oil leak detection applications · the system will spot leaks from: • wall and roof • bottom,...

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Technical Flyer Oil Leak Detection Applications Table of Contents Since TTK cables / probes are product sensing, our technology is for external leak de- tection. TTK sensing system is capable of detecting light / heavy refined products, crude oils, lubricant / dielectric oils, solvents and petrochemical compounds (water insoluble) such as aromatics, MTBE / ETBE amongst others. Early detection with accurate location of oil leaks provided by the system allows reacting at a very early stage thus preventing environmental damage and safety hazards. TTK sensors do not require any calibration or whatsoever maintenance and are reusable - they can hence be easily tested on site, in real conditions. Since TTK sensors are addressable (thanks to microprocessor embedded in each cable / probe), the overall system is true multi-leak: independent alarms, reliable localization of each single leak. 2 ABOUT TTK 1 About TTK 1 TTK OIL SENSING SOLUTIONS 1-2 EXAMPLES OF INSTALLATION 3-5 ABOVEGROUND STORAGE TANKS 3 UNDERGROUND STORAGE TANKS 4 UNDERGROUND PIPELINES/NETWORKS 4 ABOVE GROUND PIPELINES, PROCESS OR TRANFER LINES 4-5 INSTALLATION REFERENCES 6 1 2 3 TTK OIL SENSING SOLUTIONS TTK is specializing in design and manufacture of Liquid Leak Detection Systems based on addressable product sensing cables and/or probes – patented technology. Since it was established in 1989, the company has built its brand name on Quality and Innovation, with references throughout the world. We offer innovative products and tailored solutions for detecting liquid leaks of different nature (water, acids, oil), for both industrial and commercial applications. TTK has headquarters in Paris, all our products being manufactured in France – our R&D center and the manufacturing facilities are located close to Paris. TTK has offices in Europe, Canada, Middle East and Asia. TTK products hold a number of recognized international safety standards and specific approvals such as UL, TUV/GS, IEC, and ATEX. Thanks to advanced technology and high reliability of its products, TTK has achieved a recognized leadership via numerous project references all over the world. Sensing Cable FG-OD 1 Detection Principle 4

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Page 1: Oil Leak Detection Applications · The system will spot leaks from: • Wall and Roof • Bottom, if sitting on impermeable pad / slab : clay, asphalt, concrete • If tank bottom

Technical Flyer

Oil Leak Detection Applications

Table of Contents

Since TTK cables / probes are product sensing, our technology is for external leak de-

tection.

TTK sensing system is capable of detecting light / heavy refined products, crude oils,

lubricant / dielectric oils, solvents and petrochemical compounds (water insoluble) such

as aromatics, MTBE / ETBE amongst others.

Early detection with accurate location of oil leaks provided by the system allows reacting

at a very early stage thus preventing environmental damage and safety hazards.

TTK sensors do not require any calibration or whatsoever maintenance and are reusable

- they can hence be easily tested on site, in real conditions.

Since TTK sensors are addressable (thanks to microprocessor embedded in each cable

/ probe), the overall system is true multi-leak: independent alarms, reliable localization

of each single leak.

2

ABOUT TTK1

About TTK 1

TTK OIL SENSING SOLUTIONS 1-2

EXAMPLES OF INSTALLATION 3-5

• ABOVEGROUND STORAGE TANKS 3

• UNDERGROUND STORAGE TANKS 4

• UNDERGROUND PIPELINES/NETWORKS 4

• ABOVE GROUND PIPELINES, PROCESS OR TRANFER LINES 4-5

INSTALLATION REFERENCES 6

1

2

3

TTK OIL SENSING SOLUTIONS

TTK is specializing in design and manufacture of Liquid Leak Detection Systems based

on addressable product sensing cables and/or probes – patented technology.

Since it was established in 1989, the company has built its brand name on Quality and

Innovation, with references throughout the world.

We offer innovative products and tailored solutions for detecting liquid leaks of different

nature (water, acids, oil), for both industrial and commercial applications.

TTK has headquarters in Paris, all our products being manufactured in France – our

R&D center and the manufacturing facilities are located close to Paris.

TTK has offices in Europe, Canada, Middle East and Asia.

TTK products hold a number of recognized international safety standards and specific

approvals such as UL, TUV/GS, IEC, and ATEX.

Thanks to advanced technology and high reliability of its products, TTK has achieved a

recognized leadership via numerous project references all over the world.

Sensing Cable FG-OD

1

Detection Principle

4

Page 2: Oil Leak Detection Applications · The system will spot leaks from: • Wall and Roof • Bottom, if sitting on impermeable pad / slab : clay, asphalt, concrete • If tank bottom

Connectors on our oil sense cables are water-tight (IP68).

A sensing circuit is composed by several interconnected cables:

• standard lengths of a single cable: 3m, 7m, 12m, 20m

• single circuit length: up to 800m

Depending on the application, several circuits can be installed, to cover the full required

sensing length.

Three different types of sense cables, each having a different sensitivity, have been de-

veloped:

• FG-OD: standard sensitivity

• FG-ODC: enhanced sensitivity

• FG-ODR: reduced sensitivity – for applications where traces of hydrocarbon (e.g. as

vapor) can be normally present.

Though we’ve originally developed our cables to spot liquid leaks, they also prove to be

sensitive to vapor / VOC presence – in particular, our sense cable with enhanced sensi-

tivity, FG-ODC.

Besides sense cables, the complete oil leak detection system includes the monitoring

unit FG-NET-LL, plus satellite devices FG-BBOX-LL if required.

The monitoring unit FG-NET-LL has the following main features:

• Digital, Fully Addressable

• Monitoring Up to 2400 meter FG-OD Sense Cables, over three circuits

• Touch Screen Interface

• Dynamic Leak Evolution Analysis

• TCP/IP & MODBUS/JBUS Connection

• Web Interface: to remotely view, configure and control FG-NET on a connected com-

puter

TTK hydrocarbon leak detection systems for Oil & Gas industry are specially designed to

be installed in different environments - explosive areas, underground or above ground

installations, … - and for various applications, such as tank farms, underground storage

tanks, pipelines, transfer lines, process units, airports.

When used for underground installation, the cable is inserted in a sleeve-protected

slotted pipe as illustrated in the picture aside, to keep it serviceable / accessible (e.g.

visual / olfactory checking in case of leak detection, …):

When used for above ground (outdoor) installations, the cable is inserted in a wrap-

around braid to protect it from UV rays (long-term aging effects). The sleeve will also

enhance contact between leaked hydrocarbon liquid and the sense cable.

Probe (Point Sensor): FG-ODP• Fast response

• Reusable

• Addressable

• Sensing Height: 118 mm

• Can be combined with FG-OD sense cables

• Monitoring od drain pits, low points, …

2 TTK OIL SENSING SOLUTIONS (continued)

FG-NET-LL Monitoring Unit

Floating system for FG-ODP

Point sensor: FG-ODP

FG-BBOX-LL Satellite Device

FG-OD Sensing Cable in Slotted Pipe Protected by Fittering Sleeve

FG-OD Sensing Cable in Wrap-around Braid

2

Page 3: Oil Leak Detection Applications · The system will spot leaks from: • Wall and Roof • Bottom, if sitting on impermeable pad / slab : clay, asphalt, concrete • If tank bottom

1) ABOVE GROUND STORAGE TANKS

• NEWLY BUILT

3 EXAMPLES OF INSTALLATION ARRANGEMENT ON DIFFERENT APPLICATIONS3

Mono-directional Sensing Rows

Sense Cable ‘Grid’ Installation in 3D

• «Mono-directional rows» or «grid» for sensing cable• Proposed cable row distance / sensing length = 7m

• RETROFITTING

Installation around the storage tank - at tank wall bottom

3

The system will spot leaks from:• Wall and Roof• Bottom, if sitting on impermeable

pad / slab : clay, asphalt, concrete• If tank bottom plate corroded

-> leak spreads horizontally at the contact interstice

• Located at « high point » ->not affected by oil traces in the soil

• Early detection especially if water is present in drain pipe (oil will stay / float at high point : floor sump)

Page 4: Oil Leak Detection Applications · The system will spot leaks from: • Wall and Roof • Bottom, if sitting on impermeable pad / slab : clay, asphalt, concrete • If tank bottom

2) UNDERGROUND STORAGE TANKS

• NEWLY BUILT

• RETROFITTING

3 EXAMPLES OF INSTALLATION ARRANGEMENT ON DIFFERENT APPLICATIONS(continued)

3

3) UNDERGROUND PIPELINES / NETWORKS (e.g. AIRPORT JET FUEL HYDRANT SYSTEM)

• NEWLY BUILT

EASY TO INSTALL:

• Positioning: close to pipeline bottom crown

• In slotted pipes (40 mm dia. to allow sensor extraction / insertion if required

• Filtering fabric sleeve around the slotted pipe

• Accessible via draw pits – every 200-400m

• Pulling tape + pulling connectors used for sense cable insertion

Pipeline Monitored by Sensing Cables Protected by Slotted Pipe

Storage Tank Monitored by Sensing Cables Installation of Sensing Cables Monitoring Fuel Undergournd Storage Tank

Proposed Installation of Sensing Cables on Fuel Serive Station Storage Tank

Draw Pits Along Pipeline Allowing Sensing Cables Extraction / Insertion

4

• Hydrocarbon liquid lighter than soil -> Hydrocarbon “floats” in compact, humid soils

• Easy to install : light / shallow trench

Page 5: Oil Leak Detection Applications · The system will spot leaks from: • Wall and Roof • Bottom, if sitting on impermeable pad / slab : clay, asphalt, concrete • If tank bottom

• RETROFITTING

4) ABOVE GROUND PIPELINES, PROCESS OR TRANFER LINES

Installed at pipe bottom – fitted with cable ties

3 EXAMPLES OF INSTALLATION ARRANGEMENT ON DIFFERENT APPLICATIONS(continued)

3

Certificates

TTK - Type: FG-ODCE 0081 II 1 GEx ia IIB T4 GaLCIE 13 ATEX 3082 XLECEx LCIE 13.0072X

Sensing Cables Installed on the top of Pipeline

5

• Hydrocarbon liquid lighter than soil -> Hydrocarbon “floats” in compact, humid soils

• Easy to install : light / shallow trench

Page 6: Oil Leak Detection Applications · The system will spot leaks from: • Wall and Roof • Bottom, if sitting on impermeable pad / slab : clay, asphalt, concrete • If tank bottom

TTK S.A.S. / 19, rue du Général Foy, 75008 Paris, France / T : +33 (0)1 56 76 90 10 / F : +33 (0)1 55 90 62 15 / www.ttk.fr / [email protected]

S.A.S. au capital de 372 000 Euros / 351 045 695 R.C.S. Paris / SIRET : 351 045 695 00076 / N° TVA : FR46351045695 / NAF 4669B

REFERENCES

Below is an extract of the references using TTK hydrocarbon leak detection systems.

HYDROCARBON Installations

Europe:

Country Company / Project Monitored Area Type Year

FRANCE TOTAL Gas Stations – U/G storage tanks, turret monitoring 2017

TOTAL Heavy fuel oil underground pipe-in-pipe 2015

SFR (10+ sites) Power generators; day tanks 2015-2016

SNCF Diesel network on external power generators 2016

EDF (Dalkia) Diesel network on power generators 2016

SANOFI Diesel network on power generators 2016

EIFFAGE Day tanks 2016

Crédit Foncier Diesel network on power generators 2016

Equinix Diesel generator room; data center 2015

Société Gén. (10+ sites) Diesel network on external power generators 2015-2016

UNITED Bank of America Fuel room, drups and day tanks 2015

KINGDOM 1 New Street Square Transformer Room 2015

University of Oxford Bodleian Library - Oil tanks 2014

DENMARK SHELL Fredericia Refinery Offsite valves 2017

GERMANY WARTSILA Pit leak detection 2018

ICELAND Wintermute Diesel network on power generators 2016

Africa:

Country Company / Project Monitored Area Type Year

MAURITIUS CENTRAL ELECTR. BOARD Jetty HFO Pipeline in Fort William 2018

TUNISIA SNDP RADES REFINERY 2018

ANGOLA Angola Airport Oil tanks 2016

CONGO Brazzaville Airport Hydrant system (under installation) 2018

Page 7: Oil Leak Detection Applications · The system will spot leaks from: • Wall and Roof • Bottom, if sitting on impermeable pad / slab : clay, asphalt, concrete • If tank bottom

TTK S.A.S. / 19, rue du Général Foy, 75008 Paris, France / T : +33 (0)1 56 76 90 10 / F : +33 (0)1 55 90 62 15 / www.ttk.fr / [email protected]

S.A.S. au capital de 372 000 Euros / 351 045 695 R.C.S. Paris / SIRET : 351 045 695 00076 / N° TVA : FR46351045695 / NAF 4669B

2

Middle East:

Country Company / Project Monitored Area Type Year

UAE MIDFIELD TERMINAL Fuel pipes 2016

(Abu Dhabi) KHAZNAH Data Centre Diesel network on Power Generators 2014

INJAZAT Data Centre Fuel Pump Room & Fuel Tank 2014

Telecom Diesel network on Power Generators 2014

ADIC HQ Diesel network on Power Generators 2014

World Trade Centre Diesel network on Power Generators 2014

DUBAI Int’l Airport (ENOC)

Petrol Station underground diesel tank 2015

SHAH GAS Proc. Facilities Underground fuel pipes 2015

OMAN DUQM Int’l Airport Underground Jet fuel hydrant pipes - Phases I & II 2017-2018

(Muscat) Royal Office Fuel undergr. pipes + tanks : sense cables+probes 2015

Royal Court Diesel network - Power Gen.: sense cables + probes 2015

Royal Office

(Government) Diesel network - Power Gen.: sense cables + probes 2015

Daleel Petroleum Diesel network on Power Generators 2014

Oman Data Park Diesel network on Power Generators 2013

KSA JEDDHA Int’l Airport Underground Jet fuel hydrant pipes 2018

(Riyadh) Mobily Telecom, 5 sites Generators/Fuel Tank/Fuel Pipe Trench 2014

Princess Noor University Fuel Tank 2014

Ministry of Defense Fuel Pipeline 2015

Riyadh Bank

Headquarter Generators room trenches + Fuel supply pipe 2015

Mobily, Technical

Building Tech. Envir.nt oil + water sense cables; Gensets 2014

ARAMCO, King Abdullah

Petroleum Studies &

Research Centre

(KAPSARC)

Underground pipes 2013

Asia-Pacific:

Country Company / Project Monitored Area Type Year

CHINA CNPC - 8 different sites Refinery / Tank Farm : Monitoring wells 2016-2017

Jockey Club Diesel network on Power Generators 2014

TAIWAN Military Project Oil Tank Storage Room 2014

S. KOREA SONGDO CJ Diesel tank 2014

SINGAPORE UBS Diesel network on Power Generators 2016

Singapore Water Agency Diesel Distribution System (Undergr. pipe-in-pipe) 2014

AMGEN Diesel Distribution System 2014

THAILAND PTT Data center 2015

POLYNESIA TOTAL Refinery 2017

AUSTRALIA Military Airbase Pit leak detection 2017

Equinix - Sydney Diesel network on Power Generators in data center 2014

Page 8: Oil Leak Detection Applications · The system will spot leaks from: • Wall and Roof • Bottom, if sitting on impermeable pad / slab : clay, asphalt, concrete • If tank bottom

TTK S.A.S. / 19, rue du Général Foy, 75008 Paris, France / T : +33 (0)1 56 76 90 10 / F : +33 (0)1 55 90 62 15 / www.ttk.fr / [email protected]

S.A.S. au capital de 372 000 Euros / 351 045 695 R.C.S. Paris / SIRET : 351 045 695 00076 / N° TVA : FR46351045695 / NAF 4669B

3

Americas:

Country Company / Project Monitored Area Type Year

CANADA CHEVRON CANADA Burnaby Refinery - Crude oil underground pipeline 2018

CANADIAN COAST

GUARD Dundas Isl. - Diesel/Jet fuel tanks and pipeworks 2016

CANADIAN COAST

GUARD Porcher Isl. - Diesel/Jet fuel tanks and pipeworks 2016

USA PLAINS ALL AMERICAN Carson (LA) Pipeline Station - Underground pipe 2017

PLAINS ALL AMERICAN Trenton Facilities - Above ground pipes 2018

PERU Arequipa Diesel pipeline 2016