oman drydock company - shipyards

Oman Drydock Company

General Information

(June of 2011)

Document No. ODC-MK20110-001 ODC General Information

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Table of Contents

1. Company Information .................................................................................................................... 3

1.1 Introduction ............................................................................................................................... 3

1.2 Advantages and Merits .............................................................................................................. 4

1.3 Organization ............................................................................................................................... 5

1.4 Contact information .................................................................... Error! Bookmark not defined.

1.5 Principal Businesses ................................................................................................................... 6

1.6 Geographical Information .......................................................................................................... 7

1.7 Accessibility ................................................................................................................................ 8

1.8 Shipping Agents in Oman ........................................................................................................... 8

2. Company Capability ....................................................................................................................... 9

2.1 Introduction ............................................................................................................................... 9

2.2 Employee Resources .................................................................................................................. 9

2.3 Production Capacity ....................................................................................................................... 10

3. Yard Facility ................................................................................................................................... 11

3.1 General ..................................................................................................................................... 11

3.2 Dock & Quay ................................................................................................................................. 12

3.3 Crane & Transportation ........................................................................................................... 13

3.4 Workshop ................................................................................................................................. 14

3.5 Dormitory for Employees ......................................................................................................... 16

3.6 Outsourcing Sub-Contractors................................................................................................... 16

4. Health, Safety & Environment Management .......................................................................... 18

5. Quality Management ................................................................................................................... 18

6. SRM & Customer Facilities .......................................................................................................... 18


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1. Company Information

1.1 Introduction

Oman Drydock Oman Drydock Company S.A.O.C. (ODC) has its business target of Company (ODC) becoming the most competitive ship repair yard with best quality in

S.A.O.C the world and will do its utmost to achieve the target.

In September 2006, ODC was established by the government of the

Sultanate Oman with its 100% investment to be operated by Daewoo Shipbuilding & Marine Engineering Co. Ltd (DSME) of Korea under the Contract for Operation & Management.

ODC is located in Duqm area which is 500 km off toward south east from Muscat and will be developed to a new complex city with population up to 225,000 people.

ODC will operate with two (2) graving docks, one with 410m x 95m size and another with 410m x 80m size first, and one (1) floating dock of Panamax size which will be invested and quay of 2,800m in length with water depth of 10-12 meters.

ODC will devote to ship repairs, conversions and offshore structures with around 2,000 persons of its own managers, staffs, workers and sufficient sub-contracted skilled workers in 2011 to respond to world ship-owners’ demand for various kinds of jobs with punctuality of working period, high quality and competitive price.

Quality Quality assurance is a basic and essential motto of ODC. Our quality Management assurance policy will focus on satisfying technical specification, classi- fication society’s and regulatory body’s rules and customer’s require-

ments.


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1.2 Advantages and Merits

By establishment of one of the biggest and modern ship repair yard in the Middle East cluster, our clients will enjoy a great deal of advantages and merits, choosing their favorite yard. The major differential advantages of ODC are presented below;

Description Advantages and Merits

DSME Support Technical back up & management by DSME, Korea

One Stop Service Treatment of tanker’s slop & sludge inside ODC, not

outside

Geographical Location Located outside Hormuz Strait

Deep water of quay with 10-12 m depth.

Climate Low humidity

Shiny all through the year

Yard Facilities

The most modern and high quality facilities and equipment.

Vast space (1,277,000m2) for any kind of big scale of ship repair, conversion and offshore projects

Two giant dry docks with sizes of 410m x 95m and 410m x 80m and a Panamax floating dock to be invested.


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HSSE Dep’t Deputy CEO

CEO

QA/QC Dep’t

Contract & Procurement Dep’t

GA Dep’t

HR Dep’t

IT Dep’t

Marketing Dep’t

Estimation Dep’t

SRM Dep’t

Hull Dep’t

DWT

GT CLASS

TYPE RF YR BLT 2008 M/ ENG

Oman

Oman

Note: Service engineer for water jet and interceptor to be arranged by owner.

OSF-2046 Rev 0 6/11

(FOR SALES DEPT ONLY: CONFIDENTIAL)

SA1.0 SA2.0 SA2.5PAINTING

INQUIRYNEGO/

AWDRATE

1ST

STG

FINAL

STG

%

%

%

%

DATE INQ

DATE AWD

AGENT

P.I.C

TEL

OSF-2046 Rev 0 5/11 Oman Drydock Company

1. PROJECT FILE 2. SHIP OWNER FILE 3. JOB ORDER FILE

SUPT

HOISTG FLAG

HOISTG FLAG

PENALTY

G/PERIOD

CEILING

HULL SWEEPING AND COATING

OVERHAUL OF WATER JET : 2 SETS

SEA VALVES OVERHAUL : 9 PCS

REMARK

ADDRESS

FINAL AGREED AMOUNT

D/C RATE

COMM

SUPPORT

CO

MP

ET

IT

OR STATUS

AD

D W

OR

K

HULLU/PRICE

VOLUME

TANK/

HOLD

U/PRICE

VOLUME

P/T D/CBASE

PR

IC

E

QT

N

U/PRICE

ITEM

6 FITTING OF INTERCEPTOR(P/S)

7 TUNNEL TO BE CLEANED AND COATED

4

5

RENEWAL OF ANODES : 68PCS.

EXHAUST OUTBOARD TO BE CLEANED

BLASTING / PAINTINGSTEEL

2

3

S.No

1

WORK TIME

(Docking

Time)

8 (8) days LEAD TIME

ETA June 5, 2011 LCP/NCP

JOB DESRIPTION

Oman

PA

RT

IC

UL

AR

144 DWT LOA X B X D 64.8 X 16.5 X 6.2

2.005 ton REG. FLAG Oman NV

High Speed Craft M.T.U Engine

SHIP NAME Hormuz JOB NO. 113005

JOB ORDER

MARKETING:

Approved By

In-Charge Asst. Manager Leader Marketing Director

Date: June

1,2011

Distribution

REG. OWNER NATIONAL FERRIES COMPANY(S.A.O.C) COUNTRY: Oman

INQUIRER NATIONAL FERRIES COMPANY(S.A.O.C) COUNTRY:

Painting Dep’t

Machinery & Electric Dep’t

Production Support Dep’t

Production Control Dep’t

Planning & Biz.Mgt Dep’t

Finance Dep’t

Administration & HR Division

Marketing Division

Production Division

Finance Division

Internal Audit Division

Outfitting Dep’t

1.3 Organization Organization of ODC will be operated by top and experienced management dispatched

ODC from DSME of Korea, which will convince the clients that ODC will keep

the promised working period and will provide the best quality service in competitive price.


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1.4 Principal Businesses

ODC has three principal businesses of Ship Repair, Ship Conversion, and Fabrication of

Offshore Structure.

Ship Repair ODC provides the procurement, fabrication, removal, fitting, painting,

various tests and trials for any kinds of Ship Repair;

- Steel Renewal Job - Outfitting Job - Grit Blasting and Painting Job including Tank Cleaning - Treatment of Slop and Sludge - Machinery and Electric Job

Ship Conversion ODC provides any kind of type of conversion including the

engineering, procurement, fabrication, erection, removal, installation, tests and trials for;

- Life Extension Job

- Modification for Cell Guide System - Hull Lengthening Job - Crane Installation Job - Conversion to Self-Unloader - Conversion to FSO/FPSO,etc.

Offshore Project ODC is ready to provide the engineering, procurement, fabrication,

erection, installation, tests and trials for any kind of offshore project for;

- Construction of Offshore Jackets and/or Platforms - Any kind of fabrication of other steel structures


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1.5 Geographical Information

Location ODC’s yard area occupies 1,277,000 m2 in Duqm, about 500km off

toward south east from Muscat. Geographical Coordinates: E: 57° 42’ 00” N:19° 39’ 00”

Distance Distance to major cities from ODC’s yard (Duqm)

- 500km to Muscat by road - 680km to Dubai by road - 490km to Salalah Port by road

Unloading Port Imported materials or customer’s supplied items will be unloaded at

Muscat Port or Duqm Port.

Dubai


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1.6 Accessibility

Sea Condition Water depth at Quay : 10~12 meters

Quay height from sea surface : 2.47 meters At high tide Tides : 1.63 meters between highest and lowest level

Nearest Pilot Station E: 57° 49’ 80” (Anchorage) N: 19° 42’ 60”

Air Flight Dubai to Muscat : 45 minutes flight 4~5 times a day

Abu Dhabi to Muscat : 45 minutes flight 2~3 times a day Qatar to Muscat : 2 hours flight 3~4 times a day

Muscat to Duqm Car Transportation : around 5 hours

Temporary air flight will be available from Muscat to Al Ajaiz local

airport which is 54 km off from Duqm yard (starting time of flight to be informed later) until construction of Duqm Airport will be completed in 2013.

1.7 Shipping Agents in Oman

For your information, Please refer to the contact points of shipping agents in Oman as follows;

Shipping Agent Contract Person Address Telephone(Mobile Phone) E-mail

Khimji Ramdas Shipping LLC

Mr Dharmraj Bahadur, Sr. Divisional Manager- Marketing & Operation

P.O. Box 19, Muscat, PC-100, Sultanate of Oman

+968-24707236 ( +968-99356339)

[email protected]

Gulf Agency Company (Oman) LLc

Mr Kosala Wijesinghe, Business Manager- Shipping Service

P.O. Box 740, Raw 112. Sultanate of Oman

+968-24477800 ( +968-99340352)

[email protected]

Wilhelmsen ship service Towell Barwil Co LLC.

Mr C.M. Najeeb, General Manager

P.O.Box 61- Muttrah, P.C. 114,Sultanate of Oman

+968-24819100 ( +968- 9934343857)

[email protected]

Inchcape Shipping Service(Oman) LLC

Mr Robert Walker, General Manager

P.O.Box 36, Ruwi, P.C. 112, Muscat, Sultanate of Oman

+968-24781790 ( +968-99342779)

[email protected]

Salalah Shipping & Marine service Co. LLC

Mr. Zubair harsoon, General Manager

P.O. Box 1420, Code 114, Jabroo. Sultanate of Oman

+968-24711452/24711453 ( +968-99493458)

[email protected] [email protected]

mailto:[email protected]





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Sharaf Shipping Service & Co. LLC

Mr. Taraq Khattak, General Manager

P.O. Box 1179, PC 114. Jabroo, Sultanate of Oman

+968-24781744 ( +968-99855181)

[email protected]

2. Company Capability

2.1 Introduction

ODC is well equipped with the most modern and high quality facilities and equipments and is ready to provide skilled labor force, competent sub-contractors and geographical advantages to customers’ satisfaction with;

- Keeping the Agreed Working Period - High Quality Job - Competitive Price

2.2 Employee Resources

Management ODC is operated and managed by DSME of Korea under O & M

Contract between Oman Government and DSME in 2006.

Sub-Contractors ODC has its own employees and sufficient skilled sub-contracted

laborers coming from the surrounding Middle East area.

ODC Employee : 1,250 Sub-contracted Laborers : 800 Total Laborers : 2,050

Employee Table ODC’s detailed employee status expected as of end of 2011 is shown

in the following table. Unit : Person

Division Manage-ment

Hull Machine

ry & Electric

Outfitting

Painting Others Total

Management/ Engineer/Staff

175 36 28 13 20 13 285

Workers 316 246 115 178 110 965

ODC Total (Own

Employee) 175 352 274 128 198 123 1,250


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Sub Contractors

296 230 108 166 800

Total 175 648 504 236 364 123 2,050

2.3 Production Capacity Steel Work

Category Activity Tons/Day

Ship Repair and Conversion

Cutting and Forming 80

Sub & Unit Assembly 45

Erection 45

Side Shell & Deck 45

Tank Internal Members 20

Pipe Renewal 80 Pieces/Day

Painting Work

Category Area Treatment Capacity

(M2/Day) Remarks

Blasting (Based on SA

2.0)

Hull 4,400

In case of same time working

Hold 3,450

Tank 2,000

Total 9,850

Coating

Hull 11,000

In case of same time working

Hold 6,900

Tank 3,000

Total 20,900

Capacity of Painting Work will be variable depending on the original surface condition.


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3. Yard Facility

3.1 General

This section shows the yard layout, facilities and equipments. ODC yard stretches over 1,277,000 m2 of land and 1,139,000 m2 of sea surface with 2,800 m length of quays.

Panoramic View of ODC


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3.2 Dock & Quay

Dock

Description Capacity (DWT)

Dimension (LXBXD)

Crane Service

Electric Power

Graving Dock No.1

600,000 410m x 95m x

14.5m

40 Tons x 2 sets (74m Radius)

100 Tons x 1 set (74m Radius)

AC-415V, 50HZ AC-230V, 50HZ Graving Dock

No.2 500,000

410m x 80m x 14.5m

40 Tons x 2 sets (74m Radius)

80 Tons x 1 set (74m Radius)

Floating Dock 80,000 Panamax

Quay

Description Length/Depth Crane Service Electric Power

Quay 1 800m 40Tons x 3 sets (74m Radius)

AC-415V, 50HZ AC-230V, 50HZ

Quay 2 455m 40Tons x 1 set (74m Radius)

Quay 3 & 4 350m & 450m 40Tons x 2 sets (74m Radius)

Quay 5 745m 40Tons x 2 sets (74m Radius)

Total 2,800m


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3.3 Crane & Transportation

Equipment Specification Q’ty Remark

Jib Crane

100T 1 Radius: 74m

80T 1 Radius: 74m

40T 12 Radius: 74m

Fork Lift

DP 60S-5 Ton 15

DP 110S-10 Ton 3

DP 160S-15 Ton 1

Transporter ELT 100, 190 KW,

100 TON 1

Tower Crane JNTC 1470, 14 Ton,

Radius-60m, Jib Length-70m

2

Trailer 30 Ton 2

Truck

Tractor Truck – 45 Ton

1

5 Ton 1

Dump Truck – 18 Cu.m

3

Cargo Truck with Crane – 3.5 Ton

1

2.5 Ton 2

1 Ton 3

Skid Loader JCB Robot 160-0.34

Cu.m 4


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Wheel Loader JCB 426HT-2 Cu.m 1

3.4 Workshop

Hull Shop

Category Area Base Equipment

Enclosed Space

200m x 35m Concrete Foundation

-Press Bending Machine 1000T -Frame Bending Machine 700T -CNC Plasma level cutting M/C -Gantry type CNC Gas Cutting M/C -Shop Cranes-EOT 50 Ton, 10 Ton, Magnetic type 10 Ton, 5 Ton and Semi Gantry Crane.

Open Space 80m x 60m Concrete Foundation

Gantry type Jib Cranes, other necessary Cranes and transportation means will be mobilized when necessary.

Marking Shop 30m x 20m Concrete Foundation

Blasting & Painting Shop

Category Area Base Equipment(Movable)

Enclosed Space

-Blasting Shop : 25m x

25m

-Painting Shop : 25m x

25m

Concrete Foundation

-Washing M/C 200bar x 10 500bar x 10 -Hydro Blasting M/C 1,400bar x 2 -Portable Blasting M/C x 25 -Dehumidifier x 10 -Spot Cooler x 25 -Vacuum Recovery x 25 -Dust Collector x 18 -Turbo Fan x 20 -Paint Spray Airless Pump x 120 -Cherry Picker 36m x 15


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26m x 15

Machinery & Electric Shop


Machinery Shop 100m x 30m Concrete

Foundation

-Overhead Crane 50 Ton x 1, Wall Post Crane 3Ton x 4 & 1 Ton x 2 -Lathe M/C x 4 -Turning Center Mach. x 1 -Universal Milling Mach. x 1 -Horizontal Boring & Milling M/C x 1 -Gear Hobbing M/C x 1 -Precision Slotting M/C x 1 -Bending Saw M/C x 2 -Radial Drilling M/C x 2 -Table Drilling M/C x 1 -Hyd. Cylinder Grinding M/C x 1 -Surface Grinding M/C x 1

Pipe & Outfitting Shop

200m x 30m Concrete

Foundation

-Overhead Crane 10 Ton x 1 -Pipe Bending M/C x 2 -Roll Bending M/C x 1 -Turning Roller M/C x 1 -Positioner M/C x 1 -Facing M/C x 1 -Piping Cutting M/C x 1 -Table Drill M/C x 1 -Bench Grinding M/C x 2

Tool Center (Mach. & Hull)

30m x 30m Concrete

Foundation -all kinds of tools

Governor Shop 30m x 10m Concrete

Foundation

Clean Shop 30m x 20m Concrete

Foundation -Overhead Crane 5 Ton x 2 -A/C System

Balancing Shop 30m x 20m Concrete

Foundation -Balancing Test M/C x 2 -Metal Spray x 1


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Carpenter Shop 30m x 20m Concrete

Foundation

Electric Motor Shop

50m x 20m Concrete

Foundation

-Overhead Crane 5 Ton x 1 -Motor Test Sys x 1 -Electric Dry Oven x 1 -Motor Coil Rewinding M/C x 2 -Load Bank x 1 -Instrument Repair & Test Room

Chemical Cleaning Shop


Enclosed Space 30m x 20m Concrete

Foundation

-4 Chemical Tanks -Hot Steam Washing M/C -EOT 5 Ton Crane x 1 -Hyd. Pump for Hyd-Test

Slop & Sludge Treatment Facility

Category Base Equipment

Slop Treatment Concrete Foundation

-Slop Reception Tank 5,000m3 x2 -Slop Processing Plant:30m3/Hr -Oil Storage Tank:2,000 m3 x 2, 500m3 x 1

Sludge Treatment Concrete Foundation -Sludge Storage Pit 2,000m3 x 1 -Sludge Processing Plant:3m3/Hr

3.5 Dormitory for Employees Dormitory facilities with capacity of accommodating up to 2,093 persons which locate

near the yard are provided to yard’s workers.

3.6 Outsourcing Sub-Contractors

Item Detailed Work Sub-Contractor

Outfitting Work

Pressure vessel Fabrication Topaz Marine, UAE Zamil, UAE

Erection Of pressure vessel Top Great Eng & Services, Oman

Pipe Galvanizing UMGS, Oman AMB Hertel, UAE


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Wood/Furniture, Non Steel Pipe (GRP Pipe, etc.)

Tat Wai Enterprise, Singapore DSON, South Korea

Life Boat, Life Raft Repair Techno Fibre, UAE FUJI Walco, Middle East Solas, UAE

Safety Equipment Service (Co2 Bottle Recharging, etc.)

EPAS Fire Protection, Singapore Solas, UAE

Hydro System Repair

Hydro Link, UAE Hydrofit, UAE Cargotec, UAE Hurmuz Marine. Eng, UAE

Machinery Work

-Engine part Chrome Coating (Bearing Babbitt Metal, etc.) -Flake/Various Metal Coatings Various Aux. Machinery

Golten, UAE Watsila, UAE APT, UAE Tile Marine, UAE Topaz, UAE Al Bawardy, UAE FUJI Walco, Middle East

Propulsion Shaft, Propeller, Rudder Steering, Stern Tube, etc

Watsila, UAE Ocean Power International, UAE Golten, UAE

Seal Bonding Kobelco, Middle East Nico, Middle East GHINGHO Corporation, UAE

Precision Machining, Reconditio-ning for Engine, Aux Machinery

Golten, UAE Nico, Middle East

Pumps & Turbines FUJI Walco, Middle East Tile Marine,UAE

Metal Lock Nico, Middle East Metal Lock, UAE

Turbo Charger Repair

Man Diesel, UAE Turbo Ned, UAE ABB TURBOCHARGING, UAE Topaz, UAE

Governer Repair Topaz Marine, UAE Watsila, UAE

Boiler, Heat Exchanger(Cooler), Various Valves Overhaul

National, Oman Harris Pye Gulf, Oman Al Muffadal, UAE NIC, Bahrain

Oil Separator, Purifier, etc. Alfa Laval, UAE Watsila, UAE Tile Marine, UAE

Engine Spare parts Man Diesel, UAE Tile Marine, UAE


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Electric Work

Electro Automation

Tile Marine, UAE Golten, UAE FUJI Walco, Middle East Harris Pye Gulf, Oman

Cathodic Protection System B.S.S. Tech., UAE

Motor Rewinding

Nico, Middle East Golten, UAE Al Bawardy, UAE

LNGC

Gas System Service Engineer Hamworthy, UAE FUJI Walco, Middle East Solas, UAE

Cryogenic valve FUJI Walco, Middle East

Cleaning of Main Condenser FUJI Walco, Middle East

QA/QC NDT

Lonestar, Middle East NIC, Bahrain ASMACS, UAE EIL, UAE Al-Karama, Oman

Some of Sub-Contractors are still under negotiation, but will be fixed soon.

4. Health, Safety & Environment Management All the activities of ODC related to health, safety and environment are implemented in

accordance with Health, Safety & Environment Manual of ODC.

5. Quality Management All the activities of ODC related to quality management are implemented in

accordance with Quality Manual of ODC.

6. SRM & Customer Facilities

Ship Repair SRM will assist customers (superintendents) with necessary services

Manager and facilities to customers’ full satisfaction.

(SRM) Customers

For Customer ODC will supply customers with adequate office space and other

supplies inside shipyard to enable them to effectively carry out their duties.


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Accommodation

For Customer Floating Hotel of four star class named MONA LISA is available for all

of ODC’s customers with 230 rooms in the shipyard, where all the living conveniences will be served during stay at yard for ship repair.

In the meantime, Guest House for accommodating clients with

capacity of 47 rooms which locates near the yard will be available from April of 2011.

Guest House

Duqm Floatel

oman drydock company - shipyards

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