OmniCure® LX300LED UV Spot Curing System

Highest Power LED Technology

8,000mW/cm2 Maximum Intensity

Intelligent High Performance LED Head with Intelli-Lamp® Technology and Guaranteed Long Life

Reliable and Easy-to-Use Design

Small Footprint

Energy Efficient and Environmentally Friendly

CE and RoHS Compliant

Manufacturers in advanced technology sectors around the world increasingly rely on

OmniCure® UV Spot Curing Systems for precision assembly. With 25 years of experience and

over 150,000 light delivery systems sold in more than 70 countries, the OmniCure® Spot

Curing Systems are the most advanced in their field.

This in-depth expertise in UV Spot Curing has been leveraged in the new OmniCure® LX300

system, utilizing the latest in LED technology. For applications suited to the capabilities

of LED technology, the OmniCure® LX300 offers tremendous benefits including: ease-of-use,

cost-effectiveness, small size and environmental friendliness.

Highest Power LED TechnologyWith peak irradiance intensity of 8,000mW/cm2, and up to four LED heads installed, the OmniCure® LX300 LED UV Curing System provides the highest power and most reliable 365nm LED technology currently available with the option of full or half power output. Where multiple LED heads are required, irradiance on each head is uncompromised and consistent.

Intelligent LED Head DesignLeveraging OmniCure®’s patented Intelli-Lamp® technology, each OmniCure® LX300 LED head includes built-in LED temperature and LED life monitoring circuitry. This allows for optimized life and lower cost of ownership. OmniCure® LX300 LED heads have a typical estimated life of over 20,000 hours and are guaranteed for 10,000 hours of operation.

Highly Efficient LED Head CoolingThe LED heads have been uniquely designed for highly efficient cooling to maximize continuous operation without over-heating. This will minimize costly down time and extend the life of the LED heads resulting in low cost of ownership and convenience that can be relied on. Due to its’ superior design and if properly clamped, the head may be used continuously without over-heating.

Easy-to-UseThe LED display is ideal for use in all types of manufacturing environments, it is extremely robust and easy-to-read compared to competitive LCD-based display systems which are susceptible to temperature and humidity changes and display degradation through rough handling. With only three navigational mode buttons conveniently located on the front panel below the LED display, the system is uncomplicated and user friendly.

Environmentally FriendlyThe OmniCure® LX300 system has low energy consumption and is powered by a simple universal power AC/DC adaptor. The LED heads also do not contain any mercury in the light source so the need for special handling, storage or disposal before, during and after use is greatly reduced. The OmniCure® LX300 also conforms to stringent RoHS and CE regulations and requirements. With instant On/Off of LED heads, and no more waiting for the system to warm up or cool down, the OmniCure®

LX300 contributes to considerable energy savings over the life of the unit, and impact on the environment.

Small FootprintNearly half the size and weight of our lamp-based UV curing system, the robust and fanless case design of the OmniCure®

LX300 allows the unit to be easily used as a stand alone solution, or embedded into automated manufacturing lines and equipment. Extra cooling of the unit or the environment is not required.

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OmniCure® The Preferred Choice for UV Curing Systems

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Premium 365nm Wavelength LED Technology• Powerful and narrow wavelength UV light for precise curing.

High Power UV Capability• Maximum Irradiance Intensity of 8,000mW/cm2 (Typical with 3mm lens at 10mm working distance)

Two Power Modes• Versatile peak irradiation intensity levels granted with choice of Full or Half Power to meet your adhesive’s curing requirements.

Designed With Ease-of-Use in Mind• Controller operation is simple and intuitive.

Automation Ready• The system ships ready to use; plug in the foot pedal for hands-free use or insert a Programmable Logic Controller (PLC) connection for multi-function automation.

Versatile Operation • Triggered, automatic timed cure (0.1 to 999.9 seconds) or direct manually controlled cure. Curing can be initiated or controlled via the front panel, foot pedal or PLC.

Reliable UV Curing Available for Immediate Use• The OmniCure® LX300 system provides consistent UV irradiation instantly. Power on/off with no warm up or cool down required.

Intelligent, High Performance LED Head • The LED heads have been designed for optimal, highly efficient cooling. When properly fixtured, the LED heads will operate continuously without ever overheating.*

Patented Intelli-Lamp• ® Technology for Long LED Head Life - GuaranteedIntelli-Lamp® technology has been applied to the LED head design to guard against over-temperature conditions, extend operating life and continuously track the operating hours of each head. Estimated LED head life is greater than 20,000 hours with a guarantee of 10,000 hours (or 3 years, whichever comes first).

Energy Efficient• Even with all four heads installed and engaged, the total power consumption is only 17% of a lamp-based system. At only 72VA at full power and an energy sipping 44VA at half power, the OmniCure® LX300 leads the pack in energy efficiency.

*Over eight minutes if not fixtured.

20

15

10

5

0340 360

Wavelength (nm)

Inte

nsity

(mW

/nm

)

380 400

CCM OPU

The OmniCure® Product Family

S1000 S2000 R2000LX300

™

4

Interchangeable/Replaceable Focusing Lens Options

3MM LED Head

LEnS

6MM LED Head

LEnS

9000

8000

7000

6000

5000

4000

3000

2000

1000

0-5 -4 -3 -2 -1 0 1 2 3 4

Distance From Irradiated Center (mm)

Radi

ant

Inte

nsity

(mW

/cm

2 )

5

WD-10mmWD-15mmWD-20mmWD-25mmWD-30mm

FULL POWER

4000

3000

2000

1000

0-5 -4 -3 -2 -1 0 1 2 3 4

Distance From Irradiated Center (mm)

Radi

ant

Inte

nsity

(mW

/cm

2 )

5

WD-10mmWD-15mmWD-20mmWD-25mm

HALF POWER

3500

3000

2500

2000

1500

1000

500

0-5 -4 -3 -2 -1 0 1 2 3 4

Distance From Irradiated Center (mm)

Radi

ant

Inte

nsity

(mW

/cm

2 )

5

WD-18mmWD-23mmWD-28mmWD-33mmWD-38mm

FULL POWER

1400

1200

1000

800

600

400

200

0-5 -4 -3 -2 -1 0 1 2 3 4

Distance From Irradiated Center (mm)

Radi

ant

Inte

nsity

(mW

/cm

2 )

5

WD-18mmWD-23mmWD-28mmWD-33mmWD-38mm

HALF POWER

Transverse Beam Profile for 3mm Lens Optimized at 10mm Working Distance

Transverse Beam Profile for 6mm Lens Optimized at 18mm Working Distance

™

5

LX300 (p/n 010-00214R)

Connectable Heads 1 to 4 individual heads

LED Indicators LED’s indicate: Timer Control, Level, Trigger Mode and Emission (UV ON)

Mode Control Mode and Up/Down button to control the display mode

TimerProgrammable trigger, adjustable count down range from 999.9s to 0.1s, in 0.1s intervals or user selectable timing via trigger level

Level Two output modes: Full and Half

Start/Stop Start/Stop button to control start or stop of the LED Emission

Key Switch Key Switch to turn on/off controller

Flashing Alarm Over temperature protection and lamp-off alarm for LED heads

Foot Pedal Foot pedal to control start or stop of the LED Emission

External PLC Control

Method PLC

External Input Start/Stop, intensity level select, lock out front panel interface and timer mode select

External Output Emission Alarm

Operating VoltageController Supply Input: 12 VDC, 4A Input to AC adaptor: 100-120VAC / 200-240VAC (+/-10%) & 50/60Hz.

Ambient Temperature/Humidity Range Controller: 5° to 35°C, 85% max. (no condensation)

Storage Temperature/Humidity Range Controller: –10° to 60°C, 85% max. (no condensation)

Controller Specifications

7.6 inches

6.5 inches

2.5

inch

es

Front View Back View

6

3mm Lens (p/n 810-00053R) 6mm Lens (p/n 810-00054R)

LED Head Cable p/n 010-00215R

Wavelength 365 ±5 nm 365 ±5 nm

Wavelength FWHM (typical) 10nm 10nm

Maximum Power 320mW 320mW

Peak Irradiation Intensity* 8000mW/cm2 3000mW/cm2

Optimized Working Distance 10±1mm 18±1 mm

Spots Diameter 3mm 6mm

Output Dynamic Range Full, Half

Recommended Installation Clamp Diameter: 30mm Length: 36mm

Temperature Monitoring LED temperature monitoring and over temperature protection

Light Source Class 3B LED product

Estimated LED Lamp Life* 20,000 hours

Ambient Temperature/Humidity Range Head: 5° to 35°C, 85% max. (no condensation)

Storage Temperature/Humidity Range Head: –10° to 60°C, 85% max. (no condensation)

LED Head and Focusing Lens Specifications

*With 100% initial output at 25°C ambient temperature and secured to standard installation clamp. This data is for reference only.

3X 8-32 UNC Threading

36

Ø 122

Ø 30

3X M4 Threading

Ø 21

Clamp with Extension Rod

12 mm

130 mm

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I/O Specifications

PIN NUMBER SIGNAL NAME

1 LED Head Alarm Out – (NEG)

2 LED Head Alarm Out + (POS)

3 Sync Out – (NEG)

4 Sync Out + (POS)

5 Common for Inputs (GND)

6 Timer Mode Input

7 Start/Stop (LED on/off input)

8 Front Panel Lock/Unlock

9 LED Head Emissions Power Level Control (full/half)

Clamp Provided with Each LED Head The precision machined exterior heat sink fins built into the clamp aid in the dissipation of heat from the LED head and allow for installation versatility, one end face will accommodate imperial threads and the opposite end face has metric threads.

The optional extension rod for use with standard optical fixtures allows for versatile freedom of movement on all axes.

Rigid Adherence to Category Safety Standards The OmniCure® LX300 LED Spot Curing System meets international regulatory requirements for product safety and electromagnetic compatibility, such as CE, as well as applicable environmental legislation such as EU, RoHS and China RoHS.

PLC Connector Pin-Outs

Typical Output Signal CircuitryInternal to Unit

Connections External to Unit

Active HighConfiguration

VCC+Typical Output Signal CircuitryInternal to Unit

Connections External to Unit

Active LowConfiguration

VCC+

Active Low Signal Circuit Configuration Active High Signal Circuit Configuration

PRODUCT DESCRIPTION PART NUMBER

LX300 ControllerUp to 4 heads can be connected. Includes AC Adaptor, Foot Pedal, UV Glasses, User Guide

010-00214R

LED Head – 1m 125mm X 12mm OD LED Head 010-00215R

Lenses 3mm replaceable lens used with LED head 810-00053R

Lenses 6mm replaceable lens used with LED head 810-00054R

LED Head Extension Cable Extension Cable used with LED head 018-00409R

Clamp with Extension RodMounting clamp with built-in heat sink. Imperial and metric threaded mounting options. Includes optional extension rod

019-00087R

Foot Pedal Foot Pedal to start/stop LED emission 014-00070R

UV Glasses Protection from UV Rays 854-00001R

AC Power Supply External power supply 290-00028R

User Guide Product operation manual 035-00360R

Multiple Fixturing OptionsThe Installation Clamp can be located above or below various shaped mounting fixture configurations such as brackets, conveyor systems or motion stages. The LED head can be removed/inserted separately and moved to a different work station if desired.

CE, RoHS CompliantThe OmniCure® LX300 is environmentally friendly as the system does not require mercury for its’ light source unlike the lamp type systems which require mercury in its’ light source. The system incorporates the China RoHS requirements and the CE regulatory requirements to further aid in ensuring an environmental system and safe use.

OmniCure® LX300 System - Part numbers

INVISIBLE LED RADIATIONAVOID EXPOSURE TO BEAM

CLASS 3B LED PRODUCTMax. Output: 320mW at 365nm

IEC 60825-1:2007

EXFO Photonic Solutions Inc. is certified under the ISO 9000 Quality Management System. Our global customers can trust that EXFO strives to be the best possible supplier in all aspects of our business.

OmniCure® and Intelli-Lamp® are registered trademarks of EXFO Photonic Solutions, Inc. All rights reserved. EXFO has made every effort to ensure that the information contained in this specification sheet is accurate. However, we accept no responsibility for any errors or omissions, and we reserve the right to modify design, characteristics and products at any time without obligation.

Contact EXFO for prices and availability or to obtain the phone number of your local EXFO representative. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language in any form by any means without the prior written consent of EXFO Photonic Solutions Inc.

2260 Argentia RoadMississauga, OntarioL5N 6H7 CANADA

www.EXFO-OmniCure.com

Telephone: +1 905 821-2600Toll Free (USA and Canada): +1 800 668-8752Facsimile: +1 905 821-2055

OmniCure@EXFO.com