optiswitch 5300 c handbook · jis b 2210-1984, gost 12821-80. you can find additional information...

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OPTISWITCH 5300 C Handbook Vibrating Level Switch - two-wire With SIL qualification

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Page 1: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

OPTISWITCH 5300 C Handbook

Vibrating Level Switch

- two-wireWith SIL qualification

Page 2: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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Contents

OPTISWITCH 5300 C • - two-wire

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Contents1 About this document

1.1 Function ........................................................................................................................... 31.2 Target group ..................................................................................................................... 31.3 Symbols used................................................................................................................... 3

2 For your safety2.1 Authorised personnel ....................................................................................................... 42.2 Appropriate use ................................................................................................................ 42.3 Warning about incorrect use ............................................................................................. 42.4 General safety instructions ............................................................................................... 42.5 Safety label on the instrument .......................................................................................... 52.6 CE conformity ................................................................................................................... 52.7 Safety instructions for Ex areas ........................................................................................ 52.8 Environmental instructions ............................................................................................... 5

3 Product description3.1 Configuration .................................................................................................................... 63.2 Principle of operation........................................................................................................ 83.3 Operation ......................................................................................................................... 83.4 Storage and transport....................................................................................................... 93.5 Accessories...................................................................................................................... 9

4 Mounting4.1 General instructions ....................................................................................................... 114.2 Mounting instructions ..................................................................................................... 13

5 Connecting to power supply5.1 Preparing the connection ............................................................................................... 175.2 Connection procedure .................................................................................................... 175.3 Wiring plan, single chamber housing.............................................................................. 18

6 Setup6.1 General information ........................................................................................................ 216.2 Adjustment elements ...................................................................................................... 226.3 Function chart ................................................................................................................ 236.4 Proof test (WHG, SIL)..................................................................................................... 24

7 Maintenanceandfaultrectification7.1 Maintenance .................................................................................................................. 307.2 Rectify faults ................................................................................................................... 307.3 Exchanging the electronics ............................................................................................ 317.4 Instrument repair ............................................................................................................ 31

8 Dismount8.1 Dismounting steps.......................................................................................................... 328.2 Disposal ......................................................................................................................... 32

9 Supplement9.1 Technical data ................................................................................................................ 339.2 Dimensions .................................................................................................................... 38

Editing status: 2015-11-10

Page 3: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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1 About this document

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1 About this document

1.1 FunctionThis operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc-tionsformaintenanceandfaultrectification.Pleasereadthisinforma-tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device.

1.2 Target groupThis operating instructions manual is directed to trained specialist personnel. The contents of this manual should be made available to these personnel and put into practice by them.

1.3 Symbols usedInformation, tip, noteThis symbol indicates helpful additional information.Caution: If this warning is ignored, faults or malfunctions can result.Warning: If this warning is ignored, injury to persons and/or serious damage to the instrument can result.Danger: If this warning is ignored, serious injury to persons and/or destruction of the instrument can result.

Ex applicationsThis symbol indicates special instructions for Ex applications.

SIL applicationsThis symbol indicates instructions for functional safety which must be taken into account particularly for safety-relevant applications.

• ListThe dot set in front indicates a list with no implied sequence.

→ ActionThis arrow indicates a single action.

1 Sequence of actionsNumbers set in front indicate successive steps in a procedure.

Battery disposalThis symbol indicates special information about the disposal of bat-teries and accumulators.

Page 4: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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2 For your safety

OPTISWITCH 5300 C • - two-wire

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2 For your safety

2.1 Authorised personnelAll operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator.During work on and with the device the required personal protective equipment must always be worn.

2.2 Appropriate useThe OPTISWITCH 5300 C is a sensor for point level detection.Youcanfinddetailedinformationabouttheareaofapplicationinchapter "Product description".Operational reliability is ensured only if the instrument is properly usedaccordingtothespecificationsintheoperatinginstructionsmanual as well as possible supplementary instructions.For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbi-traryconversionsormodificationsareexplicitlyforbidden.

2.3 Warning about incorrect useInappropriate or incorrect use of the instrument can give rise to application-specifichazards,e.g.vesseloverfillordamagetosystemcomponents through incorrect mounting or adjustment.

2.4 General safety instructionsThis is a state-of-the-art instrument complying with all prevailing regulations and guidelines. The instrument must only be operated in a technicallyflawlessandreliablecondition.Theoperatorisresponsiblefor the trouble-free operation of the instrument.During the entire duration of use, the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula-tions.The safety instructions in this operating instructions manual, the na-tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user.For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbi-traryconversionsormodificationsareexplicitlyforbidden.The safety approval markings and safety tips on the device must also be observed.

Page 5: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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2 For your safety

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2.5 Safety label on the instrumentThe safety approval markings and safety tips on the device must be observed.

2.6 CE conformityThedevicefulfillsthelegalrequirementsoftheapplicableECguide-lines.ByaffixingtheCEmarking,weconfirmsuccessfultestingoftheproduct.

2.7 Safety instructions for Ex areasPleasenotetheEx-specificsafetyinformationforinstallationandop-eration in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex-approved instruments.

2.8 Environmental instructionsProtection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental pro-tection.Theenvironmentmanagementsystemiscertifiedaccordingto DIN EN ISO 14001.Pleasehelpusfulfillthisobligationbyobservingtheenvironmentalinstructions in this manual:

• Chapter "Packaging, transport and storage"• Chapter "Disposal"

Page 6: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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3 Product description

OPTISWITCH 5300 C • - two-wire

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3 Product description

3.1 ConfigurationThe scope of delivery encompasses:

• PointlevelsensorOPTISWITCH5300CwithSILqualification• Documentation

– This operating instructions manual – Safety Manual (SIL) – Ex-specific"Safety instructions" (with Ex versions) – Ifnecessary,furthercertificates

The OPTISWITCH 5300 C consists of the components:

• Housing lid• Housing with electronics• Processfittingwithtuningfork

1

2

3

4

Fig. 1: OPTISWITCH 5300 C - compact version1 Housing lid2 Housing with electronics3 Temperature adapter4 Processfitting

Scope of delivery

Constituent parts

Page 7: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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3 Product description

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1

2

3

4

5

Fig. 2: OPTISWITCH 5300 C with tube extension1 Housing lid2 Housing with electronics3 Temperature adapter4 Processfitting5 Tube extension

Thetypelabelcontainsthemostimportantdataforidentificationanduse of the instrument:

• Article number• Serial number• Technical data• Article numbers, documentation

Inadditiontothetypelabeloutsideontheinstrument,youfindtheserial number also inside the instrument.

Type label

Page 8: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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3 Product description

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3.2 Principle of operationOPTISWITCH 5300 C is a point level sensor with tuning fork for point level detection.It is designed for industrial use in all areas of process technology and can be used in liquids. It is particularly suitable for applications with high temperatures up to 450 °C (842 °F) and high process pressure up to 160 bar (2320 psig).Typicalapplicationsareoverfillanddryrunprotection.Thesmalltuning fork allows use in pipelines, containers and tanks of all kinds. Thanks to its simple and rugged measuring system, OPTISWITCH 5300Cisvirtuallyunaffectedbythechemicalandphysicalpropertiesof the liquid.Itfunctionsevenunderdifficultconditionssuchasturbulence,foamgeneration, buildup, strong external vibration or changing products.

Function monitoringThe electronics module of OPTISWITCH 5300 C continuously moni-tors the following criteria via frequency evaluation:

• Strong corrosion or damage on the tuning fork• Loss of vibration• Break in the vibration drive circuit

If one of these faults is detected, the electronics signals it via a definedcurrenttothesignalconditioninginstrument.Theconnectioncable to the sensor is also monitored for line break and short-circuit.

The tuning fork vibrates at its mechanical resonance frequency of approx.1400Hz.Whenthetuningforkissubmergedintheproduct,the frequency changes. This change is detected by the integrated electronics module, passed on to the processing system as a current value and converted there into a switching command.

Depending on your requirements, OPTISWITCH 5300 C with two-wireelectronicscanbeconnectedtodifferentsignalconditioninginstruments. Compatible signal conditioning instruments are listed in chapter "Technical data".Thedataforpowersupplyarespecifiedinchapter"Technical data".

3.3 OperationWiththefactorysetting,productswithadensity≥0.7g/cm³(0.025lbs/in³)canbedetected.Theinstrumentcanbeadaptedtoproducts with lower density.Ontheelectronicsmoduleyouwillfindthefollowingdisplayandadjustment elements:

• Signal lamp for indication of the operating status (green)• Control lamp for indication of the switching status (yellow)• Control lamp for fault indication (red)• DIL switch for sensitivity adjustment• Mode switch for selecting the switching behaviour (min./max.)• Test key

Application area

Functional principle

Voltage supply

Page 9: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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3.4 Storage and transportYour instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test based on ISO 4180.The packaging of standard instruments consists of environment-friendly, recyclable carton material. The sensing element is additional-ly protected with a cardboard cover. For special versions, PE foam or PE foil is also used. Please dispose of the packaging material through specialised recycling companies.

Transport must be carried out in due consideration of the notes on the transport packaging. Nonobservance of these instructions can cause damage to the device.

The delivery must be checked for completeness and possible transit damage immediately at receipt. Ascertained transit damage or con-cealed defects must be appropriately dealt with.

Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside.Unless otherwise indicated, the packages must be stored only under the following conditions:

• Not in the open• Dry and dust free• Not exposed to corrosive media• Protected against solar radiation• Avoiding mechanical shock and vibration

• Storage and transport temperature see chapter "Supplement - Technical data - Ambient conditions"

• Relative humidity 20 … 85 %

3.5 AccessoriesScrewedflangesareavailableindifferentversionsaccordingtothefollowing standards: DIN 2501, EN 1092-1, BS 10, ASME B 16.5, JIS B 2210-1984, GOST 12821-80.Youcanfindadditionalinformationinthesupplementaryinstructionsmanual "Flanges according to DIN-EN-ASME-JIS".

The electronics module SW E60 is a replacement part for level switch-es OPTISWITCH 5300 C .Youcanfindinformationintheoperatinginstructionsmanualoftheelectronics module.

For connecting the sensors with a separator to voltage supply or sig-nal processing, the sensors are also available with plug connectors.The following plug connectors are available:

• M12 x 1• ISO 4400

Packaging

Transport

Transport inspection

Storage

Storage and transport temperature

Flanges

Electronics module

Plug connector

Page 10: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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3 Product description

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• Harting HAN 7D• Harting HAN 8D• Amphenol-Tuchel

Page 11: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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4 Mounting

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4 Mounting

4.1 General instructionsMake sure that all parts of the instrument coming in direct contact with the process, especially the sensor element, process seal and processfitting,aresuitablefortheexistingprocessconditions,suchas process pressure, process temperature as well as the chemical properties of the medium.Youcanfindthespecificationsinchapter"Technical data" and on the nameplate.

In general, OPTISWITCH 5300 C can be installed in any position. The instrument only has to be mounted in such a way that the tuning fork is at the height of the desired switching point.The tuning fork has lateral markings (notches) that indicate the switching point with vertical mounting. The switching point applies to water in conjunction with the basic setting of the density switch ≥0.7g/cm³(0.025lbs/in³).WhenmountingOPTISWITCH5300C,make sure that this marking is at the height of the requested switch-ing point. Keep in mind that the switching point of the instrument will shiftifthemediumhasadensityotherthanwater-wateris1g/cm³(0.036lbs/in³).Forproducts≤0.7g/cm³(0.025lbs/in³)and≥0.47g/cm³(0.017lbs/in³)thedensityswitchmustbesetto≥0.47g/cm³.Keepinmindthatfoamswithadensity≥0.45g/cm³(0.016lbs/in³)are detected by the sensor. This can lead to erroneous switchings, particulary when the sensor is used for dry run protection.

2

3

1 4

Fig. 3: Vertical mounting1 Switching point approx. 13 mm (0.51 in)2 Switching point with lower density3 Switching point with higher density4 Switching point approx. 33 mm (1.3 in)

Suitability for the process conditions

Switching point

Page 12: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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4 Mounting

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1

2

Fig. 4: Horizontal mounting1 Switching point2 Markingontopwiththreadedversions,markingalignedtoflangeholeswith

flangeversions

12

Fig. 5: Horizontal installation (recommended mounting position, particularly for adhesive products)1 Switching point2 Marking with screwed version, facing up

Inthecaseofflangeversions,theforkisalignedasfollows.

1

Fig.6:Forkpositionwithflangeversions1 Markingwithflangeversion,facingup

Use the recommended cables (see chapter "Connecting to power supply") and tighten the cable gland.

Moisture

Page 13: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cableentry.Rainandcondensationwatercanthusdrainoff.Thisap-plies mainly to outdoor mounting as well as installation in areas where high humidity is expected (e.g. through cleaning processes) or on cooled or heated vessels.

Fig. 7: Measures against moisture ingress

Caution:Do not hold OPTISWITCH 5300 C on the tuning fork. Particularly with flangeortubeversions,thetuningforkcanbedamagedjustbytheweight of the instrument. Transport coated instruments very carefully and avoid touching the tuning fork.Remove the packaging or the protective cover just before installation.

The vibrating level switch is a measuring instrument and must be treated accordingly. Bending the vibrating element will destroy the instrument.

Warning:The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing.Use the hexagon above the thread for screwing in.

In the case of instrument housings with self-sealing NPT threads, it is not possible to have the cable entries screwed in at the factory. The free openings for the cable glands are therefore covered with red dust protection caps as transport protection.Prior to setup you have to replace these protective caps with ap-proved cable glands or close the openings with suitable blind plugs.

4.2 Mounting instructionsThe thread and the seal on the threaded version of OPTISWITCH 5300 C correspond to DIN 3852 part 1, screwed plug Form B (seal-ing via metallic sealing edge).Use screw-in openings or screw-in sleeves according to DIN 3852 part 2.

Transport

Handling

Cable entries - NPT thread

Welding socket

Page 14: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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4 Mounting

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Make sure that with instruments with 1" NPT thread, the screw-in opening on the vessel has an inside diameter of at least 29.5 mm (1.16 in).To mount the sensor, proceed as follows:1. Screw the OPTISWITCH 5300 C into the mounting boss up to the

stop. You can determine the later position already before welding.2. Mark the position of the OPTISWITCH 5300 C on the mounting

boss.3. Mark the respective position of the mounting boss on the vessel

or pipeline.In case of lateral mounting, make sure the mark on the spanner flatofOPTISWITCH5300Cpointsupwards.When mounting in pipelines, make sure that the surfaces of the tuningforkareparalleltothedirectionofflow.

4. Remove the OPTISWITCH 5300 C from the mounting boss before welding.

5. Weld the mounting boss according to your marking.

Incaseofhorizontalmountinginadhesiveandviscousproducts,the surfaces of the tuning fork should be vertical in order to reduce builduponthetuningfork.Onthescrewedversionyouwillfindamarking on the hexagon. With this, you can check the position of the tuning fork when screwing it in.Inthecaseofflangeversions,theforkisalignedwiththeflangeholes.When used in adhesive and viscous products, the tuning fork should protrude into the vessel to avoid buildup. For that reason, sockets forflangesandmountingbossesshouldbeavoidedwhenmountinghorizontally.

Theprocessfittingmustbesealedifthereisgaugeorlowpressureinthe vessel. Before use, check if the seal material is resistant against the measured product and the process temperature.Themax.permissiblepressureisspecifiedinchapter"Technical data" or on the type label of the sensor.

Note:SealforinstrumentswithprocessfittingthreadThe thread and the seal form on the mounting boss correspond to DIN 3852, part 1, screwed plug Form B (sealing via metallic sealing edge). In this case, no seal is required.

Instruments for high temperatures have a temperature adapter be-tweenprocessfittingandelectronicshousing.Thisisusedforthermaldecoupling of the electronics from high process temperatures.

Information:The temperature adapter may be embedded in the vessel insulation only up to max. 50 mm (1.97 in). Only then is a reliable temperature decoupling guaranteed.

Adhesive products

Pressure/Vacuum

Mounting in the vessel insulation

Page 15: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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4 Mounting

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1

2

Fig. 8: Mounting the instrument on insulated vessels.1 Temperature isolation - max. 50 mm (1.97 in)2 Ambient temperature on the housing

IfOPTISWITCH5300Cismountedinthefillingstream,unwantedfalse measurement signals can be generated. For this reason, mount OPTISWITCH 5300 C at a position in the vessel where no distur-bances,e.g.fromfillingopenings,agitators,etc.,canoccur.This applies particularly to instrument types with long extension tube.

Fig.9:Inflowingmedium

To make sure the tuning fork of OPTISWITCH 5300 C generates as littleresistanceaspossibletoproductflow,mountthesensorsothatthe surfaces are parallel to the product movement.

Inflowingmedium

Productflow

Page 16: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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4 Mounting

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Duetotheeffectsofagitators,equipmentvibrationorsimilar,thelevelswitch can be subjected to strong lateral forces. For this reason, do not use an overly long extension tube (optional) for OPTISWITCH 5300 C , instead check if it is possible to mount a short level switch OPTISWITCH5300Conthesideofthevesselinhorizontalposition.Extreme vibration caused by the process or the equipment, e.g. agitators or turbulence in the vessel, can cause a long extension tube of OPTISWITCH 5300 C to vibrate in resonance. This leads to increased stress on the upper weld joint. Should a longer tube version be necessary, you can provide a suitable support directly above the tuning fork to secure the extension tube.This measure applies mainly to applications in Ex areas of category 1GorWHGaswellastoshipclassifications.Makesurethatthetubeis not subject to bending stress due to this measure.

Fig. 10: Lateral suppot of OPTISWITCH 5300 C

The second seal of the gas-tight leadthrough (option) prevents an uncontrolled leakage of the medium. The service life of the gas-tight leadthrough depends on the chemical resistance of the materials. See "Technical data".

Caution:If it is determined (e.g. via an error message from OPTISWITCH 5300 C ) that medium has already penetrated into the vibrating element, the instrument must be exchanged immediately.

Agitators

Gas-tight leadthrough

Page 17: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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5 Connecting to power supply

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5 Connecting to power supply

5.1 Preparing the connectionAlways keep in mind the following safety instructions:

Warning:Connect only in the complete absence of line voltage.

• The electrical connection must only be carried out by trained personnel authorised by the plant operator.

• Alwaysswitchoffpowersupply,beforeconnectingordisconnect-ing the instrument.

Inhazardousareasyoumusttakenoteoftherespectiveregulations,conformityandtypeapprovalcertificatesofthesensorsandpowersupply units.

Connect the voltage supply according to the following diagrams. Take note of the general installation regulations. As a rule, connect OPTIS-WITCH 5300 C to vessel ground (PA), or in case of plastic vessels, to the next ground potential. On the side of the instrument housing there is a ground terminal between the cable entries. This connection servestodrainoffelectrostaticcharges.InExapplications,theinstal-lationregulationsforhazardousareasmustbegivenpriority.Thedataforpowersupplyarespecifiedinchapter"Technical data".

The instrument is connected with standard two-wire cable without screen. If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas, screened cable should be used.Use cable with round cross section for instruments with housing and cablegland.Toensurethesealeffectofthecablegland(IPprotectionrating),findoutwhichcableouterdiameterthecableglandissuitablefor.

• 5 … 9 mm (0.20 … 0.35 in)• 6 … 12 mm (0.24 … 0.47 in)• 10 … 14 mm (0.40 … 0.55 in)

Useacableglandfittingthecablediameter.Inhazardousareas,useonlyapprovedcableconnectionsforOPTIS-WITCH 5300 C .

Take note of the corresponding installation regulations for Ex applica-tions.Cover all housing openings conforming to standard according to EN 60079-1.

5.2 Connection procedureWith Ex instruments, the housing cover may only be opened if there is no explosive atmosphere present.

Proceed as follows:

Note safety instructions

Take note of safety instructions for Ex applications

Voltage supply

Connection cable

Connection cable for Ex applications

Page 18: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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5 Connecting to power supply

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1. Unscrew the housing lid2. Loosen compression nut of the cable entry gland3. Remove approx. 10 cm (4 in) of the cable mantle, strip approx.

1 cm (0.4 in) of insulation from the ends of the individual wires4. Insert the cable into the sensor through the cable entry5. Open the terminals with a screwdriver6. Insert the wire ends into the open terminals according to the wir-

ing plan7. Tighten the terminals with a screwdriver8. Check the hold of the wires in the terminals by lightly pulling on

them9. Tighten the compression nut of the cable entry gland. The seal

ring must completely encircle the cable10. Screw the housing lid back onTheelectricalconnectionisfinished.

5.3 Wiring plan, single chamber housingThe following illustrations apply to the non-Ex as well as to the Ex-d version.

5

5

5 5

1 2

4

3

Fig. 11: Material versions, single chamber housing1 Plastic (not with Ex d)2 Aluminium3 Stainless steel, precision casting4 Stainless steel, electropolished (not with Ex d)5 Filter element for air pressure compensation

Housing overview

Page 19: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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5 Connecting to power supply

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9

4

7

1532

6

8

on

432

Test

1

Z

1 2

0,7 maxmin

g / cm30,47

Fig. 12: Electronics and terminal compartment, single chamber housing1 Control lamp - fault indication (red)2 Control lamp - Switching status (yellow)3 Control lamp - Operating status (green)4 Mode switch for selecting the switching behaviour (min./max.)5 DIL switch for sensitivity adjustment6 Test key7 Ground terminal8 Connector block9 Connection terminals

We recommend connecting OPTISWITCH 5300 C according to the closed-circuit principle, i.e. the switching circuit is open when there is a level signal, line break or fault (safe state).For connection to a suitable signal conditioning instrument. The sen-sor is powered by the connected signal conditioning instrument. Fur-ther information is available in chapter "Technical data", "Ex-technical data" are available in the supplied "Safety information manual".The wiring example is applicable for all suitable signal conditioning instruments.The yellow control lamp on the OPTISWITCH 5300 C lights depend-ing on the adjusted mode.Take note of the operating instructions manual of the signal condition-ing instrument. Suitable signal conditioning instruments are listed in chapter "Technical data".If OPTISWITCH 5300 C is used in Ex areas, take note of the regula-tionsinthesafetyinstructionsandconformitycertificates.Iftheinstrument is to be operated directly on the analogue input of a PLC, a suitable safety barrier should be connected.

Electronics and terminal compartment

Wiring plan

Page 20: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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5 Connecting to power supply

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4321

+ -

1 2 3 4

1

Fig. 13: Wiring plan, single chamber housing1 Signal conditioning instrument

Page 21: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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6 Setup

6.1 General informationThefiguresinbracketsrefertothefollowingillustrations.

Inthebasicsetting,productswithadensity≥0.7g/cm³(0.025lbs/in³)can be detected. For products with lower density, you have to set the switchto≥0.47g/cm³(0.017lbs/in³).Ontheelectronicsmoduleyouwillfindthefollowingdisplayandadjustment elements:

• Signal lamps (1, 2, 3)• DIL switch for mode setting - min./max. (4)• DIL switch for sensitivity adjustment (5)• Test key (6)

Mode adjustment (min./max.)On the signal conditioning instrument SU 501 Ex, via the signal condi-tioning instrument.The switching condition can be changed with the min./max. switch. You can set the required mode according to the "Function chart" (max.-max.detectionoroverfillprotection,min.-min.detectionordryrunprotection).Theswitchingdelaycanalsobemodifiedonthesignal conditioning instrument (SU 501 Ex signal conditioning instru-ment).If you want to carry out the mode adjustment via the signal condition-ing instruments, you have to set the mode switch on the electronics module of OPTISWITCH 5300 C to "max.".

Note:Always immerse the tuning fork of OPTISWITCH 5300 C in a liquid to test its function. Do not test the function of OPTISWITCH 5300 C with your hand. This can damage the sensor.

Function/Configuration

Page 22: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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6 Setup

OPTISWITCH 5300 C • - two-wire

48077-EN-151111

6.2 Adjustment elements

41 532

6Z

Fig. 14: Electronics module - Two-wire output1 Signal lamp - red (LED)2 Signal lamp - yellow (LED)3 Signal lamp - green (LED)4 DIL switch for mode adjustment5 DIL switch for sensitivity adjustment6 Test key

The instrument monitors the vibrating frequency, electronics tempera-ture and internal instrument functions.

• Red LED lights = fault• Reaktion on the output

Control lamp for indication of the switching status.With the mode setting (4), the switching condition and hence the function of the signal lamp can be changed.

• Yellow LED lights = 8 mA• YellowLEDoff=16mA• Green LED lights = operating voltage on

Control lamp (1) - fault indication (red)

Signal lamp (2) - Switch-ing condition (yellow)

Signal lamp (3) - Operat-ing condition (green)

Page 23: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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With the mode adjustment (min./max.) you can determine the output current.

Note:When using a signal conditioning instrument, always set the mode switch (4) to max. mode.In this case, you select the requested mode according to the "Func-tion chart"(max.-max.detectionoroverfillprotection,min.-min.detection or dry run detection) on the signal conditioning instrument.

When used on a control system, the following values apply:

• Mode min. – Vibrating element uncovered - 16 mA ±1.5 mA – Vibrating element covered - 8 mA ±1.5 mA

• Mode max. – Vibrating element uncovered - 8 mA ±1.5 mA – Vibrating element covered - 16 mA ±1.5 mA

With this DIL switch (5) you can set the switching point to liquids hav-ingadensitybetween0.47and0.7g/cm³(0.017-0.025lbs/in³).Withthebasicsetting,liquidswithadensityof≥0.7g/cm³(0.025lbs/in³)can be detected. In liquids with lower density, you must set the switch to≥0.47g/cm³(0.017lbs/in³).Thespecificationsforthepositionoftheswitchingpointrelatetowater-densityvalue1g/cm³(0.036lbs/in³).Inproductswithadifferentdensity,theswitchingpointwillshiftin the direction of the housing or tuning fork end depending on the density and type of installation.Optionally the instrument can be also delivered with a min. density rangeof≥0.42g/cm³(0.015lbs/in³).Inthiscase,themax.permis-sible process pressure is limited to 25 bar (363 psig). This instrument version may not be used in safety-instrumented systems (SIL) or in applications according to WHG.

Note:Keepinmindthatfoamswithadensity≥0.45g/cm³(0.016lbs/in³)are detected by the sensor. This can lead to erroneous switchings, particulary when the sensor is used for dry run protection.

Note:In case of intense boiling or bubbling processes as well as extreme outgassing, the density of the gas/product mixture at the product surface can be so low that it can't be detected by the sensor. This can cause erroneous switchings.

With key (6) you can activate the test process. You interrupt the volt-age supply as long as you are pressing the key. The test process will be carried out after releasing the key.

6.3 Function chartThe following chart provides an overview of the switching conditions depending on the set mode and the level.

Mode setting (4)

Sensitivity adjustment (5)

Test key (6)

Page 24: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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6 Setup

OPTISWITCH 5300 C • - two-wire

48077-EN-151111

Note:Keep in mind that the mode switch of OPTISWITCH 5300 C must be always set to "max.".

Sensor Signal con-ditioning instrument

Mode on the signal con-ditioning instrument

Level Signal cur-rent - Sensor

Signal lamp - greenVoltage sup-ply

Signal lamp - yellowSwitching status

Signal lamp - redFault mes-sage

Analogue - input con-trol1)

Mode max.Overflowpro-tection

approx. 8 mA > 3.8 mA< 11.5 mA

Mode max.Overflowpro-tection

approx. 16 mA > 12.5 mA< 21.6 mA

Mode min.Dry run pro-tection

approx. 16 mA > 12.5 mA< 21.6 mA

Mode min.Dry run pro-tection

approx. 8 mA > 3.8 mA< 11.5 mA

Failure of the supply volt-ageMode (max./min.)

any - ≤3.6mA≥21mA

Fault messageMode (max./min.)

any approx. 3.6 mA

≤3.6mA≥21mA

6.4 Proof test (WHG, SIL)Tofindoutpossibleundetected,dangerousfailures,aprooftestmustbe carried out in adequate time intervals to check the safety function. It is the user's responsibility to choose the type of testing.YouwillfindfurtherinstructionsintheSafetyManual.

The following options are available for carrying out the proof test (WHG, SIL):

Implementation - Func-tion test

1) Electronics directly evaluated via the analogue input of a control system (without signal conditioning instrument)

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1 Filling the vessel up to the switching pointIfthisdoesnotcauseanyproblems,youcanfillthevesseluptotheswitching point and monitor the correct sensor reaction.

2 Dismounting of the sensor and immersion in the original mediumYou can dismount the sensor for test purposes and check its proper functioning by immersing it in the original product.

3 Short interruption of the supply line to the sensorThe recurring proof test according to IEC 61508 can be carried out through a short interruption (> 2 seconds) of the supply line to the sensor. This starts a test sequence.The correctness of the subsequent switching conditions on the indi-cations of the SPLC must be monitored. The sensor must neither be dismountednortriggeredbyfillingthevessel.

• Short interruption of the power supply• Test key on SU 501 Ex - by monitoring the switching sequence of

the test process

You can carry out the function test with the outputted current values also directly via a safety PLC or a process control system.

Ifthisdoesnotcauseanyproblems,youcanfillthevesseluptotheswitching point and monitor the correct sensor reaction.

Procedure1. Carry out the function test according to the above description (1

Short interruption of the supply line to the sensor.Separatetheinstrumentbriefly(>2s)fromvoltagesupplyorpushthe test key.Check the results of the test.Make sure the connected downstream devices are activated dur-ing the function test.

2. Set the mode switch (min./max.)Check if the switching status changes (signal lamp - switching status). By doing so, you can check the function of the measuring system.If this is not the case, then there is a fault in the measuring sys-tem.Make sure the connected downstream devices are activated dur-ing the function test.

3. Fill the vessel up to the switching point.Check if the switching status changes (signal lamp - switching status). By doing so, you can check the function of the measuring system.If this is not the case, then there is a fault in the measuring sys-tem.Make sure the connected downstream devices are activated dur-ing the function test.

1 Filling the vessel up to the switching point

Page 26: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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6 Setup

OPTISWITCH 5300 C • - two-wire

48077-EN-151111

YoucanfindthecoverageofthetestintheSafetyManual.

You can dismount the sensor for test purposes and check its function by immersing the vibrating element in the original medium.

Procedure1. Carry out the function test according to the above description (1

Short interruption of the supply line to the sensor.Separatetheinstrumentbriefly(>2s)fromvoltagesupplyorpushthe test key.Check the results of the test.Make sure the connected downstream devices are activated dur-ing the function test.

2. Set the mode switch (min./max.)Check if the switching status changes (signal lamp - switching status). By doing so, you can check the function of the measuring system.If this is not the case, then there is a fault in the measuring sys-tem.Make sure the connected downstream devices are activated dur-ing the function test.

3. Dismount the instrument and immerse the vibrating element up to the switching point in the original medium.Check if the switching status changes (signal lamp - switching status). By doing so, you can check the function of the measuring system.If this is not the case, then there is a fault in the measuring sys-tem.Make sure the connected downstream devices are activated dur-ing the function test.

YoucanfindthecoverageofthetestintheSafetyManual.

Thistestisvalidifyoucannotchangethevesselfillingorcannotdismount the sensor.This function test can be carried out with measurement setups in conjunction with the two-wire electronics module.The recurring proof test according to IEC 61508 can be carried out through a short interruption (> 2 seconds) of the supply line to the sensor. This starts a test sequence.By doing so, a test procedure is started. The correctness of the sub-sequent switching conditions on the indications of the SPLC must be monitored.

a. Short interruption of the supply line to the sensorYou can carry out the function test with the outputted current values also directly via a safety PLC or a process control system.1. Separatetheinstrumentbriefly(>2s)fromvoltagesupply.

2 Dismounting of the sen-sor and immersion in the original medium

3 Short interruption of the supply line to the sensor

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Check if all three switching conditions change in the correct sequenceandthespecifiedduration.Bydoingso,youcancheckthe function of the measuring system.Youcanfindthetestprocedureunder"Implementation - Function test".Make sure the connected downstream devices are activated dur-ing the function test.

2. Set the mode switch (min./max.)Check if the switching status changes (signal lamp - switching status). By doing so, you can check the function of the measuring system.If this is not the case, then there is a fault in the measuring sys-tem.Make sure the connected downstream devices are activated dur-ing the function test.

b. Pushing the test keyAn integrated test key is lowered in the front plate of the signal condi-tioning instrument or in the electronics module of the OPTISWITCH 5300 C . Push the test key for > 2 seconds with a suitable object.1. Push the test key.

Check if all three switching conditions change in the correct sequenceandthespecifiedduration.Bydoingso,youcancheckthe function of the measuring system.Youcanfindthetestprocedureunder"Implementation - Function test".Make sure the connected downstream devices are activated dur-ing the function test.

2. Set the mode switch (min./max.)Check if the switching status changes (signal lamp - switching status). By doing so, you can check the function of the measuring system.If this is not the case, then there is a fault in the measuring sys-tem.Make sure the connected downstream devices are activated dur-ing the function test.

YoucanfindthecoverageofthetestintheSafetyManual.

Implementation - Function testIf you are using a signal conditioning instrument of type SU 501 Ex for this purpose, you can also carry out the test with the integrated test key. The test key is recessed in the front plate of the signal condi-tioning insturment. Push the test key for > 2 seconds with a suitable object (screwdriver, pen, etc.).When the OPTISWITCH 5300 C is connected to a processing system or an SPLC, you have to interrupt the connection cable to the sensor for > 2 seconds. The switching delay must be set to 0.5 s.

Page 28: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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6 Setup

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48077-EN-151111

After releasing the test key or interrupting the connection cable to the sensor, the complete measuring system can be checked on correct function. The following operating conditions are simulated during the test:

• Fault message• Empty signal• Full signal

3

2

1

16

I/mA

8

3,6

1,5 1,51,5 t/s

Fig. 37: Flow chart of the function test1 Fault message2 Empty signal3 Full signal

Check if all three switching conditions occur in the correct sequence and the stated time period. If this is not the case, there is a fault in the measuring system (see also the operating instructions manual of the signal conditioning instrument). Keep in mind that connected instru-ments are activated during the function test. By doing this, you can check the correct function of the measuring system.

Note:Keep in mind that the starting time tA of the voltage supply can extend thetimeuptothefirstswitching(e.g.typeSU501Ex:+1s)

Test procedureAfter releasing the button or after a brief line break.Thespecifiedtimesapplywithatoleranceof±20%.

Sensor current - Sensor

Level relay A-overfillprotection

Signal lamp A-Overfillprotection

Level relay B - dry run protection

Signal lamp B - Dry run protection

Fail safe relay

Control lamp

1. Fault sig-nalapprox. 1.5 s+tA2)

< 3.6 mA currentless currentless currentless

2. Empty signal(approx. 1.5 s)

approx. 8 mA

energized currentless energized

2) Starting time of the voltage supply

Page 29: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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Sensor current - Sensor

Level relay A-overfillprotection

Signal lamp A-Overfillprotection

Level relay B - dry run protection

Signal lamp B - Dry run protection

Fail safe relay

Control lamp

3. Full signal(approx. 1.5 s)

approx. 16 mA

currentless energized energized

4. Return to current operating condition

- - - - - -

Note:WhenusedasoverfillprotectionaccordingtoWHGanduseinmeas-uring chains according IEC 61508, mode B is not permitted.

Test assessment (SPLC)Test passed

• Interferencesignal(<3.6mA)≥400ms• Uncovered(approx.8mA)≥1s• Covered(approx.16mA)≥1sTest not passed

• Interferencesignal(<3.6mA)<400ms/≥750ms• Uncovered(approx.8mA)<1s/≥2s• Covered(approx.16mA)<1s/≥2s

Page 30: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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7Maintenanceandfaultrectification

OPTISWITCH 5300 C • - two-wire

48077-EN-151111

7 Maintenanceandfaultrectification

7.1 MaintenanceIf the instrument is used properly, no special maintenance is required in normal operation.

7.2 Rectify faultsThe operator of the system is responsible for taking suitable meas-ures to rectify faults.

OPTISWITCH5300Coffersmaximumreliability.Nevertheless,faultscan occur during operation. These may be caused by the following, e.g.:

• Sensor• Process• Voltage supply• Signal processing

Thefirstmeasuretotakeistochecktheoutputsignal.Inmanycases,thecausescanbedeterminedthiswayandthefaultsquicklyrectified.

Error Cause Rectification

OPTISWITCH 5300 C sig-nals "covered" without being submerged (over-flowprotection)OPTISWITCH 5300 C sig-nals "uncovered" when being submerged (dry run protection)

Operating voltage too low Check operating voltage

Electronics defective Press the mode switch on the signal conditioning in-strument. If the instrument then changes the mode, the vibrating element may be covered with buildup or me-chanically damaged. Should the switching function in the correct mode still be faulty, return the instrument for repair.

Press the mode switch on the signal conditioning in-strument. If the instrument then does not change the mode, the electronics module is defective. Exchange the electronics module.

Unfavourable installation location

Mount the instrument at a location in the vessel where nodeadzonesorairbubblescanform.

Buildup on the vibrating el-ement

Check the vibrating element and the sensor for buildup and remove the buildup if there is any.

Wrong mode selected Set the correct mode on the signal conditioning instru-ment(overflowprotection,dryrunprotection).Wiringshould be carried out according to the idle current prin-ciple.

Red control lamp lights up Error on the vibrating el-ement

Check if the vibrating element is damaged or extreme-ly corroded.

Interference on the elec-tronics module

Exchanging the electronics module

instrument defective Exchange the instrument or send it in for repair

Reaction when malfunc-tion occurs

Causes of malfunction

Faultrectification

Checking the switching signal

Page 31: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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Depending on the reason for the fault and the measures taken, the steps described in chapter "Set up" may have to be carried out again.

7.3 Exchanging the electronicsIf the electronics module is defective, it can be replaced by the user.WithSILqualifiedinstrument,onlyarespectiveelectronicsmodulewithSILqualificationmustbeused.

In Ex applications, only instruments and electronics modules with ap-propriate Ex approval may be used.

Youcanfindalltheinformationyouneedtocarryoutanelectronicsexchange in the handbook of the new electronics module.

7.4 Instrument repairIf a repair is necessary, please proceed as follows:On our homepage in the Internet underhttp://www.krohne-mar.com/fileadmin/media-lounge/PDF-Download/Specimen_e.pdfyou can download a return form.By doing this you help us carry out the repair quickly and without hav-ing to call back for needed information.

• Printandfilloutoneformperinstrument• Clean the instrument and pack it damage-proof• Attach the completed form and possibly also a safety data sheet to

the instrument

Reaction after fault recti-fication

Page 32: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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8 Dismount

OPTISWITCH 5300 C • - two-wire

48077-EN-151111

8 Dismount

8.1 Dismounting stepsWarning:Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel, high temperatures, corrosive or toxic products etc.

Take note of chapters "Mounting" and "Connecting to power supply" and carry out the listed steps in reverse order.With Ex instruments, the housing cover may only be opened if there is no explosive atmosphere present.

8.2 DisposalThe instrument consists of materials which can be recycled by spe-cialised recycling companies. We use recyclable materials and have designed the parts to be easily separable.

WEEE directive 2002/96/EGThis instrument is not subject to the WEEE directive 2002/96/EG and the respective national laws. Pass the instrument directly on to a spe-cialised recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive.Correctdisposalavoidsnegativeeffectsonhumansandtheenviron-ment and ensures recycling of useful raw materials.Materials: see chapter "Technical data"If you have no way to dispose of the old instrument properly, please contact us concerning return and disposal.

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9 Supplement

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9 Supplement

9.1 Technical dataGeneral dataMaterial 316L corresponds to 1.4404 or 1.4435Materials, wetted parts

Ʋ Processfitting-thread(upto100bar) Inconel 718 Ʋ Processfitting-thread(upto160bar) Inconel 718 Ʋ Processfitting-flange 316L Ʋ Process seal On site Ʋ Tuning fork Inconel 718 Ʋ Extension tube: ø 21.3 mm (0.839 in) up to 100 bar (optional)

316L

Ʋ Extension tube: ø 21.3 mm (0.839 in) up to 160 bar (optional)

Alloy C22 (2.4602)

Materials, non-wetted parts Ʋ Plastic housing plastic PBT (Polyester) Ʋ Aluminium die-casting housing Aluminium die-casting AlSi10Mg, powder-coated - basis:

Polyester Ʋ Stainless steel housing, precision casting

316L

Ʋ Stainless steel housing, electropol-ished

316L

Ʋ Seal between housing and housing cover

NBR (stainless steel housing, precision casting), silicone (aluminium/plastic housing; stainless steel housing, electropolished)

Ʋ Ground terminal 316L Ʋ Temperature adapter (ø 33,7 mm) 316L

Second Line of Defense (optional)3)

Ʋ The Second Line of Defense (SLOD) is a second level of the process separation in the form of a gas-tight feedthrough in the lower part of the housing, preventing product from penetrating into the housing.

Ʋ Supporting material 316L Ʋ Material Ceramic Al2O3 (99.5 %) Ʋ Contacts Kovar (gold-plated) Ʋ Helium leak rate < 10-8 mbar l/s Ʋ Pressure resistance PN 160

Sensor length - Compact version Ʋ Alloy C22 (2.4602) 74 mm (2.91 in)

3) or gas-tight leadthrough

Page 34: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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9 Supplement

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Ʋ Inconel 718 74 mm (2.91 in)Sensor length (L) - Tube version

Ʋ 316L, Alloy C22 (2.4602) 260 … 3000 mm (10.24 … 118.1 in) Ʋ Inconel 718 260 … 3000 mm (10.24 … 118.1 in)

Weight Ʋ Instrument weight (depending on processfitting)

approx. 0.8 … 4 kg (0.18 … 8.82 lbs)

Ʋ Tube extension approx.1100g/m(11.8oz/ft)Surface quality Ra approx. 3 µm (1.18-4 in)Processfittings

Ʋ Pipe thread, cylindrical (DIN 3852-A) G1 Ʋ American pipe thread, conical (ASME B1.20.1)

1 NPT

Ʋ Flanges DIN EN from DN 50, ASME from 1½"Max.torque-processfitting

Ʋ Thread G1, 1 NPT max. 285 Nm (210 lbf ft)4)

Output variableOutput Two-wire outputPossible signal conditioning instruments SU 501 ExOutput signal

Ʋ Mode min. Vibrating element uncovered: 16 mA ±1.5 mA, vibrating element covered: 8 mA ±1.5 mA

Ʋ Mode max. Vibrating element uncovered: 8 mA ±1.5 mA, vibrating element covered: 16 mA ±1.5 mA

Ʋ Fault message < 3.6 mAModes (switchable) Min./Max.

Accuracy (according to DIN EN 60770-1)Reference conditions and actuating variables according to DIN EN 61298-1

Ʋ Ambient temperature +18…+30°C(+64…+86°F) Ʋ Relative humidity 45 … 75 % Ʋ Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig) Ʋ Product temperature +18…+30°C(+64…+86°F) Ʋ Product density 1g/cm³(0.036lbs/in³)(water) Ʋ Product viscosity 1 mPa s Ʋ Superimposed pressure 0 kPa Ʋ Sensor installation Vertically from top Ʋ Density selection switch ≥0.7g/cm³

4) Depending on the mounting boss of the vessel.

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Measuring accuracyDeviation ± 1 mm (0.04 in)

Influenceoftheproductdensityontheswitchingpoint

1

24

3

5

6

1,2 (0,043)

1 (0,036)

0,8 (0,029)

0,6 (0,022)

1,4 (0,051)

1,6 (0,058)

1,8 (0,065)

2 (0,072)

2,2 (0,079)

2,4 (0,087)

10 (0.39")

0

0,4 (0,014)

8 (0.31")

6 (0.24")

4 (0.16")2 (0.08")

-2 (-0.08")

-4 (-0.16")

-6 (-0.24")

-8 (-0.31")-10 (-0.39")

mm

Fig.48:Influenceoftheproductdensityontheswitchingpoint1 Shifting of the switching point in mm (in)2 Product density in g/cm³ (lb/in³)3 Switchposition≥0.47g/cm³(0.017lb/in³)4 Switchposition≥0.7g/cm³(0.025lb/in³)5 Switching point at reference conditions (notch)6 Tuning fork

Influenceoftheprocesspressuretotheswitchingpoint

1

2

3

4

20(290)

60 (870)

40 (580)

80(1160)

100 (1450)

10 (0.39")8 (0.31")

6 (0.24")

4 (0.16")2 (0.08")

-2 (-0.08")

-4 (-0.16")

-6 (-0.24")

-8 (-0.31")-10 (-0.39")

mm

0

120(1740)

140 (2030)

160 (2320)

Fig.49:Influenceoftheprocesspressuretotheswitchingpoint1 Shifting of the switching point in mm (in)2 Process pressure in bar (psig)3 Switching point at reference conditions (notch)4 Tuning fork

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9 Supplement

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48077-EN-151111

Repeatability 0.1 mm (0.004 in)Hysteresis approx. 2 mm (0.08 in) with vertical installationSwitching delay approx.1s(on/off)Measuring frequency approx.1400Hz

Ambient conditionsAmbient temperature on the housing -40…+70°C(-40…+158°F)Storage and transport temperature -40…+80°C(-40…+176°F)

Process conditionsMeasured variable Limit level of liquidsProcess pressure

Ʋ Instrument version up to 100 bar (1450 psig)

-1 … 100 bar/-100 … 10000 kPa (-14.5 … 1450 psig)Theprocesspressureisdependentontheprocessfit-ting,e.g.flange(seethefollowingdiagrams)

Ʋ Instrument version up to 160 bar (2320 psig)

-1 … 160 bar/-100 … 16000 kPa (-14.5 … 2320 psig)Theprocesspressureisdependentontheprocessfit-ting,e.g.flange(seethefollowingdiagrams)

200 °C(392 °F)

450 °C(842 °F)

-196 °C(-321 °F)

0 °C(32 °F)

-110 °C(-166 °F)

40 bar64 bar100 bar

1

2

Fig. 50: Process temperature - Process pressure - Version up to 100 bar (1450 psig)1 Process pressure in bar (psig)2 Process temperature in °C (°F)

450 °C(842 °F)

-196 °C(-321 °F)

0 °C(32 °F)

160 bar

-110 °C(-166 °F)

40 bar64 bar

1

2

Fig. 51: Process temperature - Process pressure - Version up to 160 bar (2321 psig)1 Process pressure in bar (psig)2 Process temperature in °C (°F)

Processtemperature(threadorflangetemperature)

Ʋ OPTISWITCH 5300 C of 316L/Alloy C22 (2.4602)/Inconel 718 (2.4668)

-196…+450°C(-321…+842°F)

Page 37: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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450 °C(842 °F)

-196 °C(-321 °F)

-40 °C(-40 °F)

0 °C(32 °F)

50 °C(122 °F)

70 °C(158 °F)

-20 °C(-4 °F)

250 °C(482 °F)

-110 °C(-166 °F)

1

2

Fig. 52: Ambient temperature - Process temperature1 Ambient temperature in °C (°F)2 Process temperature in °C (°F)

Viscosity - dynamic 0.1 … 1000 mPa s (requirement: with density 1)Flow velocity max. 6 m/s (with a viscosity of 1000 mPa s)Density 0.7…2.5g/cm³(0.025…0.09lbs/in³);0.47…2.5g/

cm³(0.017…0.09lbs/in³)byswitchingoverOptionallyalso≥0.42g/cm³(0.015lbs/in³)5)

Vibration resistance Ʋ Instrument housing 1gat5…200HzaccordingtoEN60068-2-6(vibration

with resonance) Ʋ Sensor 1gwith5…200HzaccordingEN60068-2-6(vibration

at resonance) with sensor length up to 50 cm (19.69 in)Withasensorlength>50cm(19.69in)youhavetofixthe extension tube with a suitable support. See mounting instructions.

Electromechanical data - version IP 66/IP 67 and IP 66/IP 68; 0.2 barCable entry/plug6)

Ʋ Single chamber housing – 1 x cable entry M20 x 1.5 (use seal according to the cable diameter), 1 x blind plug M20 x 1.5

or: – 1 x closing cap ½ NPT, 1 x blind plug ½ NPT

or: – 1␣xplug(dependingontheversion),1␣xblindstopperM20␣x␣1.5

Spring-loaded terminals for wire cross-section up to 1.5 mm² (AWG 16)

Adjustment elementsMode switch

Ʋ Max. Max.detectionoroverflow/overfillprotection Ʋ Min. Min. detection or dry run protection

5) Max. permissible process pressure: 25 bar (363 psig)/not in safety-instrumented systems (SIL)/not in WHG applications.

6) Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF.

Page 38: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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Sensitivity switch Ʋ ≥0.47g/cm³ 0.47…2.5g/cm³(0.017…0.9oz/in³) Ʋ ≥0.7g/cm³ 0.7…2.5g/cm³(0.025…0.9oz/in³)

Test key To activate the test process

Voltage supplyOperating voltage 9.6 … 35 V DC (via the processing system)

Electrical protective measuresProtection rating

Ʋ Plastic housing IP 66/IP 67 (NEMA 4X) Ʋ Aluminium and stainless steel stand-ard

IP 66/IP 68 (0.2 bar) NEMA 6P7)

Overvoltage category IIIProtection class II

ApprovalsDependingontheversion,instrumentswithapprovalscanhavedifferenttechnicaldata.Fortheseinstruments, please note the corresponding approval documents. They are included in the scope of delivery.

9.2 Dimensions

Housing in protection IP 66/IP 67 and IP 66/IP 68; 0.2 bar

321 4

~ 69 mm(2.72")

ø 77 mm(3.03")

117

mm

(4.6

1")

M20x1,5/½ NPT

~ 59 mm(2.32")

ø 80 mm(3.15")

112

mm

(4.4

1")

M20x1,5/½ NPT

~ 69 mm(2.72")

ø 77 mm(3.03")

112

mm

(4.4

1")

M20x1,5/½ NPT

~ 116 mm(4.57")

ø 84 mm(3.31")

114

mm

(4.4

9")

M20x1,5M20x1,5/½ NPT

Fig. 53: Housing versions in protection IP 66/IP 67 and IP 66/IP 68; 0.2 bar1 Plastic housing2 Stainless steel housing, electropolished3 Stainless steel housing, precision casting4 Aluminium housing

7) A suitable cable is required for maintaining the protection rating.

Page 39: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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OPTISWITCH 5300 C , compact version

41

ø 33,7 mm (1.33")

ø 33,7 mm (1.33")

G 1, 1 NPT

40 m

m(1

.57"

)

74 m

m(2

.91"

)32

0 m

m(1

2.60

")

40 m

m(1

.57"

)

74 m

m(2

.91"

)32

3 m

m(1

2.72

")

1

DN50 PN40

Fig. 54: OPTISWITCH 5300 C , compact version1 Sealing surface

Page 40: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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48077-EN-151111

OPTISWITCH 5300 C , tube version

41

ø 33,7 mm (1.33")

ø 21,3 mm (0.84")

ø 29,2 mm (1.15")

G 1, 1 NPT

40 m

m(1

.57"

)85

mm

(3.3

5") ø 29,2 mm

(1.15")

40 m

m(1

.57"

)85

mm

(3.3

5")

320

mm

(12.

60")

L

L

1

ø 33,7 mm (1.33")

323

mm

(12.

72")

DN50 PN40

Fig. 55: OPTISWITCH 5300 C , tube versionL Sensor length - see Technical data - General data1 Sealing surface

Page 41: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

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9.3 TrademarkAll the brands as well as trade and company names used are property of their lawful proprietor/originator.

Page 42: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

42

Notes

OPTISWITCH 5300 C • - two-wire

48077-EN-151111

Page 43: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

43

Notes

OPTISWITCH 5300 C • - two-wire

4807

7-EN

-151

111

Page 44: OPTISWITCH 5300 C Handbook · JIS B 2210-1984, GOST 12821-80. You can find additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS "

4807

7-E

N-1

5111

1

201

5-11

-10

Sub

ject

to c

hang

e w

ithou

t prio

r not

ice

KROHNE product overview

• Electromagnetic flowmeters• Variable area flowmeters• Ultrasonic flowmeters• Mass flowmeters• Vortex flowmeters• Flow controllers• Level meters• Temperature assemblies• Pressure transmitters• Analysis products• Products and systems for the oil and gas industry

KROHNE Messtechnick GmbH & Co. KGLudwig-Krohne-Straße 5D-47058 DuisburgTel.: +49 (0) 203 301 0Tel.: +49 (0) 203 301 [email protected]

The current list of all KROHNE contacts and addresses can be found at:www.krohne.com