<SINGULUS TECHNOLOGIES

provides Optical Disc production

systems with highest reliability.

Optical Disc

Mastering

Molding

Replication

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Optical Disc

_ Mastering_ Molding_ Replication

Solar

_ Coating_ Wet Processing_ Systems Business

Semiconductor

_ MRAM_ Thin-Film Heads_ Sensor

SINGULUS TECHNOLOGIES INNOVATIONS

Technologic innovations change our lives. Smart phones, tablets, the cloud,industry 4.0, TV pictures in ultra high definition 4K quality as well as solar cells with an efficiency level of more than 20 % are just a few examples for this.

SINGULUS TECHNOLOGIES develops innovative technologies for efficient production processes, which only make use of resources conservatively. New production technology combined with sustainable processes and the use of new materials can decouple the use of resources from economic growth in the long-term. SINGULUS innovative power and competitiveness are strengthened by these new technologic developments.

On the one hand, engineers, physicists and chemists at SINGULUS are initiators of new solutions and on the other hand, partners for institutes, research collaborations and R&D departments of large international corporations.The main focus is on industrial and applied research and development.

With the Optical Disc segment SINGULUS is the market leader for CD, DVD andBlu-ray Disc production equipment. As the only engineering company worldwideSINGULUS today already provides the machine technology for three-layer Blu-ray Discs with a storage volume of about 100 GB. Only Blu-ray Discs withthese capacities will enable movie experiences in the new ultra high definition format 4K in "movie quality" in the future.

In the Solar division SINGULUS is a recognized supplier for new machines concepts and production processes for crystalline and thin-film solar cells, which increase the efficiency of solar cells and reduce their production costs.SINGULUS TECHNOLOGIES establishes itself as a development partner andmachine supplier for technologies enabling a sustainable energy provision on the basis of renewable energies.

In the Semiconductor segment SINGULUS focuses its activities on the vacuumcoating of wafers with ultra thin layers for the production of MRAM memory, thin-film write/read heads and other semiconductor applications.

BLULINE II Enabling Fascination 3D

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The success of 3D in the cinemas is encouraging,the Hollywood Studios are increasing the pro-duction of 3D movies, broadcasters are launching3D channels, the consumer electronics industry is readying a whole range of 3D TVs and Blu-rayplayers. SINGULUS is supporting all that with theright replication equipment for the 3D Blu-ray Discs!

Hollywood Studios want to take advantage of the enormous storage capacity of a BD50 disc in order to deliver an unprecedented video andaudio experience in Hi-def quality to the home consumer. For this reason, the availability of 50 GB Dual Layer Blu-ray Discs is a clear must for these formats.

The Blu-ray format has definitively establisheditself as the new standard in the market. High-definition television, HDTV (Full HD and 3D),combined with the Blu-ray video format, is thenew technology of the media sector. The marketintroduction of the 50 GB Dual Layer Blu-ray Discwas a show-stopper for the entertainment industry.The high storage capacity of the format enables

optimum audio and video High-Definition qualityand also offers the ability to store bonus materialsuch as additional trailers, interviews with directorsand stars as well as BD-Java-based applications,enabling viewers to enjoy an interactive movieexperience never possible before. The Blu-rayDisc will initially be the only method of deliveringFull HD (1080p) 3D content to the home.

SINGULUS' experience in the field of Blu-raygoes back to its early, exclusive partnership withthe format developer Sony in 2005. SINGULUShas already a large number of production lines atover 30 replicators around the globe.

The SINGULUS Blu-ray Disc production systemBLULINE II is designed for the economical production of Blu-ray Discs (BD ROM SingleLayer and Dual Layer (BD ROM SL/DL), accordingto the specifications issued by the BDA.

All production steps from molding, cooling, metallizing, wet-embossing, lacquering and UV-curing to quality inspection are incorporated

BLULINE II

The P latform for H igh Qual i ty B lu-ray D iscs

in the BLULINE II. Its functionality, speed anddesign will again set a new benchmark for theindustry. The BLULINE II operates with one molding machine and comprises all the advancedfeatures required for production of high end DualLayer Blu-ray Discs.

The most common technology for creating anadditional information layer on a substrate surfaceis the wet-embossing process. The benefit of the wet-embossing process is that it provides avery fine pit geometry and therefore generates aflawless electrical signal.

The dual layer process requires an excellent uniformity of the space layer between the two information layers (approx. 25±1 micron). This space layer is created by our field provenspin coating process and uses resin heating and curing to achieve the required uniformity.Finally the BD50 disc requires a precise 75 microncover layer.

The following features characterize the BLULINE II concept:

_ Dedicated to production of BD ROM SL/DL

_ Cycle time BD SL < 4.0 s / BD DL < 4.5 s

_ Highly integrated design

_ All production steps included

_ Thickness Measurement Device (TMD) for metallizedlayers with close loop control for the cathode

_ Spectrometer for spacer-layer and cover-layer measuring with close loop control for spin process

_ High productivity, high uptime

_ Clear structured disc flow

_ Automated handling of BD through all production steps

_ Minimum space required

Concept

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Sputter Station for Layer 0 and Layer 1 MetallizationFor metallization of the molded Blu-ray Discs substrates with Layer 0 full-reflective material, one high sputter rate SINGULUS V module withthe patented SMART Cathode® is used. SilverAlloy is sputtered with a layer thickness of approx. 35 nm. For the second metallization of the wet-embossed disc with Layer 1 semi-reflective material, the same sputter station is used. A second sputter module is used for sputtering the label side of the disc with a moisture barrier.

Dual Layer Cover-Layer UnitLacquering for the cover layer takes place on a double track module for high throughput. Each track consists of one lacquer dispensesystem, two spin bowls and one IR lamp. Onepulsed UV lamp is alternating used for bothtracks. By using the second spin bowl, a maskand the influence of heat from the IR lamp, a homogeneous thickness of cover layer is achieved. The combination of the UV station and an additional spin bowl creates a uniformshape and outer edge on the disc.

Wet-Embossing Station The Layer 1 wet-embossing station is the key unit of the dual-layer application. This unit is builtwith a 4-position turntable and one embossinghead. The embossing head is designed for theLayer 1 wet-embossing process with a Nickelstamper in the uncured pit-transfer resin. TheLayer 0 disc is loaded onto a quartz glass forembossing and is centered with a center pin. The Layer 1 stamper is mounted onto to the topside of the embossing head and is supported byvacuum and a mechanical stamper holder.

Main Components

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1 Injection MoldingSINGULUS has qualified the MOLDPRO/2 All-Electric molding machine for Blu-ray Disc production. Other qualified molding machines can be integrated on request.

2 Cooling ConveyorA linear cooling conveyor transports the discs in a horizontal position through a separate conveyorbelt to the downstream. This additional cooling of the substrates during transportation provides a uniform temperature distribution over the discsurface.

3 Layer 0 MetallizationA high-rate SINGULUS V sputter module with the patented SMART Cathode® is used for the metallization of the molded Blu ray Disc substrates with Layer 0 full-reflective material.Silver Alloy is sputtered with a layer thickness of approx. 35 nm.

4 Base ResinLacquering takes place on a double track modulefor high throughput. Both tracks are connected toone lacquer dispense system, two spin bowls andone IR lamp. One Xenon pulsed UV lamp is usedfor each track. The combination of a spin bowland the UV station creates a uniform shape andouter edge on the disc.

5 Pit-Transfer-Resin This unit consists of one lacquer dispense systemsand two spin bowls. The discs are transported by one handling system. Once the metallized andresin-coated disc reaches the first position, a highlyaccurate circular ring of lacquering agent is appliedonto the disc with 2 µm pit-transfer-resin.

6 Pre CuringA one-position turntable to pre-cure the center ofthe lacquered Blu-ray Discs is positioned just priorthe wet-embossing station.

7 Wet-Embossing StationThe Layer 1 wet-embossing station is the key unitof the dual-layer application. This unit is built with a 4-position turntable and one embossing head.The embossing head is designed for the Layer 1 wet-embossing process with a Nickel stamper inthe uncured pit-transfer resin. The Layer 0 disc isloaded onto a quartz glass for embossing and iscentered with a center pin. The Layer 1 stamper is mounted onto the top side of the embossinghead and is supported by vacuum and a mechanicalstamper holder.

8 Layer 1 MetallizationFor the second metallization of the wet-embosseddisc with Layer 1 semi-reflective material, the same

sputter station is used as for Layer 0. Silver Alloy is sputtered with a thickness of approx. 30 nm.

9 Cover LayerLacquering the cover layer takes place on a doubletrack module for high throughput. After UV curing,the disc is positioned directly under a spectrometerto measure the cover layer thickness and uniformity.With these results, a closed loop cover layer control is generated to ensure constant thicknessand uniformity.

10 Hard CoatingThe hard coat is performed with a spin process,ensuring a very thin and uniform distribution of the hard coat material. Afterwards, the disc will be UV-cured and positioned on the conveyor. A flip-over handling arm brings the print side of the disc facing up.

11 Barrier LayerA SINGULUS V module is used for sputtering thelabel side of the disc with a moisture barrier. SiN issputtered with a layer thickness of approx. 10 nm.

12 Final InspectionThe unique layer thickness measuring system controls the layer thickness and layer uniformity of each metallized substrate automatically.

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Main FeaturesFormat BD ROM

Single Layer & Dual LayerCycle time DL < 4.5 s

SL < 4.0 sSpace layer 25 µmCover layer BD DL 75 µmCover layer BD SL 100 µmMetallizationFully reflective layer Ag+ (approx. 35 nm)Semi reflective layer Ag+ (approx. 30 nm)Barrier layer SiN (approx. 10 nm)Available OptionsAdaption of BCA moduleDimensions BLULINE II (with MOLDPRO/2 Injection Molding Machine)Length 4500 mmWidth 3700 mmHeight 2080 mm

BLULINE II

SPACELINE IIThe best gets better again!

SPACELINE II

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With a market share of more than 65 %, SINGULUS TECHNOLOGIES is offering its latestversion of the replication line SPACELINE II:this system is capable of producing all Single and Dual Layer DVD (9, 5, 10) formats.

Based on the experience of 1400 systems in themarket, the SPACELINE II offers a process cycletime faster than 2.3 sec.

The SPACELINE II achieves the most cost-efficientdisc production and highest product quality andyield available in the market, making it the newindustry benchmark for DVD.

The SPACELINE II is delivered with two MOLDPRO/2molding machines.

With the MOLDPRO/2 all-electric molding machinethe SPACELINE II provides the smallest footprintworldwide. Other qualified molding machines maybe integrated on request.

The SPACELINE II, with many patented originalparts (SMART CATHODE®, TMD, Spin Cooler, etc.),ensures a high daily production rate for DVD.

With its worldwide sales and service network,SINGULUS TECHNOLOGIES is able to provideexceptional support together with technologicalsynergies to benefit our customers.

The best gets better again

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Concept

Concept_ Dedicated to produce DVD 5, DVD 9 and DVD 10_ Production cycle times

- 2.30 seconds for DVD 5 and DVD 9- 2.50 seconds for DVD 10

_ Confirms to either CE or UL industrial standards_ Modular, highly integrated design incl. all

production steps from molding, spin-cooling, metallizing, bonding, UV curing to quality inspection

_ Minimum space required_ Transmission Measurement Device (TMD)

for closed loop control of both metallized disc halves

_ High productivity and high uptime_ Clear structured disc flow, avoiding mismatch

between discs halves_ Automated handling of DVD through all

production steps

_ Excellent maintenance and service accessibility_ Highly reliable_ DVD handling by mechanical 3-finger grippers

via center hole of disc_ Transportable to the production site with fork

lift truck

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Main Components

1 Injection MoldingThe MOLDPRO/2 all-electric molding machine is designed for the economic production of CDsand DVDs. Its direct drive concept guaranteeshighest precision and repeatability to ensure discquality according to the specifications issued by the Philips Intellectual Property & StandardsOrganization. The MOLDPRO/2 molding machineis equipped with its own computer control unitand is fully integrated into SPACELINE II andinterfaced with PLC.

Other qualified DVD molding machines can alsobe integrated upon request.

2 Spin Cooler UnitProvides fast and homogenous temperaturereduction on the discs. Allows handling andmanaging of the disc halves without deviation and birefringence impact.

3 Input ConveyorAn adjustable clean airflow device results in bestpre-process conditions for every single substrate.

4 SINGULUS V Metallizer with TMD Sputter Layer MeasurementWith more than 6000 units, the latest Singulusmetallizer has proven its reliability and efficiencywith our major customers. Both metalizers in the SPACELINE II are equipped with SMART CATHODES®, allowing the use of a large range ofsputter materials. By implementing a closed-loopsystem between the metalizer and the ThicknessMeasurement Device (TMD), SINGULUS hasexceeded requirements for layer uniformity whilealso extending target lifetime as compared toother systems on the market.

5 Bonding Resin Dosing UnitSeparate units for degassing, dosing and recyclingare combined with an accurate dosing pump inone small, lightweight device. Accommodates alarge range of recommended bonding resins.

6 Bonding StationVI2-Bond is installed to prevent air inclusions inthe bonded disc at faster bonding times.

7 Spinning StationDual spin bowls in series for high speed DVD production.

8 UV Curing Station_ Adjustable power and curing time_ Low power consumption_ Simultaneous top, bottom and side curing_ Excellent edge curing_ Motor driven tilt compensation

9 Final Cooling ConveyorEight positions for completed discs, including ablow-off station with exhaust system.

10 ScannerReady for the latest version of quality inspectionunits.

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Product- DVD: DVD 5, DVD 9, DVD 10, DVD[Plus]©

- Diameter: 120 mm / 80 mmMetallizationFully reflective layer: Al (approx. 40 nm)Semi reflective layer: Ag+ (approx. 9 nm)

1270

mm

1900 mm

2630

mm

5380 mm

Au (approx. 15 nm)Si (approx. 20 nm

Target LifetimeAluminium: up to 130,000 shots Silicon: up to 200,000 shotsSilver Alloy: up to 550,000 shots

(depending on target manufacturer)

Performance DVDCycle Time: 2.30 s (Ag+) 2.50 s (Si/DVD 10)Output: 33,000 29,500

(Calculated without stamper change)Recommended Molding EquipmentMOLDPRO/2: MP 60

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SPACELINE II

SKYLINE IIReplication Line for CD & DVD 5

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The SKYLINE II Duplex Replication Line from SINGULUS TECHNOLOGIES covers the productionof CD and DVD 5. With the installation of over2000 systems to date, the SKYLINE is the industry benchmark.

The upgraded SKYLINE II combines CD and DVD 5. A built-in pushbutton function to switchfrom CD to DVD 5 and back is standard. Thismachine achieves the most cost-efficient discproduction and highest product quality and yield available in the market.

The SKYLINE II is equipped with one moldingmachine, one SINGULUS V metallizer, one spin-off bowl (two for DUPLEX), a UV-curing device and an inspection system for quality assurance of the finished discs.

The SINGULUS V is our latest optical disc metallizer and has been part of our product line for several years. The high performance ofthis metallizer significantly contributes to the increased reliability, maximum uptime and easymaintenance of the SKYLINE II.

With many patented original parts, the SKYLINE IIensures a high daily production of CD & DVD.With the worldwide sales and service network of SINGULUS TECHNOLOGIES, we are able tooffer exceptional support and technological synergies to benefit our customers.

SKYLINE II

Repl icat ion L ine for CD & DVD 5

Main Characteristics

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_ Able to produce CD-Audio / CD-Video, CD-ROM

_ Available upgrade for DVD 5

_ Modular, highly integrated design

_ All production steps from molding, metallizing, bonding, UV-curing to final quality inspection included

_ Minimum space required

_ Integration of the established SINGULUS V metallizer

_ Production cycle time including molding ≤ 3.3 seconds for CD and ≤ 6.0 seconds for DVD 5 (depending on molding equipment)

_ Discs downstream ≤ 2.5 seconds for CD and ≤ 5.6 seconds for DVD 5

_ Entire machine including electric rack mounted on a base frame

_ Clear structured disc flow with automated handling of CDs (DVDs) through all production steps

_ Excellent maintenance and service accessibility

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1 Injection MoldingThe MOLDPRO/2 all-electric molding machine isdesigned for the economic production of CDs and DVDs. Its direct drive concept guarantees highest precision and repeatability to ensure discquality according to the specifications issued bythe Philips Intellectual Property & StandardsOrganization. The MOLDPRO/2 molding machine is equipped with its own computer control unit and is fully integrated into SKYLINE II and inter-faced with PLC.

2 Cooling ConveyorThe high take-out temperatures generated by fastcycling molding machines make it necessary tocool down the discs before further processing.Therefore, SKYLINE II has an integrated coolingconveyor with 13 positions between each deliverypoint, from the molding machine take-out robot to the sputter module transfer position.

3 Sputter StationOne important feature of the SKYLINE II is the integration of the SINGULUS V high rate sputterequipment. The high performance of this metallizersignificantly contributes to the increased reliability,high uptime and quick repair times of the SKYLINE II.The system is equipped with one energy-saving,high performance FOCUS Cathode® achieving thespecified layer characteristics for the metallizationof CD and DVD 5 layers.

4 Spin-Off UnitsThe first spin-off bowl is used to rotate the discwhile dispensing the lacquer or bonding resin. For CD production, the protective lacquer is distributed with high uniformity by means of spin-off. In DVD 5 mode, the bonding resin is dispensed onto the bottom disc half, then the topside disc is smoothly placed onto the resin. In theSKYLINE II DUPLEX, a second spin-off bowl isintegrated next to the first one. This second bowl, with its assortment of spinning speeds, isused to ensure high uniformity of the bondingagent between the disc halves.

5 Bonding (DUPLEX only)The bonding unit consists of a dosing system with a degassing unit, two spin-off bowls and anI-BOND® system, guaranteeing the prevention ofbubble generation during the bonding process.

6 UV-CuringThe UV-curing station has a two-position turntable. The rotation of the disc in front of theUV-bulb guarantees a constant and uniformcuring of the CD or DVD 5 as well as excellentcuring results for the DVD 5 disc edge.

7 Final InspectionThe SKYLINE II is equipped with a high qualityfinal inspection system for CD; the SKYLINE IIDUPLEX has a different scanner for the inspectionof DVD5.

8 Control UnitThe SKYLINE II is controlled through one Siemens S7 and one Mitsubishi PLC. With a 15”touch screen, the visualization concept helps the operators to become rapidly accustomed to the operation of the whole line.

Main Components

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ProductCD-Audio, CD-ROM (Options: CD-Card, DVD 5)

- Diameter: 120 mm (80 mm media on request)- Thickness: 1.2 mm +/- 0.1- Material: Polycarbonate (PC)- Metallization: Aluminum- Resin: qualified protective lacquers or

bonding agents for UV-curing

Target Lifetime- CD (Al): up to 200,000 at 55 nm thickness- DVD 5 (Al): up to 250,000 at 40 nm thickness

Product Cycle Time- Total cycle time: ≤ 3.3 s CD

≤ 6.0 s DVD 5(depending on molding equipment)

- Dry cycle time CD: ≤ 2.5 s (one spin bowl)- Dry cycle time DVD 5: ≤ 5.6 s (two spin bowls)

2997 mm

4735 mm

1026

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1738 mm

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SKYLINE II

STREAMLINE IIIHigh Performance Replication

System for DVD R

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The STREAMLINE III is a replication system dedicated to the economical mass production of high performance DVD R.

The STREAMLINE III replication line is designedfor a dry cycle time of the downstream equipmentof less than 2.5 s. A production cycle time of better than 2.8 s can be achieved for 4.7 GBmedia depending on the dye process and thecycle time of the injection molding machines.Reproducible and stable in operation, the fastSTREAMLINE III is the result of our R&D activities in multiple interacting process areas,from mastering and molding and dye technologyto metallization and bonding.

The STREAMLINE III is equipped with the SPACELINE II finishing module. The new system

combines the advantages of an economicallydesigned system with the proven SPACELINEDVD replication line based on a market base of over 1400 systems. The final processing ofrecordable DVDs is performed using a SMARTCATHODE® sputtering unit and the reliable SPACELINE II bonding module.

SINGULUS TECHNOLOGIES is well prepared to provide all process know-how necessary tostart up production of recordable DVD media.

Optional DVD 5 productionFor manufacturing DVD 5 at low cycle times until the end of the target lifetime, a 10 kW power supply for SP1 is installed instead of a 8 kW power supply.

_ Production cycle time DVD 5 (without metallized top disc): 2.50 seconds (Al layer ≤ 40 nm).

Optional CD production This option enables the STREAMLINE IIII tomanufacture Compact Disc formats (CD-Audio,CD-ROM) while using only one of two injectionmolding machines. Therefore some parts at thespin-off and sputter units have to be exchanged.

If not ordered separately, neither the mold for CDmanufacturing nor the devices to be exchangedare part of the scope of delivery.

_ Production cycle time CD: 3.40 seconds _ Target lifetime for Aluminum: Up to 130,000

at 40 nm thickness

STREAMLINE III

High Performance Repl icat ion System for DVD R

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Dye Coating: Precise, controlled, perfect.Uniform dye application, low material consumptionand high production speeds – STREAMLINE III sets new standards in dye coating.

The system operates with six dye coating cups,driven by AC servomotors.

Heating. For active discs.To remove residual solvent out of the condensedand air-dried dye film, the inspected dye coatedsubstrates are fed into specially designed drying unit.

Metallizing: Fast, efficient, consistent.The Streamline III uses a powerful metallizer thatoptimizes the process. For metallization of themolded (DVDR respectively DVD/CD substrates)with reflective material, one SINGULUS V highrate sputter module with patented SMARTCATHODES® is used.

Each sputter module (SP1) is driven by a separate 10 kW (400-1000V) power supply.

Concept

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1 Injection MoldingTwo equal and qualified DVD R injection moldingmachines including DVD R molds, take-out robotsand temperature control units are used.

2 Cooling SystemAll substrates are brought to ambient processtemperature and humidity in a cooling conveyorfor further processing in the dye coating unit.

3 Dye Coating UnitThe dye coating unit of the STREAMLINE III canbe equipped with up to 6 process stations for theapplication of a layer of organic recording materialonto each grooved polycarbonate substrate.

4 Take-outThere is one three-arm transfer handling systemto transport the substrates from the conveyor to the dye inspection unit, to the sample take-out position and laser marker unit, and back tothe conveyor.

5 Drying UnitTo remove residual solvent from the condensedand air-dried dye film, the inspected dye coatedsubstrates are fed into the drying unit.

6 Sputtering UnitFor the deposition of a thin reflecting film (metallayer) onto the dye coated substrates, the highrate sputter unit SINGULUS V is used.

7 Substrate ConditioningThe cooling unit, with air supplied from an independent climate unit, acts as a conditioningstation to ensure the layer 0 substrates arethermally conditioned for the dye coating process.

8 Edge Cleaning StationsRemoves residual dye on the edge of the dyecoated and metallized layer 0 substrates.

9 Transfer ConveyorOne transfer conveyor transports the blank layer 1substrates to the bonding unit

10 Bonding UnitBonding takes place on a four-position turntable,where bonding material is dispensed onto themetallized and edge-cleaned information sidesubstrates.

11 UV-Curing StationIn the UV-curing station, the discs are exposed toultraviolet radiation to cure the bonding materialby means of a radical polymerization reaction.

12 Final Cooling ConveyorAn eight-position conveyor is applied to cool eachDVD R after UV-curing to ensure that the discs are in thermal equilibrium when they reach the following final quality control system.

13 Inline Quality Inspection SystemA two-step inline quality inspection system is integrated in the STREAMLINE III. This conceptincludes the intermediate inspection of dyecoated layer 0 substrates and the final inspectionof the finished DVD R.

Main Process Steps

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Product Digital Versatile Disc Recordable, Compact Disc (CD-Audio / CD-ROM / DVD 5)

- Diameter: 120 mm- Thickness: Depending on disc format- Material Polycarbonate (PC)- Reflective Layer: Aluminum- Semi-Reflective Layer: Silver-Ag, gold and others on request - Bonding Agent: Qualified for UV-curing

- Total Cycle Time: < = 2.80 seconds for DVD R- Total Cycle Time: 2.50 s DVD 5 with clear top disc

3.40 s CDTarget Lifetime of SMART® Targets

- Silver Ag for DVD R: up to 90,000 at 100 nm thickness (gold or others on request)- Aluminum for DVD 5 up to 130,000 at 40 nm thickness Full Reflective Layers:

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STREAMLINE III

CRYSTALLINEIn-line Mastering for Blu-ray Disc

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CRYSTALLINE

In - l ine Master ing for B lu-ray D isc .

SINGULUS TECHNOLOGIES, the global market leader in production equipment for optical discs,presents the CRYSTALLINE: The in-line solutionfor mastering of pre-recorded Blu-ray Disc (BD25, BD50, 3D BD).

Based on the “Glass substrates in – FinishedMasters out” principle, the system incorporatesthe SINGULUS’ proprietary PTM process andcustom-designed Laser Beam Recorder. The CRYSTALLINE is designed for maximum unattended operation, and offers the lowest Cost of Ownership, ensuring maximum return oninvestment. By offering all specific technologies,from BD mastering to BD replication, SINGULUSis in the unique position to deliver complete andfully optimized solutions for BD manufacturing.

The CRYSTALLINE system incorporates a wet station for cleaning, developing and DOMmeasurements, a “single chamber – three target”sputtering unit for application of the PTM recor-ding and nickel layers and an innovative LaserBeam Recorder performing the recording process.The use of the Phase Transition Mastering (PTM)process, combined with advanced waveshaping technologies enables the use of the proven 405 nmSolid State Laser on the new LBR. The signalencoder incorporates advanced waveshapingtechnology feeding the laser. The central substrate “warehouse”, combined with innovative,patented, scheduling algorithms ensures the shortest production cycle possible in the machine.

The experience gained in building masteringsystems for first and second generation opticalformats, combined with a newly designed LaserBeam Recorder and Sputtering Unit incorporatingthe SINGULUS Smart Cathode® technology hasresulted in a reliable machine for in-line masteringof the Blu-ray Disc format.

With its worldwide sales and service network,SINGULUS TECHNOLOGIES is able to provide exceptional support together with technologicalsynergies to benefit our customers.

Concept

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ConceptThe mastering process of the CRYSTALLINEmachine is based on the proprietary PhaseTransition Mastering (PTM) technology. The PTMrecording process enhanced with customizedwaveshaping allows the creation of the desired pitgeometries after development and the subsequentgalvanic step. Waveshaping is an integral part ofthe system and is strongly linked to the 405 nm

solid state laser. The encoder is used to encodethe data for Blu-ray Disc, with the required protections such as AACS and ROMMark.

It is also used to generate the signal for graphicbands on the disc. A novel and intuitive userinterface gives immediate status overview on themachine also accessible remotely, and the ordersbeing processed. Data generated by each station,

which is linked to the order by DiscTag, can beviewed at the machine in the form of reports, orbe made available for further analysis as exportedXML files.

XML is also the structuring language that describes each individual station and recipes,covering all process steps, used for creating the master.

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The Stations and Logistics

1 The Laser Beam Recorder has been designedto meet the stringent requirements posed by theBD format. Modern modelling technologies andinnovative design have resulted in an exceptionallystable LBR. All movements in the LBR supportmastering at high speeds (up to 3R) when such encoders become available. Especially the newlydeveloped Learning Feed Forward Control (LFFC)makes this possible.

2 The Sputtering Unit was specially designed to perform two tasks; preparing the substrate for recording and finishing the substrateafter development, so it can subsequently beused in galvanics.

The first step consists of sputtering a base silicon layer, followed by the PTM layer. The layer thickness variation is less than 2 nm over the program area of the disc.

3 The wet station combines the functions ofcleaning, development and reflection/diffraction(DOM) measurement. After recording of the disc,the wet station develops the substrate based onorder criterion.

4 The Warehouse, having 100 storage locations for substrates, plays a vital role in having theCRYSTALLINE achieve its maximum throughput. The warehouse also makes it possible to rununattended mastering for 24 hours or more.

5 The Handler, selected for reliability and speed,can reach all process locations in a short time.Handling time between process steps is no longer a delaying factor in the throughput of themachine.

6 The Intake accepts cartridges holding 20 substrates.

7 The Unload delivers the finished masters eachin a dedicated box. It also offers the possibility to load a single substrate for processing or measuring in the CRYSTALLINE.

8 The substrate used in the machine has an industry-wide accepted diameter of 180 mm. The polished glass disc, combined with a hub,guarantees optimum quality while maintainingeasy handling and fixation on the stations throughout the machine.

Monitoring of the job progress and machine statusis possible by means of the VNC interface thatalso offers remote controll of the Mastering System.This function can be accessed by the customer’spersonnel at the factory or remote location. It alsofacilitates SINGULUS TECHNOLOGIES to give“Remote Support On Site”.

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Mastering Formats:Pre-recorded Blu-ray Disc All mastering data to be delivered through Gigabit Ethernetlink. Support for AACS and BD ROMMarkProduction Capacity:Blu-ray Disc 14 masters per 24 hours at 1R

20 masters per 24 hours at 1.5RGeneral Details:- Width: 1.7 m- Length: 2.5 m- Height: 2.3 m- Weight: 2.100 kg- Room Conditions: Temperature 18 - 24 °C

Humidity 40 - 70 % RH

Laser Beam Recorder:- Type of Laser: Directly modulated twin input –

quad level solid state laser diode (405 nm)

- Expected Laser > 10,000 hoursLife Time:

- Focus: Using recording beam. Learning Feed Forward Control (LFFC)

- Translation: Linear motor attached at centre of gravity

- Rotation: Brushless DC motor, with embedded tacho

- Substrate: Ø 180 mm glass (1.6 mm thick) with hub delivered in cassette for 20 substrates

Utility Requirements:- Electrical Supply 230/400 V 50/60 Hz- Power Consumption110 kVA- Di Water: 2.6 l / master- Argon Gas: 80 Nml/min ( = 80 sccm)- Compressed Air: 250 Nl/min at > 8 barSputtering Target Lifetimes:- Si: > 10,000 shots- PTM: > 10,000 shots- Ni: > 5,000 shots

Technical alterations reserved

CRYSTALLINE

DMS EvolutionCost-Effective High-Speed Mastering

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DMS Evolution

Cost-effective solution for any production environmentThe DMS Evolution is the latest generation of in-line mastering systems based on the DMS concept. In a time span of just over 15 yearssince its introduction, a number of close to 100DMS systems have been installed worldwide.Today, the DMS Evolution is recognized as themost popular mastering system in the market with installations in 38 countries.

The DMS Evolution is the ideal solution for mastering facilities where high volume pre-recordedCD and DVD master production is required. TheDMS Evolution is characterized by the simplicityof design and ease of use and maintenance. Thisprovides a reliable platform for all production environments. At the time the DMS platform waspresented, it showed a revolutionary concept in

mastering technology, and meantime these ideashave enjoyed more and more supporters. TheDMS concept was the first in the market offeringthe possibility to integrate a second Laser BeamRecorder (LBR) in the same frame. The uniquedouble Laser Beam Recorder capability is centralto the DMS concept and allows the system to be easily and quickly expanded for increased production capacity. Integration with NetworkMastering further enhances the flexibility and productivity of the system.

Typical of its workhorse capabilities, the DMSEvolution recording speeds have been increasedto 4R for DVD (from 2R) and to 10x for CD (from6x). With this increase in speed, a DMS Evolutionequipped with 2 LBRs can achieve an output ofup to 140 DVD masters per day. This results in the lowest cost per master in the industry.

A first order sensor and feedback loop fine-tunethe accuracy of the development process. Thisprovides for an extremely high level of stabilityand reliability. The dedicated Air Handling Unit(AHU) not only ensures that the air flow inside theDMS Evolution is maintained at class 100 cleanroom conditions, but also controls the temperatureand relative humidity of the air. This will allow theDMS to operate reliably in an environment wherethere is considerable variation in temperature and humidity.

The highly modular design of the system providesthe flexibility required for the implementation offuture technologies and options.

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1750

mm

1750 mm

Mastering Formats:Standardized pre-recorded CD and DVD formats. All CD at 10x real time and DVD at 4 reference recording speed.

Media Input system:- Supported Media: Gigabit networking environment,

(S)DLT tape drive, DVD-(R) input drive, CD-(R) input drive

Optional:- Copy Protection: CSS encoding

Several copy protection schemes available

- Networking: Mastering Super Highway networking connection, Cytris downloading system, with two input drive of each (S)DLT tape/DVD-ROM and storage capacity

Laser Beam Recorder:- Type of Laser: Directly modulated solid state

laser diode (405 nm)- Expected Laser Lifetime: > 9000 hours- Increase of Output: Base system can be equipped

with 2 LBR systems to increase output

General Details:- Width: 1750 mm- Length: 1750 mm- Height: 2200 mm- Footprint: 3 m2

- Weight: 600 kg- Room Conditions: Temperature 18-24 ºC

Humidity 40-70 % RHUtility requirements:- Electrical Supply: 100-240 VAC, 50/60 Hz- Power Consumption: 2 kW maximum- DI Water: < 3 l/h- Argon Gas: < 0,2 l/h

DMS Evolution

MOLDPRO/2All-Electric Injection Molding Machine

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With its latest generation of exclusively designed all-electric injection molding machine for optical storagemedia, SINGULUS TECHNOLOGIES AG has closedthe loop of high efficient Blu-ray mass production.

The conjunction of CRYSTALLINE Mastering,MOLDPRO/2 Molding and BLULINE downstreamensures a superior replication chain; stable processes with the highest precision and repeatability at the shortest cycle times.

In molding, the high demands in optical disc production – best mechanical properties, especiallywith regards to substrate flatness and high replicationrates of the tiny pits, the digital content out of a Blu-ray stamper – are fulfilled with the compactmachine concept of MOLDPRO/2. This platform with meanwhile more than 350 installed injectionmolding machines worldwide for CD, DVD and BDmanufacturing in continuous operation (24/7) is also capable for other applications like the field

of medical engineering with its clean-room requirements or high precision injection molding of other thin-wall optical polymers.

With the low energy consumption, the short set-up time and software features like the “slow cyclemode” which helps saving raw material in case of an unforeseen production stop, MOLDPRO/2constitutes an economic disc manufacturing system.

MOLDPRO/2

Dedicated A l l -E lectr ic In ject ion Mold ing Machine for B lu-ray and Th in-Wal l Opt ica l Par ts

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Main Components MOLDPRO/2

Injection UnitInside the hardened barrel, there is a 28 mm plasticizing screw with the non-return valve. Eachpart is surface-coated with TiN against wear andcorrosion as well as for processing technical polymers (PC, PMMA) with best optical characteristics.The barrel is divided into six individually controlledheating zones with an accuracy of +/- 0.2 degrees.The special synchronization software ensures a careful and simultaneous heating of the single zones. The nozzle of the plasticizing unit is actively openedand closed by a pneumatic driven needle shut-offnozzle system for a smooth start-up, and togetherwith the precise metering control a high melt homogeneity and very low shot weight variation areachieved. In production, the nozzle tip is in permanentcontact with the sprue bush to minimize wear.

Clamping UnitThe complete system, particularly the clamping unit, was designed by Finite Elements Analysis guaranteeing long durability and high stiffness. Veryfast opening and closing speeds shorten the cycletimes considerably. The direct drive system offersprecise positioning and high replication rates as aresult of the high acceleration movements. Due tothe patented E-clamp system, the parallelism of the mold mounting plates can be influenced bymotor offset adjustment via Human Machine Inter-face. This feature enables optimization of substratethickness distribution caused by uneven stampers.

MoldThe mold is designed by SINGULUS. Due to thepatented E-clamp concept no centering mechanismis needed between the two mold halves, whichresults in a low weight (one mold half is about 10 kg),an easy access and a fast maintenance. Most of the parts, like the BD mirror with its frosted surfaceand the “screen printing” option, are produced witha tolerance of three microns for best mechanicalcharacteristics.

Temperature Control Unit (TCU)The TCU is a closed DI water circuit added with aBiocide and an anti-corrosion agent independent on factory water. The primary circuit supplies coolingwater out of a buffer tank to the high torque servomotors, all amplifiers, the mold mounting platen, the tie-bars and the feeding zone of the barrel. The second circuit is divided into four mold circuits.Each of these circuits can be precisely adjusted between 20 °C and 140 °C. All components are specially selected to ensure long lifetime, likemagnetic coupled pumps and parts of either stainlesssteel or brass.

Take-Out RobotThe servo driven take-out robot has an integratedmechanical gripper and is connected with a highefficient vacuum pump for a fast and exact removalof disc and sprue. An optical sensor for the spruedetection and analog sensors for a precise discvacuum monitoring are implemented to the system.The mechanical components and the drive conceptof the take-out robot guarantee short cycle timesdue to fast disc take-out and short mold openingstroke. A long lifespan, mechanical robustness andeasy teach functionality complete the take-out system.

Human Machine Interface (HMI)The 10 inch coloured LC touch screen enables easy access to the machine operation. The menu is clearly arranged and different languages can beselected. All important parameters can be monitored,either within one cycle to observe the process behaviour, or with the trend graph over 500 shots to judge about process stability. Every parameterchange is saved in a log-file. Machine data transfer(e.g. recipe management) can be easily done withUSB sticks.

SINGULUS Customer Service

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Worldwide Sa les & Serv ice Network

SINGULUS TECHNOLOGIES Headquarters

SINGULUS STANGL SOLAR

Sales & Service Company

Subsidiary

SINGULUS STANGL SOLAR, Fürstenfeldbruck

SINGULUS Headquarters, Kahl/Main

SINGULUS CUSTOMER SERVICE

_Spare Parts

_On-Site Service

_Repair Service

_Consumables

_Software Updates

_Hotline

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ChinaSINGULUS MANUFACTURING GUANGZHOU Ltd.Tel. +86-20-34885010frank@singulus.com.cn

FranceSINGULUS TECHNOLOGIESFRANCE S.A.R.L.Tel. +33 3 893111-29singulus@club-internet.fr

GermanySINGULUS STANGL SOLAR GMBH Tel. +49 8141 3600-0stangl@singulus.de

Great BritainSINGULUS TECHNOLOGIES UK LTD.Tel. +44 1793 7842-00brian.walsh@singulusuk.com

SpainSINGULUS TECHNOLOGIES IBERICA S.L.Tel. +34 936 7500-25servicio@singulusib.com

TaiwanSINGULUS TECHNOLOGIES TAIWAN LTD.Tel. +886 2 2748-3366sales@singulus.com.tw

United States and CanadaSINGULUS TECHNOLOGIES INC. Tel. +1 860 68380-00sales@singulus.com

ItalySINGULUS TECHNOLOGIESITALIA S.R.L.Tel. +39 071 79303-12info@singulus.it

Latin AmericaSINGULUS TECHNOLOGIESLATIN AMERICA LTDA.Tel. +55 1121 6524-10rodolfo.mignone@singulus.com.br

NetherlandsSINGULUS TECHNOLOGIES AG Branch Office SINGULUS MASTERING Tel. +31 40 7501-400mastering@singulus.de

SingaporeSINGULUS TECHNOLOGIESASIA PACIFIC PTE LTD.Tel. +65 674 119-12sales@singulus.com.sg

SINGULUS TECHNOLOGIES AGHanauer Landstrasse 103D - 63796 Kahl, GermanyTel. +49 6188 440-0Fax +49 6188 440-110sales@singulus.dewww.singulus.de

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