orca 64 parts list - adss · pdf fileorca 64 parts list gbc is an acco brands company . ......

ORCA 64 Parts List

GBC IS AN ACCO BRANDS COMPANY

GBC ORCA 64 ILLUSTRATED PARTS LIST

Illustrated Parts

(Dated 3/1/06 REV-B)

RMP0178

Sticky Note

P/N#639900159 NEW STYLE CORE CHUCK ASS'Y 43MM. P/N# 634300081 NEW STYLE O-RING, REPLACING P/N# 634300057 O-RING.

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTENCOPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC CLAIMS PROPRIETARY RIGHTS TO THEMATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC.

PROPRIETARY

C

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIEDTOLERANCE

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Rear Slitter AssemblyGBC Orca 64

O64 - 022N/AN/A06/20/03

(1) 701110101Nut, M3

(1) 604022034Slitter lever

(1) 701104803Truss head 2 class bolt

(1) 613050221Slitter blade

(1) 604022033Slitter blade housing

(1) 701090159Slitter lever spring

(1) 601410765Blade Rail Bracket, Right

Detail "A"

(1) 604036236Blade Rail

(1) 706111049Back Trimmer Assembly

(See Detail "A' for break down of parts)

(1) 601410766Blade Rail Bracket, Left





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Cabinet and Cover AssemblyGBC Orca 64

O64 - 021N/AN/A06/20/03

(1) 601410758Side Cover, Lower, Left

(1) 601410760Side Cover, Upper, Left

(1) 601410733Side Plate, Left

(1) 601410734Side Plate, Right

(1) 601220348PCB Plate

(1) 601410754Noise Filter Bracket

(1) 601410755PCB Cover

(1) 601410759Side Cover, Lower, Right

(1) 601410761Side Cover, Upper, Right





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Chill Idler AssemblyGBC Orca 64

O64 - 020N/AN/A06/20/03

(4) 601220320Chill Idler Bearing Support

(2) 701010112Bearing, #6905

(2) 601220319Chill Idler Pin

(1) 613020309Chill Idler





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Solenoid Valve AssemblyGBC Orca 64

O64 - 019N/AN/A06/20/03

(3) 703070291Plug, PT 1/4"

(1) 703070285Manifold Block, SS5Y7-20-02

(5) 703070287Fitting, KQ2H08-02S-X2

(2) 703070290Silencer, AN203-02

703070287

703070287

(2) 703070284Solenoid Valve, SY7220-6G-02





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In-Line Slitter AssemblyGBC Orca 64

O64 - 018N/AN/A06/20/03

(4) 703020355Plastic Knob Bolt

703020355

(1) 613020316Trimmer Bar

(1) 601220368Trimmer Bar Support, Right

(1) 601220367Trimmer Bar Support, Left

(1) 613020323 (613020324)Trimmer Housing, Left (Right)

(1) 601220379 (601220380)Trimmer Cover, Left (Right)

(2) 601220377Knife Bracket, Front

(2) 601220378Knife Bracket, Back

(2) 8040201Knife

(2) 701090159Knife Spring

(2) 613020322Trimmer Knob

Detail "A"

See Detail "A"





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Rewinder Sprocket AssemblyGBC Orca 64

O64 - 015N/AN/A06/20/03

(11) 701020213Thrust Needle Bearing, AXK1528

(1) 601220314Rewinder Tension Shaft, Upper

(3) 601230711Outer Tension Disc

701020213

(1) 601220313Tension Shaft Housing, Upper

(9) 701010141Ball Bearing, #6902(3) 703070112

HR2 Inside Tension Disc

(3) 703070114HR2 Skin

(3) 701080280Steel 1/4 Chain Gear, 28T

701010141

701020213

(5) 701090142Film Pipe Spring, 17.5mm

(1) 601220669Tension Stopper, Upper

(1) 613020676Tension Block, Upper

(6) 604020425Tension Knob

601230711

701020213

(2) 613020306Rewinder Tension Shaft, Lower

701010141

(2) 613020305Tension Shaft Housing, Lower

(2) 701020232Needle Roller Bearing, NK15/16A

701020213

703070112

703070114

701080280

701010141

701020213

701090142

(2) 613020675Tension Block, Lower

(2) 601220670Tension Stopper, Lower

604020425Lower Rewinder Sprocket Assembly

Upper Rewinder Sprocket Assembly





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Clutch AssemblyGBC Orca 64

O64 - 014N/AN/A06/20/03

(1) 601220312Clutch Shaft

(2) 701020217Thrust Needle Roller Bearing

(-) 701020217Thrust Needle Roller Bearing

(10) 701010133Ball Bearing, #6804

(-) 701010133Ball Bearing, #6804

(-) 701010133Ball Bearing, #6804

(-) 701010133Ball Bearing, #6804

(1) 613020678Clutch Adjust Block

(1) 601410787Clutch Block Stopper

(1) 701080408Steel Chain Gear + Chain Gear, 17T + 28T

(1) 703070107Clutch Friction Skin

(1) 701080548Steel Chain Gear, 17T

(1) 613020078Clutch Washer

(4) 701090513Flat Tension Spring

(6) 604020425Tension Knob





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Upper and Lower Idler AssemblyGBC Orca 64

O64 - 013N/AN/A06/20/03

(2) 613020122Idler Roller Housing

(2) 701010113Ball Bearing, #6907Upper Idler

Lower Idler

(1) 613020310Idler Roller, Teflon

(1) 613020197Idler Roller

(2) 601410737Channel Cover

(9) 701010141Ball Bearing, #6902

(4) 601220322Idler Roller Cover

(2) 601220321Idler Roller Pin





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Film guide AssemblyGBC Orca 64

O64 - 012N/AN/A06/20/03

(1) 601410741Film Guide

(10) 609040402Fan Motor, DC120mm

(10) 704200102Fan Safety Cover

(1) 601410742Fan Plate

(1) 601220330Sensor Bracket

(2) 705200201Infrared Sensor Assembly

(1) 604036232Flow Cover

PROPRIETARYGBC CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOU T WRITTEN

(2) 704150111Bi-Metal Thermostat (Not Shown) (2) 601220371

PERMISSION FROM GBC. C Heater Support Bar

(2) 601410756Thermostat Bracket, Upper

(2) 810600026Heater Support Wire

(2) 706025091Heater Assembly

Upper Heater Assembly

(4) 601220372Heater Support Bar Bracket

(2) 638001097 (638001093)Heater Wire, Left (Heater Wire, Right)

(2) 601220369Heater Support Bracket, Upper A

Note: When ordering heater wires you(8) 601220334 must order the brass connectors.Heater Support (4) 637500017 (See T.S.S.B. 1000I)

(2) 601410757Heater Support Cover

(1) 601220373Thermostat Bracket, Lower

(2) 601220370Heater Support Bracket, Lower

Lower Heater Assembly

This print is the property of GBC. The information thereon is remitte d in confidence.


DIM. ASSHOWN TOL. FINISH TO

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Heater AssemblyGBC Orca 64


XXXX + .005 06/20/03 N/A N/A O64 - 011





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Safety Shield AssemblyGBC Orca 64

O64 - 008N/AN/A06/20/03

(1) 601410769Micro Switch Bracket, Right

(1) 601410768Micro Switch Bracket, Left

(1) 601410774Safety Cover Plate, Right

(1) 601410776Roller Cover, Right

(10) 613030541Front Table Support Pin

(1) 601410772Micro Switch Pressure, Right

(2) 704090419Micro Switch

(1) 601410775Roller Cover, Left


(1) 601310508Micro Switch Support

(1) 613020681Safety Pin

(1) 601410771Micro Switch Pressure, Left

(1) 601410773Safety Cover Plate, Left

(1) 604036237Safety Cover Cap, Upper

(1) 601410789Safety Cover Block, Right

(1) 601410770Safety Cover Block, Left

(1) 604036238Safety Cover Cap, Lower

(1) 604036239Paper Pressure Plate

(2) 703070365U-Handle

(1) 601250179Safety Cover Lever plate

(1) 601410831Safety Cover Lever

(1) 701090169Lever Spring

(1) 604022109Table Lever Guide

(1) 601410790Safety lever Bracket

See Detail "A"

Detail "A"





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Pull Roller Lift AssemblyGBC Orca 64

O64 - 007N/AN/A06/20/03

(2) 703070282Cylinder

(8) 703070286Speed Controller

(2) 601220323Angle Block

(4) 613020302Pull Roller Guide Shaft

(8) 701050147Du Bushing, 15*20

(2) 601220306Lower Pull Roller Bearing Housing

(2) 601220305Upper Pull Roller Bearing Housing

(4) 701090187Pull Roller Tension Spring

(4) ???????Guide Bolt

(4) 701010132Ball Bearing, #6005




MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOU T WRITTEN

PERMISSION FROM GBC. C (2) 609050311Synchronous Motor

(2) Standard SAE Tension Adjust Block (Not Shown)(2) 701080174 See T.S.S.B. 1006DSteel Spur Gear, 20T

(2) Spring Replacement Block (Not Shown)

(2) 701080175Steel Spur Gear, 40T

(1) 601220340 (601220341)Disk Plate, Left (Right)

(2) 706011196PCB, Tension Adjust

See T.S.S.B. 1006D(1) 601220345 (601220346)Motor Bracket Cover, Left (Right)

(1) 601220343 (601220342)Motor Bracket, Left (Right)

(8) 601220317Upper PCB Spacer

(10) 701010133Ball Bearing, #6804

(2) 601220311

(1) 601220308 (601220307)Upper Tension Adjust Support Block, Left (Right)

(2) 601220354Tension Adjust Shaft Key

(8) 701050158

(2) 601220303Upper Guide Support

(4) 613020301Heat Roller Guide Shaft

Tension Adjust Shaft

(2) 613020650Tension Adjust block(Metric Adjust Block)

(2) 701110411Wave Washer, F18

Du Bushing, 20 *30 (2) 701050292Du Bushing, 50*30

(2) 601220302Lower Heat RollerBearing Housing

(8) 601220318Lower PCB Spacer

(1) 601220309 (601220310

(4) 601220359Guide Bolt

(4) 701090186

Lower Tension Adjust Supprt Blcok, Left (Right)

(2) 703070281Cylinder,

(8) 703070286Speed Controller

Roller Tension Spring

(2) 601220361Press Plate

(2) 601220301Upper Heat Roller Bearing Housing Plate

(2) 601220304Lower Guide Support

(2) 701050291Du Bushing, 50*20

(2) 701110713Needle Roller BearingWasher, AS5070

(2) 601220344Interruptor Plate



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Main Roller Lift AssemblyGBC Orca 64


XXXX + .005 06/20/03 N/A N/A O64 - 006





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Chain Linking AssemblyGBC Orca 64

O64 - 005N/AN/A06/20/03

(1) 701070179Roller Chain, 63.5 pcs


(1) 701080551Pull Roller Sprocket, 19T



(1) 703040232Lower Take Up Boss

(3) 703040231Upper Take Up Boss

(1) 701080554Heat Roller Sprocket, 31T

(1) 701070226Roller chain, 31.5 pcs

See O64 - 015

See O64 - 003





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Front and Rear Table AssemblyGBC Orca 64

O64 - 004N/AN/A06/20/03

(2) 601220315Bearing Housing

(9) 701010141Ball Bearing, #6902

(1) 601410740Idler Roller Bracket, Left

(1) 601410739Idler Roller Bracket, Right

(1) 613020307Rear Idler Roller

(1) 604036233Rear Cover

(1) 601410730Aux Rear Plate

(4) 613020648Front Table Pin

(1) 601410747Front Table Bracket, Right

(2) 613020649Front Table Hinge Pin

(1) 604036234Front Table

(11) 609040302Fan, 80mm, 24V

(11) 704200101Fan Safety, 80mm

(2) 601211157Front Table Support Bracket

(1) 601410746Front Table Bracket, Left

(1) 601410748Micro Switch Cover

(1) 701090189Torsion Spring

(1) 604036235Micro Switch Lever


(2) 601410791Front Table Plate

(25) 613020303Front Table Pin

See O64 - 009

A

A06

-30-

03Ite

m n

umbe

rco

rrec

tio

n





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Rollers and Sensor AssemblyGBC Orca 64

O64 - 003N/AN/A06/20/03

(2) 607050123Pull Roller

(1) 701080549Steel chain Gear, 17T

(2) 701010112Ball Bearing, #6905

(1) 613020304Lower Idler Double Sprocket Boss

(1) 701080409Steel Chain + Chain Gear, 25T, 25T

(4) 701010133Ball Bearing, #6005

(1) 601220358Idler Sprocket Boss

(1) 607050121Upper Heat Roller

(1) 607050119Lower Heat Roller

See O64 - 014

(2) 705200201Infrared Sensor Assembly

(1) 601410732Thermal Sensor Bar

(2) 601410731Sensor Bar Bracket





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Bridge and Rewind AssemblyGBC Orca 64

O64 - 002N/AN/A06/20/03

(3) 613020672Rewinder Shaft

(3) 613020663Rewinder Shaft Bushing

See O64 - 015

See O64 - 015

See O64 - 015

See O64 - 016

See O64 - 012

See Detail "A"

(3) 613020074Rewinder Shaft Holder Support

(3) 613020073Rewinder Shaft Holder

(6) 701106734Set Screw Ball Plunger, M5*12

Detail "A"




MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOU T WRITTENPERMISSION FROM GBC. C

(2) 8050112 Rewind Core Adapters (Not Shown)

(1) 804020407 Rewind Tube (Not Shown)

(3) 601410735Cross Bar

(3) 803040343Emergency Switch Sticker

(1) 701080407Steel Chain + Chain Gear, 12T, 20T

(1) 609060110DC Geared Motor

(1) 601410752Motor Cover

(3) 704090253Emergency Switch

(3) 601410753Emergency Switch Plate

(2) 706011163Interrupter PCB, 4PK-CR1620PI

(2) 703070289Fitting, KQ2H08-03S-X2

(1) 703070283Air Filter/ Mist Sepa/ Bracket

(2) 601220347PCB Bracket (1) 704090601 Foot Switch (Not Shown)

(4) 7011305045" Caster

(4) 601220364Leveling Foot





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Frame AssemblyGBC Orca 64


XXXX + .005 06/20/03 N/A N/A O64 - 001




MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOU T WRITTENPERMISSION FROM GBC. C

(1) 706111603Separator Bar

Sold as an assembly only.

(1) 706111603 - GMP Part NumberSeparator Bar Assembly

(1) 2020588 - GBC Part NumberSeparator Bar Assembly





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Separator Bar AssemblyGBC Orca 64


XXXX + .005 06/20/03 N/A N/A O64 - 023





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Wiring DiagramGBC Orca 64

O64 - 024N/AN/A06/20/03

SSRSSR





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DC Power Supply CircuitGBC Orca 64

O64 - 025N/AN/A06/20/03

VDD

VSSVDD+15V

+12V

+15V

CN9

AC8V

12

Q1TIP42C L1

1mH

R3

0.1R

R4

560R

F

R6

510R

J/1W CN10

VDD

12

BD2BD205

~ ~+

-

1

2 3

4

CC

110

2J

U3

NJM2360

1SW_C 2SW_E 3CAP 4GND5 CMP-6 V+7 I_SEN8 DRV_C

EC

7

2200

/16+

CN8

POWER

123

CN11

POWER

123

CN12

POWER

123

D1

SB

360

R7

1KF

R5

3KF

EC

622

00/1

6

+

HS2

HS-1511

U17815ACT

1 I

2G

3O

EC

3

1000

/50+

U27812ACT

1 I

2G

3O

EC

5

10/1

6+HS1

HS403

D3

1N4002

D5

1N4002

D4

1N4002

D2

1N4002

EC

4

100/

50+CN7

+15V

12

EC

2

1000

0/63+

EC

1

1000

0/63+

CN3

300SEC2

12

CN1

300SEC1

12

T8

BD2-

T6

BD2+

T4

BD1-

T2

BD1+

T1

BD1_AC

T3

BD1_AC

T5

BD2_AC

T7

BD2_AC

R1

4.7K

/3W

CN4

DC2

12

CN5

DC2

12

CN2

DC1

12

R2

4.7K

/3W

CN6

AC18V

12





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Motor Drive CircuitGBC Orca 64

O64 - 026N/AN/A06/20/03

MOT_REV

ADFB_SPD

MOT_PWM

+15VVDD

VSS

MOT_PWMMOT_REV

ADFB_SPD

VSS

MOT_PWM

VCC

INV_PWM

D3

SR

106

Q1IRFP150

D5

FR

D-1

0A

R710KJ

Q3

MP

SA

43

U1/A

74HCT04AN

1 2

R510KJ

CC2104J

R4

470

Q2

MPSA43

CC1

104/250V

R1

1K/0

.5W

D2

SR106

+15V

D61N751R

6

3.3K

F

R2

20K

F

R3

39R

Q4

C10

2M

+15V

RE

L1R

EL-

KM

L2

12

34

56

78D41N

4002

CN3

MOTOR

12

EC

1

0.47

/50V

+

CN6

POWER

123

EC210/16

+ CC3104J

EC310/16

+

HS1

HS_AN90 CN7

MAIN_MOT

1234

U1/B

74HCT04AN

3 4

U1/C

74HCT04AN

5 6

U1/D

74HCT04AN

9 8

U1/E

74HCT04AN

11 10

U1/F

74HCT04AN

13 12

EC

4

1000

/63+

CN1

DC1

12

CN2

ES1

12

CN4

ES2

12

CN5

M_FUSE

12

D1FR306

MOT+

ADFB_SPDMOT_PWMMOT_REVVSS

INV_PWM





PROPRIETARY

C




DIM. ASSHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES+ 1D

FINISHTO BE

125TITLE :


RE

VIS

ION

CH

EC

KE

D B

Y :

Sea

n F

lood

Main MCU Control CircuitGBC Orca 64

O64 - 027N/AN/A06/20/03

VDD

AD_OPTION

+15V

ADFB_RTENBEAMADU_TEMPADL_TEMPTABLEESWFOOTSWRESETU_SSRL_SSR

ADFB_LTENREL_DET

FOOTSW_ON

VDD

CN2

CTRL_SIGNAL

1 23 45 67 89 10

11 1213 1415 16

U1

PIC17C756

1N

C2

VD

D3

RC

0/A

D0

4R

D7/

AD

155

RD

6/A

D14

6R

D5/

AD

137

RD

4/A

D12

8R

D3/

AD

119

RD

2/A

D10

10RD1/AD911RD0/AD812RE0/ALE13RE1/OE14RE2/WR15RE3/CAP416MCLR17TEST18NC19VSS20VDD21RF7/AN1122RF6/AN1023RF5/AN924RF4/AN825RF3/AN726RF2/AN6

27R

F1/

AN

528

RF

0/A

N4

29A

VD

D30

AV

SS

31R

G3/

AN

0/R

EF

+32

RG

2/A

N1/

RE

F-

33R

G1/

AN

234

RG

0/A

N3

35N

C36

VS

S37

VD

D38

RG

4/C

AP

339

RG

5/P

WM

340

RG

7/T

X2/

CK

241

RG

6/R

X2/

DT2

42R

A5/

TX

143

RA

4/R

X1

44 RA1/T0CKL45 RA2/SCL46 RA3/SDA47 RB6/SCK48 RB7/SDO49 VDD50 OSC1/CLKIN51 OSC2/CLKOUT52 NC53 VSS54 RB2/PWM155 RB5/TCLK356 RB4/TCLK1257 RB3/PWM258 RB1/CAP259 RB0/CAP160 RA0/INT61

RC

7/A

D7

62R

C6/

AD

663

RC

5/A

D5

64R

C4/

AD

465

RC

3/A

D3

66R

C2/

AD

267

RC

1/A

D1

68V

SS

CN4

VAC

123

CN5

MAIN_MOT

1234

CN9

FAN

123

U2

24LC04

1 A02 A23 A34 VSS 5SDA6SCL7WP8VDD R

1

4.7K

F

R2

4.7K

F

CC

1

22P

CC

2

22P

R5

4.7K

F

VDD

SW

1

DIP

SW

11

2

CC

3

22P

CC

4

22P

X1

8MHz

SW2OPTION

1 2 3 4

8 7 6 5

R3

10KF

CN6

+15V

12

EC1100/50

+

CN7

VDD

12

CC

11

104J

EC

410

0/50

+

CC

10

104J

EC

2

10/1

6+

CC

5

104J

CC

6

104J

CC

7

104J

CC

8

104J

VDD

EC

3

10/1

6+

CC

9

104J

R7

1.8KJ

R6

1.2KF

R4

1KF CN8

VFD_SIGNAL

1 23 45 67 89 10

11 1213 1415 1617 1819 20

+15V

VDD

CN3

M5267-08P

12345678

VDDVDDVSSVSS

VSS

ST4094DA4094CL4094

D0D1D2D3D4D5D6D7

WR

BEEPER

VSSVSSVSSVSSVDDVDDVDD

SEL/EBUSY/RS

EE_SDAEE_SCL

VDD

TA

BLE

ES

W

ST

4094

CL4

094

VD

DV

SS

AD

FB

_SP

D

AD

L_T

EM

PA

DU

_TE

MP

VD

DV

SS

INCREMENTDECREMENTMOT_PWM

EE_SDAEE_SCL

VDD

VSS

OSC1OSC2

BEAM

AD

FB

_FA

N

FOOTSW

AD

FB

_VA

C

VA

C_P

WM

DA

4094

FAN_PWM

ADFB_VAC

VAC_PWMVSS

ADFB_SPDMOT_PWMMOT_REVVSS

ADFB_FAN

FAN_PWMVSS

R_F

OR

R_R

EV

L_F

OR

L_R

EV

VD

D

D2

D3

D4

D5

D6

D7

OPTION

RE

L_D

ET

BE

EP

ER

OP

TIO

NV

SS

OSC2OSC1

AD_KEY1AD_KEY2

DECREMENTINCREMENT VSS

VSSVSS

D0D1

AD_KEY1AD_KEY2ADFB_RTENADFB_LTEN

VSS

RESET

BUSY/RSSEL/EWR

VSS

VDD

MOT_REV

R_PREF_PRE

AD

FB

_SP

DA

D_O

PT

ION

L_SSRU_SSR

FO

OT

SW

_ON

F_PRER_PRER_FORR_REVL_FORL_REV

VSSVSS

1600,2100 OR 2100 COMBI OPTION

'C/'F OPTION





PROPRIETARY

C




DIM. ASSHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES+ 1D

FINISHTO BE

125TITLE :


RE

VIS

ION

CH

EC

KE

D B

Y :

Sea

n F

lood

Display Panel CircuitGBC Orca 64

O64 - 028N/AN/A06/20/03

VCC

EN_SW

EN_SW

U1/B

74HC74

D Q

CK QCLR

PR

U1/A

74HC74

D Q

CK QCLR

PR

VDD

R3

10K

SW

1R

UN

BZ

1B

EE

PE

RVDD

Q1C10

2M

VDD

R12

10K

SW

4T

OP

R6

1KJ

R7

1.2KJ

R8

1.8KJ

R9

2.2KJ

R10

3.3KJ

R11

5.1KJ

SW

3R

EV

SW

2S

TO

P

SW

5F

PR

S

SW

6F

RE

L

SW

7R

PR

S

SW

8R

RE

L

R13

1KJ

R14

1.2KJ

R15

1.8KJ

R16

2.2KJ

R17

3.3KJ

SW

12V

AC

SW

13C

OO

L

SW

9B

OT

TO

M

SW

10S

PE

ED

SW

11M

OD

E

CN1

HIF-3BD-16P

1 23 45 67 89 10

11 1213 1415 16

VDD

U4

74HC4094

1 STR2 D3 CLK15 OE

4Q1 5Q2 6Q3 7Q4 14Q5 13Q6 12Q7 11Q89QS 10QS

VDD VDD VDD VDD

LD9

TO

P LD10

BO

T

R30

330R

J

R31

330R

J

R32

330R

J

R33

330R

J

LD11

SP

EE

D

LD12

MO

DE

U3

74HC4094

1 STR2 D3 CLK15 OE

4Q1 5Q2 6Q3 7Q4 14Q5 13Q6 12Q7 11Q89QS 10QS

LD1

RU

N LD2

ST

OP

LD3

CO

OL

LD4

VA

C LD5

FP

RS

LD6

FR

EL

LD7

RP

RS

LD8

RR

EL

R18

330R

J

R19

330R

J

R20

330R

J

R21

330R

J

R22

330R

J

R23

330R

J

R24

330R

J

R25

330R

J

VDD VDD VDD VDD VDD VDD VDD VDD

R27

10K

J

R26

10K

J

R28

10K

J

CC

1

101J

CC

2

101J

CC

3

101J

VDDVDDVDD

CC

4

104J

CC

5

104J

CC

6

104J

CC

7

104J

VDD VDD VDD VDD VDD

EC

3

10/1

6

+

U2/D

14584

9 8

U2/E

14584

11 10

U2/F

14584

13 12

R29

470R

R34

5.1KJ

R5

4.7KF

EC

1

1/16

+

EC

2

1/16

+

U2/B

14584

3 4

R1

4.7K

F

R2

4.7K

F

VDD VDD

R4

4.7KF

U2/A

14584

1 2

U2/C

14584

5 6

EN1EC11B2024304

KEY1

BEEPER

KEY2

ST4094DA4094CL4094

VDDVDDVSSVSS

VSS

BEEPER

LED_RUNLED_STOP

LED_VACLED_FPRSLED_FRELLED_RPRSLED_RREL

LED_COOL

CL4094

LED_TOPLED_BOTLED_SPEEDLED_MODE

DECREMENT

INCREMENT

KEY1KEY2

VSSVSS

VSS

ST4094

DA4094CL4094ST4094

INCREMENTDECREMENT

B

A

C

0V0V

0.48

V

0.94

V

1.44

V

1.94

V

2.44

V

0.48

V

0.94

V

1.44

V

1.94

V

2.44

V





PROPRIETARY

C




DIM. ASSHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES+ 1D

FINISHTO BE

125TITLE :


RE

VIS

ION

CH

EC

KE

D B

Y :

Sea

n F

lood

Safety Relay BoardGBC Orca 64

O64 - 029N/AN/A06/20/03

U2REL-CH2

12

34 5

67 8

+24V

U1REL-CH2

12

34 5

67 8

GND

U3REL-CH2

12

34 5

67 8

D3D-10

REL1REL-KML2

12

34

56

78

CN8

TABLE_SIG

12

CN10

BEAM_SIG

12

+24V

CN7

SAFETY_M/S2

12

+24V

CN1

EMS1

12

CN3

EMS2

12

CN5

TO_MOTOR

12

CN2

MOT_EXT

12

CC1

250V/0.1~0.47

R1100R

Q1

C10

2

D2D-10

GND GND

R4

100R

R3

100R

D1D-10

+24V

CN6

SAFETY_M/S1

12

CN9

AC_IN

12

GM4818PH

TRANS1

1 PRI

2 PRI

3 PRI

4SEC

5SEC

CN4

FRONT_M/S

12

+24V

EC1470/50V

BD1BD205

~ ~+

-

1

2 3

4

CN11

MCU_SIG

12

R2

4.7K





PROPRIETARY

C




DIM. ASSHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES+ 1D

FINISHTO BE

125TITLE :


RE

VIS

ION

CH

EC

KE

D B

Y :

Sea

n F

lood

Sensor Interface CircuitGBC Orca 64

O64 - 030N/AN/A06/20/03

ADFB_RTENBEAMADU_TEMPADL_TEMPTABLEESWFOOTSWRESETU_SSRL_SSR

ADFB_LTENREL_DET

FOOTSW_ON

+15V

+15V

R68

4.7K

F

U50/E

1458411 10R70

10KF

R71

470RF

EC

55

1/50 +

VDD

CN57

FOOTSW

12

EC

56

10/1

6+ D521N4148

VDD

R77

4.7K

FU50/F

1458413 12

CN54

EMSW1

12

U50/C

145845 6

R59

4.7K

F

VDD

CN55

EMSW2

12

CN50

TABL

12

U50/A

145841 2

R75

470RF

CN56

DET_R

1234

Q51

C10

2M

Q52

C10

2M

R50

4.7K

F

VDD

R53

470RF

CN53

DET_L

1234

R51

4.7K

F

VDD VDD

R52

4.7K

Q55

A10

2M

VDD

U50/D

1458498

R81

39R

F

VDD

R74

39R

F

VDD

U50/B

1458434

Q53

C10

2M

CN58

LSSR

12

CN59

USSR

12

CN51

F_RCV

1234

CN52

F_PRJ

123

R55

10KF

R51_OP

0R

R54

4.7K

F

Q50

C10

2MR56

10KF

VDD+15V

VR50

502

D511N751

VR51

502

CON51

BOT_SENSOR

12345

D541N751

Q54

A10

2M

CN60

FOOTSW_ON

12

R78

8.2K

R65

8.2K

+15V

+15V

CON50

TOP_SENSOR

12345

VDD

VSS

RESET

FOOTSW

TABLE

ESW

VDD

VSS

ADFB_RTEN

ADFB_LTEN

REL_DET

L_SSR

U_SSR

OUT_F

SNC_F

BEAM

ADU_TEMP

ADL_TEMP

FOOTSW_ON

MIC

RO

S/W

(NO

)

FRONT TABLE MICRO S/W

EMERGENCY S/W

FOOT S/W

RESET CIRCUIT

TOP HEATER SSR OUTPUT

BOTTOM HEATER SSR OUTPUT

(LEFT REL && RIGHT) == HIGH

EM

ER

GE

NC

Y S

/W(N

C)

FO

OT

S/W

(NO

)

***

SAFETY SENSOR INTERFACE

TOP IR SENSOR INTERFACE

BOTTOM IR SENSOR INTERFACE





PROPRIETARY

C




DIM. ASSHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES+ 1D

FINISHTO BE

125TITLE :


RE

VIS

ION

CH

EC

KE

D B

Y :

Sea

n F

lood

Roller Tension Control CircuitGBC Orca 64

O64 - 031N/AN/A06/20/03

CN106

R_PRE

12

CN107

R_REL

12

D10

1

1N40

02

+12V +12V

D10

2

1N40

02

D10

3

1N40

02

D10

4

1N40

02

+12V

+12V

+12V+12V

+12V

+12V

C_REV1

.15uF/275V

C_REV2

.15uF/275V

Q101

C10

2M

Q103

C10

2M

CN102

M5267-08P

12345678

Q104

C10

2M

Q110

C10

2M

R10210KF

Q102

C10

2M

Q109

C10

2M

R10110KF

+12V

+12VCN103

F_PRE

12

CN105

F_REL

12

CN108

SYNC_MOT_L

12345

CN109

SYNC_MOT_R

12345

U105

MOC3043

R118

100F

R120

1KFU106

MOC3043

R122

100F

R124

1KF

U107

MOC3043

R126

100F

R128

1KF

U108

MOC3043

R131

100F

R132

1KF

R117

330F

R121

330F

R125

330F

VDD

R130

330F

VDD

VDD

TRI105BTA08B

TRI106BTA08B

TRI107BTA08B

TRI108BTA08B

Q105

C10

2M

Q106

C10

2M

Q107

C10

2M

Q108

C10

2M

VDD

CN10112

CN104

AC_IN

12

CN110

AC_OUT

12

F_PRE

LINE

NEUT

R_PRER_FORR_REVL_FORL_REV

R_PRE

F_PRE

COM

REV

FOR

COM

REV

FOR





PROPRIETARY

C




DIM. ASSHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES+ 1D

FINISHTO BE

125TITLE :


RE

VIS

ION

CH

EC

KE

D B

Y :

Sea

n F

lood

Cooling Fan Driver CircuitGBC Orca 64

O64 - 032N/AN/A06/20/03

FAN_PWM

+15VVDD

VSSADFB_FAN

FAN_PWM

ADFB_FAN

FAN_PWM

VCC

INV_PWM

VSS

D2

SR

106

Q1IRFP150

EC

1

4700

/35 +

D1

SR106

D3

FR

D-1

0A

+15V

Q2

MPSA43

CC1

104/250V

R1

1K/0

.5W

CN2

COOLING

12

D41N751R

4

4.7K

F

R2

20K

F

HS1

HS6040

CN1

DC2

12

Q3

MP

SA

43

CC2104J

R3

470

U1/A

74HCT04AN

1 2

R610KJ

R510KJ

CN5

POWER

123

EC210/16

+ CC3104J

EC310/16

+

CN4

FAN

123

U1/B

74HCT04AN

3 4

U1/C

74HCT04AN

5 6

U1/D

74HCT04AN

9 8

U1/E

74HCT04AN

11 10

U1/F

74HCT04AN

13 12

EC

4

1000

/63+

CN3

F_FUSE

12

L1

COIL

ADFB_FAN

FAN_PWMVSS INV_PWM

INV_PWM

55¥ìH 6A





PROPRIETARY

C




DIM. ASSHOWN

TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

X

XX

XXX

XXXX

ANGLES+ 1D

FINISHTO BE

125TITLE :


RE

VIS

ION

CH

EC

KE

D B

Y :

Sea

n F

lood

Vacuum Fan Driver CircuitGBC Orca 64

O64 - 033N/AN/A06/20/03

VAC_PWM

ADFB_VAC

VSS

VSS

VSSADFB_VAC

VAC_PWMVAC_PWM

VCC

VDD+15V

CN5

POWER

123

L1

COIL

D2

SR

106

Q1IRF640

D41N751R

6

4.7K

F

R2

20K

F

D1

SR106

+15V

Q2

MPSA43

CC1

104/250V

CN2

VAC

12

R510KJ

Q3

MP

SA

43

U1/A

74HCT04AN

1 2

R410KJ

CC2104J

R3

470

EC

1

4700

/35 +

R1

1K/0

.5W

CN1

DC2

12

HS1

HS_AN90

CN4

VAC

123

EC310/16

+

D3

FR

D-1

0A

U1/B

74HCT04AN

3 4

U1/C

74HCT04AN

5 6

U1/D

74HCT04AN

9 8

U1/E

74HCT04AN

11 10

U1/F

74HCT04AN

13 12

EC

4

1000

/63+

EC210/16

+ CC3104J

CN3

V_FUSE

12

ADFB_VAC

VAC_PWMVSS

INV_PWM

INV_PWM

VSS

155¥ìH 1.2A

Product Name : Orca 64 Input Voltage : 110V/60HZ Date : 2003.4.24

code no. component name rating treatment A treatment B q'ty Wire no

704166401 LEFT,RIGHT CR16PI SIGNAL WIRE UL2547#26-22 L660 3COLOR+SHIELD M5264-04P M5264-03P 2 2704166402 LEFT GM16PI TENSION SIGNAL WIRE UL2464#24 L3450 3COLOR+SHIELD M5264-04P M5264-04P 1 3-1704166403 RIGHT GM16PI TENSION SIGNAL WIREUL2547#26-22 L1400 3COLOR+SHIELDM5264-04P M5264-04P 1 3-2704166404 TOP,BOTTOM EXT IR SENSOR UL2464#24 L450 4COLOR+SHIELD M5264-03P M5264-03P 2 4-1704166405 TOP ,BOTTOM IR SENSOR EXT WIRE UL2464#24 L480 4COLOR+SHIELD SMH250-05P SMP025-05P 2 4-2704166406 20WIRE FLAT CABLE 20WIRE FLAT CABLE L1400 HIF3BA-16-2.5R HIF3BA-16-2.5R 1 5-2704166407 16WIRE FLAT CABLE 16WIRE FLAT CABLE L1400 HIF3BA-16-2.5R HIF3BA-16-2.5R 1 5-1704166408 FOOT S/W EXT WIRE UL1007#20 L720 BLACK/BLACK M5557-02P M5559-02P 1 7-2704165950 LEFT SAFETY MICRO SWITCH WIRE UL1007#20 L2800 ORANGE/ORANGE M5557-02P .187REC&SLEEVE 1 15-2704165951 RIGHT SAFETY MICRO SWITCH WIRE UL1007#20 L750 ORANGE/ORANGE 0.004 .187REC&SLEEVE 1 15-3704166409 VACUUM SIGNAL WIRE UL2547#26-22 L520 2COLOR+SHIELD M5264-03P M5264-03P 1 6-1704166410 VACUUM FAN FUSE WIRE UL1007#18 L720 YELLOW/YELLOW M5557-02P .187REC&SLEEVE 1 10704166411 VACUUM FAN WIRE UL1007#18 RED/BLACK DRAWING DRAWING 1 44704165952 VACUUM FAN EXT WIRE UL1007#18 L2700 RED/BLACK M5557-02P M5559-02P 1 7-1704166412 VACUUM FAN DC2 WIRE UL1015#20 L160 RED/WHITE M5557-02P M5557-02P 1 21704166413 VACUUM POWER WIRE 1 UL2547#26-22 L440 2COLOR+SHIELD M5264-03P M5264-03P 1 19-1704166414 COOLING FAN FUSE WIRE UL1007#18 L790 BROWN/BROWN M3191-02P .187REC&SLEEVE 1 41704166415 COOLING FAN EXT WIRE UL1007#18 L880 RED/BLUE M3191-02P M5559-02P 1 42704166416 COOLING FAN DC2 WIRE UL1007#16 L260 RED/BLACK M3191-02P M3191-02P 1 23-1704166417 COOLING FAN DC POWER WIRE UL2547#26-22 L300 2COLOR+SHIELD M5264-03P M5264-03P 1 19-2704166418 COOLING FAN SIGNAL WIRE UL2547#26-22 L580 2COLOR+SHIELD M5264-03P M5264-03P 1 6-2704166419 COOLING FAN MOTOR WIRE UL1007#18 L1840 RED/BLACK DRAWING DRAWING 1 43704166420 MAIN MOTOR FUSE WIRE UL1007#18 L900 BLACK/BLACK M3191-02P .187REC&SLEEVE 1 11-1704166421 MAIN MOTOR SIGNAL WIRE UL2547#26-22 L230 3COLOR+SHIELD M5264-04P M5264-04P 1 1704166422 MAIN MOTOR DC1 POWER WIRE UL1007#18 L250 RED/BROWN M3191-02P M3191-02P 1 17704165953 MOTOR DRIVE PCB ES1/2 WIRE UL1007#16 L100 YELLOW/YELLOW M3191-02P M3191-02P 2 22704166413 MAIN MOTOR POWER WIRE 1 UL2547#26-22 L440 2COLOR+SHIELD M5264-03P M5264-03P 1 19-1704165954 EMO PCB ES1 TO RIGHT EMERGENCY UL1007#20 L850 YELLOW/YELLOW M5557-02P 8mm STRIP&�� 1 24-1704165955 MAIN PCB ES1 TO RIGHT EMERGCNCY UL1007#20 L1100 YELLOW/YELLOW M5557-02P 8mm STRIP&�� 1 24-2704165956 EMO PCB ES2 TO LEFT EMERGENCY UL1007#20 L3100/4000 YEL/YEL M5557-02P 8mm STRIP&�� 1 25-1704165957 MAIN PCB ES2 TO LEFT EMERGENCY UL1007#20 L3300/4200 YEL/YEL M5557-02P 8mm STRIP&�� 1 25-2

Orca 64 Wire list



704165958 FRONT ES TO REAR ES WIRE UL1007#20 L1050 YELLOW 8mm STRIP&�� 8mm STRIP&�� 2 26704165959 FRONT TABLE MICRO S/W UL1007#20 L2900 ORANGE/ORANGE M5557-02P .187REC&SLEEVE 1 15-1704166423 FOOT S/W WIRE UL2464#18 L2800 2COLOR M557-02P 4.2RING&SLEEVE 1 12704166424 SOLENOID VALVE WIRE UL1007#20 L1050 RED/BLUE M5557-02P 8mm STRIP&SOLDER 1 14-1704166425 SOLENOID VALVE WIRE UL1007#20 L1050 RED/YELLOW M5557-02P 8mm STRIP&SOLDER 1 14-2704166426 SOLENOID VALVE WIRE UL1007#20 L1050 RED/WHITE M5557-02P 8mm STRIP&SOLDER 1 14-3704166427 SOLENOID VALVE WIRE UL1007#20 L1050 RED/BLACK M5557-02P 8mm STRIP&SOLDER 1 14-4704166428 UPPER HEATER SSR WIRE UL1007#20 L280 RED/YELLOW M5557-02P 4.2RING&SLEEVE 1 9-1704166429 LOWER HEATER SSR WIRE UL1007#20 L250 RED/WHITE M5557-02P 4.2RING&SLEEVE 1 9-2704165960 UPPER SSR THERMOSTAT UL1015#14 L800 RED .250REC&SRGT 5.2RING&SRGT 1 27-1704165961 LOWER SSR TO THERMOSTAT UL1015#14 L700 RED .250REC&SRGT 5.2RING&SRGT 1 27-2704165962 THERMOSTAT TO HEATER WIRE FS-2#14 L250 WHITE .250REC&SRGT 12mm STRIP 2 28704165963 UPPER SSR TO NOISE FILTER UL1015#14 L1000 RED 5.2RING 5.2RING 1 29-1704165964 LOWER SSR TO NOISE FILTER UL1015#14 L1100 RED 5.2RING 5.2RING 1 29-2704165965 NOISE FILTER TO TOP/BOT HEATER UL1015#14 L2900 SKYBLUE MG620982-01P 5.2RING 2 30704165966 LEFT HEAER WIRE TO HEATER FS-2#14 L300 WHITE MG620981-01P 12mm STRIP 2 31704166430 SYNCRONOUS MOTOR EXT WIRE UL2464#24 L1270 3COLOR 5264-05P SMH250-05P 1 13-1704166431 SYNCRONOUS MOTOR EXT WIRE UL2464#24 L3180 3COLOR 5264-05P SMH250-05P 1 13-2704166432 BRIGDE DIODE 1,2 AC LINE UL1015#16 L400 YELLOW .250REC&SLEEVE .250REC&SLEEVE 4 39-1704166433 BRIGDE DIODE 1,2 +�� UL1015#16 L380 RED .250REC&SLEEVE .250REC&SLEEVE 2 39-3704166434 BRIGDE DIODE 1,2 -�� UL1015#16 L380 BLACK .250REC&SLEEVE .250REC&SLEEVE 2 39-2704166435 GM300JA SEC 9V TO FUSE BLOCK UL1007#18 L300 BLUE/BLUE M5557-02P .187REC&SLEEVE 1 32-1704166436 GM300JA SEC 17V TO FUSE BLOCK UL1007#18 L400 RED/RED M5557-02P .187REC&SLEEVE 1 32-2704165967 GM300JA PRI TO FUSE BLOCK UL1007#18 L450 RED/RED M5557-02P .187REC&SLEEVE 1 32-3704166437 GM300JA SEC 9V EXT WIRE UL1007#18 L450 BLUE/BLUE M5557-02P M5557-02P 1 33-1704166438 GM9661S PRIMERY EXT WIRE UL1007#18 L430 RED/RED M5557-02P M5557-02P 1 33-2704165968 GM300JA SEC 34V EXT WIRE UL1007#16 L350 YELLOW/YELLOW M3191-02P M3191-02P&02R-02P 2 40704166438 GM300JA PRI EXT WIRE UL1007#18 L430 RED/RED M5557-02P M5557-02P 1 33-2704165969 GM300JA SEC 36V FUSE WIRE UL1007#16 L700 YELLOW/YELLOW M3191-02P .187REC&SLEEVE 2 11-2704166439 VDD WIRE1 UL1015#20 L400 RED/BLACK M5557-02P M5557-02P 1 8-1704166440 15V WIRE 1 UL1015#20 L400 RED/BLUE M5557-02P M5557-02P 1 8-2704166441 MAIN PCB SIGNAL WIRE 1 UL2464#24 L430 7COLOR+SHIELD M5264-08/P M5264-08P 1 20704165970 NOISE FILTER TO POWER PCB AC IN UL1015#18 L550 RED/SKYBLUE M5557-02P .250REC&SLEEVE 1 18704165976 SUPPLY PCB TO FUSE&EMO PCB UL1007#18 L300 RED/RED M5557-02P M5559-02P*2 1 34704165972 EMO AC IN PCB EXT WIRE UL1015#18 L600 RED/RED M5557-02P M5557-02P 1 33-3704166436 EMO PCB FUSE WIRE UL1007#18 L400 RED/RED M5557-02P .187REC&SLEEVE 1 32-2



704165973 EMO PCB MOTOR TO MOTOR PCB UL1015#18 L470 RED/BLACK M3191-02P M3191-02P 1 23-2704165974 EMO PCB TO MOTOR EXT WIRE UL1015#18 L2400 RED/BLACK M3191-02P M3191R-02P 1 16704165975 MAIN PCB PRJ TO EMO BEAM SEN UL1007#20 L330 ORANGE/ORANGE M5557-02P M5264-04P 1 35704165977 MAIN PCB TABLE TO EMO PCB TABLE

704165977 MAIN PCB FOOT TO EMO PCB MCU S.

704165978 TERMINAL BLOCK TO NOISE FILTER UL1015#14 L350 RED 8mm STRIP&�� 5.2RING 1 37-1704165979 TERMINAL BLOCK TO NOISE FILTER UL1015#14 L500 RED 8mm STRIP&�� 5.2RING 1 37-2704165980 TERMINAL BLOCK TO NOISE FILTER UL1015#14 L450 SKYBLUE 8mm STRIP&�� 5.2RING 2 37-3704165981 TERMINAL BLOCK TO NOISE FILTER UL1015#18 L600 RED 8mm STRIP&�� .250REC&SLEEVE 1 45-1704165982 TERMINAL BLOCK TO NOISE FILTER UL1015#18 L600 SKYBLUE 8mm STRIP&�� .250REC&SLEEVE 1 45-2704165983 CIRCUIT BREAKER TO TERMINAL BL UL1015#10 L300 BLACK 8mm STRIP&�� 5.2RING 2 38

2 36UL1007#20 L350 ORANGE/ORANGE M5557-02P M5557-02P

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Orca 64

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Orca 64

Orca 64

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Orca 64

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Orca 64

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Orca 64

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