operating and operating and maintenance … · characteristics as the cable supplied ( minimum...
TRANSCRIPT
ENGLISHOPE
RATI
NG A
NDM
AINT
ENAN
CE IN
STRU
CTIO
N O
PERA
TING
AND
MAI
NTEN
ANCE
INST
RUCT
ION
1
TORNADO
English
ELECTRIC PISTON PUMPELECTRIC PISTON PUMP
WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS.ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL.
Thank you for choosing a LARIUS S.R.L. product.As well as the product purchased,
you will receive a range of support servicesenabling you to achieve the results desired,
quickly and professionally.
Read this operator�s manual carefully before using the
equipment. An improper use of this
machine can cause injuries to people or things.
It indicates anaccident risk or
serious damage to equipment if this
warning isnot followed.
It indicates a Þ re or explosion risk if this warning is not
followed.
It is obligatory to wear suitable clothing as gloves, goggles and face shield.
It indicates important recommendations
about disposalandrecycling
process of products in accordance with the environmental
regulations.
R
CLEANING AND/OR REPLACEMENT OF
THE PRESSURE TRANSMITTER .....................p.12
COMPLETE PRESSURE CONTROL
DEVICE REF. 16350 ...........................................p.13
RECIRCULATING-SAFETY VALVE
GROUP REF. 16400 ...........................................p.15
COMPLETE PUMPING GROUP MISTRAL-
TORNADO REF. 16100 .....................................p.16
FILTER GROUP .................................................p.18
DRIVE ASSEMBLY .............................................p.19
ELECTRIC MOTOR ............................................p.21
COMPLETE FRAME ..........................................p.22
ACCESSORIES ..................................................p.23
S
T
O
U
V
P
Q
INTRODUCTION ...........................................................p.1
WORKING PRINCIPLE ...................................... p.2
TECHNICAL DATA .............................................. p.2
DESCRIPTION OF THE EQUIPMENT ...............p.3
TRANSPORT AND UNPACKING .......................p.4
SAFETY RULES ................................................. p.4
SETTING-UP ...................................................... p.5
WORKING .......................................................... p.7
CLEANING AT THE END OF THE WORK .........p.8
ROUTINE MAINTENANCE ................................p.8
PROBLEMS AND SOLUTIONS .........................p.9
CORRECT PROCEDURE OF DECOMPRESSION ......p.10
REPLACEMENT OF THE PUMPING
GROUP'S GASKETS ......................................... p.11
A
B
C
D
E
F
GH
I
L
M
N Z
2
TORNADO
Engl
ish
C
AB
TORNADO
SUPPLY (single-phase)*
MOTOR POWER
MAX. WORKING PRESSURE
MAX. DELIVERY
MATERIAL OUTLET
WEIGHT
LEVEL OF THE SOUND PRESSURE
LENGTH
WIDTH
TOTAL HEIGHT
HEIGHT WITHOUT HANDLE
220V C.A. 50H
0,75 kW
210 bar
2,2 L/min
M16 x 1,5 (M)
21 Kg
≤ 80dB(A)
(A) 500 mm
(B) 300 mm
(C) 500 mm
450 mm
A
B
WORKING PRINCIPLEThe LARIUS TORNADO unit is deÞ ned �electric piston pump�. An electric piston pump is used for high pressure painting without air (from this process derives the term �airless�). The pump is controlled by an electric motor coupled with a reduction gear.A cam shaft and a connecting rod allow to obtain the reciprocating motion necessary to the working of the �pumping group� piston. The piston movement produces a �vacuum�. The product is sucked, pushed towards the pump outlet and then
sent to the gun through the ß exible hose. A mechanical device on the side of the reduction gear casing, allows to adjust and control the pressure of the material coming out of the pump. When the pump reaches the set value, the motor stops and starts again when the value decreases. A safety valve avoiding overpressure, guarantees the total reliability of the equipment.
TECHNICAL DATA
*Available on request with special voltagesPARTS OF THE PUMP IN CONTACT WITH THE MATERIAL Stainless Steel AISI 420B, Teß on; Aluminium
3
TORNADO
English
POS.
1
2
3
4
5
6
POS.
7
8
9
10
11
ON/OFF switch
Pressure control knob
Reduction casting
Pumping group
High pressure ß exible hose of compensation
Suction Þ lter
Description
Recirculation tube
Drain valve
Pressure transmitter
Airless manual gun
Triggr safety clamp
Description
C DESCRIPTION OF THE EQUIPMENT
10
11
2
3
8
6
1
6
7
4
5
4
TORNADO
Engl
ish
D
E
TRANSPORTAND UNPACKING
� The packed parts should be handled as indicated in the symbols and markings on the outside of the packing.
� Before installing the equipment, ensure that the area to be used is large enough for such purposes, is properly lit and has a clean, smooth ß oor surface.
� The user is responsible for the operations of unloading and handling and should use the maximum care so as not to damage the individual parts or injure anyone.
To perform the unloading operation, use only qualiÞ ed and trained personnel (truck and crane operators, etc.) and also suitable hoisting equipment for the weight of the installation or its parts.
Follow carefully all the safety rules. The personnel must be equipped with the necessary
safety clothing.
� The manufacturer will not be responsible for the unloa-ding operations and transport to the workplace of the machine.
� Check the packing is undamaged on receipt of the equipment. Unpack the machine and verify if there has been any damage due to transportation.
In case of damage, call immediately LARIUS and the Shipping Agent. All the notices about possible damage or anomalies must arrive timely within 8 days at least from the date of receipt of the plant through Registered Letter to the Shipping Agent and to LARIUS.
� The disposal of packaging materials is a customer�s
competence and must be performed in accordance with the regulations in force in the country where the plant is installed and used.It is nevertheless sound practice to recycle packaging materials in an environment-friendly manner as much as possible.
SAFETY RULES
� THE EMPLOYER SHALL TRAIN ITS EMPLOYEES ABOUT ALL THOSE RISKS STEMMING FROM ACCI-DENTS, ABOUT THE USE OF SAFETY DEVICES FOR THEIR OWN SAFETY AND ABOUT THE GENERAL RULES FOR ACCIDENT PREVENTION IN COMPLIAN-CE WITH INTERNATIONAL REGULATIONS AND WITH THE LAWS OF THE COUNTRY WHERE THE PLANT IS USED.
THE BEHAVIOUR OF THE EMPLOYEES SHALL STRICTLY COMPLY WITH THE ACCIDENT PREVEN-TION AND ALSO ENVIRONMENTAL REGULATIONS IN FORCE IN THE COUNTRY WHERE THE PLANT IS INSTALLED AND USED.
Read carefully and entirely the following in-structions before using the product. Please save these instructions in a safe place.
The unauthorised tampering/replacement of one or more parts composing the machine, the use of accessories, tools, expendable materials other than those recommended by
the manufacturer can be a danger of accident. The manufacturer will be relieved from tort and criminal liability.
� KEEP YOUR WORK PLACE CLEAN AND TIDY. DISORDER WHERE YOU ARE WORKING CREATES A POTENTIAL RISK OF ACCIDENTS.
� ALWAYS KEEP PROPER BALANCE AVOIDING UNUSUAL STANCE.
� BEFORE USING THE TOOL, ENSURE THERE ARE NOT DAMAGED PARTS AND THE MACHINE CAN WORK PRO-PERLY.
� ALWAYS FOLLOW THE INSTRUCTIONS ABOUT SAFETY AND THE REGULATIONS IN FORCE.
� KEEP THOSE WHO ARE NOT RESPONSIBLE FOR THE EQUIPMENT OUT OF THE WORK AREA.
� NEVER EXCEED THE MAXIMUM WORKING PRESSURE INDICATED.
� NEVER POINT THE SPRAY GUN AT YOURSELVES OR AT OTHER PEOPLE. THE CONTACT WITH THE CASTING CAN CAUSE SERIOUS INJURIES.
� IN CASE OF INJURIES CAUSED BY THE GUN CASTING, SEEK IMMEDIATE MEDICAL ADVICE SPECIFYING THE TYPE OF THE PRODUCT INJECTED. NEVER UNDER-VALUE A WOUND CAUSED BY THE INJECTION OF A FLUID.
� ALWAYS DISCONNECT THE SUPPLY AND RELEASE THE PRESSURE IN THE CIRCUIT BEFORE PERFOR-MING ANY CHECK OR PART REPLACEMENT OF THE EQUIPMENT.
� NEVER MODIFY ANY PART IN THE EQUIPMENT. CHECK REGULARLY THE COMPONENTS OF THE SYSTEM.
REPLACE THE PARTS DAMAGED OR WORN.
� TIGHTEN AND CHECK ALL THE FITTINGS FOR CONNEC-TION BETWEEN PUMP, FLEXIBLE HOSE AND SPRAY
5
TORNADO
English
Electrical safety precautions
� Check the switch is on the "OFF" position before connecting the cable to the mains.
� Never carry a plugged-in equipment.
� Disconnect the equipment before storing it and before performing any maintenance operation or replacing of ac-cessories.
� Do not carry the equipment neither unplug it by pulling the electric cable.
Protect the cable from heat, oil and sharp edges.
� When the tool is used outdoors, use only an extension cable suited for outdoor use and so marked.
Never attempt to tamper with the calibre of instruments.
� Take care when the pumping rod is moving. Stop the machine whenever someone is within its vicinity.� Repairs of the electrical equipment should only be carried
out by skilled personnel, otherwise considerabledanger to the user may result.
SETTING-UPCONNECTION OF THE FLEXIBLE HOSE TO THE GUN� Connect the high pressure ß exible hose push-button, to the
pump (1) and to the gun (2) ensuring to tighten the Þ ttings (the use of two wrenches is suggested).
NEVER use sealants on Þ ttings� threads. It is ADVISED to mount a high pressure manometer at the
pump outlet (see on page “Accessories”) to read the product pressure.
� It is recommended to use the hose provided with the standard kit (ref.18036).
NEVER use a damaged or a repaired ß exible hose.
CHECK ON POWER SUPPLY� Check the plant is earthed.� Check the mains voltage corresponds to the equipment�s
rating.
GUN BEFORE USING THE EQUIPMENT.
� ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITH STANDARD KIT. THE USE OF ANY ACCESSORIES OR TOOLING OTHER THAN THOSE RECOMMENDED IN THIS MANUAL, MAY CAUSE DAMAGE OR INJURE THE OPERATOR.
� THE FLUID CONTAINED IN THE FLEXIBLE HOSE CAN
BE VERY DANGEROUS. HANDLE THE FLEXIBLE HOSE CAREFULLY. DO NOT PULL THE FLEXIBLE HOSE TO MOVE THE EQUIPMENT. NEVER USE A DAMAGED OR A REPAIRED FLEXIBLE HOSE.
The high speed of travel of the product in the hose can create static electricity through di-scharges and sparks. It is suggested to earth the equipment. The pump is earthed through the earth cable of the supply. The gun is earthed through the high pressure
ß exible hose. All the conductors near the work area must be earthed.
� NEVER SPRAY OVER FLAMMABLE PRODUCTS OR SOLVENTS IN CLOSED PLACES.
� NEVER USE THE TOOLING IN PRESENCE OF POTEN-TIALLY EXPLOSIVE GAS.
Always check the product is compatible with the materials composing the equipment (pump, spray gun, ß exible hose and accessories) with which it can come into contact. Never use paints or solvents containing halogen hydrocarbons
(as the methylene chloride). If these products come into contact with aluminium parts can provoke dangerous chemical reactions with risk of corrosion and explosion.
IF THE PRODUCT TO BE USED IS TOXIC, AVOID INHALA-TION AND CONTACT BY USING PROTECTION GLOVES, GOGGLES AND PROPER FACE SHIELDS.
TAKE PROPER SAFETY MEASURES FOR THE PRO-TECTION OF HEARING IN CASE OF WORK NEAR THE PLANT.
F
6
TORNADO
Engl
ish
� The supply cable is provided without plug. Use a plug which guarantees the plant earthing. Only a technician or a skilled person should perform the
connection of the plug to the electric cable.
Should anyone use an extension cable between the tooling and the socket, it must have the same characteristics as the cable supplied (minimum diameter of the wire 2.5 mm2) with a maximum
length of 50 mt. Higher lengths and lower diameters can provoke excessive voltage falls and also an anomalous working of the equipment.
CONNECTION OF THE TOOLING TO THE POWER SUPPLY
� Check the switch (1) is on the "OFF"(0) position before connecting the cable to the mains.
� Place the pressure control knob (2) on the �MIN� position (turn counterclockwise).
WASHING OF THE NEW EQUIPMENT
� The equipment has already been adjusted at our factory with light mineral oil left inside the pumping group as protection.
Therefore, wash with diluent before sucking the product. � Lift the suction pipe and dip it into the solvent tank.
� Ensure the gun (3) is without nozzle.
� Press the switch (1) of the equipment ON (I). � Turn clockwise the pressure control knob (2) so as the machine
works at idle speed.
� Point the gun at a container keeping the trigger pressed ( so as to drain the oil inside) till a clean solvent comes out. Now, release the trigger.
� Remove the suction pipe and take away the solvent tank.� Point the gun at the solvent tank and press the trigger so as
to recover the residual solvent.� As the pump idles, press the OFF (0) switch to stop the
tooling.
Absolutely avoid to spray solvents indoors. In addition, it is recommended to keep away from the pump in order to avoid the contact between the solvent fumes and the electric motor.
� Now the machine is ready. Should you use water paints, besides the solvent wash, a wash with soapy and then clean water is suggested.
� Insert the gun trigger lock and assemble the nozzle.
3
ON (I)
OFF (0)
ON (I)
OFF (0)
Voltage
2
1
2
1
7
TORNADO
English
G WORKINGSTART OF THE PAINTING OPERATIONS
� Use the tooling after performing all the SETTING UP ope-rations above described.
� Dip the suction pipe (1) into the product tank.
� Open the safety- relief valve (2) (turn clockwise so as the pin slides on the cam track).
� Press the switch ON (I) of the equipment and turn a little the pressure control knob clockwise (3), so as the machine works at the idle speed.
� Make sure the product recycles from the return tube (4).
� Close the drain valve (turn clockwise till the valve has relea-sed).
� Now the machine carries on sucking the product till the ß exible hose is full, up to the gun. Then it will stop automatically.
SPRAY ADJUSTMENT
� Slowly turn clockwise the pressure control knob to reach the pressure value in order to ensure a good atomization of the product.
� An irregular and marked spray on the sides indicates a low working pressure. On the contrary, a too high pressure causes a high fog (�overspray�) and waste of product.
� In order to avoid overthickness of paint, let the gun advance sideways (right-left) when spraying.
� Always paint with regular parallel bands coats.
� Keep a safety and constant distance between the gun and the support to be painted and also keep yourselves perpendicular to it.
NEVER point the spray gun at yourselves or at other people. The contact with the casting can cause serious injuries.In case of injuries caused by the gun casting, seek immediate medical advice specifying the
type of the product injected.
The drain valve is a safety valve too. When working at the maximum pressure available, releasing the gun trigger sudden increases of pressure can occur. In this case, the drain valve
opens automatically eliminating part of the product from the recirculating tube. Then it closes so as to go back to the Þ rst working conditions.
PREPARATION OF THE PAINT
� Make sure the product is suitable to be used with a spray gun.
� Mix and Þ lter the product before using it. For Þ ltration, use CLOSE-MESH (ref. 214) and LARGE-MESH (ref.215) LA-RIUS METEX braids.
Make sure the product to be used is compatible with the materials employed for manufacturing the equi-pment (stainless steel and aluminium). Because of that, please contact the supplier of the product.
Never use products containing halogen hydrocarbons (as methy-lene chloride). If these products come into contact with aluminium parts of the equipment, can provoke dangerous chemical reactions with risk of explosion.
4
1
Delivery pipe
3
2
8
TORNADO
Engl
ish
H ICLEANING AT THE ENDOF THE WORK
� Reduce pressure to the minimum (turn counterclockwise the pressure control knob (1).
� Press the switch (2) placed on the box of the electric motor, to stop the equipment.
� Open the safety valve to release the pressure in the circuit.� Lift the suction pipe and replace the product tank with that
of the solvent (ensure it is compatible with the product being used).
� Unscrew the gun nozzle (do not forget to clean it with sol-vent).
� Press the switch (2) ON and turn a little the pressure control knob (1) clockwise so as the machine works till the motor starts.
� Make sure the solvent recycles the washing ß uid from the return tube.
� Close the safety valve.� Point the gun at the product tank and, keeping the trigger
pressed, release the remaining product till a clean solvent comes out. Now, release the trigger.
� Lift again the suction pipe and remove the solvent tank.� Now point the gun at the solvent tank and press the trigger
so as to recover the residual solvent.� As the pump starts idling, press the switch OFF (0) to
stop the equipment.� In case of long storage, we recommend you to suck and
to leave light mineral oil inside the pumping group and the ß exible hose.
Follow the washing procedure before using again the equipment.
ROUTINE MAINTENANCECHECK ON THE PACKING NUT
Daily check the packing nut is tight in order to avoid wastes but not excessively to prevent the piston from seizing and the gaskets from wearing.
� For tightening, use the wrench supplied (ref. 11503).
ALWAYS DISCONNECT THE POWER SUPPLY AND RELEASE THE PRESSURE IN THE PUM-PING GROUP (open the drain valve) BEFORE TIGHTENING THE PACKING NUT.
� Use the lubricant supplied (rif. 16325) to allow an easy sliding of the piston inside the gasket group.
Daily top up the packing nut.
ON (I)
OFF (0)
2
1
Oil ring
9
TORNADO
English
L PROBLEMS AND SOLUTIONS
SolutionCauseProblem
� The equipment does not start
� The equipment does not suck the product
� The equipment sucks but does not reach the pressure desired
� When pressing the trigger, the pressure lowers considerably
� The pressure is normal but the product is not atomized
� The atomization is imperfect
� When releasing the trigger of the gun, the equipment does not stop (the motor runs slowly and the piston rod keeps on going up and down)
� Lack of voltage;
� Considerable drops in mains voltage;� On/Off switch disconnected;
� Breakdown of pressure transmitter;� Breakdown of motor electric control box;� The line of material coming out of the
pump is already under pressure;� The product is solidiÞ ed inside the
pump;
� Suction Þ lter clogged;� Suction ilter too Þ ne;
� The equipment sucks air;
� Lack of product;� The equipment sucks air;� The drain valve is open;� The gaskets of the pumping group are
worn;� Suction or delivery val ve dirty;
� Nozzle too big or worn;� The product is too dense;� The Þ lter of the gun-butt is too Þ ne;
� The nozzle is partially clogged;� The product is too dense;� The Þ lter of the gun-butt is too Þ ne;
� The nozzle is worn;
� The gaskets of the pumping group are worn;
� Suction or delivery val ve dirty;
� Drain valve defective;
� Check the correct connection to the power supply;
� Check the extension cable;� Ensure the On/Off switch is on the
�on� position and turn clockwise the pressure control knob;
� Verify and replace it, if necessary;� Verify and replace it, if necessary;� Open the drain valve to release
pressure in the circuit;� Open the drain valve to release
pressure in the circuit and stop the machine. Disassemble the pumping group and the pressure transmitter and clean;
� Clean or replace it;� Replace it with a larger-mesh Þ lter
(with very dense products, remove the fi lter);
� Check the suction pipe;
� Add the product;� Check the suction pipe;� Close the drain valve;� Replace the gaskets;
� Disassemble the pumping group;
� Replace it with a smaller one;� Dilute the product, if possible;� Replace it with a larger-mesh Þ lter;
� Clean or replace it;� Dilute the product, if possible;� Replace it with a larger-mesh Þ lter;
� Replace it;
� Replace the gaskets;
� Disassemble the pumping group and clean;
� Verify and replace it, if necessary;
Always close the air compressed supply and unload the plant pressure before performing any check or repla-cement of pump parts (see "correct procedure of decompression").
10
TORNADO
Engl
ish
M CORRECT PROCEDURE OF DECOMPRESSION
� Insert the gun clamp (1).� Move the switch (2) to the OFF (0) position to stop the equi-
pment.
� Disconnect the power supply cable (3).
� Release the gun clamp (4), point the gun at the tank of the product and press the trigger to release pressure. At the end of the operation, insert the gun clamp.
� Open the drain valve (5) to release the residual pressure always clockwise.
WARNING: If the equipment is still under pressure after performing the operations above described because of the nozzle or the ß exible hose clogged, proceed as follows:� Loosen very slowly the gun nozzle.� Release the clamp.� Point the gun at the container of the product and press the trigger to release
pressure.� Loosen very slowly the Þ tting of connection from the ß exible hose to the gun.� Clean or replace the ß exible hose and the nozzle.
ON (I)
OFF (0)
1
34
2
5
11
TORNADO
English
N REPLACEMENT OF THE PUMPING GROUP�S GASKETS
� Carry out this operation after cleaning the tooling.
Always disconnect the power supply and release pressure before going on with the operations (fol-low the “correct procedure of decompression).
� Disconnect the pumping group by unscrewing the two fastening screws;
� Using a screwdriver, turn the motor till the piston rod is on its stroke lowest point;
� Extract the pumping group from the housing paying attention to the dowel pins;
� Unscrew the rigid suction pipe from the pumping group by loosening the locknut;
� Unscrew the rigid suction pipe;� Unscrew the upper packing nut;� Unscrew the suction valve and clean and/or replace its parts,
if necessary;� Extract the piston rod from the bottom;� Disassemble the piston rod and replace the gaskets group
if worn;� If necessary, remove the upper gaskets for their replace-
ment;� See the exploded view of the pumping group for the correct
assembly.
Lock nut
Dowel pins
Clamping screws
12
TORNADO
Engl
ish
O CLEANING AND/OR REPLACEMENT OF THE PRESSURE TRANSMITTER
CHECK ON THE PRESSURE TRANSMITTERBefore evaluating if the cause of the malfunction is due to the pressure transmitter or to the electric control box, proceed as follow:
� Check the correct connection to the power supply.
� Ensure the ON/OFF switch (1) is on the ON (I) position.
� Turn a little the pressure control knob (2) clockwise till the electric motor starts.
� In case, after these checks, the tooling does not start, verify the pressure transmitter.
� Make sure the equipment does not suck materials (remove the product tank).
� Open the drain valve (3).
� Disassemble the pumping group as shown on the previous chapter.
� Remove the pressure sensor from its housing and chek if the pin can move. If necessary, clean thoroughly.
� Check the seals (O-ring and tefl on ring): if worn or "pinched", replace them.
� Disassemble the supporting block and check the microswitch operates properly by using a tester.
If damaged, replace it.
� Reassemble the whole unit centering the block with the fastening screws.
� Reassemble the whole unit and start again the machine following the procedure indicating.
� If the machine does not start, check the electrical connections and the motor electric control box: if damaged, replace it.
Pressure sensor
Pressure pin
ON (I)
OFF (0)
1
2
3
13
TORNADO
English
P COMPLETE PRESSURE CONTROL DEVICEREF. 16350
WARNING: always indicate code and quantity for each part required.
30
29
12
13
11
11
27
25
24
22
20
17
18
18
28
11
11
23
26
19
14
1515
16
10
9
8
7
6
5
4
3
2
1
14
TORNADO
Engl
ish
Pos. Pos.
Elastic ring
Washer
Gasket
Pin
O-ring
Antiextrusion ring
Sensor
Gas-ring
O-ring
Ball
Screws
Gasket
Cover
Cable fastener
Screws
Bush
Dowel
Screws
Microswitch
Support box
Control rod
Quill
Elastic ring
Ball
Spring
Pin
Adjusting pin
Knob
Dowel
Label
16336
16335
11955
16334
9287
16333
16331
16332
4077
96090
96028
16037
16042
16280
16312
16307
22059
16310
16313
16311
16306
16304
81017
4060
16303
16309
16315
16301
95210
16308
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Co de Description Co de Description
15
TORNADO
English
Q RECIRCULATING-SAFETY VALVE GROUP REF. 16400
WARNING: always indicate code and quantity for each part required.
5
9
3
2
4
1
6
78
10
Pos.
O-ring
Valve housing
O-ring
Antiextrusion ring
Material rod
Spring
Bush
Dowel
Knob
Dowel
4033
16415
53007/3
16419
16420
16410
46409
16408
16405
90018
1
2
3
4
5
6
7
8
9
10
Co de Description
16
TORNADO
Engl
ish
R COMPLETE PUMPING GROUP MISTRAL-TORNADO REF.16100WARNING: always indicate code and quantity for each part required.
1
8
8
12
15
16
19
21
22
23
24
25
26
27
29
30
2
4
7
9
10
11
12
13
18
18
28
3
54
36
19
18
17
14
17
TORNADO
English
Pos. Pos.
Packing nut
S. female ring
Gasket PTFE
Polyuterthane gasket
Leather gasket
S. male ring
Dowel
Assembly pins
Pumping case
Screws
Piston rod
Screws
Piston rod
Elastic pin
Ball
Nut
I. male ring
Gasket PTFE
Polyuterthane gasket
I. female ring
Union
Lock nut
O-ring
Pumping cylinder
Ball guide
Ball
O-ring
Foot valve
Pin
Suction unit
16109
16106
16107
16104
16155
16108
96205
16001
33007
16111
16110
16111
16110
91010
16130
16113
16116
16117
16114
16118
16128
16127
16126
16112
91714
16120
16121
16129
16122
16082
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Co de Description Co de Description
18
TORNADO
Engl
ish
S FILTER GROUPWARNING: always indicate code and quantity for each part required.
Pos.
Standard tank
Spring
Standard sieve
Standard sieve 100
Standard sieve 200
Sieve support
Gasket
Filter base
Union
Dowel
16201
96202
16205
16204
16203
16202
96203
96204
96206
96205
1A
2
3A
3B
3C
4
5
6
7
8
Co de Description
Manometer 0-400 bar code 33008
1A
2
3A
4
5
6
8
1B
3B
3C
8
8
19
TORNADO
English
T DRIVE ASSEMBLY
1A
1B
5
2
4
75
3
6
8
9
4
2
17
16
18
19
20
21
23
24
23
22
21
1512
11
10
13
14
25
20
TORNADO
Engl
ish
Pos. Pos.
Complete electric motor 110V
- Tornado
Complete electric motor - Tornado
Electronic box - Tornado
Bearing
Bearing
Thrust-bearing ball
Pin
Thrust-bearing
Driving gear
Gear
Thrust-bearing
Bearing
Connecting rod
Bush
Pin
Pad
Bearing
Screw
Gearcase
Screw
Bushing
Closing bracket
Screws
Cover
Screw
Tornado label
Dowel
16169
16004
16161
16012
16016
91915
37147
16021
16015
16020
16022
16024
16025
16040
16026
16028
16019
8029
16029
95623
16027
16030
81032
16031
16036
16045
16023
Co de Description Co de Description
1A
1A
1B
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24B
25
21
TORNADO
English
U ELECTRIC MOTOR
WARNING: Always indicate code and quantity for each part required.
1B
1A
1 Pos.
Tornado complete motor
110V Tornado complete motor
Brush
Brush holder plug
16004
16169
16046
16047
1
1
1A
1B
Co die Description
� Periodically check on the wear of the pinion (at least every 1000 working hours).
� Periodically check the perfect connection among all the electrical components (at least every 200 working hours).
� The length of the brush contact must be higher than 9 mm to guarantee a good working of the rotary group.
DISCONNECT THE POWER SUPPLY BEFORE CHECKING OR REPLACING THE BRUSHES
9 mm
Minimum lenght of the brush
22
TORNADO
Engl
ish
V COMPLETE FRAME
WARNING: always indicate code and quantity for each part required.
Pos.
Complete trolley
Screw
Screw
Bracket
Right frame
Left frame
Feet
Shaped handle
Knob
Nut
16/34
16240
16242
16232
16233
34011
16231
16235
8042
1
2
3
4
5
6
7
9
10
Co de Description
Pos.
Complete trolley
Trolley frame
Handle
Feet
Split pin
Washer
Wheel
Bracket
Screw
Nut
Split pin
Screw
Washer
Nut
16270
16272
16271
16792
34005
34004
37218
16060
16240
8042
84007
31104
54003
91026
1
2
3
4
5
6
7
8
9
10
11
12
13
Co de Description
7
7
9
1
5
6
10
34
12
2
7
1
3
11
65
4
13
12
10
23
TORNADO
English
Z ACCESSORIES
WARNING: always indicate code and quantity for each part required.
Pos.
Complete pipe Þ tting
Pipe Þ tting
Pipe Þ tting
Recirculation pipe
Suction pipe
Filter
Elbow Þ tting with spring
Suction and relief ß exible pipes
Filter
16053
16602
18170
16601
37216
16066
16670
16802
1
2
3
4
5
6
7
8
Co die Description
1
3
2
4
5
6
8
Delivery compensation hose lenght 15 mt
code 18026
7
24
TORNADO
Engl
ish
Code 11250: AT 250 1/4"Code 11200: AT 250 M16x1,5
Code 270: FILTER 100 MESHCode 271: FILTER 60 MESH
PISTON GUNSTOCK FILTERSCode 11039: Green (30M) - Code 11038: White (60M)Code 11037: Yellow (100M) - Code 11019: Red (200M)
Code 85014: FILTER 40 MESH - Code 85012: FILTER 20 MESHCode 37215: FILTER 40 MESH inox - Code 37216: FILTER 20 MESH inox
Code 16205: FILTRO 60 MESHCode 16204: FILTRO 100 MESHCode16203: FILTRO 200 MESH
Code 217550: MX 750 - Code 217560: MX 1000 E - Code 217570: MX 1100 E
MX 750
MX 1000 E
MX 1100 E
Code 18026: 1/4" - 15 mtANTIPULSATION HOSE
MANUAL GUN LX-TCode 14310: NOZZLE 4 mmCode 14311: NOZZLE 6 mmCode 14312: NOZZLE 8 mm
25
TORNADO
English
Code 300: FAST-CLEAN base UE 11/16x16
FAST-CLEAN
Code 303: GASKET
FAST-CLEAN TIP
PLA 1/4�+ FAST-CLEAN REVERSIBLE
TIP INCLUDEDCode 11420-11425-11430: cm 130-180-240
PLA M16x1,5+ FAST-CLEAN REVERSIBLE TIP INCLUDED
Code 11421-11426-11431: cm 130-180-240
Nozzles code
07-2007-4009-2009-4011-2011-4013-2013-4013-6015-2015-4015-6017-2017-4017-6019-2019-40
19-6021-2021-4021-6023-2023-4023-6025-2025-4025-6027-2027-4027-6027-8029-2029-4029-60
29-8031-4031-6031-8033-4033-6033-8039-4039-6039-8043-4043-6043-8051-4051-6051-80
PAINT ROLLER TELESCOPICCode 16988: Roller cover for
rough surfacesCode 16997: Roller cover for
smooth surfacesCode 16998: Roller cover for
very smooth surfacesCode 16999: Roller cover for
semi-rough surfaces
Code 16780: Extension 120 - 195 cm
26
TORNADO
Engl
ish
TORNADO VERSIONS
Ref. 16080 Ref. 16580
Art. 16060: BRACKET
Art. 16272: FRAME
Art. 16792: FEET (quantity x 2)
Art. 37218: WHEEL (quantity x 2)
Art. 16271: HANDLE
Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.
STORM 4 Ref. 37400 STORM 4 Ref. 37520
EXCALIBUR Ref. 18600 EXCALIBUR Ref. 18601
AIRLESS PISTON PUMPS
23801 CALOLZIOCORTE - LECCO - ITALY - Via Stoppani, 21Tel. (39) 0341/62.11.52 - Fax (39) 0341/62.12.43E-mail: [email protected] - Internet http://www.larius.com
MANUFACTURER:
DIRECT LINE
Tel. (39) 0341/621256Fax (39) 0341/621234
CUSTOMERS TECHNICAL SERVICE