Group

4ACapacity

1800-13300 kW

Gas and Dual Fuel Burners Burner series 1000 M and 1200 M

Table of contents

General 1

Gas burners MonoxDimensions 2Capacity/back pressure graphs 2Technical data 3PI diagram 3

Dual fuel burners, light fuel oil/gas MonoxDimensions 4Capacity/back pressure graphs 4Technical data 5PI diagram 5

Scope of delivery 6

Gas valve selection table 7Gas elbow 7Low NOx gas burner 7

Booster unit 8

Control panels and power supply cabinets 9

WiseDrive 9

Silencer 11

Optimising combustion head pressure loss 11

Masonry fi gure 12Flame dimensions 12

ConstructionThe steel plate housing incorporates a three-phase motor that runs the fan located in the housing. The housing has a surface fi nish with durable, high-gloss paint. A removable cover located on top of the burner makes it easy to carry out maintenance on the nozzle and ignition electrodes. The combustion head and diffuser disc, which are made from a stainless steel alloy, withstand a temperature of approx. 1,200 °C. Electronic regulation enables optimum combustion parameters throughout the capacity range. The burner is equipped with a sight glass for fl ame observation. An air damper assembly on the suction side of the fan automatically controls, together with the servo-motor, the air fl ow according to the required output. Electrical connectors are located outside the burner.

The oil regulator, equipped with servomotor, is lo-cated on the oil line returning from the nozzle. The oil booster pump and fi lter are located in the booster unit (PKYK). The piping between the burner and the PKYK is to be built on site.

The gas burners comply with the standard EN 676, and the dual burners comply with the requirements of the standards EN 230 and EN 267.

Suitable applications and installationThe burners are suitable for warm and hot water boilers, steam boilers, hot air generators and various types of process heating equipment. In addition, the burners are designed for high furnace back pressures.

They can be mounted in horizontal, vertical and

upward-facing, or vertical and downward-facing orien-tation. The structure, materials and enclosure class of the burners is IP 54, (-10...+50 °C). The normal installation altitude is max. 500 m above sea level, other installation altitudes on request.

FuelsThe following fuels can be used in the different burner models:GP gas burners:

- natural gas, gases of 2nd family, groups H andE (equipment category I2R)

GKP dual fuel burners: - light fuel oil, viscosity 4–12 mm²/s, +20 °C,

natural gas as above.Burners using other fuels are available on request.

Capacity regulation methodsThe Monox burners are modulating burners with three (GP) or four (GKP) servomotors. Electronic regulation enables easy start-up and accurate regu-lation throughout the capacity range, depending on the load. Optimisation of combustion head regu-lation increases the regulating range and improves combustion results. The burners are adjusted according to the fl ue gas analysis.

Gas equipmentThe gas components of the burners comply with the standard EN 676: two shut-off valves, pressure switches (min./max.) and an automatic valve leak tester. Fuel inlet pressure to the burner is determined according to the size of the shut-off valves (cf. sepa-rate table). High-pressure piping equipment is avail-able on request.

Flame monitoringThe burners are equipped with automatic infrared fl ame monitoring.

Control devicesThe electronic burner control automatics (WiseDrive) are assembled in a separate control cabinet. The control unit automatically carries out all the function phases of the burner. In the event of a burner failure, the system automatically stops the burner.The capacity controller is located in the control unit. A Modbus connection (Profi bus also available) enables communication with external plant operation systems. The burner parameters can be adjusted using a display and control panel located in the control cabinet door. If necessary, diagnosis and regulation of the burner can be carried out via a modem.

SilencerA separate silencer is available at additional cost.

We reserve the right to make technical alterations.

1

The Oilon Monox series of gas and dual fuel burners are designed and manufactured to provide a higher capacity, up to 13.3 MW, at lower cost. The fi xed air fan solution of the Monox burners achieves the following benefi ts compared to the conventional duoblock (separate combustion air fan) burner:• Decreased share of mechanical installation work compared to duoblock burners• No separate air channels • Plug-in connections make electrical and automation installation faster• More accurate adjustment thanks to WiseDrive automation, wider turn-down ratio → improved effi ciency of the boiler• Lower NOx emissions• Enclosure class IP 54 → enables outdoor installations• More economical price/power ratio

Gas and dual fuel burners Burner series Monox 1000 M and 1200 M,

capacity range 1800 – 13300 kW

Gas burners

Monox GP-1000 M, -1200 M

BURNER Ø D1 B1 B2GP-1000 M 496 750 840

GP-1200 M 520 890 930

Capacity/back pressure graphs

1595

Ø D

1

1095 303

434

1470

B2 B1

32032

0

660

180540

10 x M20

Ø 590

1 2 3 4 5 6 7 8 9 10 11 12 13MW

mba

r (x1

00 P

a)

3230282624222018161412108642

GP-1000 M

1 2 3 4 5 6 7 8 9 10 11 12 13MW

mba

r (x1

00 P

a)

3230282624222018161412108642

GP-1200 M

2

Technical data

BURNER GP-1000 M GP-1200 MCapacity kW 1800 – 11100 2200 – 13300

Fan motor 3~ 400 V 50 Hz Output kW Current A Speed rpm

3768

2940

45 82

2950

Weight kg 780 830

Note! The weight varies according to delivery contents.

PI diagram

GP-1000 M, -1200 M

1 Ball valve2 Pressure switch, min.3 Double solenoid valve4 Pressure switch, valve proving system5 Gas butterfl y valve6 Pressure switch, max.7 Solenoid valve, ignition gas

PS PS

PS

1 2

3 4 5

7 6

A-565M

Gas burners

3

Natural gas caloric value Hμ = 9.5 kWh/m3n (34.3 MJ/ m3n) density p = 0.723 kg/m3n

Turn-down ratioGas 1:5 (100 – 20 %)

BURNER Ø D1 B1 B2GKP-1000 M 496 750 840

GKP-1200 M 520 890 930

Dual fuel burners, light fuel oil/gas

GASLFO

GASLFO

Monox GKP-1000 M, -1200 M

1595

Ø D

1

1095 303

434

1470

B2 B1

32032

0

660

180540

10 x M20

Ø 590

1 2 3 4 5 6 7 8 9 10 11 12 13MW

mba

r (x1

00 P

a)

3230282624222018161412108642

GKP-1000 M

1 2 3 4 5 6 7 8 9 10 11 12 13MW

mba

r (x1

00 P

a)

3230282624222018161412108642

GKP-1200 M

4

Capacity/back pressure graphs

5

Technical data

BURNER GKP-1000 M GKP-1200 MCapacity kW kg/h

1800 – 11100260 – 785

2200 – 13300320 - 960

Fan motor 3~ 400 V 50 Hz Output kW Current A Speed rpm

3768

2940

4582

2950Oil pipe connections 2 x Ø 22 2 x Ø 22Weight kg 780 830

Light fuel oil 1 kg/h = 11.86 kW 1 kW = 860 kcal/h

Natural gas caloric value Hμ = 9.5 kWh/m3n (34.3 MJ/ m3n) density p = 0.723 kg/m3n

Turn-down ratioLight fuel oil 1:3 (100 – 33 %)Gas 1:5 (100 – 20 %)

PI diagramGKP-1000 M, -1200 M

1 Pressure gauge + gauge valve2 Solenoid valve, NC3 Solenoid valve, NC4 Pressure gauge + gauge valve5 Oil regulator/servomotor6 Non-return valve7 Pressure switch, max.8 Solenoid valve, ignition oil, NC9 Solenoid valve, ignition oil, NC10 Throttle plug, Ø 1.511 Ball valve12 Pressure switch, min.13 Double solenoid valve14 Pressure switch, valve proving system15 Gas butterfl y valve16 Pressure switch, max.17 Solenoid valve, ignition gas, NC

A Oil, inletB Oil, returnC Gas

PS

A-566M

PI

PI

MB

A

7 6 5 4

1 8 9 10

2 3

C

11 12

PS

PS

PS

13 14 15

17 16

Note! The weight varies according to delivery contents.

Dual fuel burners, light fuel oil/gas

Gas and dual fuel burners Monox GP/GKP-1000 M, -1200 M

Scope of deliveryBurners include following equipment:

GP-1000 M, -1200 M GKP-1000 M, -1200 MBurner fl ange gasket • •

Oil nozzle •

Solenoid valves for oil •

Non-return valve •

Pressure gauges for oil, 2 pcs •

Pressure switch for return oil •

Inbuilt combustion air fan with direct-driven electric motor

• •

WiseDrive (electronic ratio control)for regulating the air/gas ratio, incl.:- gas butterfl y valve- servomotor for gas butterfl y valve- servomotor for air dampers- servomotor for pressure drop optimisation in the burner head

•

WiseDrive (electronic ratio control)for regulating the air/oil/gas ratio, incl.: - oil regulator- gas butterfl y valve- servomotor for oil regulator- servomotor for gas butterfl y valve- servomotor for air dampers- servomotor for pressure drop optimisation in the burner head

•

Gas nozzle • •

Pressure gauge for measuring the pressure in gas nozzle • •

Gas pressure switch, max. • •

Differential air pressure switch • •

Ignition transformer • •

Ignition cables and electrodes • •

Flame sensor • •

Air dampers • •

Pressure gauge for fan pressure • •

Elbow 90° • •

Double solenoid valve for gas incl.:- gas pressure switch, min.- gas valves, 2 pcs- automatic valve leak tester- ball valve, blow-off (loose)

• •

Solenoid valve for ignition gas • •

Manual • •

6

Gas valve selection table

Gas elbow

BURNER GAS VALVE BURNER MAX. CAPACITY kW*)

GAS INLET PRESSURE mbar

SIZEDN

TYPE**) 100 150 200 250

GP/GKP-1000 M 100 DMV-5100/11 7500 10000 11100 11100125 DMV-5125/11 11100 11100 11100 11100

GP/GKP-1200 M 100 DMV-5100/11 8000 10500 13300 13300125 DMV-5125/11 12000 13300 13300 13300

*) The max. capacities shown by the table are achieved when the boiler back pressure is 0. Natural gas 1 m3 ~ 10 kW. **) Or corresponding type Gas inlet pressure (Pmax) at burner - max. 500 mbar when using DMV valve.

Low NOx technology for lower combustion gas emissions

The new combustion head structure makes it possible to reduce fl ue gas NOx emissions. Recirculation of fl ue gas in the furnace, ahead of the combustion head, decreases the amount of nitrogen oxides by up to 50 % compared to conventional burners. The combustion values depend on the geometry and load of the fur-nace. In addition, the Low NOx burner has very low carbon monoxide emissions.

GAS ELBOW DIMENSIONS WITH DIFFERENT VALVESDN80 DN100 DN125

H L L L

GP/GKP-1000 M, -1200 M 648 1236 1276 1326

L

H

7

Other dimensions available on special request.

Booster unit PKYK 2, PKYK 3 for light fuel oil

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�

�

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The booster unit lends itself for pumping light fuel oil with viscosity of 4...12 mm2/s +20 °C. The oil coming to the booster unit must be fi ltered, max. fi ltration degree is 150 μm.

1 Oil fi lter2. Pressure gauge3. Oil pump4. Electric motor5. Pressure regulating valve6. Drilled ball valveA. Inlet to the booster unit DN25, 1...5 bar 4...12 mm2/s B. Return from the booster unit R1/2” C. Inlet to the burner Ø 22D. Return from the burner Ø 22

Booster unit Motor400 V/50 Hz

kW r/min

Oil pump

Type

Pump output12 mm2/s 25 bar

kg/hPKYK 2 4 3000 T4 C 1980

PKYK 3 4 3000 T5 C 2900

The output has been calculated using a density of 850 kg/m3 for the light fuel oil.

B

D

540

440

390

A C4 x Ø 13

940

1000

PKYK3

PKYK2

Burn

er c

apac

ity k

g/h

1400

1300

1200

1100

1000

900

800

700

600

8

Diagram 1Selection of the booster unit for light fuel oil

Control room

Service computer

Indication andoperating unit

CAN-bus

Air fl ow control

Oil fl ow control

Gas fl ow control

Control panels and power supply cabinets

This burner series incorporates separate control panels and power supply cabinets. The standard panels and cabinets are designed for voltages 3~400 V 50 Hz, control voltage 1~230 V 50 Hz. Enclosure class IP 40.

Type marking of the control panel is OK WD100 (electronic ratio control) or OK WD200 (electronic ratio control with O2 sensor and/or with fan motor RPM regulation).Type marking of the supply cabinet is RK100.

Fuel-specifi c type markings of the control panels: Control panel for gas burner OK WD100-GPMC1 OK WD200-GPMC1Control panel for dual fuel burner light fuel oil/gas OK WD100-GKPMC1 OK WD200-GKPMC1

CONTROL PANEL OK WD100

Oilon OK WD100 includes following items:Control unit •Operating panel (front panel mounting) •

Servomotor(s) for oil regulator/gas butterfl y valve •Servomotor for air dampers •Servomotor for pressure drop optimisation in burner head •CAN Bus cable between the control unit and servomotors (20 m) •CAN Bus cable between the control unit and operating panel (3.5 m) •Portable computer with remote control software oCable between the computer and operating panel oBus cable between the control centre and operating panel oProfi bus bus transformer oModBus RS-232/RS-485 transformer o

• standard delivery o optional

WiseDrive (WD), an electronic regulator for controlling the fuel/air ratio – an energy-effi cient and environmentally friendly solution

Electronic fuel/air ratio control of the burner (optional) brings the benefi ts of lower fl ue gas emissions, decreased consumption of energy and improved technical characteristics of the burner, such as more accurate regulation.

Examples of the WiseDrive’s functions:• Control sequences of the burner, conventional control unit

deleted• Fuel/air ratio control with dedicated servo motors, which

can be set accurately for each control device • Output regulator (PID) as standard, output regulation also

by an external 4...20 mA signal

• When combusting gas, leak testing of the main gas valves carried out by the WiseDrive

• O2 and fan motor RPM regulation according to the output • Reading of the consumption signals from fuel gauges • Can be connected with external plant automation via

a ModBus• 4 operating levels• Input of parameters via a character display panel and an

operating panel. Also comes with a graphical touch screen at extra cost.

9

Combustion manager

Combustionhead optimizer

ModBusor

Profi bus

SUPPLY CABINET RK100

Oilon RK100 includes following items:Main switch •Automatic circuit breakers •Contactor outputs •Thermal relays •Star-delta starter oSoft starter oBoiler automation power-current outputs o

All-inclusive burner automatics: oxygen (O2) /pressure difference/cascade control Supply cabinet RK100

• standard delivery o optional

Oilon OK WD200 includes following items:Control unit •Operating panel (front panel mounting) •Servomotor(s) for oil regulator/gas butterfl y valve •Servomotor for air dampers •Servomotor for pressure drop optimisation in the burner head •Fuel consumption reading •CAN Bus cable between the control unit, servomotors and O2 module (30 m) •CAN Bus cable between the control unit and operating panel (3.5 m) •Frequency converter and rotation speed sensor oO2 module •O2 sensor •Flue gas collector for O2 sensor •Temperature sensor for measuring fl ue gas temperature oTemperature sensor for measuring combustion air temperature oPortable computer with software oCable between the computer and operating panel oBus cable between the control centre and operating panel oProfi bus bus transformer (option) oModBus RS-232/RS-485 transformer (option) o

• standard delivery o optionalCONTROL PANEL OK WD200

Control room

Servicecomputer

Indication andoperating unit

ModBusor

Profi bus

Combustionhead optimizerAir fl ow

control

Oil fl ow control

Gas fl ow control

CAN-bus

Pulse generator

Frequency converter

O2moduleO2sensor

10

Combustionmanager

Silencer

Silencer, type MV 5 (accessory)

ConstructionThe MV 5 silencer is made of steel plate lined with fi reproof dampening wool. This wheel-equipped silencer isolates the burner from four sides. The MV 5 silencer reduces the sounds during burner operation by 12-15 dB(A).

Optimising combustion head pressure loss

The adjustment ring is connected movable to the servo-motor regulating the burner capacity. This way, the adjust-ment ring is always in optimised position for the required capacity. Furthermore, the adjustment range of the burner increases.

1880 1953

2140

1770

- 22

20

1763

11

The speed of the combustion air at the combustion head is controlled by moving the adjustment ring in the axial direc-tion. When the adjustment ring is in the front position, the gap between the ring and the diffuser disc is small and the-refore suitable for the minimum burner capacity. When the adjustment ring is in the rear position, the gap between the ring and the diffuser disc is large and therefore suitable for maximum capacity.

12

Masonry fi gure

Flame dimensions

1 Gasket, 10 mm2 Mounting plate3 Ceramic wool or equivalent4 MasonryØ D1, Ø D4, L2 See burner dimension diagram

The measurements are for light fuel oil and gas.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15x 1000 kW

x 10

00 m

m 7

6

5

4

3

2

1

0

Flame length

Flame diameter

L2

2

1

3

4

Ø D

1Ø

D4

60...90°

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OILON OYMetsä-Pietilänkatu 1P.O. Box 5FI-15801 Lahti, FinlandTel. +358 3 85 761Fax +358 3 857 6239info@oilon.com

EN4A

/1.0

0/04

2012

Oilon invests in product development and research. A modern product development centre meeting all Euro-pean standards enables us to perform a wide range of burning tests and accurate oil and gas measurements.

We supply burners for ships according to classifi cation societies, such as ABS, BV, CCS, DNV, GL, KR, LR, NKK, RINA, and RS classifi cations.

We participate in trade shows around the world every year.