD.2 66/78, KD 66-94, KH 66/78
after the cross fold KTL 3MW FH.1138985/00 Stahlfolder KD.1, KD.2 66/78, KD 66-94, KH 56-78, Ki, Ki 1.55, KiZ 55
after the threefold ZD.152-001-VE-00 Stahlfolder KD, KD.1, KD.2 66/78, KH 56-78, KHC 66, Ki, Ki.1-55, KiZ 55
after the three/four fold KLL/KRR/KZRL/KTLL ZD.152-002-VE-00 Stahlfolder KD, KD.1, KD.2 78, KH, KHC 78
after the cross fold K/KL FH.1138965/00 Stahlfolder KD, KD.1, KD.2 66/78, KH 66/78, Ki, Ki.1-55
after the cross fold ZD.120-006-VE-00 Stahlfolder KD, KD.2 66-94
Perforating device
prior/after the parallel fold MWN ZD.016-020-VE-00 Stahlfolder Ti 36
prior/after the parallel fold MWN ZD.016-032-VE-00 Stahlfolder TD 56/66/78/94
prior/after the parallel fold MWN ZD.016-033-VE-00 Stahlfolder KD 56/66/78/94, KD.1 66/78
prior/after the parallel fold MWV/MWN ZD.273-421-BE-01 Stahlfolder KD, TD 56-94, KH 56/66/78, TH 56/66/82
after the parallel fold MWN ZD.273-421-BE-02 Stahlfolder Ti 40/52/55
after the parallel fold MWN ZD.273-421-BE-03 Stahlfolder TD 112/142
after the parallel fold MWN ZD.273-421-BE-04 Stahlfolder Ti 36
prior to parallel fold MWN ZD.045-004-VE-00 Stahlfolder KD 66-94, KD.1, KD.2 66/78, TH/KH, TD 56-94
Perforating/pre-slitting attachment left FH.1143030/00 Stahlfolder KH 56/66/78, TH 56/66/82
Scoring device
against rubber ZD.039-001-VE-00 Stahlfolder Ki 55, Ti 40, TD/Ti 52, Ti 55
against rubber ZD.039-003-VE-00 Stahlfolder T, T.2, Ti, Ti.2 36
against rubber (see p. 37) ZD.039-004-VE-00 Stahlfolder KD 94, KD.1, KD.2, TD.1 66/78, TD 56-94, TH 56-82
against PU ZD.039-005-VE-00 Stahlfolder Ki 55, Ti 40, TD/Ti 52, Ti 55
against PU (see p. 37) ZD.039-007-VE-00 Stahlfolder KD/TD 56-94, KD.1, KD.2 66/78, TH/KH, KHC 66/78
against PU ZD.039-008-VE-00 Stahlfolder TD 112/142
Scoring device ZD.233-439-BG-02 Stahlfolder Ki 55, Ti 40, TD/Ti 52, Ti 55
Scoring device ZD.233-439-BG-01 Stahlfolder TH/KH 56-82, TD 56-94, KD.1, KD.2, TD.1 66/78
Scoring device “Channel Score” (see p. 37) ZD.233-439-BG-04 Stahlfolder TH/KH 56-82, TD 56-94, KD.1, KD.2, TD.1 66/78
Scoring device “Channel Score” ZD.233-439-BG-03 Stahlfolder Ti 40/52/55
Knife shaft tools for the Stahlfolder range continued
34
2. Folders/Options for Retrofitting Knife shaft tools
Designation Article no. Type of machine
Foot trimming device
after the cross fold 2MW ZD.111-003-VE-00 Stahlfolder KC 56/66/78, KC.2 56-94
after the cross fold 2MWKZ ZD.114-003-VE-00 Stahlfolder KC 56/66/78, KC.2 56-94
after the cross fold 3MWKT/KTL ZD.021-004-VE-00 Stahlfolder KH/KC 56/66/78, KC.2, KD 56-94, KD.1, KD.2 66/78, Ki, Ki.1, KiZ 55
after the cross fold 3MWKTL ZD.293-001-VE-00 Stahlfolder KD 66/78/94, KD.1, KD.2 66/87, KH 56/66/78, Ki, KiZ 55
Head trimming device
after the cross fold 3MWKT/KTL ZD.048-004-VE-00 Stahlfolder KH/KC 56/66/78, KC.2, KD 56-94, KD.1, KD.2 66/78, Ki, Ki.1, KiZ 55
after the cross fold 2MW ZD.113-006-VE-00 Stahlfolder KD 66-94, KD.1, KD.2 66/78, KH 56/66/78, KHC 66/78, Ki, Ki.1-55
after the cross fold 2MW ZD.114-008-VE-00 Stahlfolder KD 66/78/94, KD.1, KD.2 66/78, KH 56/66/78, KHC 66/78, Ki, Ki.1-55, KC 56/66/78
after the cross fold 2MW ZD.114-009-VE-00 Stahlfolder KD 66/78/94, KD.1, KD.2 66/78, KH 66/78
after the cross fold 3MWKTL ZD.292-001-VE-00 Stahlfolder KD 66/78/94, KD.1, KD.2 66/87, KH 56/66/78, Ki, KiZ 55
Crimping tool
after the parallel fold MWN ZD.052-001-VE-00 Stahlfolder Ki, Ki.1, KiZ 55, KC/KD 56/66/78/94
after the parallel fold MWNW FH.1150375/00 Stahlfolder TD 56/66/78/94
after the parallel fold MWN ZD.052-003-VE-00 Stahlfolder Ti 40/52/55
Trimming attachment
with double circular knife ZD.273-722-BE-05 Stahlfolder Ti 40/52/55
with double circular knife and PU ZD.273-722-BE-08 Stahlfolder KD 66-94, TD 56-94, MWS/SSP.D 66/94, KD.1, KD.2, TD.1 66/78, TH/KH 56-82
Knife shaft tools for the Stahlfolder range continued
35
2. Folders/Options for Retrofitting Add-ons
Article no. Type of machine Description/size (mm)
ZD.023-002-VE-00 Stahlfolder TH/KH 56-82 The strip trimmer is used for strip trimming of multiple-ups, but primarily for parallel-folded sheets. Trimmed strips of between 3 and 15 mm wide are possible. A special hickey remover must be used be-tween the two blades for guiding the trimmings smoothly downwards. The trim quality depends on the paper quality and the thickness of thefold sheets, i.e. the thicker the sheet, the poorer the trim quality.
FH.1143435/01 Stahlfolder TH/KH 56-82 see above
Strip trimmer, strip trim before the parallel fold MWV
Article no. Type of machine Description/size (mm)
Edge trimming attachment after the threefold section
ZD.094-002-VE-00 Stahlfolder KH 56/66 The edge trimming attachment enables head and foot trimming to be integrated into the folding process for one-up fold sheets. Accurate trimming and problem-free removal of the waste strips are only ensured if the trimming edge is at least 6 mm wide and can be reliablytransported by the guide rollers.
Edge trimming right and left after the threefold section
ZD.113-006-VE-00 Stahlfolder KH 78 see above
Edge trimming attachment R/L after the parallel fold
FH.1109415/01 Stahlfolder TH/KH 56-82 see above
Edge trimming attachment
Article no. Type of machine Description/size (mm)
after the cross fold KRBR KZ/KR
FH.1138945/00 Stahlfolder KH 66/78 In punch perforating, unlike normal perforating, not only is the paper slit but also rectangular paper particles are punched out. This enhances product quality of the fold sheet considerably, because the air trapped in the fold sheet can escape even better and wrinkles are avoided. Punch-perforated sheets are also often turned into a book block in the adhesive binder without milling. The signatures remain together and the superior sheet edge adhesion produces a more durable end product.
after the cross fold KRBR KTL
FH.1138985/00 Stahlfolder KH 56-78 see above
after the threefold
ZD.152-001-VE-00 Stahlfolder KH 56-78 see above
Punch perforating attachment
36
2. Folders/Options for Retrofitting Add-ons
Article no. Type of machine Description/size (mm)
ZD.273-722-BE-08 Stahlfolder TH/KH 56-82 Depending on the product requirements, multiple-ups can be separated using a parting cut in the folder. The trim quality depends on the paper quality and the thickness of the fold sheets, i.e. the thicker the sheet, the poorer the trim quality.
Edge trimming attachment with double circular knife
Article no. Type of machine Description/size (mm)
FH.1109465/01 Stahlfolder TH/KH 56-82 Paper and lightweight cardboard is scored or perforated in the folderto facilitate subsequent cross folding.
Perforating device after the parallel fold MWV
Article no. Type of machine Description/size (mm)
against PU
ZD.039-007-VE-00 Stahlfolder TH/KH 56-82 This is the ideal scoring device for preparing the fold in standard folding operations in order to ensure precision folding with paper thicknesses of 35–150 gsm. Scoring against polyurethane generates a small, accurate score and ensures precise folding. Unlike with the Channel Score, scoring against polyurethane is not used to prevent the coating from cracking, but in order to execute standard folds precisely, here primarily with several folds running parallel to each other such as letterfolds and concertina folds.
against rubber
ZD.039-004-VE-00 Stahlfolder TH/KH 56-82 see above
Channel Score
ZD.233-439-BG-04 Stahlfolder TH/KH 56-82 Special scoring device for folders used for scoring covers and brochures with grammages of between 150 and 350 gsm. Channel Score prevents the paper coating from cracking and the paper fibers from breaking during folding. A particular advantage is the fact that it processes the printing stock inline inside the folders which elimi-nates the need for the additional expensive and time-consuming scoring process on the impression cylinder. Inline processing also makes it possible to line up the score as closely as possible to the fold. Any corrections required are easily performed while production is underway. The Channel Score therefore enhances quality and promotes cost-effective manufacture of print products in the bindery.
Creaser
37
2. Folders/Options for Retrofitting Add-ons
Article no. Type of machine Description/size (mm)
FH.1210005/00 Stahlfolder TH/KH 82 Statically charged papers disrupt the production workflow relatively(for working width 82) often in the folder. Passive measures like the use of nickel-coated
buckle plates with carbon-fiber brushes help reduce this disruption. Static charges are most effectively removed by active measures (ionization rods).
FH.1210015/00 Stahlfolder TH/KH 66 see above (for working width 66)
FH.1210025/00 Stahlfolder TH/KH 56 see above (for working width 56)
Antistatic upgrade kit (1st station) for Stahlfolder TH/KH
Article no. Type of machine Description/size (mm)
FH.1109435/01 Stahlfolder TH/KH 56-82 Crimping is used for finishing concertina-folded sheets on the saddlestitcher, protective covers on adhesive binders and in the manufacture of batches, where tear-off perforation for detaching is possible in addition to crimping. Crimping is a combination of per-forating and embossing. The various layers of paper stick together, joining the sheets.
Crimping tool after the parallel fold
Stitchmaster ST 350
Saddlestitchers Fo
lde
rsM
ech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
sS
ad
dle
sti
tch
ers
Easy to find!
Our index on page 93 lists all the service parts included inthe catalog, together with the relevant page number.
Looking for other service parts?
Check out one of the other Heidelberg part catalogs:• Original Heidelberg Service Parts for Presses
and CtP Devices • Original Heidelberg Service Parts for Die Cutters
and Folder Gluers• Stahlfolder™ Performance Blades
Technical assistance!
We have marked a number ofour service parts with thesymbol. All these parts differfrom each other depending on the specific machine con-figuration. Please telephoneour systemservice experts to discuss your technical re-quirements.
This is the place to find service parts!
Our catalog lists popular service parts together with their article number and the machines in which they areused. A clear distinction is made between mechanical andelectrical/ electronic parts. The Options section includesaccessories to make your machine even more productive.Unfortunately, due to the large number of different items instock, we were unable to include all our service parts inthis catalog.
Any questions? Just give us a call.
If you are finding it difficult to track down an article, having problems installing a service part or looking forassistance, we’ll be happy to help. Useful telephone numbers can be found at the back of our catalog or on-line at www.heidelberg.com/systemservice.
How much does myservice part cost?
Your Heidelberg systemservice
team will be happy to provideyou with information on prices.See the back page of thecatalog.
Who installs the service parts?
We have marked a number of service parts with thesymbol. We recommendalways having these partsreplaced by a Heidelbergsystemservice engineer.
Mechanical Parts Fo
lde
rsM
ech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
sS
ad
dle
sti
tch
ers
Mech
an
ica
l P
art
s
42
Stitching heads
Stitching heads are a very important component of our
Stitchmaster saddlestitchers and need to be very hard-wearing
and easy to operate. All Original Heidelberg stitching heads
are therefore designed to be highly durable. They are made
from premium-grade materials regularly tested for durability
and low wear in fatigue and load tests. A further advantage is
the optimized stitch spacing of 45 mm on the stitching heads.
The innovative changeover system and control panel for man-
ual wire cutting further shorten makeready times. Ensure the
productivity of your Stitchmaster saddlestitcher and keep it
working at full capacity – with Original Heidelberg stitching
heads.
Benefits for customers
• Longer service life thanks to low wear (reduced downtimes)
• Optimized 45 mm stitch spacing
• Shorter makeready times
• Innovative changeover system and control panel for
manual wire cutting
3. Saddlestitchers/Mechanical Parts Stitching heads
42
Designation Article no. Type of machine Description/size (mm)
Normal stitching heads
Normal stitching head 45-N14 21-23 FJ.1800090/00 Stitchmaster ST 400, ST 450 for processing stitching wire No. 21 (0.8 mm) to No. 23 (0.7 mm)
Normal stitching head 45-N14 24-28 FJ.1800100/00 Stitchmaster ST 400, ST 450 for processing stitching wireNo. 24 (0.6 mm) to No. 28 (0.4 mm)
Normal stitching head 45-N14 26-30 FJ.1800110/00 Stitchmaster ST 400, ST 450 for processing stitching wire No. 26 (0.5 mm) to No. 30 (0.35 mm)
Loop stitching heads
Loop stitching head 50-L6 FJ.1800140/00 Stitchmaster ST 400, ST 450 –
Loop stitching head 50-L8 FJ.1800150/00 Stitchmaster ST 400, ST 450 –
Retrofit sets
Set* with normal stitching head FJ.1803355/00 Stitchmaster ST 400 –45-N14 24-28
Set* with loop stitching head 50-L6 FJ.1803375/00 Stitchmaster ST 400 –
*Set with two stitching heads and additional small parts
Stitching heads for Stitchmaster ST 400 and Stitchmaster ST 450
4343
3. Saddlestitchers/Mechanical Parts Stitching heads
Designation Article no. Type of machine Description/size (mm)
Small stitching heads
Small stitching head 48-N14 21-23 on request Stitchmaster ST 250, for processing stitching wire No. 21 (0.8 mm) to No. 23 (0.7 mm)ST 270, ST 300, ST 350
Small stitching head 48-N14 24-28 FJ.1810060/00 Stitchmaster ST 250, for processing stitching wire No. 24 (0.6 mm) to No. 28 (0.4 mm)ST 270, ST 300, ST 350
Small stitching head 48-N14 26-30 on request Stitchmaster ST 250, for processing stitching wire No. 26 (0.5 mm) to No. 30 (0.35 mm)ST 270, ST 300, ST 350
Normal stitching heads
Normal stitching head 52-N14 21-23 on request Stitchmaster ST 250, for processing stitching wire No. 21 (0.8 mm) to No. 23 (0.7 mm)ST 270, ST 300, ST 350
Normal stitching head 52-N14 24-28 FJ.1810090/00 Stitchmaster ST 250, for processing stitching wire No. 24 (0.6 mm) to No. 28 (0.4 mm) ST 270, ST 300, ST 350
Normal stitching head 52-N14 26-30 on request Stitchmaster ST 250, for processing stitching wire No. 26 (0.5 mm) to No. 30 (0.35 mm)ST 270, ST 300, ST 350
Loop stitching heads
Loop stitching head 52-L6 FJ.1810110/00 Stitchmaster ST 250, –ST 270, ST 300, ST 350
Loop stitching head 52-L8 on request Stitchmaster ST 250, –ST 270, ST 300, ST 350
Retrofit sets
Set* with small stitching FJ.1803445/00 Stitchmaster ST 250, –head 48-N14 24-28 ST 270, ST 300, ST 350
Set* with normal stitching FJ.1803385/00 Stitchmaster ST 250, –head 52-N14 24-28 ST 270, ST 300, ST 350
Set* with loop stitching head 52-L6 FJ.1803395/00 Stitchmaster ST 250, –ST 270, ST 300, ST 350
*Set with two stitching heads and additional small parts
Stitching heads for Stitchmaster ST 250, ST 270, ST 300, ST 350
Designation Article no. Type of machine Description/size (mm)
Small stitching heads
Normal stitching head 52-N14 21-23 on request Stitchmaster ST 100 for processing stitching wire No. 21 (0.8 mm) to No. 23 (0.7 mm)
Small stitching head 48-N14 24-28 FJ.1830060/00 Stitchmaster ST 100 for processing stitching wire No. 24 (0.6 mm) to No. 28 (0.4 mm)
Small stitching head 48-N14 26-30 on request Stitchmaster ST 100 for processing stitching wire No. 26 (0.5 mm) to No. 30 (0.35 mm)
Normal stitching heads
Normal stitching head 52-N14 21-23 on request Stitchmaster ST 100 for processing stitching wire No. 21 (0.8 mm) to No. 23 (0.7 mm)
Normal stitching head 52-N14 24-28 FJ.1830090/00 Stitchmaster ST 100 for processing stitching wire No. 24 (0.6 mm) to No. 28 (0.4 mm)
Normal stitching head 52-N14 26-30 on request Stitchmaster ST 100 for processing stitching wire No. 26 (0.5 mm) to No. 30 (0.35 mm)
Stitching heads for Stitchmaster ST 100
44
3. Saddlestitchers/Mechanical Parts Stitching heads and knives
44
Designation Article no. Type of machine Description/size (mm)
Knife set MS 100 FJ.3200650/01 Stitchmaster ST 100.2 Complete knife set for ST 100.2,(from machine No. 0189 consisting of 3 upper knives andincl. No. 0184) 3 lower knives, incl. reliable
transport packaging
Upper knife OM 100 (V) FJ.3220491/02 Single upper knife front
Upper knife OM 100 (S) ZD.242-161-BG-01 Single upper knife side
Lower knife UM 100 (V) FJ.3220501/01 Single lower knife front
Lower knife UM 100 (S) ZD.242-162-BG-01 Single lower knife side
All Heidelberg knives are supplied with secure transport packaging included.
Cutting knives for Stitchmaster
Designation Article no. Type of machine Description/size (mm)
Loop stitching heads
Loop stitching head 52-L6 FJ.1830110/00 Stitchmaster ST 100 –
Loop stitching head 52-L8 on request Stitchmaster ST 100 –
Retrofit sets
Set* with small stitching head 48-N14, 24-28 FJ.1803435/00 Stitchmaster ST 100 –
Set* with normal stitching head 52-N14, 24-28 FJ.1803335/00 Stitchmaster ST 100 –
Set* with loop stitching head 52-L6 FJ.1803345/00 Stitchmaster ST 100 –
*Set with two stitching heads and additional small parts
Stitching heads for Stitchmaster ST 100 continued
Trimmer knives
Trimmer knives work like scissors, i.e. knife against knife. To
ensure maximum precision, we set extremely high standards
for the material and cutting quality of our Original Heidelberg
trimmer knives. High speed steel (HSS) is used as standard for
the upper knife and chrome steel for the lower knife, i.e. the
HSS blade is made from a composite material, while the
chrome steel blade is made from solid material. The correct
blade geometry – evenness, angular dimensions, straightness
of cut – also has a significant influence on the durability of the
blades. We can offer you a broad selection of Original
Heidelberg cutting knives, punching knives and cut-off knives
specially designed for our Stitchmaster saddlestitchers.
The benefits for you
• Paper cutting knives in hard-wearing HSS quality
• Tolerances of a few hundredths ensured
• Shorter makeready times
• Optimum cutting performance
• Optimum matching of material quality and knife geometry
4545
3. Saddlestitchers/Mechanical Parts Knives
Designation Article no. Type of machine Description/size (mm)
Knife set MS 100 ZD.242-072-BE-01 Stitchmaster ST 100.2, Complete knife set for ST 100.2, ST 100.1, ST 100 ST 100.1, ST 100 consisting of (up to machine No. 0188, 3 upper knives and 3 lower knivesexcept No. 0184) incl. secure transport packaging
Upper knife OM 100 complete ZD.242-161-BG-01 Single upper knife
Lower knife UM 100 complete ZD.242-168-BG-01 Single lower knife
Knife set MS 300 ZD.2140-027-BE-01 Stitchmaster ST 270, ST 300 Complete knife set for ST 270 and (from machine No. 0058) ST 300, consisting of 3 upper knives
and 3 lower knives incl. secure transport packaging
Upper knife OM 300 (V) ZD.2140-040-01-00 Single upper knife front
Upper knife OM 300 (S) ZD.2140-038-01-00 Single upper knife side
Lower knife UM 300 (V) ZD.2140-067-01-00 Single lower knife front
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife side
Knife set TR 300 ZD.2140-786-BE-01 Stitchmaster ST 250, ST 270, ST 300 Complete knife set for ST 250, (up to machine No. 0057) ST 270 and ST 300, consisting of
3 upper knives and 3 lower knives incl. secure transport packaging
Upper knife OM 300 (V) ZD.2140-073-01-00 Single upper knife front
Upper knife OM 300 (S) ZD.2140-132-01-00 Single upper knife side
Lower knife UM 300 (V) ZD.2140-067-01-00 Single lower knife front
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife side
Knife set TR 350 FJ.1220240/01 Stitchmaster ST 350, ST 450 Complete knife set for ST 350 and ST 450, consisting of 3 upper knives and 3 lower knives incl. secure transport packaging
Upper knife OM 400 (V) FJ.4220735/01 Single upper knife front
Upper knife OM 400 (S) FJ.4220745/01 Single upper knife side
Lower knife UM 300 (V) ZD.2140-067-01-00 Single lower knife front
Lower knife UM 350 (S) FJ.1221171/01 Single lower knife side
Knife set TR 400 FJ.4220015/01 Stitchmaster ST 400 Complete knife set for ST 300, consisting of 3 upper knives and 3 lower knives incl. secure transport packaging
Upper knife OM 400 (V) FJ.4220735/01 Single upper knife front
Upper knife OM 400 (S) FJ.4220745/01 Single upper knife side
Lower knife UM 300 (V) ZD.2140-067-01-00 Single lower knife front
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife side
All Heidelberg knives are supplied with secure transport packaging included.
Cutting knives for Stitchmaster continued
46
3. Saddlestitchers/Mechanical Parts Knives
46
Designation Article no. Type of machine Description/size (mm)
Set of punching knives FJ.3200665/01 Stitchmaster ST 100.1, ST 100.2 Complete set of 4 mm punchingSMS 100-4 mm knives for ST 100.1, ST 100.2,
consisting of one punching knife and two lower knives
Punching knife SM 400-4 mm ZD.2140-664-BG-01 Single punching knife 4 mm
Lower knife UM 100 ZD.242-061-01-00 Single lower knife
Set of punching knives FJ.3200675/01 Stitchmaster ST 100.1, ST 100.2 Complete set of 5 mm punching SMS 100-5 mm knives for ST 100.1, ST 100.2,
consisting of one punching knife and two lower knives
Punching knife SM 300-5 mm ZD.2140-438-BE-01 Single punching knife 5 mm
Lower knife UM 100 ZD.242-061-01-00 Single lower knife
Set of punching knives ZD.242-076-BE-01 Stitchmaster ST 100, ST 100.1, Complete set of 6 mm punching SMS 100-6 mm ST 100.2 knives for ST 100, ST 100.1,
ST 100.2, consisting of one punching knife and two lower knives
Punching knife SM 100-6 mm ZD.242-166-BG-01 Single punching knife 6 mm
Lower knife UM 100 complete ZD.242-162-BG-01 Single lower knife
Set of punching knives FJ.3200685/01 Stitchmaster ST 100.1, ST 100.2 Complete set of 8 mm punching SMS 100-8 mm knives for ST 100.1, ST 100.2,
consisting of one punching knife and two lower knives
Punching knife SM 300-8 mm ZD.2140-739-01-00 Single punching knife 8 mm
Lower knife UM 100 ZD.242-061-01-00 Single lower knife
All Heidelberg knives are supplied with secure transport packaging included.
Punching knives for Stitchmaster
4747
Designation Article no. Type of machine Description/size (mm)
Set of punching knives FJ.3200695/01 Stitchmaster ST 100.2 Complete set of 10 mm punching SMS 100-10 mm knives for ST 100.2, consisting of one
punching knife and two lower knives
Punching knife SM 300-10 mm ZD.2140-575-BG-01 Single punching knife 10 mm
Lower knife UM 100 ZD.242-061-01-00 Single lower knife
Set of punching knives ZD.2140-829-BE-01 Stitchmaster ST 250, ST 270, ST 300 Complete set of 4 mm punching SMS 300-4 mm knives for ST 250, ST 270 and ST 300,
consisting of one punching knife and two lower knives
Punching knife SM 300-4 mm ZD.2140-664-BG-01 Single punching knife 4 mm
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife
Set of punching knives ZD.2140-439-BE-01 Stitchmaster ST 250, ST 270, ST 300 Complete set of 5 mm punching SMS 300-5 mm knives for ST 250, ST 270 and ST 300,
consisting of one punching knife and two lower knives
Punching knife SM 300-5 mm ZD.2140-438-BE-01 Single punching knife 5 mm
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife
Set of punching knives SMS 300-6 mm ZD.2140-831-BE-01 Stitchmaster ST 250, ST 270, ST 300 Complete set of 6 mm punching knives for ST 250, ST 270 and ST 300,consisting of one punching knife and two lower knives
Punching knife SM 300-6 mm ZD.242-166-BG-01 Single punching knife 6 mm
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife
Set of punching knives SMS 300-8 mm ZD.2140-982-BE-01 Stitchmaster ST 250, ST 270, ST 300 Complete set of 8 mm punching knives for ST 250, ST 270 and ST 300,consisting of one punching knife and two lower knives
Punching knife SM 300-8 mm ZD.2140-979-BG-01 Single punching knife 8 mm
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife
Set of punching knives ZD.2140-832-BE-01 Stitchmaster ST 250, ST 270, ST 300 Complete set of 9 mm punching SMS 300-9 mm knives for ST 250, ST 270 and ST 300,
consisting of one punching knife and two lower knives
Punching knife SM 300-9 mm ZD.2140-980-BG-01 Single punching knife 9 mm
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife
Set of punching knives ZD.2140-576-BE-01 Stitchmaster ST 250, ST 270, ST 300 Complete set of 10 mm punching SMS 300-10 mm knives for ST 250, ST 270 and ST 300,
consisting of one punching knife and two lower knives
Punching knife SM 300-10 mm ZD.2140-575-BG-01 Single punching knife 10 mm
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife
All Heidelberg knives are supplied with secure transport packaging included.
Punching knives for Stitchmaster continued
3. Saddlestitchers/Mechanical Parts Knives
48
3. Saddlestitchers/Mechanical Parts Knives
48
Designation Article no. Type of machine Description/size (mm)
Set of punching knives ZD.2140-833-BE-01 Stitchmaster ST 250, ST 270, ST 300 Complete set of 12 mm punching SMS 300-12 mm knives for ST 250, ST 270 and ST 300,
consisting of one punching knife and two lower knives
Punching knife SM 300-12 mm ZD.2140-981-BG-01 Single punching knife 12 mm
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife
Set of punching knives SMS 400-4 mm FJ.4220765/01 Stitchmaster ST 350, ST 400, ST 450 Complete set of 4 mm punching knives for ST 350, ST 400 and ST 450,consisting of one punching knife and two lower knives
Punching knife SM 400-4 mm ZD.2140-664-BG-01 Single punching knife 4 mm
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
Set of punching knives FJ.4220795/01 Stitchmaster ST 350, ST 400, ST 450 Complete set of 5 mm punching SMS 400-5 mm knives for ST 350, ST 400 and ST 450,
consisting of one punching knife and two lower knives
Punching knife SM 300-5 mm ZD.2140-438-BE-01 Single punching knife 5 mm
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
Set of punching knives FJ.4220775/01 Stitchmaster ST 350, ST 400, ST 450 Complete set of 6 mm punching SMS 400-6 mm knives for ST 350, ST 400 and ST 450,
consisting of one punching knife and two lower knives
Punching knife SM 300-6 mm ZD.242-166-BG-01 Single punching knife 6 mm
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
Set of punching knives FJ.4220805/01 Stitchmaster ST 350, ST 400, ST 450 Complete set of 8 mm punching SMS 400-8 mm knives for ST 350, ST 400 and ST 450,
consisting of one punching knife and two lower knives
Punching knife SM 300-8 mm ZD.2140-979-BG-01 Single punching knife 8 mm
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
Set of punching knives FJ.4220825/01 Stitchmaster ST 350, ST 400, ST 450 Complete set of 9 mm punching SMS 400-9 mm knives for ST 350, ST 400 and ST 450,
consisting of one punching knife and two lower knives
Punching knife SM 300-9 mm ZD.2140-980-BG-01 Single punching knife 9 mm
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
Set of punching knives FJ.4220835/01 Stitchmaster ST 350, ST 400, ST 450 Complete set of 10 mm punching SMS 400-10 mm knives for ST 350, ST 400 and ST 450,
consisting of one punching knife and two lower knives
Punching knife SM 300-10 mm ZD.2140-575-BG-01 Single punching knife 10 mm
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
All Heidelberg knives are supplied with secure transport packaging included.
Punching knives for Stitchmaster continued
4949
Designation Article no. Type of machine Description/size (mm)
Set of punching knives ZD.2141-611-BE-01 Stitchmaster ST 250, ST 270, ST 300 Complete set of 6 mm punching SMS 300-6 mm air knives with air connection for ST 250,
ST 270 and ST 300, consisting of one punching knife and two lower knives
Punching knife SM 300-6 mm L ZD.2140-878-01-00 Single punching knife 6 mm with air
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife
Set of punching knives ZD.2141-612-BE-01 Stitchmaster ST 250, ST 270, ST 300 Complete set of 8 mm punching SMS 300-8 mm air knives with air connection for ST 250,
ST 270 and ST 300, consisting of one punching knife and two lower knives
Punching knife SM 300-8 mm L ZD.2140-888-01-00 Single punching knife 8 mm with air
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife
Set of punching knives ZD.2147-152-BG-01 Stitchmaster ST 350, ST 400, ST 450 Complete set of 6 mm punching SMS 400-6 mm air knives with air connection for ST 350,
ST 400 and ST 450,consisting of one punching knife and two lower knives
Punching knife SM 300-6 mm L ZD.2140-878-01-00 Single punching knife 6 mm with air
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
Set of punching knives FJ.4220815/01 Stitchmaster ST 350, ST 400, ST 450 Complete set of 8 mm punching SMS 400-8 mm air knives with air connection for ST 350,
ST 400 and ST 450, consisting of one punching knife and two lower knives
Punching knife SM 300-8 mm L ZD.2140-888-01-00 Single punching knife 8 mm with air
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
Set of punching knives FJ.4222650/00 Stitchmaster ST 350, ST 400, ST 450 Complete set of 10 mm punching knives with air connection for ST 350,ST 400 and ST 450, consisting of one punching knife and two lower knives
Punching knife SM 450-10 mm L FJ.4222641/00 Single punching knife 10 mm with air
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
All Heidelberg knives are supplied with secure transport packaging included.
Punching knives for Stitchmaster with air connection
3. Saddlestitchers/Mechanical Parts Knives
Designation Article no. Type of machine Description/size (mm)
Set of punching knives FJ.4220845/01 Stitchmaster ST 350, ST 400, ST 450 Complete set of 12 mm punching SMS 400-12 mm knives for ST 350, ST 400 and ST 450,
consisting of one punching knife and two lower knives
Punching knife SM 300-12 mm ZD.2140-981-BG-01 Single punching knife 12 mm
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
All Heidelberg knives are supplied with secure transport packaging included.
Punching knives for Stitchmaster continued
50
3. Saddlestitchers/Mechanical Parts Knives
50
Designation Article no. Type of machine Description/size (mm)
Set of cut-off knives TMS 300 ZD.2140-830-BE-01 Stitchmaster ST 270, ST 300 Complete set of cut-off knives for ST 270 and ST 300, consisting of one cut-off knife and one lower knife
Cut-off knife TR 100 ZD.2160-376-00-01 Single cut-off knife
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife
Set of cut-off knives TMS 350 FJ.1223040/00 Stitchmaster ST 350 Complete set of cut-off knives for ST 350, consisting of one cut-off knife and one lower knife
Cut-off knife 5 mm FJ.1222971/00 Single cut-off knife
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
Set of cut-off knives TMS ZD.2147-149-BG-01 Stitchmaster ST 270, ST 300, ST 350, Complete set of cut-off knives forST 400, ST 450 ST 270 to ST 450, consisting of one
cut-off knife and one lower knife
Cut-off knife TR 100 ZD.2160-376-00-01 Single cut-off knife
Lower knife UM 100 ZD.2150-409-01-00 Single lower knife
Set of cut-off knives Trio ZD.2141-534-BE-01 Stitchmaster ST 270, ST 300, ST 350, Complete set of cut-off knives forST 400, ST 450 ST 270 to ST 450, consisting of two
cut-off knives and two lower knives
Cut-off knife TR 100 ZD.2160-376-00-01 Single cut-off knife
Lower knife UM 300 ZD.2140-110-01-00 Single lower knife
All Heidelberg knives are supplied with secure transport packaging included.
Cut-off knives for Stitchmaster
5151
3. Saddlestitchers/Mechanical Parts Belts
Designation Article no.
V-belt ZD.2245-821-04-00
Belt ZD.2144-097-01-00
Round belt ZD.2144-095-01-00
Round belt ZD.2144-096-01-00
Round belt ZD.2145-216-01-00
Round belt ZD.2146-971-01-00
Toothed belt ZD.2245-836-03-00
Toothed belt ZD.2245-836-09-00
Toothed belt ZD.2245-836-10-00
Toothed belt ZD.2245-836-11-00
Toothed belt ZD.2245-836-12-00
Toothed belt ZD.2245-838-07-00
Toothed belt FJ.0420031/01
Set of toothed belts lower (2 belts) FJ.0420001/01
Set of toothed belts upper (2 belts) FJ.0420002/01
Set of toothed belts ZD.2245-836-17-00
Belts for Stitchmaster ST 100.1 and ST 100.2*
Designation Article no.
V-belt ZD.2245-821-05-00
Belt ZD.2142-833-01-00
Belt ZD.2144-097-01-00
Round belt ZD.2141-465-01-00
Round belt ZD.2141-465-02-00
Round belt ZD.2141-465-03-00
Round belt ZD.2141-465-04-00
Round belt ZD.2142-925-01-00
Round belt ZD.2144-095-01-00
Round belt ZD.2144-096-01-00
Round belt ZD.2146-971-01-00
Round belt ZD.2145-216-01-00
Round belt crossed ZD.2143-913-01-00
Toothed belt FJ.0420031/01
Toothed belt ZD.2245-837-07-00
Toothed belt ZD.2245-837-08-00
Toothed belt ZD.2245-837-09-00
Toothed belt ZD.2245-838-08-00
Toothed belt ZD.2245-838-09-00
Toothed belt ZD.2245-838-10-00
Toothed belt ZD.2245-838-17-00
Toothed belt ZD.2245-838-20-00
Toothed belt ZD.2245-838-21-00
Toothed belt ZD.2245-838-22-00
Toothed belt ZD.2245-839-01-00
Toothed belt ZD.2245-839-02-00
Set of toothed belts below (2 belts) ZD.2245-836-16-00
Set of toothed belts above (2 belts) ZD.2245-836-15-00
Belts for Stitchmaster ST 250, ST 270 and ST 300*
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
Belts for Stitchmaster*
The transport belts of the trimmers transport the paper sheet
to the cutting knives. Good grip and precise movement are
therefore key factors in producing accurately trimmed
products. Our Original Heidelberg transport belts are therefore
mostly made of several different belt materials tested in
fatigue tests. The side in contact with the paper sheet has
been optimized for maximum grip, while the side of the belt
facing the gears is made of very hard-wearing materials. This
ensures optimum paper sheet transport and accurate
trimming quality with a wide range of different materials and
applications.
* A Heidelberg systemservice engineer should exchange and adjust belts that are difficult to access.
52
3. Saddlestitchers/Mechanical Parts Belts
Designation Article no.
Belt ZD.2144-097-01-00
Round belt ZD.2141-465-01-00
Round belt ZD.2141-465-02-00
Round belt ZD.2141-465-03-00
Round belt ZD.2141-465-04-00
Round belt ZD.2144-095-01-00
Round belt ZD.2144-096-01-00
Round belt ZD.2145-216-01-00
Round belt ZD.2146-971-01-00
Toothed belt FJ.0420008/01
Toothed belt FJ.0420009/01
Toothed belt FJ.0420010/01
Toothed belt FJ.0420031/01
Toothed belt ZD.2245-838-28-00
Set of toothed belts above (2 belts) ZD.2245-836-15-00
Set of toothed belts below (2 belts) ZD.2245-836-16-00
Belts for Stitchmaster ST 400*
Designation Article no.
Belt ZD.2144-097-01-00
Round belt ZD.2141-465-01-00
Round belt ZD.2141-465-02-00
Round belt ZD.2141-465-03-00
Round belt ZD.2144-095-01-00
Round belt ZD.2144-096-01-00
Round belt ZD.2145-216-01-00
Round belt ZD.2146-971-01-00
Belts for Stitchmaster ST 450*
Designation Article no.
Belt ZD.2144-097-01-00
Round belt FJ.1201191/01
Round belt FJ.1202021/01
Round belt ZD.2141-465-01-00
Round belt ZD.2141-465-02-00
Round belt ZD.2141-465-03-00
Round belt ZD.2141-465-04-00
Round belt ZD.2144-095-01-00
Round belt ZD.2144-096-01-00
Round belt ZD.2145-216-01-00
Round belt ZD.2146-971-01-00
Toothed belt FJ.0420008/01
Toothed belt FJ.0420009/01
Toothed belt FJ.0420010/01
Toothed belt FJ.0420022/01
Toothed belt FJ.0420028/01
Toothed belt FJ.0420029/01
Toothed belt FJ.0420031/01
Toothed belt ZD.2245-837-08-00
Toothed belt ZD.2245-837-09-00
Toothed belt ZD.2245-838-08-00
Toothed belt ZD.2245-838-09-00
Toothed belt ZD.2245-838-17-00
Toothed belt ZD.2245-838-28-00
Toothed belt ZD.2245-839-01-00
Toothed belt ZD.2245-839-02-00
Set of toothed belts above (2 belts) FJ.0420025/01
Set of toothed belts below (2 belts) FJ.0420026/01
Belts for Stitchmaster ST 350*
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
* A Heidelberg systemservice engineer should exchange and adjust belts that are difficult to access.
53
3. Saddlestitchers/Mechanical Parts Belts and tapes
Tapes for Stitchmaster*
Highly efficient tapes are a key factor in achieving optimum
results. Our Original Heidelberg tapes are therefore designed
to work with very low vibration even at extremely high speeds
and to deliver premium quality over the long term. They are
made of a stable, highly abrasion-resistant, easy-to-clean
material with excellent adhesive properties. These tapes keep
not only the end product, but also your machine clean – result-
ing in further savings on makeready times. Like all Heidelberg
service parts, our tapes are also subject to continuous quality
control and ongoing development and improvement. This
means we always supply you with the best product.
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
Designation Article no.
Toothed belt FJ.0420008/01
Toothed belt FJ.0420009/01
Toothed belt FJ.0420010/01
Toothed belt FJ.0420031/01
Toothed belt ZD.2245-838-28-00
Set of toothed belts above (2 belts) FJ.0420025/01
Set of toothed belts below (2 belts) FJ.0420026/01
Belts for Stitchmaster ST 450* continued
Designation Article no.
Tape ZD.2144-098-01-00
Tape ZD.2144-238-04-00
Transport tape FJ.0470015/00
Curvature belt ZD.2148-555-01-00
Transport tape ZD.2150-045-01-00
Tape F-1 ZD.2151-442-01-00
Tape F-1 ZD.2151-442-03-00
Tapes for Stitchmaster ST 100.2*
Designation Article no.
Tape ZD.2141-336-01-00
Tape ZD.2141-340-01-00
Tape ZD.2142-726-01-00
Tape ZD.2144-098-01-00
Tape ZD.2144-238-01-00
Tape ZD.2144-238-02-00
Tape ZD.2144-238-04-00
Set of transport tapes ZD.2146-978-01-00
Transport tape ZD.2147-213-00-01
Tapes for Stitchmaster ST 250, ST 270 and ST 300*
* A Heidelberg systemservice engineer should exchange and adjust belts and tapes that are difficult to access.
5454
3. Saddlestitchers/Mechanical Parts Tapes
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
Designation Article no.
Tape FJ.4130191/01
Tape ZD.2141-336-01-00
Tape ZD.2141-340-01-00
Tape ZD.2144-098-01-00
Tape ZD.2144-238-04-00
Transport tape ZD.2147-213-00-01
Tape ZD.2164-507-00-01
Tapes for Stitchmaster ST 350*
Designation Article no.
Tape FJ.0470104/01
Tape FJ.0470105/00
Tape FJ.1141571/01
Tape FJ.1141581/01
Tape FJ.1141591/01
Tape FJ.1201141/01
Tape FJ.1202011/01
Tapes for Stitchmaster ST 350*
Designation Article no.
Tape FJ.4130191/01
Tape FJ.4130481/01
Tape FJ.4130511/01
Tape FJ.4130521/01
Tape FJ.4200071/02
Register tape FJ.4325651/01
Tape ZD.2141-336-01-00
Tape ZD.2141-340-01-00
Tape ZD.2144-098-01-00
Tape ZD.2144-238-04-00
Tape ZD.2147-213-00-01
Tape ZD.2161-115-00-01
Tape ZD.2161-119-00-01
Tape ZD.2161-142-00-01
Tapes for Stitchmaster ST 450*
Designation Article no.
Tape FJ.4130191/01
Tape FJ.4130481/01
Tape FJ.4130511/01
Tape FJ.4130521/01
Tape FJ.4200071/02
Tape ZD.2141-336-01-00
Tape ZD.2141-340-01-00
Tape ZD.2144-098-01-00
Tape ZD.2144-238-04-00
Tape ZD.2144-238-05-00
Tape ZD.2147-213-00-01
Tape ZD.2161-115-00-01
Tape ZD.2161-119-00-01
Tape ZD.2161-142-00-01
Tape ZD.2164-507-00-01
Tapes for Stitchmaster ST 400*
* A Heidelberg systemservice engineer should exchange and adjust tapes that are difficult to access.
5555
3. Saddlestitchers/Mechanical Parts Suckers
Article no. ZD.2144-243-01-00
Type of machine All Stitchmaster
Knob sucker
Article no. ZD.2144-242-01-00
Type of machine All Stitchmaster
Sucker No. 1
Article no. ZD.2144-241-01-00
Type of machine All Stitchmaster
Sucker
Article no. ZD.2144-240-01-00
Type of machine All Stitchmaster
Plate sucker
Article no. ZD.278-335-01-00
Type of machine Stitchmaster ST 100
Long neck sucker
Article no. ZD.278-434-01-00
Type of machine Stitchmaster ST 100
Short neck sucker blue
Article no. ZD.278-336-01-00
Type of machine Stitchmaster ST 100
Sucker
Article no. ZD.2144-778-01-00
Type of machine All Stitchmaster
Sucker No. 2
Suckers for Stitchmaster
Original Heidelberg suckers are particularly resistant to wear.
They are manufactured by our partners in the plastics industry
from special plastics with a composition specifically chosen to
reliably deliver the required suction force. Our suckers therefore
have exactly the right qualities to meet the high standards of
our Stitchmaster saddlestitchers. Trust our experience and
Heidelberg quality tried and tested in load and fatigue tests.
Article no. Type of machine
ZD.2117-738-01-00 All from S1000
ZD.2245-641-01-00 All from S1000
Sucker No. 3
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
56
3. Saddlestitchers/Mechanical Parts Suckers/plugs/covers
Article no. ZD.2246-110-05-00
Type of machine Stitchmaster ST 300
Plug
Article no. ZD.2246-110-04-00
Type of machine Stitchmaster ST 300
Cover
Article no. ZD.2246-110-01-00
Type of machine Thread-sealing machine FS 100, Stitchmaster ST 300
Square plug
Article no. ZD.2246-110-10-00
Type of machine All saddlestitchers
Closure
Article no. ZD.2246-110-16-00
Type of machine From Stitchmaster ST 400
Plug
56
Article no. Type of machine
ZD.277-175-01-00 Stitchmaster ST 300, ST 350
ZD.2115-333-01-00 Stitchmaster ST 400
Suckers
Designation Article no.
Sucker ZD.278-827-01-00
Short neck sucker ZD.277-093-01-00
Long neck sucker ZD.277-092-01-00
Knob sucker ZD.277-121-01-00
Suckers for Stitchmaster ST 100
Article no. Type of machine
ZD.008.72-0903.1/1 872/875/831
ZD.008.72-0904.1/1 872/875/831
ZD.008.72-0905.1/1 872/875/831
ZD.008.72-0933.1/1 872/875/831
ZD.008.72-0936.1/1 872/875/831
ZD.008.72-0940.1/1 872/875/831
Suckers 872/875/831
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
5757
3. Saddlestitchers/Mechanical Parts Drivers
Article no. ZD.2142-402-01-00
Type of machine Stitchmaster ST 300
Driver long
Article no. FJ.1150101/01
Type of machine Stitchmaster ST 350
Driver
Article no. ZD.2151-264-01-00
Type of machine Stitchmaster ST 100.2
Driver
Article no. ZD.2151-263-01-00
Type of machine Stitchmaster ST 100.2
Driver
Article no. ZD.2142-666-01-00
Type of machine Stitchmaster ST 300
Driver split
Article no. ZD.2142-955-01-00
Type of machine Stitchmaster ST 300
Driver broadened
Article no. FJ.4188205/00
Type of machine Stitchmaster ST 400, ST 450
Driver complete, back
Article no. FJ.4188215/00
Type of machine Stitchmaster ST 400, ST 450
Driver complete, front
Article no. ZD.2163-920-BG-01
Type of machine Stitchmaster ST 400
Driver complete, front
Article no. ZD.2163-929-BG-01
Type of machine Stitchmaster ST 400
Driver complete, back
58
3. Saddlestitchers/Mechanical Parts Fold pressing units and chain cover
Article no. FJ.4180251/01
Type of machine Stitchmaster ST 400, ST 450
Chain cover
Article no. FJ.4150070/01
Type of machine Stitchmaster ST 450
Fold pressing unit external
Article no. FJ.1121285/01
Type of machine Stitchmaster ST 300
Fold pressing unit narrow
Article no. FJ.1121135/01
Type of machine Stitchmaster ST 300
Fold pressing unit right
58
Other options for further enhancing the performance of your saddlestit-
chers can be found on page 76 ff. Why not take advantage of the benefits
offered by the new Original Heidelberg stitching heads (page 42 ff)!
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
Did you know …
… that regular maintenance checks from Heidelberg
systemservice can help increase the resale value of your
machinery by 7.5 percent. That was the finding of a survey
Heidelberg conducted among customers and prospective
purchasers. It also revealed that 77 percent of those
surveyed felt there was a positive link between the resale
value of machinery and its maintenance status.
Grooved ball bearings*
5959
3. Saddlestitchers/Mechanical Parts Bearings
Bearings for Stitchmaster
All the bearings we use are specially designed for use in our
highly developed production systems. Original Heidelberg
bearings are made from high-grade, fatigue-tested materials
that far exceed the standard material specifications. This
ensures a high load-bearing capacity and maximizes their
service lives.
Article no. Type of machine
00.520.0525 or ZD.200-584-05-00 Stitchmaster ST 100.2, ST 300,ST 350, ST 400, ST 450
00.520.0659 or ZD.213-593-01-00 Stitchmaster ST 100.2, ST 300,ST 350, ST 400, ST 450
00.520.0660 or ZD.213-535-01-00 Stitchmaster ST 100.2, ST 300,ST 350, ST 400, ST 450
00.520.0679 or ZD.200-584-01-00 Stitchmaster ST 100.2, ST 300,ST 350, ST 400, ST 450
00.520.0790 or ZD.221-739-01-00 Stitchmaster ST 100.2, ST 350, ST 400, ST 450
00.520.0953 or ZD.213-535-02-00 Stitchmaster ST 350, ST 400, ST 450
00.520.1116 or ZD.2242-135-01-00 Stitchmaster ST 300, ST 350,ST 400, ST 450
00.520.1117 or ZD.2242-135-06-00 Stitchmaster ST 300, ST 350
00.520.1120 or ZD.200-585-01-00 Stitchmaster ST 100.2, ST 300,ST 350, ST 400, ST 450
00.520.1143 or ZD.200-584-11-00 Stitchmaster ST 100.2, ST 300,ST 350, ST 400, ST 450
00.520.1255 or ZD.228-525-01-00 Stitchmaster ST 100.2
00.520.1268 or ZD.200-584-04-00 Stitchmaster ST 100.2, ST 300,ST 350, ST 400, ST 450
00.520.1473 or ZD.212-158-01-00 Stitchmaster ST 100.2, ST 350
00.520.1515 or ZD.2242-135-03-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
00.520.1605 or ZD.2242-135-07-00 Stitchmaster ST 300, ST 350
00.520.1634 or ZD.200-584-10-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
00.520.1719 or ZD.200-584-09-00 Stitchmaster ST 300, ST 400, ST 450
00.520.1748 or ZD.200-585-03-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
00.520.1880 or ZD.200-584-02-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
00.520.2151 or ZD.2242-134-04-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
00.520.2261 or ZD.200-367-01-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Article no. Type of machine
00.520.2596 or ZD.200-584-07-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
00.520.2626 Stitchmaster ST 350, ST 400, ST 450
FJ.0020001/01 Stitchmaster ST 350, ST 400, ST 450
FJ.0020002/01 Stitchmaster ST 350, ST 400, ST 450
FJ.0400010/01 Stitchmaster ST 100.2, ST 350, ST 400, ST 450
ZD.200-367-02-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
ZD.200-367-04-00 Stitchmaster ST 450
ZD.200-584-06-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
ZD.200-585-04-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.200-585-05-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
ZD.200-585-06-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.200-585-08-00 Stitchmaster ST 300, ST 350
ZD.200-707-01-00 Stitchmaster ST 450
ZD.218-228-01-00 Stitchmaster ST 400, ST 450
ZD.223-747-01-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2242-133-05-00 Stitchmaster ST 100.2
ZD.2242-135-05-00 Stitchmaster ST 300
ZD.2242-135-08-00 Stitchmaster ST 300, ST 350
ZD.2242-150-01-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
ZD.228-791-01-00 Stitchmaster ST 400, ST 450
ZD.235-125-01-00 Stitchmaster ST 300,ST 350, ST 400, ST 450
ZD.235-125-02-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.240-676-01-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
* A Heidelberg systemservice engineer should exchange and adjust grooved ball bearings that are difficult to access.
60
3. Saddlestitchers/Mechanical Parts Bearings
Designation Article no. Type of machine
Ball bearing ZD.2241-821-02-00 Stitchmaster ST 300,ST 350, ST 400, ST 450
Ball bearing ZD.2241-821-01-00 Stitchmaster ST 300,ST 350, ST 400, ST 450
Ball bearings
Designation Article no. Type of machine
Needle bearing ZD.2242-047-01-00 Stitchmaster ST 300,ST 350, ST 400, ST 450
Needle bearing ZD.2242-040-02-00 Stitchmaster ST 100.2
Needle bearing ZD.2242-041-01-00 Stitchmaster ST 300
Needle bearing ZD.2242-044-05-00 Stitchmaster ST 300
Needle bearing ZD.2242-044-06-00 Stitchmaster ST 300
Needle bearing ZD.2242-044-07-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Needle bearing FJ.0400039/01 Stitchmaster ST 400, ST 450
Needle bearing ZD.2242-044-04-00 Stitchmaster ST 300, ST 350
Needle bearing ZD.2242-044-03-00 Stitchmaster ST 300, ST 350
Needle bearing ZD.2242-044-08-00 Stitchmaster ST 300, ST 350
Needle bearing ZD.200-663-02-00 Stitchmaster ST 350
Needle bearings
Designation Article no. Type of machine
Angular contact FJ.0400189/00 Stitchmaster ST 450ball bearing
Angular contact ZD.2242-111-04-00 Stitchmaster ST 350,ball bearing ST 400, ST 450
Angular contact 00.520.2980 Stitchmaster ST 350,ball bearing ST 400, ST 450
Angular contact ZD.2242-111-02-00 Stitchmaster ST 100.2,ball bearing ST 400, ST 450
Angular contact FJ.0400052/01 Stitchmaster ST 350,ball bearing ST 400
Angular contact FJ.0400167/00 Stitchmaster ST 450ball bearing
Angular contact ball bearings
Designation Article no. Type of machine
Self-aligning ZD.2242-053-01-00 Stitchmaster ST 300,roller bearing ST 350, ST 400, ST 450
Self-aligning roller bearing
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
We recommend always having these parts replaced by a Heidelberg systemservice engineer.
Cam followers for Stitchmaster
Original Heidelberg cam followers are made from high-grade
roller-bearing steels that far exceed the standard specifications.
They are tested for high load-bearing capacity and long service
life in continuous fatigue tests and also regularly undergo
rounds of enhancements. Their use therefore not only prevents
machine downtimes, but also offers the benefits of long replace-
ment cycles.
61
3. Saddlestitchers/Mechanical Parts Bearings and cam followers
Designation Article no. Type of machine
Self-aligning ZD.2242-052-64-00 Stitchmaster ST 300,ball bearing ST 350
Self-aligning ZD.2242-052-02-00 Stitchmaster ST 100.2ball bearing
Self-aligning ZD.2242-052-61-00 Stitchmaster ST 300,ball bearing ST 350, ST 400, ST 450
Self-aligning ZD.2242-052-65-00 Stitchmaster ST 300ball bearing
Self-aligning ZD.2242-052-63-00 Stitchmaster ST 300, ball bearing ST 350
Self-aligning ball bearings
Designation Article no. Type of machine
Linear ball bearing ZD.2241-828-01-00 Stitchmaster ST 300,ST 350, ST 400, ST 450
Linear ball bearing ZD.2241-828-03-00 Stitchmaster ST 300,ST 350, ST 400, ST 450
Linear ball bearing ZD.2241-828-02-00 Stitchmaster ST 350,ST 400, ST 450
Linear ball bearing ZD.2241-828-04-00 Stitchmaster ST 100.2
Linear ball bearings
Designation Article no. Type of machine
Cam follower FJ.0400037/01 Stitchmaster ST 400, ST 450
Cam follower ZD.2241-827-05-00 Stitchmaster ST 300,ST 350, ST 400, ST 450
Cam follower ZD.2241-827-01-00 Stitchmaster ST 100.2, ST 350, ST 400, ST 450
Cam follower ZD.2241-827-06-00 Stitchmaster ST 400, ST 450
Cam follower ZD.2241-827-07-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Cam follower ZD.2241-827-08-00 Stitchmaster ST 100.2
Cam follower ZD.2241-845-03-00 Stitchmaster ST 300,ST 350, ST 400, ST 450
Cam follower ZD.2241-845-01-00 Stitchmaster ST 100.2
Cam follower ZD.2241-845-04-00 Stitchmaster ST 300,ST 350, ST 400, ST 450
Cam follower ZD.2241-827-03-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Cam follower ZD.2241-827-02-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Cam followers
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
62
3. Saddlestitchers/Mechanical Parts Rollers and springs
Springs for Stitchmaster
Springs need to function highly efficiently to achieve fast pro-
cessing speeds and smooth production. All Original Heidelberg
springs are designed for maximum load-bearing and are made
of premium-grade steels and hard-wearing materials. Their
geometry is regularly tested and revised.
Article no. Type of machine
FJ.0450029/01 Stitchmaster ST 400, ST 450
FJ.0450039/01 Stitchmaster ST 350, ST 450
FJ.0450040/01 Stitchmaster ST 350, ST 450
FJ.0450042/01 Stitchmaster ST 350
FJ.0450048/01 Stitchmaster ST 350
FJ.0450050/01 Stitchmaster ST 350
FJ.0450054/00 Stitchmaster ST 350
FJ.0450055/00 Stitchmaster ST 350
FJ.0450065/00 Stitchmaster ST 350, ST 450
FJ.0450066/00 Stitchmaster ST 400, ST 450
FJ.0450100/00 Stitchmaster ST 100.2
FJ.0450131/00 Stitchmaster ST 450
FJ.0450132/00 Stitchmaster ST 450
FJ.0540003/01 Stitchmaster ST 350, ST 400, ST 450
ZD.2241-226-02-00 Stitchmaster ST 300, ST 400
ZD.2241-226-03-00 Stitchmaster ST 300, ST 400
Article no. Type of machine
ZD.2241-226-04-00 Stitchmaster ST 300
ZD.2241-226-05-00 Stitchmaster ST 300
ZD.2241-226-09-00 Stitchmaster ST 300
ZD.2241-226-18-00 Stitchmaster ST 300, ST 400, ST 450
ZD.2241-226-22-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2241-226-23-00 Stitchmaster ST 350
ZD.2241-226-25-00 Stitchmaster ST 100.2
ZD.2241-226-26-00 Stitchmaster ST 300
ZD.2241-226-27-00 Stitchmaster ST 400, ST 450
ZD.2241-226-31-00 Stitchmaster ST 300
ZD.2241-226-32-00 Stitchmaster ST 400
ZD.2241-226-33-00 Stitchmaster ST 350, ST 400, ST 450
ZD.2241-226-38-00 Stitchmaster ST 400
ZD.2241-226-42-00 Stitchmaster ST 400
ZD.2241-226-44-00 Stitchmaster ST 100.2
ZD.2241-226-45-00 Stitchmaster ST 100.2
Pneumatic springs*
Designation Article no. Type of machine
Idler roller ZD.2162-380-00-01 Stitchmaster ST 400, ST 450
Idler roller ZD.2241-826-04-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Set of idler rollers ZD.224-177-BG-01 Stitchmaster ST 300,with adhesive tape ST 350, ST 400, ST 450
Idler roller FJ.1801911/03 Stitchmaster ST 400, ST 450
Idler rollers for Stitchmaster
Designation Article no. Type of machine
Idler roller pivot lever FJ.1802311/03 Stitchmaster ST 400, ST 450
Set of idler rollers ZD.2162-406-BG-01 Stitchmaster ST 350,ST 400, ST 450
Idler roller ZD.2241-830-06-00 Stitchmaster ST 300, ST 350
Idler roller ZD.2241-826-09-00 Stitchmaster ST 350,ST 400, ST 450
Idler roller ZD.2241-826-07-00 Stitchmaster ST 300,ST 350, ST 400, ST 450
Idler roller ZD.2241-826-11-00 Stitchmaster ST 350, ST 400, ST 450
Idler roller ZD.2241-826-03-00 Stitchmaster ST 100.2, ST 300, ST 400, ST 450
Idler roller ZD.2241-826-10-00 Stitchmaster ST 400, ST 450
Idler roller ZD.2241-826-05-00 Stitchmaster ST 300,ST 350, ST 400, ST 450
Idler roller ZD.2241-825-01-00 Stitchmaster ST 300
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
* A Heidelberg systemservice engineer should exchange and adjust pneumatic springs that are difficult to access.
63
3. Saddlestitchers/Mechanical Parts Springs
Article no. Type of machine
FJ.0450009/01 Stitchmaster ST 350, ST 400, ST 450
FJ.0450019/01 Stitchmaster ST 400, ST 450
FJ.0450024/01 Stitchmaster ST 400, ST 450
FJ.0450031/01 Stitchmaster ST 400, ST 450
FJ.0450060/00 Stitchmaster ST 350
FJ.0450062/01 Stitchmaster ST 100.2, ST 350, ST 400, ST 450
FJ.0450064/01 Stitchmaster ST 400, ST 450
FJ.0450067/01 Stitchmaster ST 400, ST 450
FJ.0450093/01 Stitchmaster ST 450
FJ.0450098/01 Stitchmaster ST 450
FJ.1802771/02 Stitchmaster ST 450
ZD.208-298-01-00 Stitchmaster ST 350
ZD.209-547-01-00 Stitchmaster ST 100.2
ZD.220-274-01-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
ZD.220-722-01-00 Stitchmaster ST 350, ST 400
ZD.220-722-02-00 Stitchmaster ST 100.2, ST 350, ST 400, ST 450
ZD.222-988-01-00 Stitchmaster ST 400, ST 450
ZD.2247-216-02-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2247-216-03-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
FJ.0450062/01 Stitchmaster ST 100.2, ST 350, ST 400, ST 450
FJ.0450064/01 Stitchmaster ST 400, ST 450
FJ.0450067/01 Stitchmaster ST 400, ST 450
FJ.0450093/01 Stitchmaster ST 450
FJ.0450098/01 Stitchmaster ST 450
FJ.0450119/01 Stitchmaster ST 400, ST 450
FJ.0450121/01 Stitchmaster ST 450
FJ.0450123/01 Stitchmaster ST 450
ZD.2247-291-17-00 Stitchmaster ST 300, ST 400, ST 450
ZD.2247-291-21-00 Stitchmaster ST 350, ST 400, ST 450
ZD.2247-291-23-00 Stitchmaster ST 100.2, ST 300
ZD.2247-291-25-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
ZD.2247-291-29-00 Stitchmaster ST 300
ZD.2247-291-30-00 Stitchmaster ST 300
ZD.2247-291-32-00 Stitchmaster ST 100.2
ZD.2247-291-34-00 Stitchmaster ST 100.2, ST 350, ST 400
ZD.2247-291-36-00 Stitchmaster ST 300, ST 350
ZD.2247-291-40-00 Stitchmaster ST 300, ST 350
ZD.2247-291-43-00 Stitchmaster ST 300
ZD.2247-291-44-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
Article no. Type of machine
ZD.2247-291-51-00 Stitchmaster ST 400, ST 450
ZD.2247-291-53-00 Stitchmaster ST 400, ST 450
ZD.2247-291-57-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2247-291-58-00 Stitchmaster ST 400, ST 450
ZD.2247-291-63-00 Stitchmaster ST 350, ST 400, ST 450
ZD.2247-291-68-00 Stitchmaster ST 400, ST 450
ZD.2247-291-96-00 Stitchmaster ST 350, ST 400, ST 450
ZD.2298-003-01-00 Stitchmaster ST 100.2
ZD.2247-216-05-00 Stitchmaster ST 300, ST 350, ST 400
ZD.2247-216-06-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2247-216-09-00 Stitchmaster ST 350
ZD.2247-216-10-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2247-216-11-00 Stitchmaster ST 300, ST 400, ST 450
ZD.2247-216-17-00 Stitchmaster ST 300, ST 350
ZD.2247-216-21-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2247-216-29-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2247-216-32-00 Stitchmaster ST 300
ZD.2247-216-33-00 Stitchmaster ST 300
ZD.2247-216-39-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
ZD.2247-217-01-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2247-291-01-00 Stitchmaster ST 100.2, ST 300
ZD.2247-291-02-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
ZD.2247-291-07-00 Stitchmaster ST 350, ST 400
ZD.2247-291-08-00 Stitchmaster ST 100.2, ST 350
ZD.2247-291-09-00 Stitchmaster ST 300, ST 350, ST 400
ZD.2247-291-10-00 Stitchmaster ST 400, ST 450
ZD.2247-291-11-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
ZD.2247-291-13-00 Stitchmaster ST 300
ZD.2247-291-14-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2247-291-15-00 Stitchmaster ST 350
Compression springs*
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
* A Heidelberg systemservice engineer should exchange and adjust compression springs that are difficult to access.
64
3. Saddlestitchers/Mechanical Parts Springs
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
Article no. Type of machine
FJ.0450021/01 Stitchmaster ST 400, ST 450
FJ.0450022/01 Stitchmaster ST 400, ST 450
FJ.0450027/01 Stitchmaster ST 400, ST 450
FJ.1051351/01 Stitchmaster ST 350, ST 400, ST 450
ZD.201-276-01-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400,ST 450
ZD.2142-418-01-00 Stitchmaster ST 300, ST 350
ZD.2150-887-01-00 Stitchmaster ST 100.2
ZD.2247-221-01-00 Stitchmaster ST 300
ZD.2247-221-03-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2247-221-06-00 Stitchmaster ST 300, ST 350
Article no. Type of machine
ZD.2247-221-14-00 Stitchmaster ST 100.2, ST 300, ST 400, ST 450
ZD.2247-221-15-00 Stitchmaster ST 300, ST 350, ST 400
ZD.2247-221-17-00 Stitchmaster ST 300
ZD.2247-241-01-00 Stitchmaster ST 300, ST 350
ZD.2247-241-03-00 Stitchmaster ST 300
ZD.2247-241-22-00 Stitchmaster ST 350, ST 400
ZD.2247-241-26-00 Stitchmaster ST 100.2
ZD.2247-241-28-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
ZD.2247-241-31-00 Stitchmaster ST 350, ST 400, ST 450
ZD.2247-285-02-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400,ST 450
Tension springs*
* A Heidelberg systemservice engineer should exchange and adjust tension springs that are difficult to access.
65
Needles, needle supports and needle
bushings
Needles, needle supports and needle
bushings are used to fix the paper sheet
during saddlestitching. The precision of
their movement is therefore a crucial
quality factor. All our Original Heidelberg
needles, needle supports and needle
bushings are made from hard-wearing
steels and specially adapted to their
particular tasks in terms of their
function and design. They are regularly
tested in our testing laboratory to en-
sure long-term stable results, stable
production without downtimes, and
high-quality end results.
Article no. FJ.4319205/00
Type of machine Stitchmaster ST 350
Needle support complete*
Article no. ZD.2145-570-01-00
Type of machine Stitchmaster ST 300, ST 400, ST 450
Needle*
Article no. ZD.2242-035-02-00
Type of machine Stitchmaster ST 100.2,ST 300, ST 350, ST 400, ST 450
Needle bushing*
Article no. ZD.2242-035-17-00
Type of machine Stitchmaster ST 300, ST 350, ST 400, ST 450
Needle bushing*
Article no. ZD.2242-035-18-00
Type of machine Stitchmaster ST 300, ST 350
Needle bushing*
Article no. ZD.240-219-01-00
Type of machine Stitchmaster ST 100.2
Needle*
Article no. ZD.280-038-01-00
Type of machine Stitchmaster ST 100.2
Needle backward*
3. Saddlestitchers/Mechanical Parts Needles/needle supports/needle bushings
* A Heidelberg systemservice engineer should exchange and adjust needles, needle supports and needle bushings that are difficult to access.
66
Brushes for Stitchmaster
One of the functions of brushes in Heidelberg machines is to
ensure reliable paper transport in the feeder where they have
a considerable influence on the quality of the results. Original
Heidelberg brushes are therefore made exclusively from high-
grade, durable materials – for top quality and minimal wear.
3. Saddlestitchers/Mechanical Parts Brushes
Article no. ZD.2142-374-01-00
Type of machine Stitchmaster ST 300
Brush long
Article no. ZD.2142-469-01-00
Type of machine Stitchmaster ST 100.2 ST 300, ST 350, FS 100
Brush flat
Article no. Type of machine
ZD.2160-066-BG-01 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
ZD.2160-065-BG-01 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Brush complete
Did you know …
… that Heidelberg systemservice is geared to your
entire value-added chain – from prepress to press and
postpress? Heidelberg systemservice helps you opti-
mize results and keeps you at the cutting-edge of tech-
nology. Our experts analyze your processes and identify
potential for optimization. Are you planning changes to
your company? We can help you with project planning
and printshop design – and advise you on financing and
safeguarding your new machines through innovative
financial services.
Electrical and Electronic Parts
Fo
lde
rsM
ech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
sS
ad
dle
sti
tch
ers
Mech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
s
68
3. Saddlestitchers/Electrical and Electronic Parts Fuses
Fuses for Stitchmaster
Choosing the right fuses is very important
to get the best out of your machines.
Many faults occur as a result of incorrect
fuse selection. Often the models offered
on the market only differ minimally from
the Original Heidelberg fuse. The conse-
quences of using the wrong fuse can be
very serious, however, if for example a
control unit fuses because fuse protec-
tion is insufficient. That’s why all our
Original Heidelberg fuses are precisely
matched to the requirements of the
relevant machine. This ensures optimum
quality and long-term smooth operation.
Designation Article no. Type of machine
Fuse 14 × 51 FJ.0760026/01 Stitchmaster ST 400,40 A ST 450
Fuse 14 × 51 FJ.0760030/01 Stitchmaster ST 400,20 A ST 450
Fuses
Designation Article no. Type of machine
Fuse 5 × 20, 1,6 A ZD.203-681-03-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Fuse 5 × 20, 2 A ZD.203-681-02-00 Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Fuse 5 × 20, 6,3 A ZD.203-681-13-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
Fuse 5 × 20, 5 A ZD.203-681-21-00 Stitchmaster ST 300, ST 350, ST 400, ST 450
Fuse 5 × 20, 2,5 A ZD.203-681-26-00 Stitchmaster ST 300
Fuses
69
3. Saddlestitchers/Electrical and Electronic Parts Lamps
Article no. FJ.0740009/01
Type of machine Stitchmaster ST 100.2,ST 350, ST 400, ST 450
Signal lamp
Article no. FJ.1316330/00
Type of machine Stitchmaster ST 450
Warning lamp
Article no. ZD.244-499-01-00
Type of machine Stitchmaster ST 300, ST 350, ST 400, ST 450
Fluorescent lamp
Article no. ZD.244-500-01-00
Type of machine Stitchmaster ST 300, ST 350, ST 400, ST 450
Fluorescent tube
Article no. ZD.2274-001-01-00
Type of machine Stitchmaster ST 100.2,ST 300, ST 350, ST 400, ST 450
Lamp 16 × 54
Our experts will be pleased to provide technical advice when selecting this service part. The best solution depends on your machine configuration.
70
Article no. ZD.2274-005-09-00
Type of machine Stitchmaster ST 100.2
3. Saddlestitchers/Electrical and Electronic Parts Switches and resistors
Electric lifting magnet
Article no. ZD.2273-002-20-00
Type of machine Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Light barrier
Article no. ZD.2273-002-22-00
Type of machine Stitchmaster ST 100.2, ST 300, ST 350, ST 400, ST 450
Reflex sensor
Article no. ZD.2273-002-03-00
Type of machine Stitchmaster ST 300
Sensor
Switches and resistors for Stitchmaster
Switches and resistors keep your machine running reliably
over the long term. They therefore play a key role in ensuring
a fault-free production process. All switches, sensors and
buttons used in Heidelberg machinery have specially
developed properties and are selected to ensure optimum
operation of your machine. They are made from robust, low-
wear materials tested for durability in fatigue tests. This
means you can always rely on Original Heidelberg quality to
keep your production system running smoothly.
We recommend always having these parts replaced by a Heidelberg systemservice engineer.
Consumables Fo
lde
rsM
ech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
sS
ad
dle
sti
tch
ers
Mech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
s
72
Heidelberg Allround Stitching Wire*
3. Saddlestitchers/Consumables Stitching wire
Heidelberg Allround Stitching Wire for Stitchmaster*
Heidelberg Allround Stitching Wire is versatile and suitable for
most applications. It is manufactured according to our quality
standards in Germany, is ideally suited to processing on all of
our Stitchmaster saddlestitchers and delivers highly accurate
results. The wire features excellent glide performance in the
stitching head, low abrasion and an attractive stitch-like
appearance. A wide selection of wire thicknesses and coil sizes
is available. The standard sizes Nos. 24 to 26 are permanently
kept in stock and other wires can be supplied within two to three
working days. Special sizes and grades are also possible.
21 (0.80 mm) 22 (0.75 mm) 23 (0.70 mm) 24 (0.60 mm) 25 (0.55 mm)
Designation Article no. Article no. Article no. Article no. Article no. Description
K155 FJ.0600121/00 FJ.0600122/00 FJ.0600123/00 FJ.0600124/00 FJ.0600125/00 4.5 kg coil
SD300K FJ.0600221/00 FJ.0600222/00 FJ.0600223/00 FJ.0600224/00 FJ.0600225/00 15 kg coil
BB20 FJ.0600321/00 FJ.0600322/00 FJ.0600323/00 FJ.0600324/00 FJ.0600325/00 18 kg coil
Heidelberg Allround Stitching Wire* continued
26 (0.50 mm) 27 (0.45 mm) 28 (0.40 mm) 29 (0.37 mm) 30 (0.35 mm)
Designation Article no. Article no. Article no. Article no. Article no. Description
K155 FJ.0600126/00 FJ.0600127/00 FJ.0600128/00 FJ.0600129/00 FJ.0600130/00 4.5 kg coil
SD300K FJ.0600226/00 FJ.0600227/00 FJ.0600228/00 FJ.0600229/00 FJ.0600230/00 15 kg coil
BB20 FJ.0600326/00 FJ.0600327/00 FJ.0600328/00 FJ.0600329/00 FJ.0600330/00 18 kg coil
* We keep a permanent stock of stitching wires nos. 24 to 26 in the three coil sizes offered. Orders other than these standard sizes may involve longerdelivery times (approx. 2-3 working days depending on the order quantity).
73
Heidelberg Extreme Stitching Wire for Stitchmaster*
Heidelberg Extreme Stitching Wire is also manufactured in
Germany and is extremely tough and strong, with excellent
piercing properties. Heidelberg Extreme exhibits greater buck-
ling strength than Heidelberg Allround. It can therefore also be
used to process thicker products that up till now could only be
stitched with thicker wires. Although the greater strength of
Heidelberg Extreme increases wear and tear, for example on
the cutting knives in the stitching heads, its advantage is that
you can meet a whole range of different requirements with
just one wire. This not only eliminates the setup time needed
for a change of stitching head but also saves on material and
storage costs.
What’s the right wire to choose?
Before application, determine the product thickness, what
wire thickness needs to be used in the stitching heads, and
what stitch shape is required. Each of our wires has its own
specific strengths. The experts at Heidelberg systemservice
will be happy to help you with your selection.
Heidelberg Extreme Stitching Wire*
3. Saddlestitchers/Consumables Stitching wire
21 (0.80 mm) 22 (0.75 mm) 23 (0.70 mm) 24 (0.60 mm) 25 (0.55 mm)
Designation Article no. Article no. Article no. Article no. Article no. Description
K155 FJ.0600027/01 FJ.0600028/01 FJ.0600029/01 FJ.0600006/01 FJ.0600007/01 4.5 kg coil
SD300K FJ.0600024/01 FJ.0600025/01 FJ.0600026/01 FJ.0600011/01 FJ.0600012/01 15 kg coil
BB20 FJ.0600021/01 FJ.0600022/01 FJ.0600023/01 FJ.0600016/01 FJ.0600017/01 18 kg coil
Heidelberg Extreme Stitching Wire* continued
26 (0.50 mm) 27 (0.45 mm) 28 (0.40 mm) 29 (0.37 mm) 30 (0.35 mm)
Designation Article no. Article no. Article no. Article no. Article no. Description
K155 FJ.0600008/01 FJ.0600009/01 FJ.0600010/01 FJ.0600429/00 FJ.0600430/00 4.5 kg coil
SD300K FJ.0600013/01 FJ.0600014/01 FJ.0600015/01 FJ.0600529/00 FJ.0600530/00 15 kg coil
BB20 FJ.0600018/01 FJ.0600019/01 FJ.0600020/01 FJ.0600629/00 FJ.0600630/00 18 kg coil
* We keep a permanent stock of stitching wires nos. 24 to 26 in the three coil sizes offered. Orders other than these standard sizes may involve longer delivery times (approx. 2-3 working days depending on the order quantity).
3. Saddlestitchers/Consumables Lubricants
Article no. ZD.2241-280-01-00
Slideway oil
Article no. ZD.2241-280-04-00
Lubricant spray FIN SUPER
Article no. ZD.277-350-01-00
Lubricant spray Hotemp 2000
Lubricants for Stitchmaster
To work at their best, our machines need not just regular lubri-
cation but also the right lubricants. Our portfolio therefore
features special premium products that have been developed
specifically to meet our needs. All Original Heidelberg lubri-
cants are extremely resistant to aging and demonstrate ex-
cellent temperature resistance, making them ideal for long-
term continuous use in all manner of operating environments.
However good a lubricant is, its quality can deteriorate when
in continuous daily use. Consequently, perfect lubrication
can only be ensured on a long-term basis by changing the
lubricant as often as necessary. To make things easier, many
Original Heidelberg lubricants come with a sticker indicating
when they need to be changed.
74
Article no. ZD.228-326-01-00
Type of machine Stitchmaster ST 300, Thread-sealing machineFS 100, all Stahlfolders
Description Must be changed every 6 months, 6 pcs for ST 300 and 3 pcs for FS 100
Lubrication cartridge Postpress
Equipment*
Article no. ZD.2241-280-02-00
Type of machine Eurotrim ET 1000, Stitchmaster ST 300, ST 400, ST 450
Lubricant Gleitmo 800
* The Original Heidelberg lubrication cartridge is suitable for all Heidelberg Stahlfolders, the FS 100 thread-sealing machine and the Stitchmaster ST 300 Find out about the benefits of the Heidelberg lubrication cartridge on page 28.
Options for Retrofitting
76
3. Saddlestitchers/Options for Retrofitting Trimming and slitting options
Cutting knives, cut-off knives and punching knives are available either individually or as complete
sets of knives. For details, see pages 44-50.
Article no. Type of machine Description/size (mm)
FJ.1221130/03 Stitchmaster ST 350, This equipment is used for trimming products smaller than 80 mm. ST 450 The product width is reduced from 80 mm to 64 mm.
Product width: 64 mm, one-ups: Min. 64 × 120 mm,two-ups: Min. 2 × 64 × 120 mm (parting cut, punch cut; depending on the punching knife used)
ZD.2150-383-BE-01 Stitchmaster ST 100.2 as above, but for ST 100.2 (up to mid-2004)
FJ.3270010/01 Stitchmaster ST 100.2 as above, but for ST 100.2 (from mid-2004)
Transport equipment small format 64 ×× 120 for Stitchmaster
Article no. Type of machine Description/size (mm)
FJ.4223850/00 Stitchmaster ST 450 Knife set required
Equipment one-up folded sheet A6 for Stitchmaster
Article no. Type of machine Description/size (mm)
FJ.4225280/00 Stitchmaster ST 350, Used to process the products as two-ups. Suitable for accommodat- ST 450 ing cut-off or punching knives in widths of 6 to 12 mm (additional
option: Knives with airblast can also be used). Two sets of knives are required in each case.
1. Parting cut 2. Punch cut
Formats: b × a b × aUntrimmed: Min. 85 × 210 mm Min. 85 × 210 mmTrimmed: Min. 2 × 80 × 100 mm Depending on the punching
knife usedProduct Max. 10 mm Max. half punching knife thickness: width
ZD.2150-354-BE-02 Stitchmaster ST 100.2 As above but for ST 100.2
Center slitting attachment (no knife) for Stitchmaster
Article no. Type of machine Description/size (mm)
FJ.1220250/02 Stitchmaster ST 350, Used for processing small formats in two-ups. Suitable for accom-ST 450 modating cut-off and punching knives in widths of 4 to 6 mm.
(Additional option: Knives with airblast can also be used). Two sets of knives are required in each case.
1. Parting cut 2. Punch cut
Formats: b × a b × aUntrimmed: Min. 85 × 156 mm Min. 85 × 156 mmTrimmed: Min. 2 × 80 × 75 mm Depending on the punching
knife usedProduct Max. 10 mm Max. half punching knifethickness: width
ZD.2150-400-BG-01 Stitchmaster ST 100.2 As above but for ST 100.2
Center slitting attachment small format (no knife) for Stitchmaster
77
3. Saddlestitchers/Options for Retrofitting Slitting and hole punching options
Article no. Type of machine Description/size (mm)
FJ.4225550/00 Stitchmaster ST 350, An air distributor is required for every knife with an air connection.ST 450
Air distributor for knives with airblast for Stitchmaster
Article no. Type of machine Description/size (mm)
FJ.4222630/01 Stitchmaster ST 350, Used for processing small formats in three-ups. Suitable for accommodat-ST 450 ing cut-off or punching knives in widths of 6 to 9 mm. (Additional option:
Knives with airblast can also be used). 3 sets of knives are required in each case (see pages 44-50).
1. Parting cut 2. Punch cut
Formats: b × a b × aUntrimmed: Min. 85 × 310 mm Min. 85 × 310 mmTrimmed: Min. 3 × 80 × 100 mm Depending on the punching
knife usedProduct thickness: Max. 5 mm Max. half punching knife
width
Slitting device TRIO (no knife) for Stitchmaster
Article no. Type of machine Description/size (mm)
FJ.4221470/03 Stitchmaster ST 350, The universal LSK calendar hole punching attachment enables different ST 450 punching tools to be installed with different hole diameters (4 to 7 mm).
The attachment is adjustable over the entire format from back cut to front cut. The advantage of this is that a single attachment can be used for several punching tools with different hole diameters. Up to now, a specific hole punching device had to be bought for every hole diameter. The benefits of this unit include reduced costs and greater user-friendliness. The punching tools must be ordered separately. You can find details of this on page 78. It is advisable to order two sets in each case. Formats: Hole diameter:
A: Max. 475 mm/ min. 220 mm 4 to 7 mmB: Max. 315/310 mm, min. 80/89 mmC: 6 mm to (B–6 mm)
FJ.3270090/00 Stitchmaster ST 100.2 As FJ.4221470/03 calendar hole punching attachment, for ST 100.2 only
Calendar hole punching attachment (without punching tool) for Stitchmaster
Article no. Type of machine Description/size (mm)
FJ.4270230/01 Stitchmaster ST 350, The universal LS 80 2-hole punch enables different punching tools to be ST 450 installed with different hole diameters (4 to 7 mm). The advantage of this
is that a single 2-hole punch can be used for several punching tools with different hole diameters. Up to now, a specific hole punching device had to be bought for every hole diameter. The benefits of this unit include reduced costs and greater user-friendliness. The punching tools must be ordered separately. You can find details of this on page 78. At least two sets need to be ordered in each case, but it is advisable to order four. With a pressure shoe, 210 mm (A5) is also possible.
FJ.3270100/00 Stitchmaster ST 100.2 As above, 2-hole punch with hole spacing 80 mm, only for ST 100.2
2-hole punch with hole spacing 80 mm (without punching tool) for Stitchmaster
78
3. Saddlestitchers/Options for Retrofitting Hole punching options
Designation Article no. Type of machine Description/size (mm)
Diameter 4 mm FJ.4221480/02 Stitchmaster Each set of punching tools contains two punchesST 100.2, ST 350, and two bushes. Can be used in calendar hole ST 450 punching attachment (order No.: FJ.4221470/03 or
FJ.3270090/00) and LS 80 2-hole punch (order No.: FJ.4270230/01 or FJ.3270100/00)
Diameter 5 mm FJ.3220880/02 Stitchmaster Each set of punching tools contains two punchesST 100.2, ST 350, and two bushes. Can be used in calendar hole ST 450 punching attachment (order No.: FJ.4221470/03 or
FJ.3270090/00) and LS 80 2-hole punch (order No.: FJ.4270230/01 or FJ.3270100/00)
Diameter 5.5 mm FJ.4221500/02 Stitchmaster Each set of punching tools contains two punchesST 100.2, ST 350, and two bushes. Can be used in calendar holeST 450 punching attachment (order No.: FJ.4221470/03 or
FJ.3270090/00) and LS 80 2-hole punch (order No.: FJ.4270230/01 or FJ.3270100/00)
Diameter 6 mm FJ.3220900/02 Stitchmaster Each set of punching tools contains two punchesST 100.2, ST 350, and two bushes. Can be used in calendar holeST 450 punching attachment (order No.: FJ.4221470/03 or
FJ.3270090/00) and LS 80 2-hole punch (order No.: FJ.4270230/01 or FJ.3270100/00)
Diameter 7 mm FJ.4221520/02 Stitchmaster Each set of punching tools contains two punchesST 100.2, ST 350, and two bushes. Can be used in calendar holeST 450 punching attachment (order No.: FJ.4221470/03 or
FJ.3270090/00) and LS 80 2-hole punch (order No.: FJ.4270230/01 or FJ.3270100/00)
Punching tools for Stitchmaster
Designation Article no. Type of machine Description/size (mm)
108 mm/dia 6 mm ZD.2160-235-BG-01 Stitchmaster Hole punch (3 holes, spacing 108 mm, diameter ST 350, ST 450 6 mm) incl. punch unit
Formats:
A Back: Min. 297 mm max. 475 mmB Width: Min. 220 mm max. 315 mmC Max.: 8–20 mmProduct thickness: Max. 2 mm
3-hole punch for Stitchmaster
Designation Article no. Type of machine Description/size (mm)
130 mm/dia 6 mm ZD.2140-800-BG-01 Stitchmaster 2-hole punch (2 holes, spacing 130 mm, diameter ST 100.2, ST 350, 6.0 mm) incl. punch unit
Formats:
A Back: Min. 270 mm max. 475 mmB Width: Min. 89 mm max. 310 mmC Max.: 11 mmProduct thickness: Max. 2 mmHole diameter: 6 mm
2-hole punch incl. punch unit for Stitchmaster
79
3. Saddlestitchers/Options for Retrofitting Hole punching options
Designation Article no. Type of machine Description/size (mm)
Hole punch 108 mm ZD.2141-110-BG-01 Stitchmaster Hole punch (3 holes, spacing 108 mm, diameter (without punching unit) ST 350, ST 450 6.5 mm without punch unit)
Formats:
A Back: Min. 297 mm max. 475 mmB Width: Min. 210 mm max. 310 mmC Max.: 8–17.4 mmProduct thickness: Max. 2 mmA punch unit for the hole punch must also be ordered.
3-hole punch for Stitchmaster continued
Designation Article no. Type of machine Description/size (mm)
for hole punch ZD.2147-080-BG-01 Stitchmaster Each set of punch units contains three punches and(dia. 6.5 mm) ST 350, ST 450 three bushes. Can be used in 3-hole punch (order
number: ZD.2141-110-BG-01)
for hole punch ZD.2147-088-BG-01 Stitchmaster Each set of punch units contains three punches and(dia. 8.0 mm) ST 350, ST 450 three bushes. Can be used in 3-hole punch (order
number: ZD.2141-110-BG-01)
for hole punch ZD.2147-083-BG-01 Stitchmaster Each set of punch units contains three punches and(dia. 9.5 mm) ST 350, ST 450 three bushes. Can be used in 3-hole punch (order
number: ZD.2141-110-BG-01)
Punch units for Stitchmaster
Designation Article no. Type of machine Description/size (mm)
incl. punch unit FJ.1070605/01 Stitchmaster Hole punch (4 holes, spacing 80 mm, 80 mm/dia. 5.5 mm ST 350, ST 450 diameter 5.5 mm)
Formats:
A Back: Min. 297 mm max. 475 mmB Width: Min. 210 mm max. 310 mmC Max. 15 mmProduct thickness: Max. 2 mmHole diameter: 5.5 mmImportant: Installation takes approx. 6 hours as thetransport tapes have to be moved.
incl. punch unit ZD.2141-905-BG-01 Stitchmaster Hole punch (2 holes, spacing 70 mm, 70 mm/dia. 5.5 mm ST 350, ST 450 diameter 5.5 mm)
Formats:
A Back: Min. 255 mm max. 475 mmB Width: Min. 89 mm max. 310 mmC Max.: 10 mmProduct thickness: Max. 2 mmHole diameter: 5.5 mmImportant: Installation takes approx. 6 hours as thetransport tapes have to be moved.
4-hole punch for Stitchmaster
80
3. Saddlestitchers/Options for Retrofitting Stitching and wire processing options
The Heidelberg stitching wire range, Heidelberg Allround and Heidelberg Extreme, come in different wire
thicknesses and coil sizes. They can be found on pages 72-73. Large coils are also available on request.
Designation Article no. Type of machine Description/size (mm)
52-N14 changing set, on request Stitchmaster For changing wires from standard size to 26–30wire No. 26–30 ST 100.2, ST 350
52-N14 changing set, on request Stitchmaster For changing wires from standard size to 21–23wire No. 21–23 ST 100.2, ST 350
Changing set former on request Stitchmaster for all 45-N14 (magnetic, therefore for non-ferrous with wire clamper ST 450 wires only)
Clincher box FJ.1802981/01 Stitchmaster Clincher versions for all types of stitching head. ST 100.2, ST 350 With this option, the stitches are bent further in-
wards so that the ends cannot cause any injury. Used primarily for brochures for children.
Clincher box FJ.1802411/00 Stitchmaster Clincher versions for all types of stitching head.ST 450 With this option, the stitches are bent further
inwards so that the ends cannot cause any injury. Used primarily for brochures for children.
Quick-action changing FJ.4122140/00 Stitchmaster Recommended for special stitching such as loop device for stitching ST 450 stitches. By simply loosening clamping levers, heads the quick-change device for the stitching heads can
be inserted into the stitcher without tools.
Wire transport device FJ.4158500/01 Stitchmaster Additional stitching-wire transport device for the3rd/4th stitching head ST 450 3rd and 4th stitching heads (if normal and loop
stitching heads are used in parallel, wire transport device 5th/6th stitching heads FJ.4158510/01 is additionally required).
Wire transport device FJ.4158510/01 Stitchmaster Additional stitching-wire transport device for the 5th/6th stitching head ST 450 5th and 6th stitching heads (can only be used in
conjunction with wire transport device 3rd/4th stitching heads – FJ.41858500/01)
Fold pressing unit FJ.4150070/01 Stitchmaster For accommodating the fold pressing unit outside external (see p. 58 for ST 450 the stitching head. Used to fix the products in fold pressing units) position if the fold pressing unit cannot be fixed on
the stitching head for space reasons.
Support device wire FJ.3103100/02 Stitchmaster for stitching wire coils BB20 (18 kg)transport ST 100.2
Coil brace for small FJ.1120795/02 Stitchmaster for processing coils of size K155 (4.5 kg)coils ST 350, ST 450
Coil brace for big coils FJ.1120930/01 Stitchmaster for processing coils of sizes SD300K (15 kg) and 3rd/4th stitching head ST 350, ST 450 BB20 (18 kg) at the 3rd/4th stitching heads
Coil brace for big coils FJ.4155565/03 Stitchmaster for processing coils of sizes SD300K (15 kg) and 5th/6th stitching head ST 350, ST 450 BB20 (18 kg) at the 5th/6th stitching heads
Clamping piece FJ.4156040/00 Stitchmaster required for unreeling wire from wire drumsST 450
Coil brace – ground on request Stitchmaster for processing coils of sizes K355 (50 kg) andST 450 MP100 (90 kg)
Stitching and wire processing options for Stitchmaster
Did you know …
… that there is always a Heidelberg service technician in your area?
We are always there when you need us! Withmore than 4,400 well trained specialists world-wide, Heidelberg systemservice is the indus-try’s largest network. We are committed toHeidelberg quality standards – and to providinga fully integrated and comprehensive level ofservice. In addition to repairs, our portfolioincludes advice and improvements to produc-tion. Why not make use of the expertise thathas grown out of cutting-edge tools, optimizedstructures and an ongoing exchange of infor-mation!
Did you know ...
... that the Heidelberg Remote Services techno-logy can connect your saddlestitcher at lightningspeed to our service experts?
No matter where you are in the world, once a machine is connected to Heidelbergvia Remote Services, all options are possi-ble. Whether you need remote diagnosis,maintenance or training, the experts from Heidelberg systemservice can access yourmachine while you follow the measures sim-ultaneously on the screen. This means wecan solve application-related queries duringnormal business operation or solve faultsremotely – there’s simply no quicker way!
Designation Article no. Type of machine Description/size (mm)
Chip removal manifold ZD.2141-835-BE-01 Stitchmaster Chip removal manifold for direct assembly on the trimmerST 350, ST 450 (200 mm connection diameter for central extraction)
Trim quality inspector FJ.4221880/00 Stitchmaster The parallelism and angle of the product is monitored by the trim ST 350, ST 450 quality inspector. Important: Only in conjunction with conveyor
table with reject gate (ULW) or conveyor table with marking device and reject gate (ULMW).
Add-on kit double pressure shoe ZD.2150-132-BG-01 Stitchmaster ST 100.2 –
Other trimmer options for Stitchmaster
Designation Article no. Type of machine Description/size (mm)
Missing stitch detector ZD.2151-270-BE-01 Stitchmaster ST 100.2 Detecting the stitches from underneath, suitable for normal and/or loop stitches
Missing stitch detector FJ.4910980/00 Stitchmaster ST 450 Detecting the stitches from underneath, suitable for normal and/or loop stitches
Signature width inspector FJ.4910990/01 Stitchmaster ST 450 Helps to recognize: – Sheets where the spine rolls off the saddle chain
– Incorrectly folded sheets– Crooked sheets within the product– Open covers
Missing sheet belt delivery FJ.4200750/00 Stitchmaster ST 350, Delivery after the stitcher with transport tape. For the delivery of ST 450 semi-finished products and faulty products with interval control
Options for quality assurance in the saddlestitcher
3. Saddlestitchers/Options for Retrofitting Trimmer and stitching options
83
Did you know …
… that regular maintenance checks from Heidelberg
systemservice can help increase the productivity of your
machinery by 23 percent? That was the finding of a survey
Heidelberg conducted among customers and prospective
purchasers. 90 percent of people surveyed have also
noticed a positive link between the productivity of
machinery and its maintenance status – production
stabilizes and downtimes become less frequent.
Eurobind 4000
Adhesive Binders Fo
lde
rsM
ech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
sS
ad
dle
sti
tch
ers
Mech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
sA
dh
esiv
e B
ind
ers
Easy to find!
Our index on page 93 lists all the service parts included inthe catalog, together with the relevant page number.
Looking for other service parts?
Check out one of the other Heidelberg part catalogs:• Original Heidelberg Service Parts for Presses
and CtP Devices • Original Heidelberg Service Parts for Die Cutters
and Folder Gluers• Stahlfolder™ Performance Blades
Technical assistance!
We have marked a number ofour service parts with thesymbol. All these parts differfrom each other depending on the specific machine con-figuration. Please telephoneour systemservice experts to discuss your technical re-quirements.
This is the place to find service parts!
Our catalog lists popular service parts together with their article number and the machines in which they areused. A clear distinction is made between mechanical andelectrical/ electronic parts. The Options section includesaccessories to make your machine even more productive.Unfortunately, due to the large number of different items instock, we were unable to include all our service parts inthis catalog.
Any questions? Just give us a call.
If you are finding it difficult to track down an article, having problems installing a service part or looking forassistance, we’ll be happy to help. Useful telephone numbers can be found at the back of our catalog or on-line at www.heidelberg.com/systemservice.
How much does myservice part cost?
Your Heidelberg systemservice
team will be happy to provideyou with information on prices.See the back page of thecatalog.
Who installs the service parts?
We have marked a number of service parts with thesymbol. We recommendalways having these partsreplaced by a Heidelbergsystemservice engineer.
86
4. Adhesive Binders/Mechanical Parts Milling discs and suckers
Article no. Type of machine
ZD.44502080 Eurobind EB 500
ZD.40102139 Eurobind EB 1200
Milling disc with PICs
Article no. Type of machine
ZD.40102140 Eurobind EB 500
ZD.40102140 Eurobind EB 1200
Milling disc without PICs
Article no. Type of machine
ZD.44502/002 Eurobind EB 500
ZD.401RK-061 Eurobind EB 1200
Upgrade kit
Article no. Type of machine
ZD.44502074 Eurobind EB 500
ZD.40102110 Eurobind EB 1200
Insert for milling discs with PICs
Article no. ZD.420080101
Type of machine Eurobind EB 500 and EB 1200
Sucker
Article no. ZD.2144-778-01-00
Type of machine Eurobind EB 4000
Sucker/gripper pad
Article no. ZD.278-827-01-00
Type of machine Eurobind EB 500 andEB 1200
Sucker
Article no. ZD.2144-241-01-00
Type of machine Eurobind EB 500 andEB 1200
Sucker
Article no. ZD.2144-240-01-00
Type of machine Eurobind EB 4000
Plate sucker
Suckers
We recommend always having these parts replaced by a Heidelberg systemservice engineer.
Milling discs for Eurobind
Milling prepares paper fibers for
adhesive binding. The shape of the
milling teeth and the quality of notching
knives and roughening teeth is crucial to
the durability of the binding. The new
Original Heidelberg milling discs are
therefore equipped with PICs – small,
highly efficient roughening teeth. They
expose the fibers better, the glue is able
to envelop the fibers more effectively
and the binding is stronger and more
stable. A further advantage is the
height-adjustable notching knives that
enlarge the glue’s contact surface and
ensure strong stapling.
87
Designation Article no. Type of
machine
3020 (20 kg) FM.0600001/00 Eurobind EB 4000
3002 (5 × 2 kg) FM.0600004/00 Eurobind EB 1200 PUR
Glue PUR
4. Adhesive Binders/Consumables Glues and cleaners
Hotmelt glues and cleaners
Article no. FM.0600020/00
Type of machine All Eurobind
Cleaner PUR Warm colored (20 kg)
Article no. FM.0600002/00
Type of machine All Eurobind
Description Softer Hotmelt for spine gluing
Glue Spine HMR 1000 (20 kg)
Article no. FM.0600003/00
Type of machine All Eurobind
Description Hotmelt for side gluing
Glue Side HMS 2000 (12 kg)
Article no. FM.0600005/00
Type of machine All Eurobind
Description Firmer Hotmelt for spine gluing
Glue Spine HMR 1120 (20 kg)
Designation Article no. Type of machine Description/size (mm)
Cleaner Hotmelt Cold FM.0600012/00 All Eurobind 1 liter spray can
Cleaner Hotmelt Cold FM.0600011/00 All Eurobind 6 × 1 liter spray can
Hotmelt cleaners
PUR glues and cleaner for Eurobind
Thread-sealing Machine FS 100
Thread-sealing Machines andThread-stitching Machines
Fo
lde
rsM
ech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
sS
ad
dle
sti
tch
ers
Mech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
sA
dh
esiv
e B
ind
ers
Th
rea
d-s
ea
lin
g M
a-
ch
ines a
nd
Th
rea
d-
stit
ch
ing
Ma
ch
ines
Easy to find!
Our index on page 93 lists all the service parts included inthe catalog, together with the relevant page number.
Looking for other service parts?
Check out one of the other Heidelberg part catalogs:• Original Heidelberg Service Parts for Presses
and CtP Devices • Original Heidelberg Service Parts for Die Cutters
and Folder Gluers• Stahlfolder™ Performance Blades
Technical assistance!
We have marked a number ofour service parts with thesymbol. All these parts differfrom each other depending on the specific machine con-figuration. Please telephoneour systemservice experts to discuss your technical re-quirements.
This is the place to find service parts!
Our catalog lists popular service parts together with their article number and the machines in which they areused. A clear distinction is made between mechanical andelectrical/ electronic parts. The Options section includesaccessories to make your machine even more productive.Unfortunately, due to the large number of different items instock, we were unable to include all our service parts inthis catalog.
Any questions? Just give us a call.
If you are finding it difficult to track down an article, having problems installing a service part or looking forassistance, we’ll be happy to help. Useful telephone numbers can be found at the back of our catalog or on-line at www.heidelberg.com/systemservice.
How much does myservice part cost?
Your Heidelberg systemservice
team will be happy to provideyou with information on prices.See the back page of thecatalog.
Who installs the service parts?
We have marked a number of service parts with thesymbol. We recommendalways having these partsreplaced by a Heidelbergsystemservice engineer.
90
5. Thread-sealing and Thread-stitching/Mechanical Parts Needles and razor blades
Needles and razor blades
Original Heidelberg sealing and stitch-
ing needles ensure optimum processing
of sealing threads and stitching twine.
Specially developed for our machines,
these needles help prevent the thread
from splitting open during incision and
so minimize bulging on the paper reverse
side. This ensures optimum sealing of
the thread and means the product can
be transported through the machine
without any problems. Like the Original
Heidelberg razor blades, they are an
essential tool for efficient production
and are made from premium-grade
steels – for reliable results and depend-
able product quality.
Article no. ZD.2123-320-01-00
Type of machine Thread-sealing machine FS 100
Needle standard thin
Article no. ZD.2123-321-01-00
Type of machine Thread-sealing machine FS 100
Needle special thick
Article no. ZD.2110-293-01-00
Type of machine Thread-stitching machine F 140
Hook needle
Article no. ZD.2110-294-01-00
Type of machine Thread-stitchingmachine F 140
Running stitch needle
Article no. ZD.2110-296-01-00
Type of machine Thread-stitchingmachine F 140
Sewing needle
Article no. ZD.2110-329-01-00
Type of machine Thread-stitchingmachine F 140
Brochure needle
Article no. FJ.8590135/01
Type of machine Thread-sealing machine FS 100
Special razor blade
91
5. Thread Sealing and Thread Stitching/Mechanical Parts Thread plate chains/thread plates/sealing thread
Thread plate chains and thread plate
Thread plates transport the sealing thread of our thread-
sealing machines to the fold and are induced to do this by
high-precision thread plate chains. To prevent the sealing
thread from becoming roughened during this process, the
surfaces of all Original Heidelberg thread plates are specially
processed. Precision take-up of the thread and its accurate
delivery in the fold is ensured by a special spring mechanism
designed to withstand high mechanical, chemical and thermal
stresses. To ensure smooth processes, thread plates and
thread plate chains should be regularly tested, cleaned and
replaced if necessary.
Article no. ZD.2123-901-BE-01
Type of machine Thread-sealing machine FS 100
Thread plate chain
Article no. ZD.2123-990-BE-01
Type of machine Thread-sealing machine FS 100
Thread plate
Sealing thread
Thread sealing effectively combines the benefits of the estab-
lished thread stitching and adhesive binding processes, i.e.
excellent durability and low manufacturing costs. The new
threads from Heidelberg make the procedure even more cost-
effective. They are very strong and can be easily processed
even at sealing temperatures up to 300° Celsius. Other advan-
tages include their high stitching and tensile strength. The
enhanced sealing means almost no faulty stitching even on
difficult papers. The sealing threads are available in two
grades.
The Original Heidelberg sealing thread Allround
• as an all-rounder, covers around 80 percent of all applica-
tions, i.e. almost the whole thread sealing spectrum
• replaces the current threads 39/2 and 44/2
• is suitable for fold sheets of up to 16 pages (up to 150 gsm)
• is suitable for fold sheets of up to 32 pages (up to 135 gsm)
The Original Heidelberg sealing thread Extreme
• is designed for very special applications
• replaces the current threads 54/2 and 59/2
• is suitable for fold sheets of up to 16 pages (up to 170 gsm)
• is suitable for fold sheets of up to 32 pages (up to 150 gsm)
Article no. FJ.0600060/00
Type of machine Thread-sealing machine FS 100
Heidelberg Extreme sealing thread (11 cones/box)
Article no. FJ.0600040/00
Type of machine Thread-sealing machine FS 100
Heidelberg Allround sealing thread (11 cones/box)
We recommend always having these parts replaced by a Heidelberg systemservice engineer.
92
5. Thread Sealing and Thread Stitching/Mechanical Parts Other equipment
Article no. ZD.2122-872-BE-01
Type of machine Thread-sealing machine FS 100
Roller (sheet transport)
Article no. ZD.2123-369-BG-01
Type of machine Thread-sealing machine FS 100
Set of bevel gears (incl. shaft)
Article no. ZD.2123-890-BG-01
Type of machine Thread-sealing machine FS 100
Transfer chain, coated
Article no. ZD.2122-633-BG-01
Type of machine Thread-sealing machine FS 100
Forwarding roller shaft (lower)
Article no. ZD.2122-634-BG-01
Type of machine Thread-sealing machine FS 100
Forwarding roller shaft (upper)
Article no. ZD.2123-812-BG-01
Type of machine Thread-sealing machine FS 100
Puncture chain
Article no. ZD.2123-390-BE-01
Type of machine Thread-sealing machine FS 100
Cutting wheel complete
Article no. ZD.2123-360-BG-01
Type of machine Thread-sealing machine FS 100
Set of bevel gears (incl. shaft)
Article no. ZD.228-326-01-00
Type of machine ST 300, FS 100, all Stahlfolders
Description Must be changed every 6 months, 6 × for ST 300 and 3 × ST 300 for FS 100
Lubrication cartridge Postpress
Equipment*
* The Original Heidelberg lubrication cartridge is suitable for all Heidelberg Stahlfolders, the FS 100 thread-sealing machine and the Stitchmaster ST 300. Find out about the benefits of the Heidelberg lubrication cartridge on page 28.
We recommend always having these parts replaced by a Heidelberg systemservice engineer.
Index Fo
lde
rsM
ech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
sS
ad
dle
sti
tch
ers
Mech
an
ica
l P
art
sE
lectr
ica
l a
nd
Ele
ctr
on
ic P
art
sC
on
su
ma
ble
sA
dh
esiv
e B
ind
ers
Th
rea
d-s
ea
lin
g M
a-
ch
ines a
nd
Th
rea
d-
stit
ch
ing
Ma
ch
ines
Ind
ex
Slitting options 76, 77
Springs 62, 63, 64
Square plug 56
Stitching heads
42, 43, 44
Stitching options 80, 83
Stitching wire 72, 73
Suckers 21, 55, 56, 86
Suction wheels 21
Switches 25, 26, 70
Tapes 53, 54
Tension springs 64
Thread plate 91
Thread plate chain 91
Toothed belts
14, 51, 52, 53
Transfer chain 92
Transport tapes
10-13, 53, 54
Trimmer knives 44
Trimming blades 15
Trimmer options 83
Trimming options 76
Upgrade kit
milling discs 86
V-belts 10, 12, 13, 51
Warning lamp 69
Wire processing
options 80
W Page
V Page
U Page
Add-ons 35, 36, 37
Angular contact ball
bearings 60
Antenna/aerial
switch 25
Ball bearings 17, 60
Balls 22
Banderoles 29
Bearings 59, 60, 61
Belts 10, 11, 12,
13, 51, 52, 53
Bevel gears 92
Brochure needle 90
Brushes, flat 66
Cam followers 61
Chain cover 58
Cleaners 87
Closure 56
Compression springs 63
Covers 56
Crimping blades 15
Cut-off knives 50
Cutting knives 44, 45
Cutting wheel 92
Drivers 57
Electric lifting
magnet 70
EPROM 24
Filter cartridges 30
Flat belt 13
Fluorescent lamp 69
Fluorescent tube 69
Fold pressing units 58
Folding rollers 16, 17
Forwarding roller
shaft 92
Fuses 68
Gears 18
Glues 87
Grooved ball
bearings 17, 18, 59
Hickey removers 20
Hole punching options
77, 78, 79
Hook needle 90
Idler rollers 62
Knives for
Stitchmaster 44-50
Knife shaft tool
32, 33, 34
Knob suckers 55, 56
Lamps 69
Lifting sucker 21
Light barriers 26, 70
Limit switches 25
Linear ball bearings 61
Long neck sucker
55, 56
Lubricants 74
Lubrication
cartridges 28, 74, 92
Microswitch 25
Milling discs 86
Molded rubber
sucker 21
Needle bearings 60
Needle bushings 65
Needle supports 65
Needles 65, 90
O-ring 20
Other equipment 92
Perforating blades 15
Performance blades 15
Plate sucker 55, 86
Plugs 56
Pneumatic springs 62
Poly-V-belts 10, 12, 13
Pulse generators 24
Punching knives
15, 46, 47, 48, 49
Puncture chain 92
Razor blades 90
Reflector 26
Reflex sensors 26, 70
Reflex switches 26
Register tape 54
Resistors 70
Rollers 62, 92
Round belts 13, 51, 52
Running stitch
needle 90
Scoring blades 15
Sealing threads 91
Self-aligning
ball bearing 61
Self-aligning
roller bearing 60
Sensors 26, 70
Sewing needle 90
Short neck
sucker 55, 56
Signal lamp 69
Slideway oil 74
Slitters 20
94
6. Index
A Page
B Page
C Page
D Page
E Page
F Page
G Page
I Page
K Page
H Page
L Page
M Page
N Page
O Page
P Page
R Page
S Page
T Page
00.9
90.0
467/
01 e
n
Original Heidelberg Service Parts for Folders, Saddlestitchers, Adhesive Binders and Thread-sealing Machines
Heidelberger Druckmaschinen AG
Kurfuersten-Anlage 52–60
69115 Heidelberg
Germany
Phone +49-62 21-92-00
Fax +49-62 21-92-69 99
www.heidelberg.com/systemservice
Publishing Information
Printed in: 07/07Photographs: Heidelberger Druckmaschinen AGPlatemaking: SuprasetterPrinting: SpeedmasterFinishing: StahlfolderFonts: Heidelberg Gothic, Heidelberg AntiquaPrinted in Germany
Trademarks
Heidelberg, the Heidelberg logotype, Speedmaster, Stahlfolderand Stitchmaster are registered trademarks of HeidelbergerDruckmaschinen AG in the U.S. and other countries. Eurobind,Original Heidelberg, Suprasetter and systemservice aretrademarks of Heidelberger Druckmaschinen AG in the U.S. andother countries. All other trademarks are property of their respective owners.
Subject to technical modifications and other changes.
We are happy to help.
You will find the number of your Heidelberg systemservice team overleaf or atwww.heidelberg.com/systemservice.