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OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031 – (0)297-231900 / Fax: 0031 – (0)297-231909 E-mail: [email protected] / Internet: www.lieversholland.com

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Page 1: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

OPERATION MANUAL AND PART LIST

HAL 200

LIEVERS HOLLAND

Groot Mijdrechtstraat 68 – 3641 RW

P.O. Box 103 - 3640 AC

Mijdrecht (NL)

Phone.: 0031 – (0)297-231900 / Fax: 0031 – (0)297-231909

E-mail: [email protected] / Internet: www.lieversholland.com

Page 2: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

2/24 Operation manual HAL-200, revision 2: 01-10-2013

© Lievers Holland, NL 2005

All rights are reserved. Reprints, copies, adaptations for new editions and publications in any form or through any

media, including abstract forms are not permitted unless written permissions is first obtained from Lievers Holland.

Lievers Holland may not be held responsible for any guarantees or liabilities for the contents of this publication and

points to, in this case, all implied securities for suitability of merchantability or any other purposes. Lievers Holland

further retains the right to revise this publication and to alter the contents over certain periods of time, without the

obligation to report such alterations and changes first.

CONTENT

1. PREFACE........................................................................................................................................................................3

2. INTRODUCTION.............................................................................................................................................................4

3. TECHNICAL SPECIFICATIONS..........................................................................................................................................5

4. SAFETY ..........................................................................................................................................................................6

4.1. SAFETY ASPECTS .................................................................................................................................................................6 4.2 SAFETY PRECAUTIONS. .........................................................................................................................................................6

5. USE ...............................................................................................................................................................................9

5.1. ASSEMBLING THE BULLFLOAT ................................................................................................................................................9 5.2 USE OF HAL-200 E / ER / H ..............................................................................................................................................10

5.3 USE OF HAL WITH PETROL ENGINE.......................................................................................................................................11

6.MAINTENANCE ............................................................................................................................................................13

7.TROUBLESHOOTING, REPAIRS......................................................................................................................................13

8. DISMANTLING, DISPOSAL............................................................................................................................................14

9. PARTLISTS ...................................................................................................................................................................16

10. DECLARATION OF CONFORMITY ...............................................................................................................................24

Page 3: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

3/24 Operation manual HAL-200, revision 2: 01-10-2013

1. Preface

This manual has been written to help you operate and maintain HAL 200 safely. This manual is intended for

dealers and operators of HAL 200 and contains useful instructions for use, maintenance and repair. These

instructions need to be respected and followed.

Guarantee provisions

All damage to parts of this machine, occurring within 12 months after date of purchase as a consequence of material,

production or construction defects, will be replaced by the manufacturer as soon as possible.

The manufacturer declines all responsibility for unsafe situations, accidents and damage caused by:

� Ignoring safety and using instructions as described on the machine or the instruction manual.

� Incompetent or incorrect maintenance.

� Use of the machine by unqualified personnel (employees who are unfamiliar with the content of this

instruction manual).

� Storing the machine in a damp place.

� Other use than the prescribed use.

� Cleaning of the machine with a high pressure cleaner or by a water jet under high pressure.

� Alternations of the machine carried out by other than manufacturer. This also includes assembling of non-

original parts.

(Furthermore are applicable the general terms of delivery and payment of the “METAALUNIE”)

Garantiebepalingen

Alle schade aan delen van deze

Guarantee

HAL nr. _______________________________

Date of purchase: ___________________________________

Fig. 1: Rating plate HAL-200 ER

The rating plate can be found on motor mounting plate.

Page 4: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

4/24 Operation manual HAL-200, revision 2: 01-10-2013

2. Introduction

Intended use

The HAL-200 is a bullfloat for levelling freshly poured concrete floors, without using guiding rails. The standard

working width is 2.00 meter ( 1,5 and 2,5 meter are available on request).

Working

The HAL-200 works well without guiding rails. The bullfloat comes with 3 extension handles to give a maximum reach

of 4.5 meters. Consists of a trowel blade produced from a specially designed hollow section alloy extrusion with

convex profiled sole. A blade pitch control realises easy forward and backward movement.

Fig. 2: Overview important components

1. Aluminium profile

2. Operating handle

3. Pitch control

4. Drive unit 230V/50 Hz

5. Drive unit 42V /200 Hz

6. Petrol engine

7. Grip

8. ON /OFF switch

9. Gasthrottle

10. Plug

11. Cable

Page 5: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

5/24 Operation manual HAL-200, revision 2: 01-10-2013

3. Technical specifications

Technical data

HAL-200 E, ER,

(230V/50-60 Hz)

(115V/50-60 Hz)

HAL-200 H

HAL -200 B

4-takt benz.motor

Voltage

Capacity

Revolutions

Centr. force

Weight

fuel

Insulation

Sound press. Level ISO 6081

Value of accelaration **

Comfort exposure

Excecution

230V/ 1 phase/ 50-60Hz.

350 watt

8.500 rpm.

1.800 Newton

2.0 m 15 Kg

---------------------------

IP 54, splash proof

Double insulated

76 dB(A)

at operator’s place

2,46 m/s²

=8,3 hr

=33 hr max.

Portable

42V/3-phase/200 Hz

200 watt

6.000 rpm.

1.500 Newton

2.0 m 15 Kg

---------------------------

IP54, splash proof

65 dB(A)

2,7 m/s²

=7 hr

=26 hr max.

Portable

------------------------

0,81kW (1,1 Hp)

9.000 rpm.

1.800 Newton

2.0 m 15 Kg

Unleaded petrol (95)

-------------------------

80 dB(A)

3.89 m/s²

= 3,3hr

=13,2 max.

Portable

Table 1: Technical data HAL 200

* On request

** The weighted effective value of acceleration, determined according to ISO 5349

Fig. 3: Electrical diagram

types E/ER

Fig. 4: Electrical digram types H

Page 6: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

6/24 Operation manual HAL-200, revision 2: 01-10-2013

4. Safety Explanation of the used safety symbols:

HAL 200 E/ER/H HAL 200 B

Fig. 5: Safety symbols HAL 200 E/ER/H Fig. 6: Safety symbols HAL 200 B

\

ENSURE, THAT ALL SYMBOLS ON THE MACHINE, CAN ALWAYS BE CLEARLY READ.

4.1 Safety aspects

The following safety aspects apply to the machine:

� Safety symbols are present on the bullfloat HAL-200

4.2 Safety precautions

� The Lievers bullfloats have been developed and tested in accordance with the strict international safety standards.

� Before operating these machines, make sure to have read this manual carefully. If you have any questions , do not

hesitate to contact the supplier.

� Ensure that you are qualified (familiar with the contents of this manual), to operate and carry out light

maintenance work to the machine.

� Wear safety shoes with extra protection (steel caps and anti-slip soles).

� Wear a safety helmet and hearing protection.

1. Read the instruction manual before using the

machine.

2. Safety glasses, safety helmet and ear

protection compulsory.

3. Working gloves compulsory.

4. Safety shoes with extra protection

compulsory.

5. Before opening remove the plug.

6. Dangerous electric voltage

7. Be careful.

1. Read the instruction manual before using the

machine.

2. Safety glasses, safety helmet and ear

protection compulsory.

3. Working gloves compulsory.

4. Safety shoes with extra protection

compulsory.

5. Inflammable material.

6. Be careful.

Page 7: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

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� Wear safety glasses, working gloves which do not conduct electricity and protective clothing.

� Ensure that all symbols on the machine, can always be clearly read.

� Be careful when lifting and carrying the bullfloat. Do not bend forwards when picking up the machine, but bend

your knees.

� When cleaning the machine, ensure that no water or cleaning detergents get into the motorhousing.

� When the machine is not being used for longer periods of time, then it must be stored in a dry and clean area.

� Regular maintenance of the machine promotes safe operation.

The following safety-aspects specifically apply to those Lievers products which are equipped with an electrical drive

unit:

� Place the wires between the electrical source and the work place in such a way, that they cannot be damaged and

your colleagues cannot trip over them.

� Do not use the machine in an explosion endangered area.

� Check that the electrical source complies with the local valid regulations.

� Use an electrical source which is provided with an earth leakage switch or attach a safety transformer between the

electrical mains and the machine.

� Regularly check the connections of the supply-cable to the switch.

� Ensure that the wall socket and possible connections between the extension leads are protected against dampness.

� Do not pull the plug out of the wall socket or extension lead by its lead.

� Check the feeder cable’s outercasing and if in use extension lead’s outercasing before you connect the machine to

the electrical mains. The outercasing may not be damaged. Replace the cable if you cannot read the marks on the

outercasing anymore.

� Check the machine’s cable-connections before you connect the machine to the electrical mains. The cables must be

properly connected.

� Switch off the machine, when the electrical power cuts off. This prevents the machine from starting suddenly when

the electrical power comes on again.

� Disconnect the electrical supply to the machine, before you start to clean or maintain the machine.

� Ensure that the ventilation slots of the machine are free from dirt and moisture.

Page 8: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

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The following safety-aspects specifically apply to those Lievers products which are equipped with a petrol-engine:

� Make sure that there is sufficient ventilation in spaces which are surrounded by walls.

� inhaling exhaust gasses can damage your health.

� To avoid getting an electric shock, do not touch the spark plug or spark plug cap while the engine is running

� Check for fuel leaks before running the machine.

� Wear working-gloves, safety glasses and protecting clothing during refueling.

� Make sure that there is sufficient ventilation during refueling.

� Refueling is only allowed after the engine has been cooled off sufficiently. Refueling, while the engine is hot, might

lead to a very dangerous situation.

It is strictly forbidden to refuel:

� in the direct vicinity of open fire or other flammable materials,

� while smoking cigarettes etc.

� in explosion endangered spaces.

Page 9: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

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5. Use

This chapter describes the use of the complete range of HAL-200 bullfloats

FOR THE LOCATION AND DESCRIPTION OF THE HAL-200 SCREED PARTS, WHICH ARE MENTIONED IN THE TEXT, WE REFER TO FIGURE 2 ON

PAGE 4.

5.1. Assembling the bullfloat

When delivered the bullfloat is not ready-for-use. You have to carry out the following procedures:

1) Connect the switch ( an ON/OFF-switch, electronic speed regulator or throttle), to the operating handle by means

of the bracket and the butterfly nut. Now lock the bracket by tightening the butterfly nut.

2) Stick the operating handle into the shaft of the motor unit-frame. Make sure that the operating

handle is locked properly.

Fig. 7: Assembly of the controls

Fig. 8: Adjusting the blade pitch (NB: Use position 1)

Page 10: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

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Fig. 9: Type of switches

5.2. Use of the HAL- 200 E / ER / H

Operation and use of Type HAL-200 E:

1. Check that the HAL-200 E is properly assembled and make sure that the switch is in the “O” position.

2. Place the bullfloat in the direct vicinity of where you are going to smooth the surface of the concrete.

3. Push the plug of the vibrating-unit’s feeder cable into the wall socket.

4. Place the HAL-200 E on the surface of the freshly poured concrete-floor.

5. Switch on the machine (Stand I)

6. Now start to smooth the surface of the concrete-floor by moving the bullfloat backwards in

a slow but steady motion.

7. After having finished one lane of concrete, switch off the machine: Stand O.

Tip: If the processed concrete-surface is not smooth or level enough, repeat the procedures

5,6, and 7.

8. Pull the feeder cable’s plug of the HAL-200E out of the wall socket.

9. Clean the machine with water and a brush.

10. After use, place the machine on a dry and stable surface.

Fig. 10: worksituation during smoothing and compacting the concrete floor

Page 11: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

11/24 Operation manual HAL-200, revision 2: 01-10-2013

Operation and use of HAL-200 ER

1. Check that the HAL-200 is properly assembled and that the switch is in the OFF- position.

2. Place the HAL-200 in the direct vicinity of where you are going to smoothen the surface of the

the concrete floor.

3. Put the plug of the drive-unit’s feeder cable in the wall socket.

4. Place the HAL-200 on the surface of the freshly poured concrete, and turn the speed regulator slowly to the

required revolutions.

5. Now start to smooth the surface of the concrete floor by moving the HAL-200 backwards in a slow but steady

motion.

6. After having finished one lane of concrete, switch of the HAL-200 by turning the speed regulator’s knob to the

position –MIN-, You will hear a “CLICK”. Tip: If the processed concrete-surface is not smooth enough, repeat

the procedures 4, 5 and 6.

7. Pull the plug of the feeder cable out of the wall socket.

8. Clean the machine with water and a brush.

9. After use, place the HAL-200 on a dry and stable surface.

5.3. Use of HAL-200 with petrol engine

WARNINGS:

o Do not run the engine in a closed area. Exhaust gas contains carbon monoxide, an odourless and deadly

poison.

o Gasoline is extremely flammable and can be explosive under certain conditions. Stop engine and allow the

engine to cool off before refueling.

o When refuelling or working on the carburetter / fuel circuit, make sure the area is well ventilated, do not

smoke and stay away from any source of flame or sparks. Do not fill the tank so the fuel level rises into the

filler neck or level surface of the level gauge. If the tank is overfilled, heat may cause the fuel to expand and

overflow through the vents in the tankcap. Wipe off any spilled gasoline immediately.

o Keep the engine at least 1 mtr. away from buildings, obstructions and other burnable objects. To avoid getting

an electric shock, do not touch the spark plug or spark plug lead during engine running.

o To avoid a serious burn, do not touch a hot enginemuffler. Before you service or remove parts stop engine and

allow the engine to cool down.

o Always remove the spark plug lead from the spark plug when servicing the engine to prevent accidental

starting.

Page 12: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

12/24 Operation manual HAL-200, revision 2: 01-10-2013

Starting

Adjust the switch on the engine to “START”. Pump petrol until fuel comes out of the overflow pipe. Close the choke (if

the outside temperature is high or the engine is still warm, the choke can be opened halfway or completely). Open

the gas halfway.

Careful: Do not pull the starter rope all the way and allow it to runback slowly.

If the engine runs with a closed choke, you can carefully move the choke handle to the “OPEN” position. If the engine

does not start in this way, you can repeat the procedure with the choke in “OPEN” position.

Allow the engine to run for approx. 3 minutes before you can set the throttle handle to the desired engine speed.

If the engine does not start, do not repeat the procedure with the choke in closed position too often. This to prevent

that too much fuel comes into the cylinder which makes starting more difficult. Simply open the choke completely and

restart the engine. Vary the number of revolutions of the engine with the gas throttle to remove air from the

carburetor. Do not allow the engine to run on maximum number of revolutions before 3 minutes of warming-up have

passed.

Smoothing the concrete floor

1. Start to smooth the surface of the concrete-floor by moving the HAL-200 backwards in a slow but steady

motion.

2. Repeat this procedure if the processed concrete-surface is not smooth or level enough.

3. Switch of the machine; Let the engine run at idle speed and turn the engine switch on “STOP”.

4. Clean the machine with water and a brush.

5. If you do not expect to use the engine for a long period of time, drain the fuel tank with fuel and let the

engine run at idle speed until the fuel in the carburator is used and the engine stops.

6. After use, place the HAL-200 on a dry and stable surface.

Page 13: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

13/24 Operation manual HAL-200, revision 2: 01-10-2013

6. Maintenance

Allthough the HAL-200 only has a few moving parts, regular maintenance promotes a long and

trouble-free life.

WARNING: NEVER USE A HIGH PRESSURE CLEANER TO CLEAN THE HAL-200 WITH AN ELECTRICAL- OR PETROL DRIVE UNIT.

WARNING: CUT OFF THE ELECTRICAL SUPPLY TO THE HAL-200 E, ER, BEFORE CARRYING OUT ANY MAINTENANCE ACTIVITIES TO THE

MACHINE.

TIP: LUBRICATE THE BLADE PITCH CONTROL AFTER A LONG PERIODE OF STORAGE OR AT LEAST TWICE PER YEAR WITH TEXACO MULTIFAK

EP 2.

NB: FOR DETAILED SERVICING INSTRUCTIONS OF THE HONDA PETROL ENGINE PLEASE READ THE OPERATION

INSTRUCTIONS SUPPLIED BY THE MANUFACTURER.

In order to achieve a maximum cooling effect the ventilation openings must stay free from dirt, grease and concrete.

Check them at the end of each working day. If necessary clean them with a brush or a damp cloth.

7. Troubleshooting, repairs

The table below shows the most occurring problems, causes and solutions (HAL-200 E / ER):

PROBLEM CAUSE SOLUTION

The bullfloat does not

vibrate in the ‘ON’

position.

Fault in the electrical connections of the

feeder cable.

Check the electrical connections to the

bullfloat, switch, plug and feeder cable for

breakage. Replace the faulty part(s).

The bullfloat does not

get up to the required

number of revolutions.

Extensive voltage drop, due to the feeder

cable being too long (longer than 25 m).

Move the electrical source closer to the

working area and use shorter cable.

The electrical motor

rotates irregularly and

makes a lot of noise.

1. the bearings are worn out, and/or

2. an electrical defect in the stator, and/or

3. a break in the feeder cable.

1. replace the bearings, and/or

2. replace the stator, and/or

3. repair or replace the feeder cable.

The connected and

running bullfloat

rotates irregularly and

does not get into the

required revolutions.

Insufficient current supply.

Electrical supply via a safety transformer,

check the distributed power from the safety

transformer. Electrical supply via electrical

mains, check the plug connections for

defects. Use an extension lead of a maximum

length of 25 m. with a cross section of 2.5

mm².

The electrical motor

runs irregularly.

The carbon brushes are worn out.

Replace the carbon brushes (replace every 6-

12 months).

Table 2: The most occurring problems, causes and solutions.

Page 14: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

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Problems with HAL-200 B (PETROL ENGINE)

FOR TROUBLE SHOOTING PLEASE READ THE OPERATION MANUEL OF THE ENGINE SUPPLIER.

Tip: Please contact Lievers Holland if problems occur that are not mentioned in the list, or if a mentioned problem is

not solved by the solutions in the list.

Contact details Lievers Holland: PO Box 103

3640 AC Mijdrecht

Tel: +31 (0)297-231900

Fax: +31 (0)297-231909

E-mail: [email protected]

Internet: www.lieversholland.com

Repairs

It is not strictly necessary to keep spare parts of the HAL-200 in stock. If you prefer to have parts in stock, please ask

your supplier or dealer for advice.

When ordering parts please state the following information:

� Type of machine.

� Year of construction / serial number.

� Order number plus description of the part.

� The required quantity.

� The dispatch address and dispatch mode.

TIP: WHEN ORDERING PARTS, FILL IN THE ORDER FORM ACCURATELY. LIEVERS HOLLAND DECLINES ALL RESPONSIBILITY FOR THE SUPPLY OF

INCORRECT SPARES DUE TO INCOMPLETE OR UNCLEAR REQUESTS.

8. Dismantling, disposal National and local regulations concerning dismantling and disposal of materials need to be obeyed (separated

disposal).

Instructions for the protection of the environment. The old machine contains valuable materials. Take the discarded

apparatus and accessories to the nearest official collection point.

Page 15: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

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9. Partlists

Fig. 11: Parts frame HAL-200 E, ER, B

Page 17: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

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INDEX NR PART NUMBER QUANTITY DESCRIPTION

1 230010 1 ALUMINIUM PROFILE 1.0 M

230015 1 ALUMINIUM PROFILE 1.5 M

230020 1 ALUMINIUM PROFILE 2.0 M

230025 1 ALUMINIUM PROFILE 2.5 M

3 23003 1 MOTOR ASSEMBLY BRACKET

4 0060 3 RUBBER BUFFER

5 0124 5 BOLTS MB X 10

6 0173 2 UNDULATED RING

7 0093 3 NUT

8 0115 2 BOLT

9 0107 2 NUT

10 0172 2 RETAINING RING

11 0156 4 WASHER

31 230031 1 ASSEMBLY BRACKET

34 0140 1 BOLT

35 0212 1 RETAINING RING

36 23036 1 GRIP

37 23037 1 SPACER

49 2348 3 OPERATING HANDLE

50 2350 1 PITCH CONTROL

51 23051 1 RUBBER SLEEVE

53 23053 1 ADJUSTABLE STRIP

54 0131 2 BOLT

56 23056 2 SPACER

58 0203 2 LOCK RING

59 23059 1 LUBRICATING NIPPLE + CAP

60 0133 1 BOLT

61 23061 1 SPACER

63 23063 1 BRASS NUT

64 0125 1 BOLT

66 23066 1 PLASTIC CLAMP

68 23068 1 LOCKING CLIP

Table 3: Parts frame HAL-200 E, ER, B

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Page 19: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

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Fig. 12: Drive unit HAL-200 E, ER

INDEX PARTNUMBER QUANTITY DESCRIPTION

3A 2303A 1 VENTILATION RING (SMALL)

3B 2303B 1 VENTILATION RING (LARGE)

3C 2303C 1 VENTILATION HOUSING

20 2320 1 DRIVE UNIT (COMPLETE)

41 0521 1 PLASTIC NUT M-20

42 0522 1 PACKING BOX M-20

43 1101220240 1 REAR-BEARING

45S 2345S 1 STATOR

45R 2345R 1 ROTOR

46 2346 1 FRONT SHIELD

47 0249 5 SELF TAPPING SCREW

52 1101220170 2 VENTILATORCOVER

53 1101220200 2 SCREW

54 1101220290 1 RUBBER BEARING SUPPORT

55 1101220220 2 BRUSH COVER

56 1101220180 1 MOTOR-HOUSING

57 2357 1 CAPACITOR

58 2358 1 CAPACITOR-CLAMP

59 0248 3 SELF TAPPING SCREW

60 2360 1 TERMINAL-BLOC

61 1101220230 1 SET OF BRUSHES

62 0230 3 SELF TAPPING SCREW

63 0231 3 SELD TAPPING SCREW

64 0154 3 WASHER

Table 4: parts drive unit HAL-200 E, ER

Page 20: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

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Fig. 13: drive unit and switch HAL-200 E, ER

Page 21: OPERATION MANUAL AND PART LIST HAL 200...OPERATION MANUAL AND PART LIST HAL 200 LIEVERS HOLLAND Groot Mijdrechtstraat 68 – 3641 RW P.O. Box 103 - 3640 AC Mijdrecht (NL) Phone.: 0031

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Table 5: Parts drive unit and switch HAL-200 E, ER

INDEX BESTELNUMMER AANTAL BENAMING

1 2301N 1 EXCENTER-HOUSING DOUBLE BEARING

2 2302N 1 EXCENTER-SHAFT DOUBLE BEARING

4 2304 1 O-RING (SMALL) (7 X 1,5MM)

5 2303 1 O-RING (LARGE) (13 X 1,5MM)

6 2306 1 RUBBER SEAL

7 2307 2 ADAPTERBOLT (SHORT)

8 2308 1 ADAPTERBOLT (LARGE)

10 0155 3 WASHER

11 2316 1 O-RING FOR EXCENTER HOUSING DOUBLE BEARING

12 231213 1 EXCENTER

13 0201 1 LOCK RING

14 2314 1 EXCENTER BEARING

16 2311N 1 COVER + BEARING / O-RING EXCENTER HOUSING

20 2320 1 DRIVE UNIT 230V (COMPLETE)

21E 0051 3 RUBBER BUFFER

22 0052 1 COUPLING RUBBER

23 0212 3 RETAINING RING M8

24 0088 3 CAPNUT

29 0017 1 10 METER CABLE 2 X 2,5 MM WITH PLUG

35 2335 3 CABLE-CLAMP

44 0004 2 CABLE, PER METER

69E 2369E 1 SWITCH ASSEMBLY BRACKET (E)

69ER 2369ER 1 SWITCH ASSEMBLY BRACKET (ER)

73 0325 1 WING SCREW

74 23074 1 SWITCH COMPLETE

75 0261 2 SCREW

77 0099 2 SELFLOCKING NUT

78 0122 1 EXCENTER BOLT

90 0522 2 PACKING BOX M-20

91 0521 2 NUT M-20

92 2392 1 SPEED REGULATOR (SEPARATE)

93 2393 1 SWITCH-BOX (SPEED-REGULATOR)

94 2394 1 POTENTIOMETER/SWITCH

95A 2395A 1 KNOB

95B 2395B 1 KNOB-CAP

96 2394A 1 NYLON SPACER

97 2397 1 TERMINAL BLOC

98 2398 1 SPEED-REGULATOR COMPL. ( INCL. BRACKET )

99 2399 1 SPEED-REGULATOR COMPL . ( EXCL. BRACKET )

100 0522 2 PACKING BOX M-20

100A 0521 2 NUT M-20

101 2389 1 ISOLATION PLATE

102 2391 1 ALU. PROTECTION HOUSING FOR SWITCH

103 2387 1 STICKER ON-OFF

104 0087 4 NUT M6

105 0210 4 NYLON BOLT M6X12

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Fig. 14: Drive unit and gas throttle HAL-200 B

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INDEX

NUMMER PART NUMBER QUANTITY DESCRIPTION

1 2301N 1 EXCENTER HOUSING DOUBLE BEARING

2 2302N 1 EXCENTER-SHAFT DOUBLE BEARING

3 2303 1 O-RING (LARGE) ON EXCENTER-SHAFT (13 X 1,5MM)

5 2304 O-RING (SMALL) ON EXCENTER-SHAFT (7 X 1,5MM)

6 2306B 1 RUBBER SEAL

7 2307 2 ADAPTERBOLT M6/M8 (KORT)

8 2308 1 ADAPTERBOLT M6/M8 (LANG)

10 0155 3 WASHER

11 2311N 1 COVER + BEARING EXCENTERHOUSING

12 231213 1 EXCENTER 1,0 EN 1,5 METER

231217 1 EXCENTER 2,0 EN 2,5 METER

13 0201 1 LOCKRING

14 2314 1 EXCENTERBEARING

16 2316 1 O-RING FOR EXCENTERHOUSING DUBB. BEARING

18 2318N 1 ENGINE BRACKET

20 2302666020HON 1 HONDA GX-25 MOTOR

20B 2320GX25 1 MOTORADAPTER HONDA GX-25

21B 0055 3 RUBBER BUFFER

22 0052 1 COUPLING BUFFER

23 0212 3 RETAINING RING

24 0088 2 CAPNUT

28 2328 3 SPACER

29 0153 2 WASHER M5

31 0099 2 SELFLOCKING NUT

33 0086 1 CAPNUT (HIGH)

65 2370B 1 THROTTLE ASSEMBLY BRACKET

67 2302666701 1 THROTTLE

68 0289 2 SCREW MX8

69 2373 1 CABLE END COVER

70 2382 2 THROTTLE CABLE PROTECTION TULE

71 2371 1 THROTTLE CABLE COMPLETE 195CM

72 2353 1 SPRING

73 0325 1 WING SCREW M6X12

74 2383C 1 SPRING AT CARBURETOR

75 2375 2 CABLE MOUNTING BRACKET

77 0270 2 HEX. BOLT M5 X 16

78 0122 1 ECCENTRIC BOLT M6 X 8

79 0123 4 BOLT M6X14

80 2352 1 CABLE GUIDE BUSH

81 0154 2 RETAINING RING

83 0091 1 BOLT M6

84 0269 1 HEX. BOLT M5 X 12

85 2321H 1 SWITCH ASSEMBLY BRACKET

86 2643 1 KILL-SWITCH ENGINE

Table 6: Parts drive unit and gas throttle HAL-200B

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10. Declaration of conformity

EC DECLARATION OF CONFORMITY

EC-declaration of agreement for machinery

(Directive 2006/42/EC, Annexe II, under A)

Supplier: Bouwmachinefabriek Lievers B.V.

Address: Groot Mijdrechtstraat 68, 3641 RW Mijdrecht

Hereby declares that

The wetscreeds types HAL-200 E, ER, B

1) Comply with the regulations for the Machine Directive 2006/42/EC and the EMC-Directive 2004/108/EC.

2) Comply with the following harmonised standards: NEN- EN 12100-1:2003, NEN- EN 12100-2:2003, NEN- EN 12649

Mijdrecht, March 19, 2012

Supplier: Bouwmachinefabriek Lievers B.V.

Address: Groot Mijdrechtstraat 68, 3641 RW Mijdrecht

Name: C.M. de Wit

Position: Managing director