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Combustible dust collection Explosion-proof Vacuum Solutions

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Page 1: omti TEX - Airdusco Inc...Industrial vacuum cleaners are listed as the preferred method of cleaning as they collect and contain ... Delfin engineers, builds and installs complete centralized

Normativa ATEX

Combustible dust collectionExplosion-proof Vacuum Solutions

Page 2: omti TEX - Airdusco Inc...Industrial vacuum cleaners are listed as the preferred method of cleaning as they collect and contain ... Delfin engineers, builds and installs complete centralized

The Occupational Safety and Health Administration (OSHA) in the United States defines combustible dust as “a solid material composed of distinct particles or pieces, regardless of size, shape, or chemical composition, which presents a fire or deflagration hazard when suspended in air or some other oxidizing medium over a range of concentrations”.

Several deflagration in industrial environments caused by underestimation of the combustible dust hazard led to an increased attention to prevention and manufacturing standards.In fact, some materials and powders are commonly known as explosive, but other ones become combustible only when in dust form.

What is combustible dust?

How does an explosion occur?

Safety organizations, including the NFPA 654 and OSHA’s Combustible Dust National Emphasis Program, use the explosion pentagon to easily illustrate how accumulations of seemingly harmless dust can result in a catastrophic explosion. In presence of the 5 elements below, it is likely to occurr an explosion.

COMBUSTIBLE DUST: represents the fuel to burn for the explosion. It hoardS in high spot areas or out of sight areas

OXYGEN IN AIR: fire needs oxygen to burn, and it can be foundalmost everywhere.

DISPERSION: hoarded dust can easily become a dust cloud suspended in air, increasing the explosion hazard

CONFINEMENT: the dust confined in closed areas cannot be dispersed and helps the increase of dust particles concentration

IGNITION: element that triggers the explosion. The ignition sources can vary and they depends on what the dust is made from.

COMBUSTIBLE DUST CATEGORIES

AGRI-FOOD DUSTS CARBON DUSTS CHEMICAL DUSTS METAL DUSTS PLASTIC DUSTS

Page 3: omti TEX - Airdusco Inc...Industrial vacuum cleaners are listed as the preferred method of cleaning as they collect and contain ... Delfin engineers, builds and installs complete centralized

Guidelines

NATION EMPHASIS PROGRAM OSHA gives a guidance that all industries must follow called NEP (National Emphasis Program), which lists recommended housekeeping and maintenance procedures.

Even if the NEP is not an approved regulation, this does not mean that it can considered without penalty. There are some standards that can be used for regular citations.

Recommended procedures include:• Detailed working environment cleaning program, defining the materials which may

be combustible, the processes to avoid explosions, hidden areas in the facilities that have to be checked regularly and source of ignition

• Use of industrial vacuum systems as the best and safest choice for cleaning• Only use certified equipment for the scope, both as outlined by the environment

(HazLoc) or for safely picking up the dust type (Combustible / Non-combustible) as identified in your Dust testing and DHA.

NFPA 652 - STANDARD ON FUNDAMENTALS OF COMBUSTIBLE DUST The NFPA created its own regulation in order to set standards to deal with combustible dust in industrial environments, the NFPA 652.

The NFPA 652 applies to all facilities that manufacture, blend, package, repackage, convey, or handle combustible dust or particulate solids that may become dust (even in presence of not classified environments) and states that each plant must have:

• On file a copy of their dust type testing• A complete Dust Hazard Analysis in order to prevent dust related hazards.• Documented housekeeping procedure listing these methods of cleaning

Industrial vacuum cleaners are listed as the preferred method of cleaning as they collect and contain dusts safely, guaranteeing the highest level of cleaning and hygiene (much more than blowing or alternative cleaning systems).

Regulations

NFPA 70 - NATIONAL ELECTRICAL CODENFPA set a classification of dangerous environments based on the type of risk and on its frequency in presence of combustible dust.

Other 2 regulations (NFPA 654 - Standard for the Prevention of Fire and Dust Explosions from the Manufacturing, Processing, and Handling of Combustible Particulate Solids and NFPA 484 – Standard for combustible metals) both define combustible dust as “any fine solid material that is 420 microns or smaller in diameter and present a fire or explosion hazard when dispersed and ignited in air”.

CLASS DIVISION GROUP

Gasesvaporsliquids

1 Div 1, Hazard is normally present A, B, C, D

1Div 2, Hazard is abnormally present

A, B, C, D

Dust

2 Div 1, Hazard is normally present E, F, G

2Div 2, Hazard is abnormally present

E, F, G

Page 4: omti TEX - Airdusco Inc...Industrial vacuum cleaners are listed as the preferred method of cleaning as they collect and contain ... Delfin engineers, builds and installs complete centralized

Vacuums engineered for Hazardous locations meet standards of 2014/34/EU (ATEX regulation)

Vacuums certified for Class II Division 2 meet requirements for Class II Group FG dust collection

Vacuums certified for Class I-II Division 1 meet requirements for Class I Group D and Class II Group EFG dust collection

Certifications available:

Ordinary locationsUL 1017 and CSA no. 243-10 (all equipment)

Hazardous locationsUL 1203 and CSA 22.2 no. 25 and 30 (Class I Division I equipment)ISA 12.12.01-2016 and CSA C22.2 No. 213-16 (Class II Division 2 equipment)

Industrial vacuum solutions

Explosion proof vacuums

for safe collection of combustible dust

Pneumatic vacuums

EXPLOSION-PROOF CERTIFICATION

It is not possible to certify any equipment or vacuum cleaner by NFPA or OSHA standards, because they are not certification authorities. Only an NRTL (Nationally

Recognized Testing Laboratory) may certify equipment for use in Hazardous Locations.

Delfin industrial explosion-proof vacuum cleaners

are NRTL certified (ETL Intertek listed) and are manufactured in order to avoid any risk of ignition in a

potentially explosive environment.

Note: Pneumatic Equipment cannot be certified by NRLTs, because there is no certification for pneumatic

equipment in the United States.

Page 5: omti TEX - Airdusco Inc...Industrial vacuum cleaners are listed as the preferred method of cleaning as they collect and contain ... Delfin engineers, builds and installs complete centralized

Specific Ohm testing for each part of the machine

Certification applies to the entire machine

Wide range of accessoriesfor any application

Complete earth grounding

IP55 minimal electrical protection

Antistaticpolyester filter

Stainless steelconstruction as optional

Class II Division II

WIDE RANGE OF VACUUMS FOR EVERY APPLICATIONSingle-phase models with brushless motorThree-phase models up to 11,7 HPUnits available with mobile chassis or for direct integration on machinery

MTL 202BL C2D2

Page 6: omti TEX - Airdusco Inc...Industrial vacuum cleaners are listed as the preferred method of cleaning as they collect and contain ... Delfin engineers, builds and installs complete centralized

Normativa ATEX

Certification applies to the entire machine

Class I-II Div 1

Safe metal dust suction solution

Explosion proof certifiedside channel blower | UL1203

Stainless steel chamber and collection bin

Antistatic casters

Same features as Class II Div 2 vacuums, enhanced safety

Additional HEPA filteras standard

DG EXP HP75

Interchangeable container for combustible dust neutralization

When electricity is not accessible or forbidden

Pneumatic equipment cannot be certified by NRLTs, because there is no certification for pneumatic equipment in

the United States.Our pneumatic systems meet the high standards of ATEX

European regulation for safe use in zone 1, 2, 21, 22, in full compliance with OSHA and NFPA standards.

Available for liquids and wet applications

HOW DOES IT WORK?Extracted powder is immersed directly into the inert oil in the container, which render inert the

metal dust.A PPL filter and a sieve grid filter the inert powder and allows to re-use the same oil several times.

3 fiber filters stop possible oil mists that may be created from suction and immersion.An overpressure safety valve guarantees system safety.

Fiber filters

PPL filter and sieve grid

Inert oil

Page 7: omti TEX - Airdusco Inc...Industrial vacuum cleaners are listed as the preferred method of cleaning as they collect and contain ... Delfin engineers, builds and installs complete centralized

Normativa ATEX

Delfin engineers, builds and installs complete centralized vacuum systems to improve efficiency and productivity

of production areas. Useful to clean simulaneously in more suction points or to cover wide production areas.

Centralized vacuum systems

Other NFPA-compliant solutions

Accessories Delfin offers a wide range of antistatic accessories available and can provide the right accessory for every application. Antistatic accessories are made of NBR rubber and stainless steel, ensuring maximum safety for the operator even dealing with combustible dusts.

When electricity is not accessible or forbidden

Pneumatic equipment cannot be certified by NRLTs, because there is no certification for pneumatic equipment in

the United States.Our pneumatic systems meet the high standards of ATEX

European regulation for safe use in zone 1, 2, 21, 22, in full compliance with OSHA and NFPA standards.

Available for liquids and wet applications

Pneumatic vacuums

Page 8: omti TEX - Airdusco Inc...Industrial vacuum cleaners are listed as the preferred method of cleaning as they collect and contain ... Delfin engineers, builds and installs complete centralized

Normativa ATEX

DELFIN INDUSTRIAL CORPORATION

2010 E CENTER CIRCLE BLDG C - SUITE 300PLYMOUTH, MN 55441

877-205-9015

[email protected]

DELFININDUSTRIAL.COM

202BL DM3 BL MTL 45 DG 4,8 DG86AF 202EXP DGEXP

Class II II II II II I - II I - II

Division 2 2 2 2 2 1 1

Group FG FG FG FG FG D - EFG D - EFG

Voltage V - HZ 120 - 60 120 - 60 480 - 60 480 - 60 480 - 60 120 - 60 120 - 60

Power HP 1,5 1,5 3,5 6,4 11,7 7/8 7,5

Electrical protection

Type Dust tight Dust tight Dust tight Dust tight Dust tight Explosion proof Explosion proof

Waterlift inH2O 89 89 75 138 106 67 71

Air flow CFM 127 127 221 224 497 142 406

Suction inlet in 2 3 3 3 3 2 3

Capacity gal. 5,3 26,5 11,9 26,5 26,5 5,3 26,5

Noise level dB(A) 78 78 72 74 75 80 75

Dimensions in 19x22,5x42,5h 30,5x26x70h 39,5x22x49,5h 26x46,5x57h 26x46,5x69h 19x22,5x42,5 26x46,5x67h

Weight lb 77 143 176,5 320 397 88 308

Primary filter Cartridge Star Star Star Star Cartridge Star

Filter surface ft2 32 21,5 21,5 32 52,7 32 32

Media, class IEC60335-2-69 Polyester-Ant M Polyester-Ant M Polyester-Ant M Polyester-Ant M Polyester-Ant M Polyester-Ant M Polyester-Ant M

Cleaning system Dustop Manual shaker Manual shaker Manual shaker Manual shaker Dustop Manual shaker

H14 filter surface ft2 22 (optional) 28 (optional) 30 (optional) 28 (optional) 56 (optional) 22 56

DATA SHEET

Delfin was born more than 25 years ago from its founder passion for the industry of industrial vacuums. From that moment on, Delfin has never stopped working to find new innovative

and efficient solutions for his customers. Delfin main goal is to offer top quality and design products, by solving professionals and industries’ problems all around the world.

DELFIN INDUSTRIAL CORPORATIONThe primary objective of Delfin Industrial Corporation is to provide American

customers a range of high-quality and innovative specialized vacuum cleaners, meeting the most advanced and strict safety regulations. The structure is

able to provide technical advice and assistance throughout the whole American territory.

EXTRACT