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Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager - Europe

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Page 1: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Offshore Technical Integrity Safety Critical Elements

and Performance Standards

Tony Vaclavicek Genesis Technology Solutions

Reliability Services Manager - Europe

Page 2: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Prevention Mitigation &Recovery

MajorAccident

Risk Bow Tie

Page 3: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Steps to Define Your Safety Critical Equipment (SCE)

• Define your Barriers / Categories and Owners

• Maintenance / Reporting Strategy

• Initial Identification of SCEs

• Review with Technical Authorities, Safety Engineering, Independent Verifier

• Finalize your SCEs (30-50% of your asset register)

Page 4: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Define your

Barriers / Categories and Owners

Page 5: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Structural Integrity

Process Containment

Ignition Control Protection

Systems

Detection Systems Shutdown

Systems

Emergency Response

Lifesaving

Safe Operation

Escalating Consequences

- Sub sea / Foundation Structures- Topsides & / Surface Structures- Heavy Lift Cranes- Mooring Systems- Drilling Systems

- Pressure Vessels- Heat Exchangers- Rotating Equipment- Tanks- Piping Systems- Pipelines-Well Containment-- Tanker Loading

- Helicopter Refueling Equipment

- Haz. Area Ventilation- Non-Haz. Area Ventilation- Certified Electrical Equipment- Cargo Tanks Inert Gas System- Earth Bonding- Miscellaneous Ignition Control

- Fire & Gas Detection

- Deluge Systems- PFP / Fire / Explosion Protection- Helideck Foam Systems- Firewater Pumps

- Firewater Ring main

- PFP

- Nav. Aids- Collision Avoidance- ESD- HIPPS- Relief System - Ballast & Cargo Management-Chemical Injection-Power Management-Fine Water Spray-Gaseous Fire Protection

- Depressurization ESD- Well Isolation Depressurization- Pipeline Isolation Valves - ESDVs Well Isolation- SSIVs Pipeline Isolation Valves

- Drilling Well Topsides ESDVs Control Eqpt.- SSIVs

- Temporary Refuge- Escape & Evacuation Routes- Emergency / Escape Lighting- Communication Systems- UPS- Helicopter Facilities- Open Haz. / Non-Haz. Drains-Open Non-Haz. Drains- Em. Power-Manual Firefighting

- PSE- Rescue Facilities- Lifeboats / TEMPSC

- Tertiary Means of Escape

Page 6: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Define your

Maintenance / Reporting Strategy

Page 7: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

What is my SCE Maintenance / Reporting Strategy

Fire and Gas Detection – Loop Level

Pipeline Isolation – Valve or Item Level

UPS – Battery or Item Level

Pressure Vessels – Item Level

Emergency Lighting – Loop or Area Level

Page 8: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Initial Identification of SCEs

Page 9: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

What are my SCEs?

Must Start with a Good Asset Structure

How are these defined? EX Equipment, Structures (TS,SS), Lifeboats, Emergency Lighting, ESD

Fire and Gas Detection:

Detectors – Gas, Flame, Heat, Etc.

Defined / Maintained by Platform/Vessel, Deck, Zone, Loop, Area, Item?

Page 10: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Performance Standards

• Definition – Documentation of the specific measureable targets of an SCE to assure it is available and functioning to prevent or mitigate a Major Accident

• Design Vs Measurable?– The Escape Route will be 1 meter wide– The Escape Route will be free of obstruction

Page 11: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Performance Standards should be:Understandable and Measurable

• Technicians need to be able to pick up a PS and understand exactly what they are required to do.

• The Assurance Activities should be measurable with either a Y/N or with a calculative response. – valve closes <30 seconds– Gas Detector alarms at >10 PPM– Emergency Lighting works? Y/N

Page 12: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Not Understandable and Not Measurable

Page 13: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Understandable and Measurable

Page 14: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

Questions?

Comments?

Offshore Technical Integrity Safety Critical Elements

and Performance Standards

Page 15: Offshore Technical Integrity Safety Critical Elements and Performance Standards Tony Vaclavicek Genesis Technology Solutions Reliability Services Manager

A Fully Integrated EAM Service Provider

Tony Vaclavicek – Manager Reliability Services–Europe

[email protected] cell (630) 667 4534

NL cell +31 681 514 024

Offices:US (203) 431 0281

NL +31 205 207 947