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OPTIMIZATION OF CARBON DIOXIDE METHANATION OVER NICKEL
LOADED MESOPOROUS SILICA NANOPARTICLES USING RESPONSE
SURFACE METHODOLOGY
MOHD WAQIEYUDDIN ASHFARR BIN SAAD
A thesis submitted in fulfilment of the
requirements for the award of the degree of
Bachelor of Engineering (Chemical)
Faculty of Chemical Engineering
Universiti Teknologi Malaysia
JANUARY 2013
v
ABSTRACT
Nickel loaded mesostructured silica nanoparticles (MSN) using nickel nitrate
as metal source was prepared by impregnation method. The catalysts were
characterized by X-ray Diffraction (XRD), nitrogen physisorption and FTIR
Spectroscopy. The activity was performed on CO2 methanation and optimizes using
response surface methodology (RSM). Based on the results, Ni/MSN maintained the
hexagonal structure of mesoporous silica. An optimization of CO2 methanation over
Ni/MSN was done using four different variables: gas hourly space velocity (GHSV),
reactor temperature (Tr), time on stream (TOS) and hydrogen to carbon dioxide
molar ratio (H2/CO2). The RSM experiments were designed by using face-centered
central composite design (FCCCD) by applying 24 factorial points, 8 axial points and
2 replicates. The Pareto chart indicated that the reaction temperature have largest
effect for all responses. The optimum condition of CO2 methanation over Ni/MSN
was at time on stream of 20 min, H2/CO2 molar ratio of 4, reactor temperature of 350
○C and GHSV of 3000 ml/g∙h in which the predicted value for the CO2 conversion
was 94.5 %.
vi
ABSTRAK
Nikel yang mengandungi nanopartikel silika mesostruktur (MSN) yang
menggunakan nitrat nikel sebagai sumber logam telah disediakan melalui kaedah
pengisitepuan. Pemangkin disifatkan oleh pembelauan sinar-X (XRD), nitrogen
physisorption dan Spektroskopi FTIR. Aktiviti telah dilakukan ke atas CO2 metanasi
dan mengoptimumkan menggunakan kaedah gerak balas permukaan (RSM).
Berdasarkan keputusan, Ni/MSN masih mengekalkan struktur heksagon silika
mesoporous. Satu pengoptimuman untuk proses CO2 metanasi ke atas Ni/MSN telah
dilakukan dengan menggunakan RSM dengan empat pembolehubah yang berbeza:
halaju gas ruang sejam (GHSV), suhu reaktor (Tr), masa aliran (TOS) dan nisbah
molar hidrogen ke atas karbon dioksida (H2/CO2). Eksperimen RSM telah direka
dengan menggunakan reka muka bentuk komposit berpusat (FCCCD) dengan
menggunakan 24 mata faktorial, 8 mata paksi dan 2 replikasi. Carta Pareto
menunjukkan bahawa suhu tindak balas mempunyai kesan terbesar bagi semua
tindak balas. Keadaan optimum untuk proses metanasi CO2 ke atas Ni / MSN adalah
pada masa aliran 20 min, nisbah H2/CO2 molar 4, suhu reaktor pada 350○C dan
GHSV 3000 ml/g∙h di mana nilai yang diramalkan untuk penukaran CO2 adalah
94.5%.
vii
TABLE OF CONTENTS
CHAPTER TITLE PAGE
ACKNOWLEDGEMENT iv
ABSTRACT v
ABSTRAK vi
TABLE OF CONTENTS vii
LIST OF TABLES x
LIST OF FIGURES xi
LIST OF ABBREVIATIONS xiii
LIST OF SYMBOLS xiv
1 INTRODUCTION
1.1 General Introduction 1
1.2 Problem Statement 4
1.3 Hypothesis 5
1.4 Objective of the Study 5
1.5 Scope of the Study 6
1.6 Significance of the Study 8
2 LITERATURE REVIEW
2.1 Carbon Dioxide Utilisation 10
2.2 Hydrogenation of Carbon Dioxide 11
viii
2.2.1 Hydrogenation of Carbon Dioxide to Methanol 12
2.2.2 Hydrogenation of Carbon Dioxide to Formic acid 13
2.2.3 Hydrogenation of Carbon Dioxide to Dimethyl Ether 14
2.3 Methanation Of Carbon Dioxide 15
2.4 Mechanism Of Carbon Dioxide Methanation 17
2.5 Ni-Based Catalysts 22
2.6 Noble Metal Catalysts 23
2.7 Ceria-Zirconia as the Support for Carbon Dioxide 26
Methanation
2.8 La2O3 and Al2O3 as the Support for Carbon Dioxide 27
Methanation
2.9 Zeolite as the Support for Carbon Dioxide Methanation. 27
2.10 Catalytic Reactor as the Reactor for Carbon 28
Dioxide Methanation.
2.11 Continuous-Flow Tubular Reactor as the Reactor for 30
Carbon Dioxide Methanation.
2.12 Fixed-Bed Reactor as the Reactor for Carbon Dioxide 31
Methanation.
3 METHODOLOGY
3.1 Catalysts Preparation 32
3.1.1 Mesostructured Silica Nanoparticles Catalyst 32
3.1.2 Preparation of nickel loaded Mesostructured 33
Silica Nanoparticles (Ni/MSN)
3.2 Characterization 33
3.2.1 X-Ray Diffraction (XRD) Analysis 33
3.2.2 Transmission Electron Microscopy (TEM) 37
ix
3.2.3 Field Emission Scanning Electron Microscopy 38
(FESEM)
3.2.4 Nitrogen Adsorption Desorption Isotherms 38
3.2.5 Thermal Gravimetric Analysis (TGA) 39
3.2.6 Fourier Transform Infra Red (FTIR) Spectroscopy 39
3.2.7 Response Surface Methodology (RSM) 41
3.3 Catalytic Testing 43
4 RESULTS AND DISCUSSION
4.1 Preface 45
4.2 Properties of MSN and Ni/MSN 45
4.3 Optimization of Carbon Dioxide using RSM 51
5 CONCLUSION
5.1 Conclusion 62
REFERENCES 63
63
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