ooo kama- резентация... · pdf file- hdpe production and processing plant; -...

OOO KAMA-AVTOMATIKA

From pressure gauges to controllers...

Nizhnekamsk, 2015

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KAMA-AVTOMATIKA background

OOO Kama-Avtomatika was founded in 1992.

Our core activities are engineering, procurement, installation, commissioning of process

instruments and control systems and their further maintenance service in chemical, petrochemical,

oil-refining & gas industries.

Over 55 industrial units and plants have been commissioned by our company since 1992.

Our Company have provided process control systems engineering, installation and commissioning for

the following sites:

• 1992-2015, Nizhnekamsk, OAO Nizhnekamskneftekhim

A stable pipeline of projects to integrate and install modern automated systems. The most significant

projects are:

- APCS at Alpha-olefins Plant;

- APCS at Oligomer Plant;

- APCS at Distillation Column (EBS plant);

- APCS at Polyether Unit (Styrene & Polyether Resin Plant);

- APCS at MTBE unit (Synthetic Rubber plant);

- APCS at Halobutyl Rubber Unit (Butyl Rubber plant);

• 1998, the Republic of Mari El, Refinery

- Oil refining process automated control system

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• 1999, Almetyevsk , OAO Tatnefteotdacha

Crude oil metering station, metering system.

• 2000, г. Volgograd . ООО Lukoil-Volgogradneftepererabotka.

Automated process control system at compression, water treatment and flare units.

• 2001-2004, Nizhnekamsk , ОАО Nizhnekamsk Refinery

Automated production control systems (APCS) at:

- Asphalt Unit;

- Visbreaker;

- Off-Site facilities;

- Jet fuel tank farm;

- Middle Distillates Hydrotreatment Complex;

- Sulfur Granulation & Recovery Unit.

2003, Ukhta, ООО Lukoil-Ukhtaneftepererabotka.

Automated production control systems (APCS) at:

- Hydrodewaxing Unit;

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- Compressor Unit;

- Sulfur Recovery Unit.

• 2003-2004, Nizhnekamsk, OOO Tatneft-NKNH-Oil.

Automated process control systems (APCS ) at:

- Synthetic Oil Production;

- Oligomerization Unit;

- Hydrogenation Unit;

- Compounding Unit.

• 2003, Kharyaga, ZAO Sever-TEK

- Kharyaga terminal

- Crude oil metering station, Alderley metering system.

• 2004, Perm, ОАО Permnefteorgsintez.


- Hydrocracking & Hydrodearomatizing (HDA) Unit;

- Sulfur Recovery Unit.

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• 2004, Ukhta, OOO Lukoil-Ukhtaneftepererabotka.


- Catalytic Reformer L-35-11/300-95 revamping;

- Railway loading/unloading racks complex for crude and heavy petroleum handling.

• 2004, Leningrad Region, Vysotsk, RPK Lukoil-2.


- crude oil & fuel oil loading/unloading control;

- tank farm.

• 2004-2005, Orenburg, OOO Orenburggazprom.

Automated process control systems (APCS) at:

- Condensate & crude oil booster pump station.

• 2005-2006, Nizhnekamsk, PSC TAIF-NK.

Automated process control systems (APCS) at :

- FCC Unit.

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• 2006-2007, Nizhnekamsk, OOO Elastokam.


- 2-nd production train;

- Tank farm.

• 2006-2007, Kazan, JSC Kazanorgsintez.


- HDPE Production and Processing Plant;

- Bisphenol-A Production Unit.

• 2007, Nizhnekamsk, OAO Nizhnekamsktekhuglerod.


- Power Waste Heat Boiler.

• 2007, Ukhta, OOO Lukoil-Ukhtaneftepererabotka.


- Visbreaker.

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• 2007, PSC TAIF-NK, Nizhnekamsk


- Biturox Butumen Unit.

• 2007-2008, Kazan, JSC Kazanorgsintez.


- Polycarbonate Plant;

- HDPE production and processing plant (2-nd train);

• 2008, Nizhnekamsk, OOO Elastokam.

Automated process control systems (APCS):

- Control rooms interconnection.

• 2008-2010, Special economic zone Alabuga, ZAO Polymatiz.


- Non-woven fiber production unit based on integrated equipment for extruded polypropylene

processing.

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• 2009-2010, Ukhta, OOO Lukoil-Ukhtaneftepererabotka.


- Isomerization Unit

- 35-11/300-95 unit and string reinforcement bar force transducers

• 2010, Nizhnekamsk, PSC TAIF-NK.


- CDU/VDU-7. Phase 1 Revamp Project.

• 2010, Nizhnekamsk , OOO Elastokam.

Automated process control systems (APCS) for:

- Metering of the mean time before equipment failure

• 2010, Nizhnekamsk , OJSC TANECO.


- Air Separation Unit / Nitrogen plant;

- Flare System

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• 2010-2011, Nizhnekamsk , OJSC TANECO.


- Naphtha stabilizer;

- CDU/VDU-7

- Sulphur Removal Complex.

• 2011-2012, Nizhnekamsk, PSC TAIF-NK.


- CDU/VDU-7. Revamp Project, Phases 2 and 3;

• 2012, Voronezh, OAO Voronezhsintezkauchuk.


- Treatment of DK-5 workshop return solvent. Retrofitting.

• 2012, Moscow, OAO Gazpromneft-Moscow Refinery.


- Wastes Treatment facilities;

- Bitumen Unit.

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• 2012, Berezniki , AZOT affiliate of OAO OHK Uralkhim Group.


- Ammonia plant Revamp.

• 2012-2014, Novy Urengoy, OAO Novourengoy gas chemical complex.


- Polyethylene plant, Instrumentation & automation means reconditioning.

• 2013, Moscow, OAO Gazpromneft-Moscow Refinery.


- FCC Naphtha Hydrotreater;

- PSA;

- Revamp of LCh-24-2000 Diesel Hydrotreater.

• 2013-2014, Nizhnekamsk, OJSC Taneco.


- Combined Hydrocracker.


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• 2014-2015 , Moscow, OAO Gazpromneft-Moscow Refinery.


- Hydrogen Plant.

• 2014, Nizhnekamsk, PSC TAIF-NK.


- Middle Distillates Hydrotreatment Complex. Workshop No.5 Retrofitting.

• 2014, Orenburg, Orenburg Gas Chemical Complex.

Detailed documentation development for APCS and instrumentation:

- Revamp of wastes treatment facilities at Orenburg Gas Chemical Complex.

• 2014-2015, Turkmenistan, Turkmenbashi, Turkmenbashi Oil Refinery Complex


- CDU/VDU– 7.


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• 2015, Uzbekistan , «Lukoil Uzbekistan Operating Company».


- preliminary gas processing unit.

• 2015, Nizhnekamsk, JSC TAIF-NK.


- Refinery. Workshop no.9 retrofitting.

• 2015, Turkmenistan, Seydi, Refinery


- Visbreaker;

- Bitumen unit.

• 2014-2015, Novy Urengoy, OAO Novourengoy gas chemical complex.


- Ethylene Plant. Instrumentation & automation means reconditioning.

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SERVICES PROVIDED BY KAMA-AVTOMATIKA

No Services Approvals Experience

1 Instrumentation & APCS design AvailableSRO № 088-3

Yes

2 Equipment procurement Not applicable Yes

3 Installation Available, SRO № 0601.07-2010-

1651008234-С-014

Yes

4 Start-up and Commissioning AvailableSRO № 0601.07-2010-

1651008234-С-014

Yes

5 Metrological support for process operation Available, Certificate № 1671

Yes

6 Instrumentation & APCS maintenance, repair, service Available, № 120СИ0002660512

Yes

7 Construction, installation, commissioning Engineering Available,SRO № 0601.07-2010-

1651008234-С-014

Yes

8 Training simulators Available,SRO № 088-3

Yes

Approvals

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ENGINEERING

Engineering design documentation is prepared in accordance with the Building Code of Russia, GOSTs & other regulatory documents.

Equipment specifications and detailed engineering documentation for the applicable sections for the detailed engineering design specifications (“Working Design Documentation”) for process instrument and control systems (APCS) is carried out in compliance with GOST 34.201-89.

Software development for interfacing with non standardized technical devices.

Projects have been delivered for Gazprom, TAIF-NK, Voronezhsintezkauchuk and others.

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DELIVERABLES

No. Type of services

1 Review of design documentation, technical documentation

2 Equipment procurement schedules

3 Equipment procurement

4 Check for equipment completeness

5 Completeness check of technical and authorization documentation for equipment

6 Incoming inspection of equipment

7 Survey of defects

8 Equipment database compilation

9 Development of operational manuals for equipment

10 Equipment procurement schedules

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START-UP AND COMMISSIONING

Full scope of start-up and commissioning; with our laboratory

operating on-site

High quality services are guaranteed

Wealth of experience in commissioning of various production

plants

55 large projects in our reference-list

Associated services: metrological support, supervision,

engineering

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SERVICE AND METROLOGICAL

SUPPORT OF PRODUCTION

Instrument calibration / check

Measuring channels calibration / check

Development of calibration / check procedures

Maintenance of equipment

Repair of equipment

Construction and installation,

start-up and commissioning

No. Type of services

1 Detailed design and technical documentation review, including contracts for equipment supply, supervision,

commissioning

2 Technical assistance in engineering supervision during construction and installation

3 Engineering supervision over the degree of completion of construction and installation of the control systems.

Preparation of punch lists with recommendations on their clearance (as construction and installation advance).

4 Control over correctness of impulse lines & cables laying, instrumentation installation, piping & instrumentation

5 Listing & approval of form sheets, technical passports, acts, certificates, technical report on commissioning.

6 Development of the list of additional equipment, materials & devices required commissioning

7 Check of operation, alarm & interlock algorithms & their settings compliance with detailed engineering documentation

8 Supervision over progress and quality of construction & installation and commissioning, listing of found defects

9 Participation in individual testing of equipment & piping for reliability & tightness. Test reporting together with

construction and installation work contractors.

10 Arrangement & performance of individual tests & off-line debugging, integrated testing of instrumentation (in

conjunction with commissioning), emergency shut down systems, gas detection subsystems

11 Detection of defects found during testing. Listing of defects and failures for automation and communication

means, recommendations for debottlenecking

12 Technical reporting on performed commissioning19

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Managerial & supportingpersonnel - 10 employees

Engineering personnel - 50employees

Installation personnel - 30employees

COMPANY’S PERSONNEL

ООО «Инсайт» монтажная группа 35 чел.

АО NITS INKOMSYSTEM installation personnel – 45 employees

FEEDBACK BY OUR SATISFIED CUSTOMERS

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CONTACT DETAILS

Director: Evgeniy M. Feoktistov

Chief Engineer: Ramil K. Khaziev

Address: 423575, Nizhnekamsk, Republic of Tatarstan, Russia

Head Office: off. 1, bld. 25, Stroiteley ave.

Laboratory building: Bld.35a, Khimikov ave.

Contact numbers:

Head Office: +7 (8555) 42-67-02, 43-19-83

Laboratory building: +7 (8555) 39-22-97, 39-19-56

Fax: +7 (8555) 43-19-83, 39-19-95

E-mail: [email protected], [email protected]

Postal address: PO box 538, OPS-5, Nizhnekamsk, Republic of Tatarstan, Russian Federation, 423575

Website: www.kavt-nk.ru

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