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Page 1: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique
Page 2: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

..-= Oilers theAdvantages al Bath

Hydraulic and MechanicalPRESS BRAKES

The Unique Power System makes it PossibleHTC's patented hydrau lic-me chanical systemuses one heavy-duty hydra ulic cylinder toapp ly power to a pate nted , mecha nical" bell crank " type lin kage thus tran smittingup to 5 ti mes additional power to the ram(see diagram) .

Th is system is un ique because it offersthree spec ia l features together on onePress Brake.

• Full tonnage throughout the stroke.• Ram/bed parallelism throughout the

stroke.• Full tonnage doing off-center work.

Neither 2-cy linder hydraul ic brakes norcrankshaft mech an ical brakes can offer allth ree featu res in one mach ine.

Let's compare other Systems

o

100200·TON PRESS100

LAC KS FULL TONNAGE OFF-CENTERBec ause most double-cylinder hyd raulicbrakes do not gene rate fu ll tonnage ineach of the two cylinders, 100%loading capabil ity is lack ing whenworking in an off-canter position.

DIFFI CULT TO MAINTAIN BED/RAMPARALLELISMDue to the inhe rent problems ofmaintaining true ba lance In the twohydraulic cylinders, It is otten verydifficult to maintain co nsta nt bee-to-remparallelism with a do uble-cylinderhydraulic Press Brake, part icularl y asthe machine ages.

LACK S FULL TONNAGE THROUGHOUTTHE STROKEA " fly wheel" type mech an ical brakecan only. generate full tonnage near thebottom of the st roke. Many t imes it willrequi re a larger capacity mechanicalbrake to accomp lish the same job ahydraulic-mechanical br ake can dowith less tonnage. This is due to thereduced capability of the fly wheeldesign as It encounters the work loadh igh er up In the st roke.

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Page 3: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

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Check these otherOutstanding Features...EXTRA QUALITYHTC Machines are much heavier than many Press Brakes.Oversized stee l members are used for ext ra rigidi ty andopera ting smoothness. Heavy bronze bearing s at the pivo tpoints provide long wear and ram retention. Finally, HTCprovides a high-q ual ity, heavy-duty hydraulic cylind erfeaturing large bearing surfaces and an extra large rod.VERSATILITYA great range of jobs are possible. HTC Press Brakes cando a long draw with full co ntro l or it can be instantlyadjusted to short stroke so it can blank or punch at a highcycle rate per minute. (B lank ing or punching reduces normaltonnage to 2h of the rated capacity.)

SAFE TO OPERATEAn inexper ienced operator can handle an HTC Press Brakewith fu ll confidence that he is not likel y to harm himself orthe mach ine. Safety fea tures inherent w ith the HTC systemsuc h as ove rload protect ion, 100% ram cycle co ntrol andOS HA comp liance gi ve th is assu rance.SIMPLE, DEPENDABLE HYDRAULICSOnly co mmon domestic parts are used to insure a rel iabl epar ts replacement source. An interconnected high-pressurehose system provides HTC the flexibil ity to des ign the typeof system most like ly to meet your special needs. Thehose system acts as a natu ral shock da mpener wi thinthe total system.SHOCKLESS AND QUIETYou wi ll be amazed at the virtually shockless stroke of theram at full tonnage. It is smooth, quiet and the so und levelis significantly less than mechanical Press Brakes.

LESS TOOLING COSTSBecause of the smooth, shockless ac tion of the ram, manypeople save up to 50% annually on their repl acementtooling costs.EASY TO MAINTAINThere are fewer parts compared to most mechanical PressBrakes and together wi th the relatively simp le hyd raul icsys tem, a mai ntenance man will have less problems servicingan HTC Press Brake. In add ition, easy-to-understandservice manuals are shipped with each machine and aco mplete serv ice department is ready to hand le any prob lem .

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Page 4: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

GRAB BAR

For added operato r safety, a grab bar ismounted above the work area.

VARIABLE STROKEADJUSTMENTUpper and lowerlimits of the ram arefull y and easilyad justable. Amic rometer stopallows for reposi­tion ing of the strok eli mits with greataccuracy.

8" GAP FRAME

All models feature a gap-endframe with an 8" throat depth.A greater var iety of jobs ispossible with the gap plu s it iseasier 10 set up and opera te.

I

H-Madel Brake·I

RAM CLAMPING BARSSectional ized ram cl amping bars are provided for easyinstallation of long o r sho rt dies. These 24" bars will ac cepta stand ard tang or a sa fety tang.

Page 5: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

STANDARD EOUIPMENT

OSHA COMPLETE

OSHA manufactur ing speci fications arestrictl y followed and inc luded on allmac hines.

OtherStandard Features

5

GIBBING

END HO ING

MANUAL RAMADJUSTMENT

For ram leveling,a simple manualadj ustment isprovided at theoperator's stationto chang e theram level .

AUTOMATIC SLOW PRESS CONTROLBy means of hydraulic valvinq, the ram willautomatically go into a slow speed press asthe die contacts the wo rk. This assures aa gentle " whip up" action.

RAM GUIDES

COUNTERBALANCE SYSTEM

A flow cont rol valve protects the mach ineagai nst excessive shock on breakthroughwhen punching or blanking.

COMPLETE HYDRAULICS/ELECTRICS

H Model Press Brakes are man ufactured toOSHA requirements and are shippedcomplete including all hydraulic components,hyd rauli c oi l, disconnect switch, magneticstarter and motor . It is immedia tely readyfor installation and start up.

OYERLOAD PROTECTIONThe HTC system will not "stick" or lock up ifoverloaded or set up poorly. Rather it willsimply stop and immedi ately reverse itselfwhen the operator re leases the control.

Heavy-duty non­metall ic g ibbing isprovided for excel ·lent ram rete ntion.Each of the six gibbsis fully adjustableand easily removedfo r inspect ion ormain tenance.

Note : Tooling shown notincluded as stan dard.

FOOT SWITCH OR PEDESTALCONTROLEither a foot switch or pedestal­mounted palm buttons will beprovided. Both systems allow theoperator 10 start, stop or raise theram from any position by a simplemovement of the controls. A longheavy-duty co rd provides operatormobility and, for further safety, aqui ck disconnect is included. Theuser should specify the cont ro l of hi scho ice at the tim e the mach ine isordered. Polnt-ot-operationprotection (0. S. H. A.) should beconsidered.

JIC ELECTRICSThe electrical system is built to JICspecifications (EGP-1-1967) for addedsafety and convenience.

Page 6: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

Optional Accessories larGAUGING ACCESSORIES

MANUAL BACK GAUGETh is man ual gauge is fully adjustable left to rightbetween end housinqs and front to back 18 inches.

MICROMETER BACK GAUGETh is unit can be mounted on all mode ls and ismanually set f rom the rear of the mach ine.Adjustments range fu lly left to ri ght between endhousings and front to back 24" with a fin e adj us t­ment the last 4 inches marked in .001 increments.

Page 7: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

.--= PRESS BRAKES

MANUAL FRONT READING BACK GAUGEThis back gauge is operated from the front by ahand wheel. It reads out 10 36" in increments of ~".

The stops can be manually adjusted left to rig htfor proper work width and vertically for correctdie height.

POWER FRONT·READING BACK GAUGEThis heavy-duty back gauge is powered by az-soeeo DC motor which provides power fineadjustment. The range is 36" with increments ofJU". The stops can be manually adjusted left toright for proper wo rk width and vertically fo rcorrect die height. The read- out is available withinc h or inch-metri c read ings.

Page 8: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

Mare Optional AccessoriesRAM CYCLE ACCESSORIES

HIGH-SPEED HYDRAULICSWit h spec ially added pumps, motorsor ot he r hydraulic componen ts.cycle speed can be increased from2 to 4 t imes the standard speed.

LONGER RAM STROKEA 10" ram stroke is avai lableto permit a greater range of

die heights and longer oper-ating stro ke fo r deep wo rk.

EXTRA OPEN HEIGHTFor any special wo rk suc h asdeep box for mi ng , extra ope n

height is available to accommo­date the special dies that may

be needed.

<-STATION DEPTH TURRETUsi ng micr ometer adjustments. thisturret can be pre-set and thenqu ickly repositioned to achieve upto 4 setti ngs.

Page 9: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

.--= PRESS BRAKES

RAM&BEDACCESSORIESRAM AND BED HORNSSpecial extensions to the bed and ram can be

added to either or both ends of the brake when---------t :.l!extra work length is required . Maximumextension on either end is 24'" (18" on 100-tonmodels).

FLUSH FLOOR MOUNTLarger models extend below floor as standard.If above-floor mount ing is required, consultthe factory for availabil ity.

(

• • • • • •

.. . .,

f

Page 10: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

Additional Options

EXTRA THROAT DEPTHFor special applications, extra throat depth of 12.... and16" is ava ilable instead of the standard 8" depth.

DIE SPACERS AND FOUR-WAY DIE SETSVarious die spacers are available starting with a 2" x 2"spacer and progressing to the larger sizes for thelarger capacity brakes. Four-way die sets are availab lein sizes from a V2 " V-die opening to a 10" opening.Each set incl udes a die block, pun ch and V-d ie.NOTE: The open-and-shut height of the machineshould be ca refu lly compared to the size of the too lin g.Die spacers, ext ra open height or ext ra stroke wi ll berequ ired in some instances.

Page 11: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

MACHINE TONN AGE

100 125 155 200 2SO 300 400 SOO 600STANDARD SYSTEM

pproac -.p.s. . .. . . .. . . . .. . . ,

Return---i . p. s. ..... . ............. 1.1 1.0 1.0 .9 .6 .6 .7 .5 .5·Cycles / Minute UsIng 2" Stroke •. .. . 13.0 13.0 12.0 11.0 8.5 8.5 8.' 6.5 6.5

n •OPTIONAL SYSTEMSG1 System

pproac -. . . ... ...... .9 •• .., .SP.ress=l. .. 4 .4 3 .2 .2Return-I. p . s. . . . . . ............ 2.9 2.9 2.3 1.9 1.6 1.6 1.4 1.1

·Cyc les/Minute Using 2" Stro ke 19.0 19.0 16.0 14.0 12.0 12.0 9.5 8.5r. I•• if. 0 3.

•.. ... ... ..... .4

6.5 6.5 4.9 3.7 25 2.5 .. •• ......... ..... ......2" Stroke 34.0 34.0 29.0 22.4 18.4 18.4

~ 0 jj

H·200 System.. Approac , .. ........ .ld tP.roa h- e 0 0 .8 4 I.' 1..

Fast Press-t. p. s. .. N C N C .7 .7 .5 .4 .4. . .......... .. .Std. Press-I. p. s. .. .. TT T T .3 .3 .2 .2 .2.. .... .........

e rn---J. p. s. . ... ... .... ... . .. . .9·Cycles Minut, Usln " l!',9k C R R 3 .o 25.6 18.6 l8.6· Cycl es/ Minute Using 5" Stroke ... .. T Y T Y 15.0 15.0 12.0 8.2 8.2

•App roximate cyc les per minute determined us ing Vi" s low press dur ing the 2" st roke and 1" slow press dur ing the 5" stroke .

Page 12: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

~ ... ?~I ..• ~b· $",!'" '. <f~ '$0' OQ~'b .~ tfi'liJ'blf~

,. ~ .- 0""' ~ v~ '<s- •

i sr $# I!V§~ ~ ~.

I! "~ ",' *~ "" * l' o~'"tOO-tUff ., , 08,x10' ,

"fOO-12H '00 66 '0 a.x lO' (l ~ " l 11 ga .x12' I 1") ' 2't2S·10H '25 83 V."J(S' I Z') Ji'.'x10' (117 ") 8'5" '0'125-12H ' 25 83 JI'...»to- (117 '" 10 ga .x12' ( 1 ~") 10'5" 'Z5 2 x ·, 0" ,

200-12H 200 132 I'xl D' (21h" V." :w; ll' I 2" ) 10'5" ' Z2S0·12H 250 ,,, V2 " x1Q' I 5") ~"' l( l 2' (2111 ") 10'5 " ' Z300-12H 300 200 1i'.";II;10' I 6" ) 112 "x12' I 5" ) 10'5" , Z400-12 0 ' 0 0 0"SOo.12H 500 330 ' '' xl 0' 12" 7'" " x12' ( 10"J 10'5 " ' 2'6Oo.12H 600 '00 t-xur ( 12"') , "x12' ( 12") 10'5" ' Z125-14H '25 83 10 9a.• ' 2' (tv. ") 10 ga.xl 4' (1V. ") 12'5" 14'

m s • x • x ,200·UH 200 132 v. -xt 2' 2" ) Ji',"x14' (tW') 12'5" \,'300-14H 300 200 1h-o 2' 5") J(,"x14' (2 ¥l ") 12'5" 14'

400-14H '00 2. ' % " x12' 6" ) lh " lt14' I 5") 12'5" 14'

SOD- 4H 50 33 x12 0" ,r, 6 12'5' f4125-16H ' 25 83 ' 0 ax14' 1 ~ " 11 8.x16' '" 14'5 " ,.'155·16H 155 ' 04 Ji',"x14' (lYz ") 10 ga.x16' (tv. ") 14'5 " ,.'2oa-16H 200 ' 32 J(." x14' (1¥.! "J J<" x16' IWzH

) 14'5 " t e'

'.H x1 • x 14

400-16H 400 264 " x14' 5" "x16' 5" 14'5 " t e'500-16H SOO 334 % "x14' 6" ) Vr"x16' 5") 14'5" ,.'*One size larger di e may be neede d fo r material with tensile st rength above 60,000 p. s. I.

NOTE: Too ling and spacers are not included in base pr ices . If d ies have a stac ked he ight 01 less than the press c losed he ight, a d iespa cer is required.

NOTE : Spe c ifications subject to change wi thout notice.

Page 13: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

15HP

1 HP

20HP '" 11VJ" 6 \; " 3VJ" 36 VJ" 103" 17000 125-10H

20HP '" l 1VJ" 6VJ" ." 36VJ" l OS" 20000 125-12H

20AP '" 1 36\; 110" 155-12H

20H 11 " 6~" '" 36Y.1. " 20 K ,. 31000 200::12H

25HP '" 14 Y.z " ,\; " '" 36" 130 +K ". 34000 250· 12H

25HP r: 14VJ" m " '" 36" 132" 22 39000 3Oo-12H30HP '" 14VJ" 71'2 " 6" 36" 140" 26 "000 40o-12H

3OHP- '" I " 1 " 64000 OO·l2H

40HP 8" 17" 9" 6" 34" 158" '0 '5000 600·12H

20HP '" 11 VJ " 6\; " ." 36 VJ" 12()+K 8. 28000 125·14H

20HP '" 11\7 " 6lh " ." 36VJ" 118 + K ". 34000 155 ·14H,25HP r- 14 \7 " 7 Y:z " '" 36" 137" 29 46000 300·1 4H

OHP r- 14 Yz " 7Y:z " 6" 36" 147" 3. 59000 400·14H

lP 16 ' 6' 34" 156" 38 79000 500-14H

HP- ," l Y2 " 61'2" '" 36 " 125" 20 36000 125·:16H20HP '" 111f.1 " 6~7 " '" 361f.!" 125" 22 40000 155·16H

20HP '" 11Y2 " 6 Yz " '" 36Y:z " 132" 28 45000 200·16H

25 P t 14 Y2 " 7Y2 " 8" 36" 141" 32 55000 300·16H

I30HP.: • 6:' AOO· 630HP '" 16" 9" 6" 34" 162" " 89000 500·16H

. For shipping purposes, add below floor depth to overall height-bolster not removable on these models.

NOTE: Standard systems are wired 230V, 3 ph, 60 HZ. Optional systems 50 HP and above are wired 460V, 3 ph, 60 HZ.

Page 14: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

This economical, efficient Press Brake.'uses a hydraulic-mechanicalsystem. Two hydraulic cylinderspower a cradle-type linkage util izinga heavy torque tube between thearms to provide ram-to-bedparallelism. It is offered with a 50-toncapacity and overall lengths of6 feet and 8 feet.

StandardFeatures• Fully adjustable a-speed con trol

system• Jack screw ram level• Hold switch• O. S. H. A. manufacturers'

compliance• Pressure indicator with adj ustable

valve• Overload protection• Complete hydraulics• Complete electrlcs lncludlnq

components in NEMA 12enclosures, open dr ip-proof motor,disconnect switch and magneticsta rte r

• Counterbalance valve

OptionalFeatures• Machining for ang le fla nges• Angle flanges• Manual back gauge• Micrometer back gauge• 2" x 2" die spacer• 4-way depth stop turret• TEF C motor• High-speed hydraulics• Palm buttons• Manual central lubrication• Automatic central lub rication• Extra open height• 12" horn extensions on eit her end

14

Page 15: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

r

G. ...ge or '" .. .... .. .. ~ .. 1" 1~ " 1V. " 1¥l " Z· 2\7 " 3" 3 ',7 " 4" 5" 6" 7" 8" 10" 'Z'Fratl"'n ec:im.

'6 ..... 3.8 28 22 ' 8 1.5

14 0.08 4.' 35 3 . 2 5 2.1 ' 8

12 0, 104 6.5 5.6 4.6 4. ' 3.2

11 0.116 7.5 6.3 5 5 4.4 29

10 0.128 8.5 73 5 8 4.0

Kt " 0.188 11 .2 7.5 5.7 4.4

V." 0.25 15 .4 11.4 90 7.4 61

s« 0.313 19.7 15.3 12.7 10.5 7.7

.... 0.375 24.0 19.6 16.3 12.3 9.5

!{." 0.436 28.6 24,4 17.3 14.8 11.2

r:'" .. 0 .5 24.6 19 .4 15.9 13.1.... 0,625 33.3 27.4 23.3 16.9

:Yo " 0.75 36 .5 27.1 21.0

74" 0.675 39.7 31.6,.. 1.00 44.2

NOTE, If the total tonnage required for a given The figures shown are for quick reference, and arejob is near the maximum tonnage of the press based on approxmiately 55,000 PSI mild steel-brake the next size larger die opening should be multiply by width of material in feet for totalused 10 allow for material var iations. tonnage.

Page 16: Oilers the Advantages al Bath Hydraulic and Mechanicalvintagemachinery.org/pubs/2271/3958.pdf · ..-=Oilers the Advantages al Bath Hydraulic and Mechanical PRESS BRAKES The Unique

WI:; PRESS BRAKESproducing across the nation

lor leading manulacturers

"".