offshore product catalogue1

Ameron International Corporation is a multinational manufacturer ofhighly-engineered products for the construction, industrial, chemicaland energy markets. The company operates businesses in Europe,the Middle East, Africa, North America, South America andAustralasia. Traded on the New York Stock Exchange (AMN), Ameronis a leading producer of high-performance coatings; fiberglass pipeand composites, concrete and steel pipe systems and specialisedconstruction products.

With Bondstrand, Centron, Dualoy and Bondstrand SSL(Steel Strip Laminate) Ameron offers the worlds most comprehensiveline of Glassfiber Reinforced Epoxy (GRE) and phenolic pipe products,representing a cost-effective alternative to corrosion-prone metallicpiping and (reinforced) thermo plastics. The corrosion resistance andchemical inertness of Glassfiber Reinforced Epoxy (GRE) and phenolicpipe make it especially suitable for service in hostile and corrosiveenvironments. The special characteristics of phenolic pipe with its fireresistance and low smoke generation, making it less toxic, demonstratea significant safety advantage in case of fire on for example platforms.Furthermore, it is much lighter in weight than comparable steel pipeand easier to install.

Ameron Fiberglass-Composite Pipe Group/Europe serves industrial,military, marine, offshore and oilfield markets in Europe, Africa andthe CIS countries (former Russia) with high-performance GlassfiberReinforced Epoxy (GRE) and phenolic piping systems of up to 100mm (40 inch) in diameter and pressure classes of up to 245 bar(3500 psi).

High standards of performanceAmeron Fiberglass-Composite Pipe Group/Europe is a leader inGlassfiber Reinforced Epoxy (GRE) and phenolic piping technology.All pipes are manufactured using state-of-the- art computer-controlledequipment. In order to meet industrys ever more exacting needs forquality products and services. Ameron is certified in accordance withISO 9001.

Ameron 2004 - FP562 A_intro. Printed in The Netherlands.

BONDSTRAND GLASSFIBER REINFORCEDEPOXY AND PHENOLIC PIPE SYSTEMSFOR OFFSHORE APPLICATIONS

BONDSTRANDEPOXY AND PHFOR OFFSHOR

SPECIFICATIONS

UKOOAIn 1994, the United Kingdom Offshore OperatorsAssociation (UKOOA) issued a Document Suite onbehalf of and under the guidance of the FibreReinforced Plastic (FRP) workgroup of the UKOOA.This Document Suite provides the offshore oil & gasindustry with mutually agreed specifications andrecommended practices for the design, purchase,manufacturing, qualification testing, handling,storage, installation, commissioning and operationof Glass Reinforced Epoxy (GRE) piping systemsoffshore.Ameron was a member of the advisory group thatwas formed to review the documents during theirdevelopment.

ISOThis Document Suite formed the basis of the ISO14692 Standard.Although, the ISO 14692 Standard is primarilyintended for offshore applications on both fixed andfloating topsides facilities, it may also be used asguidance for the specification, manufacture, testingand installation of GRE piping systems in othersimilar applications found onshore, e.g. produced-water and firewater systems.

IMOIn 1993, the International Maritime Organisation(IMO) issued a resolution (A.18/ Res. 753) coveringacceptance criteria for plastic materials in pipingsystems, appropriate design and installationrequirements and fire test performance criteria forassuring ship safety. Major certifying bodies (such asLloyds Registre, Bureau Veritas, Det Norske Veritas,American Bureau of Shipping and United StatesCoast Guard) have adopted and implemented theseGuidelines in their respective Rules and Regulationsfor the Classification of Ships.All Bondstrand pipe series that are used in themarine/offshore industry are type-approved by thesemajor certifying bodies.

Historically, offshore productionplatform, drilling rig and FPSO ownersand operators have had to face the grimreality of replacing most metal piping.This has resulted in piping systems costingtwo or three times the originalinvestment.Bondstrand Glassfiber Reinforced Epoxy(GRE) pipe systems offer the cost-effective, maintenance-free andlightweight solution that providesproblem-free operation during theservice life of the installation.

The many advantages of AmeronGlassfiber Reinforced Epoxy (GRE)pipe systems

Durable and corrosion resistantBondstrand GRE piping is inert to internalcorrosion caused by (salt) water,chemicals, residues and bacteria.Similarly, it resists exterior corrosion evenin aggressive environments. Cathodicprotection is not required.

Lightweight easy to installBondstrand GRE pipe systems, being justa quarter to an eighth the weight ofcomparable steel pipes, are easy to installwithout the need of heavy installationequipment, welding or protectivecoating. For installation of GRE pipingsystems no hot work is required.

Low installation and operating costsThe installation cost of Bondstrand GREpipe systems is typically 80% of the costof carbon steel. The smooth internalsurface reduces the head loss resulting inlower pump energy consumption.

Wide range of pipe systemsAmeron offers a complete range of pipesystems in a variety of diameters andpressure classes for many differentapplications. Pipe systems are available indiameters up to 1000 mm (40 inch),pressure classes up to 245 bar (3500 PSI)and standard lengths up to12 m (40-feet).

No contaminationBondstrand GRE does not produce rust orscale, which could foul steam traps, valvesand other components.

ENGINEERING CAPABILITIES

PREFABRICATION

The Ameron Fiberglass-Composite Pipe Group canassist in converting layout- or isometric drawingsinto spool drawings, which in turn are used byAmeron for the manufacture of the spools .Amerons Engineering Service can include:

l General engineering calculations such as supportspan, thrust loads, joint strength, collapsepressure and internal pressure ratings, etc.

l Design drawings, stress- and hydraulic analyses

l Pipe Spool drawings from piping isometrics

l Pipe support detailing

l Material take offs (MTO)

l Supervision and/or survey of installation

l Project Management

l Special product design for custom made parts

l Expertise on international specification worktowards approval authorities

l Field service

l Training to certify installers.

Ameron has highly skilled and trained pipespool fabricators to provide spoolprefabrication services to our customers.These spools are fabricated based on spooldrawings issued by the Ameron Fiberglass-Composite Pipe Group.

Where pipe spacing is a constraint, Ameron canoffer custom made spools to meet specificdimensions.Amerons team of piping engineers andfabricators can assist to ensure that custom-madespools are designed and fabricated to meet thedesign requirements.

Supply of pre-fabricated spools by Ameron isrecommended as it will reduce the number offield joints and provide greater reliabilitybecause of the high quality joints and testing ofjoints made at the Ameron factory.

TESTING

FIRE ENDURANCE

Bondstrand fittings are tested to 1.5 times theirpressure rating before they leave the factory or areused in spools. Small diameter fittings, to150 mm (6 inch) are air tested, when possible. Allothers and the large diameter fittings arehydrotested. Ameron is the only manufacturer toconduct unrestrained hydro-test of fittings above500 mm (20 inch) in diameter using self-energizingtest plugs. Unrestrained testing is a morerepresentative test as it simulates the actualcondition the pipeline is subjected to in mostoffshore installations.

Ameron has extensive testing capabilities to meetspecial testing requirements. Comprehensivequalification testing is done on representative sizesbefore manufacturing. Qualification test includeslong-term hydrostatic test in accordance withASTM D-2992, medium term survival test(1000-hour survival test) and short time burst test inaccordance with ASTM D-1599. Mechanical andphysical property tests of Bondstrand pipe can alsobe conducted.

Epoxy pipeBondstrand epoxy offshore products can be used for systemswhich are normally water filled without additional passive fireprotection. Fire exposure will cause the outer surface of the pipeto char, but the inner piping is able to perform, stabilized by thewater.

Epoxy pipe with intumescent coatingFor dry services where epoxy pipe is preferred, an outer layer ofpassive fire protection can be used.Intumescent coatings can be applied in the field (unreinforced)or in the factory (reinforced or unreinforced) to provide the fireendurance needed.The coating also provides very high resistance to damage andmay be considered for areas where the piping is vulnerable toimpact.

Phenolic pipeBondstrand PSX-L3 pipe can also be used in normally wet serviceand in those locations where smoke density and toxicity are ofconcern. The PSX-JF pipe is used in normally dry service (such asdeluge lines). Both products include an exterior jacket for impactresistance and enhanced fire performance.

Our corrosion-resistant piping systems can beused in a wide range of applications.

Typical application areas are:

WIDE RANGE OFAPPLICATIONS

l Ballast water

l Caissons

l Cooling water

l Disposal

l Drains

l Drilling mud

l Fresh water

l Potable water

l Produced water

l Fire mains

l Saltwater / seawater

l Sanitary / sewage

l Column piping

l Vent lines

WIDE RANGE OFSYSTEMS*

As a leading producer Ameron offersthe worlds most comprehensiverange of glassfiber reinforced epoxyand phenolic pipe systems. Whetheryou need corrosion protection, fireprotection, or a conductive system,Ameron offers the right choice.

Bondstrand Glassfiber ReinforcedEpoxy (GRE) and Phenolic pipe seriesSizes: 25-1000 mm (140 inch)

Pressure classes: up to 25 bar (365 psi)

Internal liners: available if needed

Conductive systems: available ifneeded

Joining systems: Quick-Lock and

Taper/Taper adhesive bonded joints.

* Depending on requirements

COST COMPARISONWITH CONVENTIONALSTEEL MECHANICALSYSTEMS

BONDSTRAND CONDUCTIVE PIPING SYSTEMSBondstrand conductive piping

systems have been developed to

prevent accumulation of potentially

dangerous levels of static electrical

charges. Pipe and flanges contain

high strength conductive filaments;

fittings include a conductive liner.

Together with a conductive adhesive this

provides an electrically continuous system. If

required, grounding saddles may be installed

on the pipe once the piping system is installed.

Integral grounding cables are then bolted to

the ships structure to drain accumulated

charges.

TOTAL INSTALLED COSTEQUALSTRADITIONAL STEEL PIPINGA comparison of costsclearly shows the typicalsavings during the servicelife of the piping system.

WO RLD WID EO P E RAT IO NWithmanufacturingfacilities in theUSA, Europe andAsia-Pacific,Ameron offers

the worlds most comprehensive line ofGRE pipe products for industry, oil & gas,offshore, marine and fuel handling.

AmeronFiberglass-Composite PipeGroupHeadquartersP.O. Box 801148Houston, TX 77280USAPhone (+1) 713 690 7777Fax (+1) 713 690 2842www.ameron.comE-mail: [email protected]

AmeronFiberglass-CompositePipe GroupEuropeAmeron B.V.P.O. Box 64190 CA GeldermalsenThe NetherlandsPhone (+31) 345 587 587Fax (+31) 345 587 561www.ameron-fpg.nlE-mail: [email protected]

AmeronFiberglass-CompositePipe GroupAsiaAmeron (Pte) Ltd.N0. 7A, Tuas Avenue 3JurongSingapore 639407Phone (+65) 8616118Fax (+65) 8621302/861 7834www.ameron.com.sgE-mail: [email protected]

AmeronFiberglass-CompositePipe GroupThe AmericasP.O. Box 878Burkburnett, TX 76364USAPhone (+1) 940 569 1471Fax (+1) 940 569 2764

This literature and the information and recommen-dations it contains are based on data reasonablybelieved to be reliable. However, such factors asvariations in environment, application or installa-tion, changes in operating procedures, or extrapo-lation of data may cause different results. Ameronmakes no representation or warranty, express orimplied, including warranties of merchantabilityor fitness for purpose, as to the accuracy, adequacyor completeness of the recommendations or in-formation contained herein. Ameron assumes noliability whatsoever in connection with this litera-ture or the information or recommendations itcontains.

LEADING PRODUCER AMERON OFFERS THE WORLDS MOST COMPREHENSIVESELECTION OF JOINING SYSTEMS FOR OFFSHORE PIPESYSTEMS

FITTINGSStandard filament-wound Couplings; 30,45, 60, and 90 Elbows; Tees and ReducingTees; Concentric Reducers; Flanges andNipples.Standard Flanges are available with thefollowing drilling: ANSI B16.5 Class 150 &300, DIN, ISO and JIS. Other drilling patternsare available on request.Available in sizes 50-1000 mm (2-40 inch)

Ameron is a leadingproducer of glassfiber-reinforced epoxy (GRE) pipesystems with manufacturingfacilities in the Americas,Europe and Asia-Pacific.Ameron offers the worldsmost comprehensive line ofGRE pipe products forindustry, oil & gas, offshore,marine and fuel handlingapplications.

CUSTOMER SUPPORTAmeron provides a highdegree of customer supportthrough a network of salesoffices, supply houses,stocking distributors andsales representatives inmore than 100 countries.This is supported by centralresearch and developmentfacilities, to meet customerrequirements.

EXPERTISE AT EVERYSTAGEAmeron offers advice atevery stage, from projectplanning to installation.With advanced software,Ameron can offer assistancein design, calculations andengineering.

WORLDWIDE APPROVALSAmeron is committed toTotal Quality Managementand conforms to theinternational ISO 9001standard and holds manytype approvals such asLloyds, DNV, ABS, BV,United States Coast Guardand UKOOA.

Ameron 2003 FP 287 D 04/03 supersedes FP 287 C 11/95. Printed in The Netherlands.

QUICK-LOCK

An adhesive-bonded joint with straight spigot and taperedbell. The integral pipe stop in the Quick-Lock bellprovides accurate laying lengths in closetolerance piping.Available in sizes 50-400 mm (2-16 in).

TAPER-TAPERAn adhesive-bonded joint with matching taperedmale and female ends offering superior jointstrength by controlled adhesive thickness.Available in sizes 50-1000 mm (2-40 in).

DOUBLE O-RINGA mechanical joint offering quick assembly betweenmale and female ends. Two O rings areemployed to provide sealing.Available in sizes 50-900 mm (2-36 in).

FLANGESOne-piece flanges and Stub-end flanges withmovable rings.Available in sizes 50-1000 mm (2-40 in).

Comparison of the life cycle cost of aGRE seawater lift caissonfor a new built

platform versus steel

Cutting the cast

A comparison of costs clearly shows the

savings made in materials. during

fabrication and installation. and later

during the lifetime of the caissons.

The inspection of steel caissons and

maintenance of corrosion protection

coatings or claddings greatly increases the

totallife span costs tor the platform

operator. A number of steel caissons have

required replacement at several times the

original installation cost.

These direct costs do not allow tor

perhaps greater additional costs resultingtrom production shutdown losses during

maintenance or replacement operations.

Easy ta install

Caissons can vary in size from 250 mm

(10 inch) to 1200 mm (48 inch) in diameterand from 20 to 100 rn in length. Import

caissons typically incorporate a central

riser system for the transportation of sea

water on to the platform for process and

utility applications. Export caissons

normally contain a number of smaller

pipes within the external housing for the

disposal of effluent produced by the

insta!lation.

The lightweight GRE caissons are easily

and conveniently set in place without the

need for major handling equipment.Ameron and S lP Engineering can offer a

complete turn-key service for the design,

manufacture, fabrication and installation

of GRE caissons, including the interna!

column pipes. The Ameron-SlP association

brings together years of combinedexperience in materials, engineering and

installation.

. .

Ameron Bondstrand@glassfiber reinforced epoxysystems for caissons

Caissons, large diameter pi ping transportation systems, are used onoffshore oil and gas platforms for importing sea water anddischarging treated effluent. Until recent I y these caissons have beenfabricated from steel, but when subjected to the extremeenvironmental conditions of the North Sea they are susceptible tosevere corrosion problems.

The necessity to conform with safety requirements, particularly forthe fire water caisson system, has lead to rigorous inspection andmaintenance procedures. These procedures, and subsequent repairand replacement work, are very costly and can amount to up toseven times the original installation costs when calculated over thelife span of the caissons. Glassfiber reinforced epoxy (GRE) caissonsfrom Ameron have been accepted by Lloyd's Register and certifiedfor oil and gas platforms not only because of platform lifetimedurability but also because of the ease of installation.

Glassfiber reinforced epoxy can stand the wearIn 1989 Ameron and the London-based offshore design andconstruction company S LP Engineering began a joint programme todevelop lightweight maintenance-free glassfiber reinforced epoxycaisson housing systems that would last the platform lifetime.In 1994 the first complete GRE caissons and diver protection cageswere instalied on the Hamilton Oil Douglas Accommodationplatform in the UK Liverpool Bay Development.The 700 and 900 mm diameter caissons were manufactured usingBondstrand(!) glassfiber reinforced filament wound epoxy, chosenbecause of its flexural strength properties, and more.

Filament-wound GRE caissons offer the

following advantages:During installation

.Ease af installatian, na welding an site

.Lightweight, 40% less than metal,

means easier handling

.Installatian casts reduced by half

In use

.Maintenance-free, means major costsavings, no down time losses

.Long lasting, platform lifetime durability

DesignIn-house software has been specifically developed byAmeron and S LP for the finite element analysis of GREcaissons.

TestingAn extensive testing programme has been completed on

prototype GRE caissons to verify their performance under

conditions that simulate the worst environment likely to be

encountered offshore. Particular emphasis was given to

verification of pipe jointing by axial tensile testing andstatic flexural strength testing under a simulated one in

fifty year wave loading condition. Cyclic flexural strength

testing has also been undertaken to produce a fatigue

curve for the GRE caisson system.Cyclic tlexural strength testing has been carried out toproduce a tatigue curve tor the GRE caisson system

Certification

Lloyd Register Certifying Authority played a major rolethroughout the testing programme on GRE caisson

prototypes. In 1994, Lloyd's approval was granted for the

use of Bondstrand GRE caissons on offshore platforms.

Prototype GRE caissons have been thoroughly tested in the

worst environment likely to be experienced in offshore

conditions.S-N plot of fatigue data under flexural bending

Bondstrand@

Glassfiber reinforced epoxy systems for caissons

AmeronFiberglass Pipe DivisionGroup HeadquartersP.O. Box 801148HoustonTexas 77280-1148USATelephone 1-713-690-7777Fax 1-713-690-2842

AmeronFiberglass Pipe DivisionThe AmericasP.O. Box 878BurkburnettTexas76364USATelephone 1-817-669-1471Fax 1-817-669-4012

AmeronFiberglass Pipe DivisionAsiaAmeron (Pte) Ltd.No.7 A, Tuas Avenue 3

JurongSingapore 2263Telephone 65-8621301Fax 65-8621302Telex 38960 AMERON RS

AmeronFiber91ass Pipe DivisionEuropeAmeron B.V.P.O. Box 64190 CA GeldermalsenThe NetherlandsTelephone 31345573341Fax 31 345575254Telex 40257 BONDS NL

ISQ_~QO1I!.,'i) !{j)Accredlted b the Dutch~nlln"il fnr ~ertlflcatlon

-

Certlfled Flrm

Manufacturing plants: Burkburnett, Texas; Spartanburg, SouthCarolina; Geldermalsen, The Netherlands and Singapore.Bondstrand pipe is also manufactured in Japan and Saudi Arabia.

Cl Ameron 1995 FP604 2/95 Printed in The Netherlal

Ameron 2004. FP 918 09/04. Page 1 of 28. Printed in The Netherlands.

Bondstrand 2000M/7000MGlassfiber Reinforced Epoxy(GRE) pipe systems formarine servicewith external pressure requirements

In 1993, IMO (International Maritime Organisation) issued a resolution (A.18/Res. 753)covering acceptance criteria for assuring ship safety. Major certifying bodies have adoptedand implemented these Guidelines in their respective Rules and Regulations for theClassification of Ships.

All Bondstrand pipe series used in the marine industry are designed and type-approvedby the below major certifying bodies. (A complete list is available, on request)

- American Bureau of Shipping (ABS), U.S.A.;- Bureau Veritas, France;- Det Norske Veritas, Norway;- Germanischer Lloyd, Germany;- Lloyd's Register, United Kingdom;- Nippon Kaiji Kyokai, Japan;- Registro Italiano Navale (RINA), Italy;- United States Coast Guard (USCG), U.S.A.

Maximum operating temperature: up to 121C.Pipe diameter: 1-40 inch (25-1000 mm).Pipe system design for pressure ratings up to 16 bar.ASTM D-2992 Hydrostatic Design Basis (Procedure B - service factor 0.5);ASTM D-1599 Safety factor of 4:1. Design criteria for external pressure requirements arein accordance with IMO regulations.

Bondstrand 2000MASTM D-2310 Classification: RTRP-11FW for static hydrostatic design basis;ASTM D-2310 Classification: RTRP-11FX for static hydrostatic design basis;Complies with ASTM F-1173 Classification.

Bondstrand 7000MASTM D-2310 Classification: RTRP-11AW for static hydrostatic design basis;ASTM D-2310 Classification: RTRP-11AX for static hydrostatic design basis;Complies with ASTM F-1173 Classification.

Approvals

Quick-Lock

Uses and applications

Characteristics

Taper/Taper

18-40 inch

1-16 inch

A complete library of Bondstrand pipe and fittings in TRIBON,PDS and PDMS-format is available on CD-ROM. Please contact Ameron for details.

For specific fire protection requirements, an outher layer of passive fire protection isavailable.

For pipe systems without external pressure requirements, please refer toBondstrand 3400 product data (FP 835) or contact your Ameron representative.

! Ballast ! Portable discharge line! Chlorination ! Stripping lines! Draining ! Tankcleaning (salt water)! Cargo line ! Fire protection mains! Sanitary service & sewage ! Various other applications


Table of Contents GENERAL DATA

Adhesives ................................................................................................................. 27

Conversions .............................................................................................................. 28

Engineering design & installation data ..................................................................... 28

Hydrostatic testing .................................................................................................... 28

Important notice ........................................................................................................ 28

Joining system and configuration ............................................................................... 3

Mechanical properties ................................................................................................. 4

Physical properties ..................................................................................................... 4

Pipe series .................................................................................................................. 3

Pipe length .................................................................................................................. 4

Pipe dimensions and weights ..................................................................................... 7

Pipe performance .................................................................................................... 5-6

Span length ................................................................................................................. 9

Surge Pressure ......................................................................................................... 28

Ultimate Collapse Pressures ...................................................................................... 8

FITTINGS DATA

Adaptors ............................................................................................................... 26-27

Bell mouth ................................................................................................................. 25

Couplings .................................................................................................................. 22

Elbows ................................................................................................................... 9-11

Expansion coupling ................................................................................................... 26

Flanges ................................................................................................................ 20-22

Joint dimensions Quick-Lock ................................................................................... 8

Joint dimensions Taper/Taper ..................................................................................... 8

Laterals ..................................................................................................................... 17

Nipples ...................................................................................................................... 23

Reducers .............................................................................................................. 18-19

Saddles ............................................................................................................. 17 & 24

Tees ..................................................................................................................... 11-16


Pipe series PipeFilament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesive-bonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.

FittingsA wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings forBondstrand adhesive-bonding systems. For special fittings, not listed in this productguide, please contact your Ameron representative.

FlangesFilament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty flanges, hubbed and stub-end flanges for Quick-Lock adhesive bonding systems. Standard flange drilling patternsas per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5 (> 150 Lb),DIN, ISO and JIS are also availabe.

Bondstrand 2000MGlassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.Standard 0.5 mm internal resin-rich reinforced liner.Maximum operating temperature: 121C.; for higher temperatures, please contact Ameron.Maximum pressure rating: 16 bar.Minimum pressure: full vacuum.External Pressure Requirements: In accordance with IMO Regulations.

Bondstrand 7000M (* conductive)Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.Maximum operating temperature: 121C.; for higher temperatures, please contact Ameron.Maximum pressure rating: 16 bar.Minimum pressure: full vacuum.External Pressure Requirements: In accordance with IMO Regulations.

* ConductiveOur conductive pipe systems have been developed to prevent accumulation of potentiallydangerous levels of static electrical charges. Pipe, fittings and flanges contain high strengthconductive filaments. Together with a conductive adhesive this provides an electricallycontinuous system.

Description Bondstrand 2000M Bondstrand 7000MPipe diameter 1-40 inch 1-40 inchJoining system Quick-Lock 1-16 inch Quick-Lock 1-16 inch

Taper/Taper 18-40 inch Taper/Taper 18-40 inchLiner 0.5 mm -Temperature 121C. 121C.Pressure Rating 16 bar 16 bar

Pipe25-400 mm (1-16 inch):Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end.End configuration: Integral Quick-Lock bell end x shaved straight spigot.

450-1000 mm (18-40 inch):Taper/Taper adhesive joint.End configuration: Integral Taper bell x shaved taper spigot

Fitting25-400 mm (1-16 inch):Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.End configuration: Integral Quick-Lock bell ends.

450-1000 mm (18-40 inch):Taper/Taper adhesive joint.End configuration: Integral Taper bell ends.

Flanges25-1000 mm (1-40 inch):Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.End configuration: Integral Quick-Lock bell end.

Note: * Pipe nipples, saddles and flanged fittings have different end configurations.

Joining system &configuration


Typical mechanicalproperties

Nominal Joining Approximate overall Length*Pipe Size System Europe Plant Asia Plant[mm] [inch] [m] [m]25-40 1-1 Quick-Lock 5.5 3.050-125 2-5 Quick-Lock 6.15 5.85/9.0150 6 Quick-Lock 6.1 5.85/9.0200 8 Quick-Lock 6.1/11.8 5.85/9.0250 10 Quick-Lock 6.1/11.8 5.85/11.89300-400 12-16 Quick-Lock 6.05/11.8 5.85/11.89450-1000 18-40 Taper/Taper 11.8 11.89

* Tolerance +/- 50 mm.

Pipe property Units Value Method

Thermal conductivity pipe wall W(m.K) .33 AmeronThermal expansivity (lineair) 10-6 mm/mm C 18.0 AmeronFlow coefficient Hazen-Williams 150 Absolute roughness 10-6 m 5.3 Density kg/m3 1800 Specific gravity - 1.8 ASTM D-792

Pipe property IPD cured Units 21C. 93C. Method

Bi-axialUltimate hoop stress at weeping N/mm2 300 ASTM D-1599CircumferentialHoop tensile strength N/mm2 380 ASTM D-2290Hoop tensile modulus N/mm2 23250 18100 ASTM D-2290Poisson's ratio axial/hoop 0.93 1.04 AmeronLongitudinalAxial tensile strength N/mm2 65 50 ASTM D-2105Axial tensile modulus N/mm2 10000 7800 ASTM D-2105Poisson's ratio hoop/axial 0.40 0.45 ASTM D-2105Axial bending strength 80 AmeronBeamApparent elastic modulus N/mm2 9200 7000 ASTM D-2925Hydrostatic Design BasisStatic N/mm2 148* ASTM D-2992

(Proc. B.)

Pipe property MDA cured Units 21C. 93C. Method

Bi-axialUltimate hoop stress at weeping N/mm2 250 ASTM D-1599CircumferentialHoop tensile strength N/mm2 220 ASTM D-2290Hoop tensile modulus N/mm2 25200 ASTM D-2290Poisson's ratio axial/hoop 0.65 0.81 AmeronLongitudinalAxial tensile strength N/mm2 80 65 ASTM D-2105Axial tensile modulus N/mm2 12500 9700 ASTM D-2105Poisson's ratio hoop/axial 0.40 0.44 ASTM D-2105Axial bending strength 85 AmeronBeamApparent elastic modulus N/mm2 12500 8000 ASTM D-2925Hydrostatic Design BasisStatic N/mm2 124* ASTM D-2992

(Proc. B.)

* At 65C.

Typical physicalproperties

Typical pipe length


.

Typical pipe performance Bondstrand 2000M (MDA cured) at 21C.Nominal STIS Stifness PipePipe Factor StiffnessSize[mm] [inch] [kN/m2] [lb.in] [psi]25 1 3142.4 502 1618740 1 949.6 502 481250 2 534.7 554 272980 3 157.3 554 796100 4 154.4 1281 863125 5 80.5 1281 449150 6 46.7 1377 279200 8 35.5 3092 276250 10 36.6 6375 285300 12 35.9 10627 280350 14 36.8 13548 286400 16 36.9 20308 287450 18 36.2 28265 282500 20 36.3 38976 283600 24 36.6 67877 285700 28 36.9 121531 288750 30 36.8 148680 286800 32 37.1 182139 289900 36 36.8 256919 2861000 40 37.7 361759 294Bondstrand 2000M (IPD-cured) at 21C.

25 1 2087.4 504 1625140 1 620.6 504 483150 2 352.0 556 274080 3 102.6 556 799100 4 111.3 1286 866125 5 57.9 1286 451150 6 35.9 1382 280200 8 35.6 3104 277250 10 36.8 6400 286300 12 36.1 10669 281350 14 36.9 13602 287400 16 37.1 20389 289450 18 36.3 28378 283500 20 36.5 39130 284600 24 36.6 68147 285700 28 36.9 122013 289750 30 36.8 149270 288800 32 37.1 182862 290900 36 36.8 257939 2881000 40 37.7 363195 295


Typical pipe performance Bondstrand 7000M (MDA-cured) at 21C.Nominal STIS Stifness PipePipe Factor StiffnessSize[mm] [inch] [kN/m2] [lb.in] [psi]25 1 3142.4 797 2446440 1 949.6 797 739350 2 534.7 867 416280 3 157.3 867 1225100 4 154.4 1809 1202125 5 80.6 1809 627150 6 46.7 1809 363200 8 39.4 3092 276250 10 38.2 6375 285300 12 37.2 10627 280350 14 38.0 13548 286400 16 37.2 20308 287450 18 38.0 28265 282500 20 37.2 38976 283600 24 36.7 67877 285700 28 37.1 121531 288750 30 36.9 148680 286800 32 37.3 182139 289900 36 36.9 256919 2861000 40 37.9 361759 294Bondstrand 7000M (IPD-cured) at 21C.

25 1 3154.9 800 2456140 1 953.3 800 742250 2 536.8 871 417980 3 157.9 871 1230100 4 155.0 1816 1207125 5 80.9 1816 630150 6 46.9 1816 365200 8 35.6 3104 277250 10 36.8 6400 286300 12 36.1 10669 281350 14 36.9 13602 287400 16 37.1 20389 289450 18 36.3 28378 283500 20 36.5 39130 284600 24 36.7 68147 286700 28 37.1 122013 289750 30 36.9 149270 288800 32 37.3 182862 290900 36 36.9 257939 2881000 40 37.9 363195 295


Bondstrand 2000M

Nominal Pipe Minimum Average DesignationPipe Inside Struct. Wall Pipe per ASTMSize Diameter Thickness [t] Weight D-2966mm] [inch] [mm] [mm] [kg/m] MDA IPD25 1 27.1 3.0 0.7 RTRP-11 FW1-2112 FX1-311240 1 42.1 3.0 1.3 RTRP-11 FW1-2112 FX1-311250 2 53.0 3.1 1.3 RTRP-11FW1-2112 FX1-311280 3 81.8 3.1 1.8 RTRP-11FW1-2112 FX1-3112100 4 105.2 4.1 3.1 RTRP-11FW1-2113 FX1-3113125 5 131.9 4.1 3.5 RTRP-11FW1-2113 FX1-3113150 6 159.0 4.2 4.6 RTRP-11FW1-2113 FX1-3113200 8 208.8 5.5 7.4 RTRP-11FW1-2116 FX1-3116250 10 262.9 7.0 12 RTRP-11FW1-2116 FX1-3116300 12 313.7 8.3 17 RTRP-11FW1-2116 FX1-3116400 14 337.6 9.0 19 RTRP-11FW1-2116 FX1-3116400 16 385.8 10.3 25 RTRP-11FW1-2116 FX1-3116450 18 433.8 11.5 32 RTRP-11FW1-2116 FX1-3116500 20 482.1 12.8 39 RTRP-11FW1-2116 FX1-3116600 24 578.6 15.4 56 RTRP-11FW1-2116 FX1-3116700 28 700.0 18.7 75 RTRP-11FW1-2116 FX1-3116750 30 750.0 20.0 93 RTRP-11FW1-2116 FX1-3116800 32 800.0 21.4 102 RTRP-11FW1-2116 FX1-3116900 36 900.0 24.0 132 RTRP-11FW1-2116 FX1-31161000 40 1000.0 26.9 165 RTRP-11FW1-2116 FX1-3116Bondstrand 7000M25 1 27.1 3.5 0.7 RTRP-11AW1-2112 AX1-311240 1 42.1 3.5 1.3 RTRP-11AW1-2112 AX1-311250 2 53.0 3.6 1.3 RTRP-11AW1-2112 AX1-311280 3 81.8 3.6 1.8 RTRP-11AW1-2112 AX1-3112100 4 105.2 4.6 3.1 RTRP-11AW1-2113 AX1-3113125 5 131.9 4.6 3.5 RTRP-11AW1-2113 AX1-3113150 6 159.0 4.6 4.6 RTRP-11AW1-2113 AX1-3113200 8 208.8 5.5 7.4 RTRP-11AW1-2116 AX1-3116250 10 262.9 7.0 12 RTRP-11AW1-2116 AX1-3116300 12 313.7 8.3 17 RTRP-11AW1-2116 AX1-3116350 14 337.6 9.0 19 RTRP-11AW1-2116 AX1-3116400 16 385.8 10.3 25 RTRP-11AW1-2116 AX1-3116450 18 433.8 11.5 32 RTRP-11AW1-2116 AX1-3116500 20 482.1 12.8 39 RTRP-11AW1-2116 AX1-3116600 24 578.6 15.4 56 RTRP-11AW1-2116 AX1-3116700 28 700.0 18.7 75 RTRP-11AW1-2116 AX1-3116750 30 750.0 20.0 93 RTRP-11AW1-2116 AX1-3116800 32 800.0 21.4 102 RTRP-11AW1-2116 AX1-3116900 36 900.0 24.0 132 RTRP-11AW1-2116 AX1-31161000 40 1000.0 26.9 165 RTRP-11AW1-2116 AX1-3116

Typical pipe dimensionsand weights


Ultimate collapse pressure Ultimate collapse pressure (ultimate short term external failure pressure) at 21 C.Nominal Internal 2000M 2000M 7000M 7000MPipe Pressure MDA IPD MDA IPDSize static*[mm] [inch] [bar] [bar] [bar] [bar] [bar]25 1 16 674 733 1019 110840 1 16 200 218 308 33550 2 16 115 125 175 19180 3 16 33.2 36.0 51.0 55.5100 4 16 35.9 39.1 50.1 54.4125 5 16 18.7 20.3 26.1 28.3150 6 16 11.6 12.6 15.1 16.5200 8 16 11.5 12.5 11.5 12.5250 10 16 11.9 12.9 11.9 12.9300 12 16 11.7 12.7 11.7 12.7350 14 16 11.9 13.0 11.9 13.0400 16 16 12.0 13.0 12.0 13.0450 18 16 11.7 12.8 11.7 12.8500 20 16 11.8 12.8 11.8 12.8600 24 16 11.9 12.9 11.9 12.9700 28 16 12.0 13.0 12.0 13.0750 30 16 11.9 13.0 11.9 13.0800 32 16 12.0 13.1 12.0 13.1900 36 16 11.9 13.0 11.9 13.01000 40 16 12.2 13.3 12.2 13.3* Up to 93.

Nominal Insertion Spigot Diameter Spigot LengthPipe Depth Min. Max. Min. Max.Size (Ds) Sd Sd L L[mm] [inch] [mm] [mm] [mm] [mm] [mm]25 1 27 32.6 32.9 28.5 31.040 1 32 47.5 47.8 33.5 36.050 2 46 59.2 59.6 49.0 52.080 3 46 87.6 88.0 49.0 52.0100 4 46 112.5 112.9 49.0 52.0125 5 57 139.5 139.9 58.5 61.5150 6 57 166.2 166.6 59.0 62.0200 8 64 217.1 217.5 65.0 68.0250 10 70 271.3 271.7 71.0 74.0300 12 76 322.2 322.6 78.0 81.0350 14 89 353.8 354.2 89.0 93.0400 16 102 404.1 404.5 103.0 106.0Dimensions for Quick-Lock Spigots for bonding HD Flanges Dia of Straight

Spigot [Sd]450 18 111 455.8500 20 111 506.6600 24 127 608.2700 28 152 736.3750 30 165 788.4800 32 178 840.5900 36 163 943.41000 40 230 1051.4

Dimensions for adhesive Taper spigots for adhesive Taper/Taper joints

Nominal Taper Insertion Nominal Dia ofPipe Angle Depth Spigot SpigotSize Nose Thickn. at Nose

X Ds nose Sd[mm] [inch] [degrees] [mm] [mm] [mm]450 18 2.5 114 4.6 443.0500 20 2.5 127 5.0 492.2600 24 3.5 178 3.8 586.3700 28 1.75 178 6.4 712.9750 30 1.75 178 4.2 758.4800 32 1.75 178 8.9 817.8900 36 1.75 203 5.6 911.31000 40 1.75 410 8.1 1016.3

Quick-Lock dimensions

Taper/Taper dimensions


Span length

Filament-wound 90 elbows with integral Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) socket ends for adhesive bonding

Nominal Laying Overall Max. Working AveragePipe Size Length (LL) Length (OL) Pressure Weight[mm] [inch] [mm] [mm] [bar] [kg]25 1 65 92 20 0.340 1 81 113 20 0.450 2 76 122 20 0.580 3 114 160 20 1.1100 4 152 198 20 1.6125 5 195 252 16 2.7150 6 229 286 16 3.6200 8 305 369 16 6.8250 10 381 451 16 11.0300 12 457 533 16 18.0350 14 359 448 16 26.0400 16 397 499 16 31.0450 18 458 572 16 53.0500 20 508 635 16 65.0600 24 584 762 16 122.0700 28 711 889 16 205.0750 30 762 940 16 243.0800 32 813 991 16 330.0900 36 915 1118 16 417.01000 40 1040 1450 16 489.0

Elbows 90

Bondstrand 2000M

Nominal Single MDA Contininuous Single IPD ContinuousPipe Size Span* Span* Span* Span*[mm] [inch] [m] [m] [m] [m]25 1 2.6 3.3 2.4 3.040 1 2.9 3.7 2.7 3.450 2 3.1 4.0 2.9 3.780 3 3.5 4.5 3.3 4.2100 4 4.0 5.1 3.7 4.7125 5 4.3 5.4 4.0 5.0150 6 4.5 5.7 4.2 5.3200 8 5.1 6.5 4.8 6.1250 10 5.8 7.3 5.3 6.8300 12 6.3 8.0 5.8 7.4350 14 6.5 8.3 6.0 7.7400 16 7.0 8.8 6.4 8.2450 18 7.4 9.3 6.8 8.7500 20 7.7 9.8 7.2 9.1600 24 8.5 10.8 7.9 10.0700 28 9.3 11.8 8.6 11.0750 30 9.6 12.2 8.9 11.3800 32 10.0 12.7 9.2 11.7900 36 10.5 13.4 9.8 12.41000 40 11.1 14.1 10.3 13.1Bondstrand 7000M MDA IPD25 1 2.5 3.3 2.4 3.040 1 2.9 3.8 2.7 3.450 2 3.1 4.1 2.9 3.780 3 3.5 4.5 3.3 4.2100 4 4.0 5.2 3.7 4.7125 5 4.3 5.6 4.0 5.0150 6 4.5 5.9 4.2 5.3200 8 5.0 6.5 4.7 5.9250 10 5.7 7.3 5.3 6.7300 12 6.2 8.0 5.7 7.3350 14 6.4 8.3 6.0 7.6400 16 6.9 8.8 6.4 8.1450 18 7.3 9.3 6.7 8.6500 20 7.7 9.8 7.1 9.0600 24 8.4 10.8 7.8 9.9700 28 9.3 11.8 8.6 10.9750 30 9.6 12.2 8.9 11.3800 32 9.9 12.7 9.2 11.7900 36 10.5 13.4 9.7 12.41000 40 11.1 14.1 10.3 13.0* Span recommendations are based on pipes filled with water having a density of 1000 kg/m3 and include no provisions for weights caused by valves, flanges or other heavy objects. At 21C. At 93C., span lengths are approx. 10% lower.


Elbows ANSI 45

Filament-wound 90 elbows with integral Quick-Lock male ends*

Nominal Laying Maximum AveragePipe Length Working WeightSize (LL) Pressure[mm] [inch] [mm] [bar] [kg]50 2 110 12 0.480 3 135 12 0.7100 4 160 12 1.0150 6 198 12 2.4200 8 224 12 3.9250 10 275 12 6.3300 12 300 12 13.3

* Also available with flanges.

Filament-wound 45 Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) socket ends for adhesive bonding

Nominal Laying Overall Maximum AveragePipe Length Length Working WeightSize (LL) (OL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]25 1 22 49 16 0.240 1 29 61 16 0.350 2 35 81 16 0.480 3 51 97 16 0.8100 4 64 110 16 1.1125 5 84 141 16 1.8150 6 95 152 16 2.4200 8 127 191 16 4.3250 10 159 229 16 7.3300 12 191 267 16 11.0350 14 121 210 16 17.0400 16 137 239 16 20.0450 18 191 305 16 33.0500 20 210 337 16 40.0600 24 252 430 16 82.0700 28 295 473 16 140.0750 30 322 500 16 164.0800 32 337 515 16 283.0900 36 400 603 16 283.01000 40 450 860 16 334.0

Filament-wound 45elbows with integral Quick-Lock male ends*

Nominal Laying Maximum AveragePipe Length Working WeightSize (LL) Pressure[mm] [inch] [mm] [bar] [kg]50 2 60 12 0.280 3 71 12 0.4100 4 97 12 0.9150 6 121 12 1.9200 8 134 12 3.9250 10 159 12 8.3300 12 186 12 10.0

* Also available with flanges.

Elbows ANSI 90short radius

Elbows 45

Quick-Lock

Taper/Taper


Elbows 22 Filament-wound 22elbows with integral Quick-Lock socket ends for adhesivebonding

Nominal Laying Overall Maximum AveragePipe Length Length Working WeightSize (LL) (OL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]25 1 9 36 16 0.140 1 9 41 16 0.250 2 13 59 16 0.580 3 21 67 16 0.7100 4 29 75 16 1.0125 5 43 100 16 1.4150 6 43 100 16 1.9200 8 57 121 16 3.9250 10 67 137 16 5.9300 12 76 152 16 10.4350 14 83 172 16 12.0400 16 89 191 16 14.0

Filament-wound equal Tee with integral Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) socket ends for adhesive bonding

Nominal Laying Overall Laying Overall Maximum AveragePipe Length Length Length Length Working WeightSize total run total run branch branch Pressure

(LL1) (OL1) (LL2) (OL2)[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]25 1 54 108 27 54 16 0.240 1 60 124 30 62 16 0.450 2 128 220 64 110 16 1.080 3 172 264 86 132 16 1.8100 4 210 302 105 151 16 2.5125 5 254 368 127 184 16 5.0150 6 286 400 143 200 16 6.7200 8 356 484 178 242 16 10.0250 10 432 572 216 286 16 18.0300 12 508 660 254 330 16 29.0350 14 534 712 267 356 16 37.0400 16 584 788 292 394 16 56.0450 18 648 876 324 438 16 69.0500 20 712 966 356 483 16 92.0600 24 838 1194 419 597 16 168.0700 28 964 1320 482 660 16 285.0750 30 1016 1372 508 686 16 337.0800 32 1090 1446 545 723 16 459.0900 36 1220 1626 610 813 16 581.01000 40 1416 2236 708 1118 16 686.0

Equal Tees

Quick-Lock

Taper/Taper


Filament-wound standard and fabricated reducing tees with integralQuick-Lock (1-16 inch) socket ends for adhesive bonding

Nominal Laying Overall Laying Overall Maximum AveragePipe Length Length Length Length Working WeightSize (LL1) (OL1) (LL2) (OL2) Pressure(runxrunxbranch) half run half run branch branch[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]40x40x25 1x1x1 30 62 30 57 20 0.650x50x25 2x2x1 64 110 57 84 20 0.950x50x40 2x2x1 64 110 57 89 20 1.080x80x25 3x3x1 86 132 76 103 20 1.680x80x40 3x3x1 86 132 76 108 20 1.680x80x50 3x3x2 86 132 76 122 20 1.7100x100x25 4x4x1 72 118 194 221 20 7.5100x100x40 4x4x1 89 136 194 226 20 9.0100x100x50 4x4x2 105 151 89 135 20 2.1100x100x80 4x4x3 105 151 98 144 20 2.3125x125x50 5x5x2 127 184 102 148 16 3.4125x125x80 5x5x3 127 184 111 157 16 4.0125x125x100 5x5x4 127 184 118 164 16 4.6150x150x25 6x6x1 83 140 221 248 16 11.7150x150x40 6x6x1 101 158 221 253 16 13.8150x50x50 6x6x2 143 200 114 160 16 5.4150x150x80 6x6x3 143 200 124 170 16 6.0150x150x100 6x6x4 143 200 130 176 16 6.2150x150x125 6x6x5 143 200 136 193 16 6.5200x200x25 8x8x1 84 148 245 272 16 15.0200x200x40 8x8x1 101 165 246 278 16 17.5200x200x50 8x8x2 116 180 246 292 16 19.9200x200x80 8x8x3 178 242 149 195 16 9.1200x200x100 8x8x4 178 242 162 208 16 9.7200x200x125 8x8x5 178 242 168 225 16 10.6200x200x150 8x8x6 178 242 168 225 16 11.4250x250x25 10x10x1 83 153 273 300 16 18.1250x250x40 10x10x1 100 170 273 305 16 21.0250x250x50 10x10x2 115 185 273 320 16 24.0250x250x80 10x10x3 115 185 273 320 16 24.0250x250x100 10x10x4 216 286 184 230 16 14.8250x250x125 10x10x5 216 286 194 251 16 15.2250x250x150 10x10x6 216 286 194 251 16 15.5250x250x200 10x10x8 216 286 203 267 16 16.5300x300x25 12x12x1 84 160 298 325 16 21.2300x300x40 12x12x1 102 178 298 330 16 25.0300x300x50 12x12x2 117 193 298 344 16 29.0300x300x80 12x12x3 117 193 298 344 16 29.0300x300x100 12x12x4 254 330 206 252 16 21.0300x300x150 12x12x6 254 330 219 276 16 22.0300x300x200 12x12x8 254 330 229 293 16 23.0300x300x250 12x12x10 254 330 241 311 16 24.0350x350x25 14x14x1 81 170 314 341 16 24.0350x350x40 14x14x1 99 188 314 346 16 28.0350x350x50 14x14x2 114 203 314 361 16 31.0350x350x80 14x14x3 114 203 314 361 16 31.0350x350x100 14x14x4 114 203 314 361 16 31.0350x350x150 14x14x6 267 356 244 301 16 29.0350x350x200 14x14x8 267 356 254 318 16 30.0350x350x250 14x14x10 267 356 267 337 16 32.0350x350x300 14x14x12 267 356 279 355 16 34.0400x400x25 16x16x1 85 187 338 365 16 29.0400x400x40 16x16x1 103 205 338 370 16 33.0400x400x50 16x16x2 118 220 338 384 16 37.0400x400x80 16x16x3 118 220 338 384 16 37.0400x400x100 16x16x4 118 220 338 384 16 37.0400x400x150 16x16x6 292 394 264 321 16 37.0400x400x200 16x16x8 292 394 273 337 16 38.0400x400x250 16x16x10 292 394 283 353 16 41.0400x400x300 16x16x12 292 394 295 371 16 45.0400x400x350 16x16x14 292 394 292 381 16 49.0

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.

Reducing Tees

Standard

Fabricated


Filament-wound standard and fabricated reducing tees with integralTaper/Taper (18-40 inch) socket ends for adhesive bonding

Nominal Laying Overall Laying Overall Maximum AveragePipe Length Length Length Length Working WeightSize (LL1) (OL1) (LL2) (OL2) Pressure(runxrunxbranch) half run half run branch branch[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]450x450x25 18x18x1 88 202 358 385 16 31.0450x450x40 18x18x1 88 202 358 390 16 31.0450x450x50 18x18x2 88 202 358 404 16 22.0450x450x80 18x18x3 100 214 358 404 16 35.0450x450x100 18x18x4 113 227 358 404 16 38.0450x450x150 18x18x6 138 252 367 424 16 45.0450x450x200 18x18x8 324 438 306 370 16 53.0450x450x250 18x18x10 324 438 319 389 16 60.0450x450x300 18x18x12 324 438 319 395 16 67.0450x450x350 18x18x14 324 438 317 406 16 66.0450x450x400 18x18x16 324 438 319 421 16 69.0500x500x25 20x20x1 88 215 382 409 16 35.0500x500x40 20x20x1 88 215 382 414 16 35.0500x500x50 20x20x2 88 215 382 428 16 36.0500x500x80 20x20x3 100 227 382 428 16 39.0500x500x100 20x20x4 113 240 382 428 16 43.0500x500x150 20x20x6 138 265 391 448 16 50.0500x500x250 20x20x10 356 483 344 414 16 77.0500x500x300 20x20x12 356 483 345 421 16 82.0500x500x350 20x20x14 356 483 343 432 16 85.0500x500x400 20x20x16 356 483 344 446 16 85.0500x500x450 20x20x18 356 483 350 464 16 89.0600x600x25 24x24x1 88 266 430 457 16 51.0600x600x40 24x24x1 88 266 430 462 16 51.0600x600x50 24x24x2 88 266 430 476 16 52.0600x600x80 24x24x3 100 278 430 476 16 56.0600x600x100 24x24x4 113 291 430 476 16 61.0600x600x150 24x24x6 138 316 439 496 16 69.0600x600x200 24x24x8 419 597 412 476 14 78.0600x600x250 24x24x10 419 597 386 456 16 85.0600x600x300 24x24x12 419 597 408 484 16 85.0600x600x350 24x24x14 419 597 394 483 16 101.0600x600x400 24x24x16 419 597 395 497 16 123.3600x600x450 24x24x18 419 597 413 527 16 137.0600x600x500 24x24x20 419 597 406 533 16 156.0700x700x25 28x28x1 88 266 491 518 16 59.0700x700x40 28x28x1 88 266 491 523 16 59.0700x700x50 28x28x2 88 266 491 537 16 59.0700x700x80 28x28x3 100 278 491 537 16 64.0700x700x100 28x28x4 113 291 491 537 16 70.0700x700x150 28x28x6 138 316 500 557 16 80.0700x700x350 28x28x14 482 660 490 579 16 147.0700x700x400 28x28x16 482 660 500 602 16 166.0700x700x450 28x28x18 482 660 500 614 16 189.0700x700x500 28x28x20 482 660 506 633 16 210.0700x700x600 28x28x24 482 660 506 684 16 252.0750x750x25 30x30x1 88 266 516 543 16 63.0750x750x40 30x30x1 88 266 516 548 16 63.0750x750x50 30x30x2 88 266 516 562 16 63.0750x750x80 30x30x3 100 278 516 562 16 69.0750x750x100 30x30x4 113 291 516 562 16 74.0750x750x150 30x30x6 138 316 525 582 16 85.0750x750x300 30x30x12 508 686 756 832 16 118.0750x750x350 30x30x14 508 686 722 811 16 157.0750x750x400 30x30x16 508 686 698 800 16 178.0750x750x450 30x30x18 508 686 488 602 16 202.0750x750x500 30x30x20 508 686 495 622 16 225.0750x750x600 30x30x24 508 686 481 659 16 270.0

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees

Reducing Tees


Reducing Tees (C'tnd) Filament-wound standard and fabricated reducing tees with integralTaper/Taper (18-40 inch) socket ends for adhesive bonding

Nominal Laying Overall Laying Overall Maximum AveragePipe Length Length Length Length Working WeightSize (LL1) (OL1) (LL2) (OL2) Pressure(runxrunxbranch) half run half run branch branch[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]800x800x25 32x32x1 88 266 541 568 16 66.0800x800x40 32x32x1 88 266 541 573 16 67.0800x800x50 32x32x2 88 266 541 587 16 67.0800x800x80 32x32x3 100 278 541 587 16 73.0800x800x100 32x32x4 113 291 541 587 16 79.0800x800x150 32x32x6 138 316 550 607 16 90..0800x800x500 32x32x20 545 723 523 650 16 257.0800x800x600 32x32x24 545 723 523 701 16 310.0800x800x700 32x32x28 545 723 532 710 16 348.0800x800x750 32x32x30 545 723 534 712 16 387.0900x900x25 36x36x1 88 291 591 618 16 78.0900x900x40 36x36x1 88 291 591 623 16 78.0900x900x50 36x36x2 88 291 591 637 16 78.0900x900x80 36x36x3 100 303 591 637 16 85.0900x900x100 36x36x4 113 316 591 637 16 92.0900x900x150 36x36x6 138 341 600 657 16 105.0900x900x400 36x36x16 610 813 563 665 16 270.0900x900x450 36x36x18 610 813 563 677 16 290.0900x900x500 36x36x20 610 813 563 690 16 323.0900x900x600 36x36x24 610 813 541 719 16 387.0900x900x700 36x36x28 610 813 570 748 16 459.0900x900x750 36x36x30 610 813 584 762 16 484.01000x1000x40040x40x1 120 530 641 668 16 92.01000x1000x45040x40x1 120 530 641 673 16 92.01000x1000x50040x40x2 120 530 641 687 16 92.01000x1000x60040x40x3 132 542 641 687 16 100.01000x1000x60040x40x24 708 1118 593 771 16 457.01000x1000x70040x40x28 708 1118 632 810 16 541.01000x1000x75040x40x30 708 1118 633 811 16 571.01000x1000x80040x40x32 708 1118 652 830 16 605.01000x1000x90040x40x36 708 1118 652 855 16 634.0

Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.

Standard

Fabricated


Fabricated Reducing tees with integral Quick-Lock (1-16 inch) socket ends andflanged branch

Nominal Laying Overall Laying Maximum AveragePipe Length Length Length Working WeightSize (LL1) (OL1) (LL2) Pressure with flange(runxrunxbranch) half run half run branch CL150[mm] [inch] [mm] [mm] [mm] [bar] [kg]100x100x25 4x4x1 72 118 225 16 8.0100x100x40 4x4x1 89 135 230 16 9.7150x150x25 6x6x1 83 140 252 16 12.2150x150x40 6x6x1 101 158 257 16 14.5200x200x25 8x8x1 84 148 276 16 15.5200x200x40 8x8x1 101 165 281 16 18.2200x200x50 8x8x2 116 180 295 16 21.4250x250x25 10x10x1 83 153 303 16 18.6250x250x40 10x10x1 100 170 308 16 22.0250x250x50 10x10x2 115 185 322 16 25.6250x250x80 10x10x3 115 185 323 16 26.3300x300x25 12x12x1 84 160 329 16 22.3300x300x40 12x12x1 102 178 334 16 26.1300x300x50 12x12x2 117 193 348 16 30.2300x300x80 12x12x3 117 193 349 16 30.9350x350x25 14x14x1 81 170 344 16 24.3350x350x40 14x14x1 99 188 349 16 28.4350x350x50 14x14x2 114 203 363 16 32.7350x350x80 14x14x3 114 203 369 16 33.4350x350x100 14x14x4 114 203 364 16 34.2400x400x25 16x16x1 85 187 369 16 29.1400x400x40 16x16x1 103 205 374 16 33.8400x400x50 16x16x2 118 220 388 16 38.5400x400x80 16x16x3 118 220 389 16 39.2400x400x100 16x16x4 118 220 389 16 39.9

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

Fabricated Reducing Teeswith Flanged Branch


Fabricated Reducing tees with integral Taper/Taper (18-40 inch) socket ends andflanged branch

Nominal Laying Overall Laying Maximum AveragePipe Length Length Length Working WeightSize (LL1) (OL1) (LL2) Pressure with flange(runxrunxbranch) half run half run branch CL150[mm] [inch] [mm] [mm] [mm] [bar] [kg]450x450x25 18x18x1 88 202 388 16 31.7450x450x40 18x18x1 88 202 394 16 32.0450x450x50 18x18x2 88 202 408 16 33.0450x450x80 18x18x3 100 214 409 16 37.0450x450x100 18x18x4 113 227 409 16 41.2450x450x150 18x18x6 138 252 430 16 49.9500x500x25 20x20x1 88 215 412 16 35.8500x500x40 20x20x1 88 215 418 16 36.0500x500x50 20x20x2 88 215 432 16 37.0500x500x80 20x20x3 100 227 433 16 41.4500x500x100 20x20x4 113 240 433 16 45.9500x500x150 20x20x6 138 265 454 16 54.8600x600x25 24x24x1 88 266 460 16 51.9600x600x40 24x24x1 88 266 467 16 52.0600x600x50 24x24x2 88 266 480 16 53.0600x600x80 24x24x3 100 278 481 16 58.2600x600x100 24x24x4 113 291 481 16 63.4600x600x150 24x24x6 138 316 502 16 73.7700x700x25 28x28x1 88 266 521 16 59.3700x700x40 28x28x1 88 266 527 16 59.3700x700x50 28x28x2 88 266 541 16 60.5700x700x80 28x28x3 100 278 542 16 66.5700x700x100 28x28x4 113 291 542 16 72.6700x700x150 28x28x6 138 316 563 16 84.5750x750x25 30x30x1 88 266 546 16 63.2750x750x40 30x30x1 88 266 552 16 63.4750x750x50 30x30x2 88 266 566 16 64.4750x750x80 30x30x3 100 278 567 16 70.8750x750x100 30x30x4 113 291 567 16 77.1750x750x150 30x30x6 138 316 588 16 89.8800x800x25 32x32x1 88 266 571 16 66.9800x800x40 32x32x1 88 266 576 16 67.2800x800x50 32x32x2 88 266 590 16 68.1800x800x80 32x32x3 100 278 590 16 74.9800x800x100 32x32x4 113 291 590 16 81.6800x800x150 32x32x6 138 316 610 16 94.9900x900x25 36x36x1 88 291 621 16 78.3900x900x40 36x36x1 88 291 627 16 78.6900x900x50 36x36x2 88 291 641 16 79.6900x900x80 36x36x3 100 303 642 16 87.0900x900x100 36x36x4 113 316 642 16 94.4900x900x150 36x36x6 138 341 663 16 109.21000x1000x25 40x40x1 120 530 672 16 92.31000x1000x4040x40x1 120 530 677 16 92.61000x1000x50 40x40x2 120 530 691 16 93.71000x1000x80 40x40x3 132 542 692 16 103.0

Note: Other sizes, or multiple size branched tees available on request. Please contact Ameron.

Fabricated Reducing Teeswith Flanged Branch


Bushing Saddles Filament-wound pipe saddles with stainless steel, 1/2 inch and 3/4 inch threadedbushings *

Nominal Angle Saddle Saddle Maximum Average RequiredPipe Length Thickn. Working Weight AdhesiveSize (B) (ts) Pressure Kits[mm] [inch] [degree] [mm] [mm] [bar] [kg] [3 Oz] [6 Oz]50 2 180 100 14 16 0.5 1 -80 3 180 100 14 16 0.6 1 -100 4 180 100 14 16 0.8 1 -125 5 180 100 14 16 0.9 - 1150 6 180 100 14 16 1.0 - 1200 8 180 100 14 16 1.2 - 1250 10 180 100 14 16 1.6 1 1300 12 180 100 14 12 1.9 1 1350 14 180 100 14 12 2.1 1 1400 16 180 100 14 12 2.5 - 2450 18 90 100 14 12 3.3 - 1500 20 90 100 14 12 3.7 1 1600 24 90 100 14 12 4.4 - 2

* Consult Ameron for other type material, or other sized bushings.

Filament-wound 45 laterals with integral Quick-Lock socking ends

Nominal Laying Overall Laying Overall Maximum AveragePipe Length Length Length Length Working WeightSize (LL1) (OL1) (LL2) (OL2) Pressure[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]50 2 64 110 203 249 16 1.680 3 76 122 254 300 16 3.0100 4 76 122 305 351 16 3.9125 5 89 146 337 394 16 5.8150 6 89 146 368 425 16 6.8200 8 114 178 445 509 16 12.0250 10 127 197 521 591 12 21.0300 12 140 216 622 698 12 30.0350 14 140 229 622 711 12 39.0400 16 140 242 622 724 12 54.0

45 Laterals


Filament-wound concentric reducers with integral Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) socket ends

Nominal Laying Overall Maximum AveragePipe Size Length Length Working Weight(runxrun) (LL) (OL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]40x25 1x1 32 91 16 0.250x25 2x1 64 137 16 0.350x40 2x1 32 110 16 0.580x40 3x1 76 154 16 0.580x50 3x2 54 146 16 0.5100x50 4x2 76 168 16 1.1100x80 4x3 73 165 16 0.9125x80 5x3 74 177 16 1.4125x100 5x4 74 177 16 1.5150x80 6x3 97 200 16 1.8150x100 6x4 94 197 16 1.8150x125 6x5 110 224 16 1.8200x100 8x4 138 248 16 2.9200x125 8x5 126 247 16 2.8200x150 8x6 98 219 16 2.7250x150 10x6 117 244 16 3.7250x200 10x8 105 239 16 3.6300x200 12x8 149 289 16 5.0300x250 12x10 137 283 16 4.6350x250 14x10 184 343 16 7.2350x300 14x12 178 343 16 7.3400x300 16x12 165 343 16 8.9400x350 16x14 152 343 16 9.0450x400 18x16 103 319 16 12.7500x400 20x16 225 454 16 22.6500x450 20x18 123 364 16 18.9600x400 24x16 453 733 16 48.4600x450 24x18 353 645 16 44.3600x500 24x20 230 535 16 38.5700x400 28x16 765 1045 16 79.0700x450 28x18 661 953 16 74.0700x500 28x20 542 847 16 69.0700x600 28x24 311 667 16 67.3750x400 30x16 876 1156 16 111.6750x450 30x18 775 1067 16 106.6750x500 30x20 653 958 16 99.6750x600 30x24 422 778 16 87.2750x700 30x28 111 467 16 57.2800x400 32x16 1023 1303 16 139.4800x450 32x18 920 1212 16 125.4800x500 32x20 798 1103 16 108.8800x600 32x24 570 926 16 94.3800x700 32x28 259 615 16 81.8800x750 32x30 148 504 16 70.9900x500 36x20 1029 1359 16 210.0900x600 36x24 799 1180 16 176.1900x700 36x28 487 868 16 140.2900x750 36x30 375 756 16 125.91000x900 40x36 285 898 16 182.0

Concentric Reducers

Quick-Lock

Taper/Taper


Eccentric Reducers Filament-wound Eccentric Reducers with integral Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) socket ends

Nominal Laying Overall Eccentricity Maximum AveragePipe Size Length Length Working Weight(runxrun) (LL) (OL) (X) Pressure[mm] [inch] [mm] [mm] [mm] [bar] [kg]40x25 1x1 56 115 7 16 0.250x25 2x1 100 173 13 16 0.350x40 2x1 44 122 6 16 0.580x40 3x1 150 228 20 16 0.580x50 3x2 108 200 14 16 0.5100x50 4x2 200 292 27 16 1.1100x80 4x3 93 185 12 16 0.9125x100 5x4 101 204 14 16 1.5150x80 6x3 293 396 39 16 1.8150x100 6x4 200 303 27 16 1.8150x125 6x5 100 214 13 16 1.8200x100 8x4 390 500 52 16 2.9200x150 8x6 190 311 25 16 2.7250x150 10x6 392 519 53 16 3.7250x200 10x8 202 336 27 16 3.6300x200 12x8 390 530 53 16 5.0300x250 12x10 190 336 26 16 4.6350x250 14x10 308 467 42 16 7.2350x300 14x12 118 283 16 16 7.3400x300 16x12 306 484 41 16 8.9400x350 16x14 188 379 25 16 9.0450x300 18x12 450 640 63 16 15.6450x350 18x14 322 525 43 16 14.2450x400 18x16 197 413 18 16 12.7500x400 20x16 324 553 39 16 23.0500x450 20x18 197 438 22 16 18.9600x400 24x16 580 860 93 16 48.0600x450 24x18 450 742 73 16 44.0600x500 24x20 325 630 48 16 39.0750x400 30x24 451 807 86 16 87.0900x400 36x24 832 1213 161 16 176.0

Quick-Lock

Taper/Taper


Hub Flanges

Heavy-Duty Flanges Filament-wound Heavy-Duty flanges with integral Quick-Lock (1-40 inch) socket end

Nominal Laying Overall Maximum Average weight DIN 2632 DIN 2633Pipe Length Length Working ANSI ANSISize (LL) (OL) Pressure B16.5 B16.5

CL.150 CL.300 PN10 PN16[mm] [inch] [mm] [mm] [bar] [kg] [kg] [kg] [kg]25 1 3 29 16 0.5 0.6 0.5 0.540 1 3 35 16 1.1 1.1 1.0 1.050 2 4 51 16 1.3 1.7 1.8 1.880 3 5 51 16 1.8 2.6 2.4 2.4100 4 5 51 16 2.8 3.8 2.7 2.7125 5 5 62 16 3.8 5.4 4.0 4.0150 6 6 63 16 4.5 6.7 4.9 4.9200 8 6 70 16 5.0 9.9 7.1 6.9250 10 6 76 16 9.5 13.2 9.1 9.8300 12 5 81 16 14.5 19.2 11.2 12.7350 14 8 97 16 20.5 29.8 18.6 20.5400 16 8 110 16 27.0 40.0 25.0 27.4450 18 10 114 16 32.0 - - -500 20 10 121 16 40.0 - - -600 24 11 138 16 58.0 - - -700 28 14 165 16 73.0 - - -750 30 14 178 16 88.0 - - -800 32 14 192 16 112.0 - - -900 36 14 178 16 116.0 - - -1000 40 15 245 16 162.0 - - -

Note: Other drillings may be possible. Please consult Ameron.1) Full-face elastomeric gaskets may be used suitable for the service pressure, service

temperature and fluid. Shore A durometer hardness of 60 +5 is recommended (3 mm thick).Compressed fibre gaskets (3 mm thick), compatible with pressure, temperature and mediummay also be used.Mechanical properties should be in accordance with DIN 3754 (IT 400) or equal.

2) For maximum bolt torque refer to the appropriate Bondstrand literature.A torque-wrench must be used, since excessive torque may result in flange damage.

3) Size 18-40 inch can be bonded directly to a fitting by using a Quick-Lock to Taper/Tapertransition nipple.For bonding to pipe, a Quick Lock (straight) spigot has to be shaved on the pipe.

Filament-wound Hubbed flanges with integral Quick-Lock (1-36 inch) socket end

Nominal Laying Overall Flange Maximum Average weightDIN 2632 DIN 2633Pipe Length Length Thickness Working ANSI ANSISize Pressure B16.5 B16.5

(LL) (OL) (E) CL.150 CL.300 PN10 PN16[mm] [inch] [mm] [mm] [mm] [bar] [kg] [kg] [kg] [kg]50 2 4 51 30 12 0.9 1.1 1.0 1.080 3 5 51 30 12 1.5 1.8 1.6 1.1100 4 5 51 33 12 2.2 2.9 2.1 2.1125 5 5 62 47 12 3.7 4.9 3.6 3.6150 6 6 63 47 12 3.7 5.4 3.9 3.9200 8 6 70 54 12 6.2 8.4 6.0 6.0250 10 6 76 54 12 8.4 11.1 7.6 8.2300 12 5 81 56 12 12.3 15.3 9.0 10.2350 14 8 97 72 12 17.3 22.6 14.1 15.5400 16 8 110 85 12 26.0 32.9 20.6 22.6450 18 10 114 89 12 30.0 - - -500 20 10 121 96 12 35.0 - - -600 24 11 138 113 12 48.0 - - -700 28 14 165 114 12 67.0 - - -750 30 14 178 121 12 77.0 - - -800 32 14 192 124 12 85.0 - - -900 36 14 178 140 12 93.0 - - -

Note: As per above heavy-duty flanges.


Stub-end Flanges

Steel Ring Flange forStub-end

Taper/Taper

Quick-Lock

Filament-wound O-ring sealed stub-end flanges with integral Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) socket ends with loose steelrings

Nominal Laying Overall Face Ring Maximum AveragePipe Length Length Diameter to Face Working WeightSize (LL) (OL) (RF) (H) Pressure Stub-end[mm] [inch] [mm] [mm] [mm] [mm] [bar] [kg]25 1 10 37 51 10 16 0.140 1 10 42 73 10 16 0.250 2 10 56 92 10 16 0.280 3 10 56 127 10 16 0.4100 4 10 56 157 16 16 0.6125 5 10 67 186 16 16 1.0150 6 10 67 216 16 16 1.2200 8 10 74 270 16 16 1.8250 10 10 80 324 23 16 2.5300 12 10 86 378 23 16 3.3350 14 10 98 413 27 16 3.8400 16 10 112 470 27 16 5.7450 18 20 134 532 35 16 11.1500 20 20 147 580 39 16 13.2600 24 20 198 674 47 16 17.2700 28 20 198 800 51 16 21.0750 30 20 198 850 46 16 24.4800 32 20 198 900 48 16 21.8900 36 20 223 1000 53 16 30.81000 40 20 430 1100 58 16 470

Note: Up to 12 bar flat faced stub-ends suitable for elastomeric gaskets can be used.

From 12 bar and above O-ring sealed stub-ends should be used.Make sure that when using O-ring sealed stub-end, its counter flange is compatible,e.g. use a flat faced stub-end (without O-ring groove) or another flat surface flange ascounter flange.

Nominal ANSI Average ANSI Average DIN 2632 Average DIN 2633 AveragePipe B16.5 Weight B16.5 Weight Weight WeightSize CLASS.150 CLASS.300 PN 10 PN 16

(D) (D) (D) (D)[mm] [inch] [mm] [kg] [mm] [kg] [mm] [kg] [mm] [kg]25 1 14.3 0.8 17.5 1.3 16 1.0 16 1.040 1 17.5 1.2 20.6 2.3 16 1.7 16 1.750 2 19.0 1.8 22.2 2.5 18 2.2 18 2.280 3 23.8 3.2 28.6 4.8 20 3.0 20 3.0100 4 23.8 4.2 31.7 7.0 20 3.1 20 3.1125 5 23.8 4.4 34.9 9.5 22 3.6 23 3.8150 6 25.5 5.2 36.5 12.2 22 4.9 23 5.1200 8 28.8 8.5 41.3 18.3 25 7.1 27 7.3250 10 35.6 13.5 47.6 26.0 28 9.3 32 11.8300 12 40.0 23.0 50.8 38.7 29 10.7 35 15.4350 14 41.6 32.0 54.0 56.3 36 21.3 40 26.3400 16 47.9 42.0 58.2 70.1 40 26.6 44 33.0450 18 50.2 39.7 63.6 86.5 42 27.2 50 40.9500 20 52.0 50.6 66.5 104.1 45 34.7 54 59.8600 24 63.7 86.1 78.4 182.9 52 55.3 63 72.2700 28 69.0 100.5 95.6 213.4 57 78.8 59 101.9750 30 71.6 117.0 99.9 229.3 - - - -800 32 76.9 153.5 106.2 289.0 62 95.3 66 105.7900 36 85.4 197.2 117.7 424.1 66 111.8 71 125.11000 40 93.7 - 102.8 - 74 - 82 -

Note: Other materials and/or drillings are available. Please consult Ameron.


Couplings

Filament-wound blind flanges

Nominal Flange Maximum Average weight Average weightPipe Thickness Working ANSI B16.5 ANSI B16.5 DIN 2632 DIN 2633Size (D) Pressure CLASS 150 CLASS 300 PN 10 PN 16[mm] [inch] [mm] [bar] [kg] [kg] [kg] [kg]25 1 25 16 0.4 0.5 0.4 0.540 1 25 16 0.5 0.9 0.7 0.850 2 30 16 0.7 1.2 1.1 1.280 3 30 16 1.1 1.9 1.6 1.7100 4 35 16 1.7 3.6 2.6 2.7125 5 35 16 2.6 3.8 3.0 3.1150 6 40 16 2.9 5.7 4.4 4.6200 8 45 16 5.2 9.2 7.1 7.3250 10 50 16 7.2 13.8 10.6 11.5300 12 60 16 11.4 23.0 16.3 17.8350 14 65 16 16.4 31.0 23.0 25.0400 16 70 16 23.0 41.0 31.0 33.0450 18 70 16 43.0 52.0 40.0 43.0500 20 70 16 52.0 63.0 48.0 54.0600 24 85 16 85.0 106.0 79.0 91.0700 28 85 16 110.0 136.0 104.0 106.0750 30 90 16 132.0 160.0 129.0 116.0800 32 95 16 145.0 184.0 155.0 125.0900 36 100 16 206.0 239.0 191.0 192.0

Note: Other drillings are available. Please consult Ameron.

Filament-wound couplings with integral Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) socket ends

Nominal Laying Overall Outside Maximum AveragePipe Length Length Diameter Working WeightSize (LL) (OL) (OD) Pressure[mm] [inch] [mm] [mm] [mm] [bar] [kg]25 1 10 64 42 16 0.140 1 10 74 58 16 0.150 2 10 102 72 16 0.380 3 10 102 100 16 0.4100 4 10 102 129 16 0.6125 5 10 124 153 16 0.9150 6 10 124 183 16 1.1200 8 10 138 235 16 1.7250 10 10 150 289 16 2.3300 12 10 162 340 16 2.8350 14 19 197 372 16 4.6400 16 19 223 422 16 7.2450 18 70 298 460 16 10.7500 20 70 324 514 16 13.0600 24 70 426 619 16 18.8700 28 70 426 742 16 23.5750 30 70 426 795 16 24.5800 32 70 426 848 16 27.0900 36 70 476 950 16 34.51000 40 70 890 1057 16 40.7

Blind Flanges

Taper/Taper

Quick-Lock


Nipples

Transition Nipples

Filament-wound nipples with integral Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) male ends

Nominal Laying Gap* Maximum AveragePipe Length Working WeightSize (LL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]25 1 57 3 16 0.140 1 67 3 16 0.150 2 95 3 16 0.180 3 95 3 16 0.1100 4 95 3 16 0.2125 5 117 3 16 0.3150 6 118 3 16 0.4200 8 130 3 16 0.6250 10 143 3 16 0.9300 12 156 3 16 1.1350 14 184 3 16 3.1400 16 210 3 16 4.4450 18 278 50 16 5.9500 20 304 50 16 7.8600 24 406 50 16 12.0700 28 406 50 16 21.0750 30 406 50 16 22.0800 32 406 50 16 24.0900 36 456 50 16 36.01000 40 870 50 16 51.0

* Remaining gap after bonding.

Taper/Taper

Quick-Lock

Filament-wound transition nippels with integral Taper/Taper (18-40 inch) male ends

Nominal Laying Gap* Maximum AveragePipe Length Working WeightSize (LL) Pressure[mm] [inch] [mm] [mm] [bar] [kg]450 18 238 19 16 6500 20 263 25 16 7600 24 338 33 16 9700 28 374 44 16 15750 30 386 44 16 22800 32 400 44 16 30900 36 410 43 16 401000 40 685 45 16 45

* Remaining gap after bonding.


Grounding Saddles

Filament-wound pipe saddles for wear, support and anchor

Nominal Saddle Saddle Saddle Required Saddle RequiredPipe Angle Thickn. Weight Adhesive Weight AdhesiveSize ts B=100mm Kits B=150mm Kits[mm] [inch] [degree] [mm] [kg] [3 and 6Oz] [kg] [3 and 6 Oz]25 1 180 14 0.2 1 - 0.3 1 -40 1 180 14 0.3 1 - 0.5 1 -50 2 180 14 0.4 1 - 0.6 1 -80 3 180 14 0.5 1 - 0.8 - 1100 4 180 14 0.7 1 - 1.1 - 1125 5 180 14 0.8 - 1 1.2 - 1150 6 180 14 0.9 - 1 1.4 1 1200 8 180 14 1.1 - 1 1.7 1 1250 10 180 14 1.5 1 1 2.3 - 2300 12 180 14 1.8 1 1 2.7 1 2350 14 180 14 2.0 1 1 3.0 1 2400 16 180 14 2.4 - 2 3.6 - 3450 18 180 16 - - - 3.2 - 2500 20 180 16 - - - 3.6 - 2600 24 180 16 - - - 4.3 - 2700 28 180 16 - - - 5.1 - 3750 30 180 16 - - - 5.5 - 3800 32 180 16 - - - 5.8 - 3900 36 180 16 - - - 6.5 - 41000 40 180 16 - - - 8.2 - 4

Notes:1) Filament-wound support saddles are intended for protection of pipe at supports and clamps,

as well as for anchoring purposes. Support and anchor saddles are standard 180. Saddles are supplied in standard lengths of 100 mm and 150 mm.

2) For special saddle -lengths, -thickness and/or angles consult Ameron.3) Wear saddles are standard 90. Weights of 90 degree saddles are 50% of value shown.

Filament-wound pipe saddles for grounding in conductive piping systems.

Nominal Saddle Saddle Saddle Average RequiredPipe Angle Length Thickness Saddle AdhesiveSize B ts Weight Kits[mm] [inch] [degree] [mm] [mm] [kg] [3Oz]25 1 90 76 14 0.1 140 1 90 76 14 0.1 150 2 90 76 14 0.1 180 3 90 76 14 0.1 1100 4 90 76 14 0.2 1125 5 90 76 14 0.3 1150 6 90 76 14 0.3 1200 8 45 76 14 0.2 1250 10 45 76 14 0.2 1300 12 45 76 14 0.2 1350 14 45 76 14 0.3 1400 16 45 76 14 0.3 1450 18 221/2 76 16 0.2 1500 20 221/2 76 16 0.2 1600 24 221/2 76 16 0.3 1700 28 221/2 76 16 0.3 2750 30 221/2 76 16 0.4 2800 32 221/2 76 16 0.4 3900 36 221/2 76 16 0.4 31000 40 221/2 76 16 0.5 3

Notes:1) Bondstrand conductive adhesive should be used for mounting.2) Saddles are supplied with integrated stainless steel cable with a length of 600 mm.

Support Saddles


Filament-wound bell mouths with adhesive-bonded HD-flange

Nominal Overall Length of Internal Internal AveragePipe Length Bell Mouth Diameter Diameter Weight*Size (OL) (H1) (D1) (D2)[mm] [inch] [mm] [mm] [mm] [kg]50 2 269 115 110 110 3.180 3 274 120 220 220 5.0100 4 289 135 275 275 8.4125 5 323 158 400 400 12.7150 6 324 158 450 450 14.7200 8 533 340 750 418 26.0250 10 594 395 850 518 39.0300 12 569 365 850 510 51.0350 14 605 375 850 510 60.0400 16 588 345 850 510 67.0450 18 627 360 900 548 90.0500 20 724 450 1100 548 119.0600 24 831 540 1300 648 171.0

* Weights provided are for bell mouth with CL150 flange.

Bell Mouths


Filament-wound Key-Lock expansion coupling with integral double O-ring Key-Lockfemale end one side and double O-ring female end on other side

Nominal Laying Overall O-ring Key AveragePipe Length Length Size Size WeightSize (LL) (OL)[mm] [inch] [mm] [mm] [mm] [mm] [kg]50 2 50 222 7 x 59.7 6 x 305 1.380 3 50 222 7 x 88.3 6 x 400 1.7100 4 50 222 7 x 113.7 6 x 483 3.5125 5 50 264 9 x 135 8 x 580 4.6150 6 50 270 10 x 161.3 8 x 660 6.6200 8 50 337 10 x 225.5 10 x 840 15.4250 10 50 356 12.5 x 302 12 x 1270 19.9300 12 50 410 12.5 x 342.3 15 x 1270 21.0350 14 50 430 12.5 x 342.3 15 x 1360 25.0400 16 50 450 12.5 x 393.1 18 x 1585 32.0450 18 50 416 15.0 x 445.0 15x1750 27.0500 20 50 433 15.0 x 490.0 15x1930 32.0600 24 50 479 18.0 x 580.0 18x2240 52.0700 28 50 560 20.0 x 685.0 20x2700 99

Filament-wound double O-ring male Key-Lock adapter with integral Quick-Lock(2-16 inch) or Taper/Taper (18-40 inch) socket end

Nominal Laying Overal Pressure WeightPipe Length LengthSize (LL) (OL)[mm] [inch] [mm] [mm] [bar] [kg]50 2 85 131 16 0.480 3 85 131 16 0.6100 4 85 131 16 0.9125 5 102 159 16 1.6150 6 105 162 16 1.8200 8 138 202 16 5.1250 10 148 218 16 11.8300 12 175 251 16 14.6350 14 185 274 16 10.7400 16 195 297 16 15.9450 18 193 307 16 19.5500 20 201 328 16 23.5600 24 224 402 16 25.0700 28 265 443 16 29.0750 30 272 450 16 34.0800 32 307 485 16 42.0900 36 362 465 16 50.01000 40 355 765 16 64.0

Key-Lock Adapter forExpansion Coupling

Expansion Coupling

Taper/Taper

Assembly of doubleO-ring expansion joint

Quick-Lock


Filament-wound double O-ring male adapter with integral Quick-Lock (1-16 inch) orTaper/Taper (18-40 inch) socket end

Nominal Laying Overall AveragePipe Length Length WeightSize (LL) (OL)[mm] [inch] [mm] [mm] [kg]50 2 85 131 0.480 3 85 131 0.7100 4 85 131 0.9125 5 102 159 1.6150 6 105 162 1.8200 8 138 202 5.1250 10 148 218 11.8300 12 175 251 14.6350 14 185 274 10.7400 16 195 297 15.9450 18 193 307 19.5500 20 201 328 23.5600 24 224 402 25.0700 28 265 443 29.0750 30 272 450 34.0800 32 307 485 42.0900 36 362 465 50.01000 40 355 765 64.0

Number of Adhesive Kits per joint

Nominal Required Minimum numberPipe Adhesive Kit of Adhesive KitsSize Size required per joint[mm] [inch] [cm3] [Oz] nr.25 1 88.7 3 1/540 1 88.7 3 1/550 2 88.7 3 1/480 3 88.7 3 1/3100 4 88.7 3 1/2125 5 88.7 3 1150 6 88.7 3 1200 8 88.7 3 1250 10 177.4 6 1300 12 177.4 6 1350 14 177.4 6 2400 16 177.4 6 2450 18 177.4 6 2500 20 177.4 6 3600 24 177.4 6 4700 28 177.4 6 4750 30 177.4 6 5800 32 177.4 6 5900 36 177.4 6 61000 40 177.4 6 6

Notes:1) Adhesive Kits should never be split. If remainder is not used for other joints made at the same

time, the surplus must be discarded.2) Required adhesive for saddles is shown in the dimension table of the respective saddles.3) For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide.

Double O-ring Adapterfor Expansion Coupling

Adhesive

Taper/Taper

Quick-Lock


Field testing

Surge pressure

Engineering design &installation

Conversions

Important notice

Consult de following literature for recommendations pertaining design, installation anduse of Bondstrand pipe, fittings and flanges:

Assembly Instructions for Quick-Lock adhesive-bonded joints FP 170Assembly Instructions for Taper/Taper adhesive-bonded joints FP 564Assembly Instructions for Bondstrand fiberglass flanges FP 196Bondstrand Corrosion Guide for fiberglass pipe and tubing FP 132Bondstrand Pipe Shaver Overview FP 599Bondstrand Marine Design Manual FP 707

Please consult Ameron for the latest version of the above mentioned literature.

Pipe system is designed for hydrostatic testing with water at 150% of rated pressure.

Maximum allowable surge pressure is max. 150% of rated pressure.

1 psi = 6895 Pa = 0.07031 kg/cm21 bar = 105Pa = 14.5 psi = 1.02 kg/cm21 MPa = 1 N/mm2 = 145 psi = 10.2 kg/cm21 inch = 25.4 mm1 Btu.in/ft2hF = 0.1442 W/mKC = 5/9 (F-32)

This product literature and the recommendations for usage it contains are based on testdata reasonably believed to be reliable. It is intended that this literature be used by personnelhaving specialised training in accordance with currently acceptable industry practice andnormal operating conditions. Variation in environment, changes in operating procedures,or extrapolation of data may cause unsatisfactory results. We recommend that yourengineers verify the suitability of this product for your intended application. Since we haveno control over the conditions of service, we expressly disclaim responsibility for the resultsobtained or for any consequential or incidental damages of any kind incurred.

Fiberglass-CompositePipe GroupEuropeAmeron B.V.P.O. Box 64190 CA GeldermalsenThe NetherlandsPhone: (+31) 345 587 587Fax: (+31) 345 587 561internet: www.ameron-fpg.nlemail: [email protected]

Fiberglass-CompositePipe GroupThe AmericasP.O. Box 878Burkburnett, Texas 76364U.S.A.Phone: (+1) 940 569 1471Fax: (+1) 940 569 2764

Fiberglass-CompositePipe GroupAsiaAmeron (Pte) LtdNo. 7A, Tuas Avenue 3JurongSingapore 639407Phone: (+65) 6861 6118Fax: (+65) 6862 1302/6861 7834internet: www.ameron.com.sgemail: [email protected]

Fiberglass-CompositePipe GroupHeadquartersP.O. Box 801148Houston TX 77280U.S.A.Phone: (+1) 713 690 7777Fax: (+1) 713 690 2842Internet:www.ameron.comemail: [email protected]

Ameron 1999 FP 835 08/99. Page 1 of 4 - Printed in the Netherlands.

Uses and applications

Description

Series 3400 FiberglassEpoxy Pipe Systemsfor marine applicationsusing Taper/Taper adhesive-bonded joint

Air cooling circulation water Auxiliairy equipment cooling Ballast / segregated ballast Brine Drainage / sanitary service / sewage Eductor service Electrical conduit Exhaust piping Fresh water / saltwater service (non-essential) Inert gas effluent Main engine cooling Sounding pipes / vent lines Steam condensate Tank cleaning (saltwater system)

Laminate meets all IMO requirements.Pipe wall design using a 148 N/mm2 Hydrostatic Design Basis (Procedure B.)A 0.5 mm liner is available on request.Maximum operating temperature: 93C.This system is designed to provide minimal 4:1 safety factor in accordance withIMO Regulations.Classification: Fire Endurance L3 meets all IMO requirements.

PipeFilament-wound fiberglass reinforced epoxy with Taper/Taper male and femaleadhesive-bonded joint.

FittingsStandard filament-wound couplings, 22.5, 45 and 90 Elbows, Tees and ReducingTees, Concentric Reducers, Flanges and Nipples. Special fittings are available onrequest.

* Flanges are available with the following drillings: ANSI B16.5 Class 150 & 300, DIN,ISO & JIS. Other drilling patterns are available on request.

For dimensional data and standard configurations for fittings, please refer to therespective Bondstrand Fittings Guide for Taper/Taper adhesive-bonded joints(Ref. FP 657-10 to FP 657-25).

* Taper/Taper integral filament-wound male and female adhesive-bonded joint.* Van Stone type flanges with movable flange rings for easy bolt aligment.* Flanges hubless (heavy-duty)* Viking-Johnson, Dresser, Straub or similar type mechanical couplings.* Double O-ring Expansion Joints.

Performance

Joining systems

Taper/Taper joint


Physical properties

Pipe sizes

Mechanical properties

Typical pipe dimensions

Bondstrand pipe is produced in different lengths depending on pipe size and locationof manufacture. Pipe can be cut to specified lengths at the factory.Consult your Ameron representative for details.

From 50-150 mm (2-6") : 6.1 m. random length.From 200-600 m. (8-24") : 6.1 or 12.2 m. random lengths.From 700-1000 mm (28-40"): 11.8 m. random length.

Pipe property Units Value Method

Thermal conductivity W/mK .33 AmeronThermal expansivity (lineair) 10-6 mm/mm/C 18.0 AmeronFlow coefficient Hazen-Williams 150 Absolute roughness 10-6 m 5.3 Density g/cm3 1.8

Pipe property Unit 21C 93C Method

Bi-axialUltimate hoop stress at weepingN/mm2 300 ASTM D-1599CircumferentialHoop tensile strength N/mm2 300 ASTM D-2290Hoop tensile modulus N/mm2 25300 22000 ASTM D-2290Poisson's ratio axial/hoop 0.50 0.65 AmeronLongitudinalAxial tensile strength N/mm2 65 50 ASTM D-2105Axial tensile modulus N/mm2 10000 7800 ASTM D-2105Poisson's ratio hoop/axial 0.40 0.45 ASTM D-2105Axial bending strength N/mm2 80 AmeronBeamApparent elstic modulus N/mm2 9200 7000 ASTM D-2925Hydrostatic Design BasisStatic N/mm2 148* ASTM D-2992

(Proc. B)Cyclic N/mm2 50* ASTM D-2992

(Proc. A)

* a 65C

Nominal Pipe Minimal total wall thickness (mm)Pipe Size ID

(mm) (in) (mm) 3410 3412 3414 3416 3420 3425

50 2 53.2 2.3 2.3 2.3 2.3 2.3 2.380 3 81.8 2.3 2.3 2.3 2.3 2.3 2.4100 4 105.2 2.3 2.3 2.3 2.5 2.5 2.9150 6 159.0 2.5 2.7 2.8 3.0 3.4 3.9200 8 208.8 3.1 3.1 3.3 3.5 4.0 5.0250 10 262.9 3.5 3.5 3.7 4.3 4.8 6.0300 12 313.7 3.9 4.1 4.3 5.0 5.7 7.1350 14 344.4 4.1 4.5 4.9 5.4 6.1 7.9400 16 393.7 4.4 4.8 5.3 6.1 7.0 8.9450 18 433.8 4.6 5.5 5.8 6.7 7.6 9.7500 20 482.1 5.4 6.0 6.5 7.4 8.3 10.7600 24 578.6 6.0 7.0 7.5 8.7 10.1 12.8700 28 700.0 7.0 7.6 9.0 10.5750 30 750.0 7.2 8.1 9.7 11.2800 32 800.0 7.4 8.6 10.3 11.9900 36 900.0 7.9 9.6 11.4 13.31000 40 1000.0 8.6 10.6 12.7 14.7

Note: Pipe series designation: First two digits indicate product serie.final two digits indicate internal pressure class (bar).


Nominal Ultimate Collapse (bar) at 21CPipe Size

(mm) (in) 3410 3412 3414 3416 3420 3425

50 2 24.5 24.5 24.5 24.5 24.5 24.580 3 6.7 6.7 6.7 6.7 6.7 7.9100 4 3.2 3.2 3.2 4.4 4.4 7.5150 6 1.3 1.7 1.9 2.5 3.8 6.2200 8 1.2 1.2 1.5 1.9 3.0 6.3250 10 0.9 0.9 1.1 1.9 2.8 5.8300 12 0.8 1.0 1.1 1.9 2.9 5.9350 14 0.7 1.0 1.3 1.8 2.7 6.3400 16 0.6 0.8 1.2 1.8 2.9 6.1450 18 0.5 1.0 1.2 1.9 2.8 6.0500 20 0.7 0.9 1.2 1.9 2.7 6.0600 24 0.5 0.9 1.1 1.8 2.9 6.1700 28 0.5 0.7 1.1 1.8750 30 0.5 0.7 1.2 1.8800 32 0.4 0.7 1.2 1.8900 36 0.4 0.7 1.1 1.81000 40 0.3 0.7 1.2 1.8

Nominal Minimum weight empty pipe in kg/mPipe Size

(mm) (in) 3410 3412 3414 3416 3420 3425

50 2 0.7 0.7 0.7 0.7 0.7 0.780 3 1.0 1.0 1.0 1.0 1.0 1.1100 4 1.3 1.3 1.3 1.4 1.4 1.7150 6 2.1 2.3 2.4 2.6 3.0 3.4200 8 3.5 3.5 3.8 4.0 4.6 5.9250 10 5.0 5.0 5.3 6.3 7.0 8.9300 12 6.7 7.1 7.4 8.7 10.0 12.6350 14 7.8 8.6 9.4 10.4 11.8 15.4400 16 9.5 10.5 11.6 13.4 15.5 19.9450 18 11.0 13.3 14.0 16.3 18.6 23.9500 20 14.4 16.1 17.5 20.0 22.6 29.4600 24 19.3 22.6 24.3 28.4 33.1 42.3700 28 27.3 29.8 35.4 41.5750 30 30.1 34.0 41.0 47.5800 32 33.0 38.6 46.4 53.9900 36 39.7 48.5 57.9 67.81000 40 48.1 59.6 71.8 83.4Note: Excluding integral joints.

Nominal Specific Tangential Initial Stiffness (STIS) in N/m2 a 21CPipe Size

(mm) (in) 3410 3412 3414 3416 3420 3425

50 2 73904 73904 73904 73904 73904 7390480 3 21044 21044 21044 21044 21044 24662100 4 10037 10037 10037 13691 13691 23396150 6 4042 5359 6113 7821 12117 19347200 8 3922 3922 4885 5991 9447 19797250 10 3028 3028 3667 6098 8787 18142300 12 2599 3079 3615 5963 9141 18446350 14 2334 3191 4232 5820 8636 19622400 16 1990 2659 3684 5816 9033 19221450 18 1730 3119 3707 5899 8804 18884500 20 2148 3026 3916 5923 8509 18752600 24 1760 2891 3601 5753 9166 19016700 28 1642 2134 3641 5891750 30 1493 2128 3752 5867800 32 1318 2123 3737 5847900 36 1144 2115 3612 58141000 40 1094 2108 3692 5787

Note: Pipe series designation: First two digits indicate product serie.final two digits indicate internal pressure class (bar).

External pressureperformance

Pipe weight

Specific TangentialInitial Stifness

Nominal Partial span recommendations* (in meters) forPipe Size horizontal support arrangements at 21C

(mm) (in) 3410 3412 3414 3416 3420 3425

50 2 3.2 3.2 3.2 3.2 3.2 3.280 3 3.6 3.6 3.6 3.6 3.6 3.6100 4 3.8 3.8 3.8 3.9 3.9 4.1150 6 4.4 4.4 4.5 4.6 4.7 4.9200 8 5.0 5.0 5.0 5.1 5.3 5.6250 10 5.4 5.4 5.5 5.7 5.9 6.2300 12 5.9 5.9 6.0 6.3 6.5 6.8350 14 6.1 6.2 6.4 6.5 6.7 7.2400 16 6.4 6.6 6.7 7.0 7.2 7.7450 18 6.7 7.0 7.1 7.3 7.6 8.0500 20 7.1 7.3 7.5 7.7 7.9 8.5600 24 7.7 8.0 8.1 8.4 8.8 9.3700 28 8.4 8.6 8.9 9.3750 30 8.6 8.9 9.3 9.6800 32 8.8 9.2 9.6 9.9900 36 9.2 9.7 10.1 10.51000 40 9.7 10.2 10.7 11.1

* Note: For continuous span use of above values: plus 20%For simple span use of above values: minus 20%

1) Span recomendations are based on pipes filled with water with a specificgravity of 1000 kg/m3 and include no provision for weights caused by valves,flanges or heavy objects.

2) Span recommendations are calculated for a maximum long time deflectionof 13 mm to ensure good appearance and adequate drainage.

Maximum allowable surge pressure is 150% of rated pressure.

Pipe system is designed for field testing with water at 150% of rated pressure.

1 psi = 6895 Pa = 0,07031 kg/cm2

1 bar = 105Pa = 14,5 psi = 1,02 kg/cm2

1 MPa = 1 N/mm2 = 145 psi = 10,2 kg/cm2

1 po = 25,4 mm1 Btu.po/ft2hF = 0,1442 W/mKC = 5/9 (F-32)

This product literature and the recommendations for usage it contains are based on testdata reasonably believed to be reliable. It is intended that this literature be used bypersonnel having specialised training in accordance with currently acceptable industrypractice and normal operating conditions. Variation in environment, changes in operat-ing procedures, or extrapolation of data may cause unsatisfactory results. We recom-mend that your engineers verify the suitability of this product for your intended application.Since we have no control over the conditions of service, we expressly disclaim responsi-bility for the results obtained or for any consequential or incidental damages of any kindincurred

Span lengths

Surge pressure

Conversions

Important notice

Fiberglass-CompositePipe GroupEuropeAmeron B.V.P.O. Box 64190 CA GeldermalsenThe NetherlandsPhone: (+31) 345 587 587Fax: (+31) 345 587 561internet: www.ameron-fpg.nlemail: [email protected]

Fiberglass-CompositePipe GroupThe AmericasP.O. Box 878Burkburnett, Texas 76364U.S.A.Phone: (+1) 940 569 1471Fax: (+1) 940 569 2764

Fiberglass-CompositePipe GroupHeadquartersP.O. Box 801148Houston TX 77280U.S.A.Phone: (+1) 713 690 7777Fax: (+1) 713 690 2842Internet:www.ameron.comemail:[email protected]

Fiberglass-CompositePipe GroupAsiaAmeron (Pte) LtdNo. 7A, Tuas Avenue 3JurongSingapore 639407Phone: (+65) 6861 6118Fax: (+65) 6862 1302/6861 7834internet: www.ameron.com.sgemail: [email protected]

Fittings & Flanges for pipe series 2410 and 3410 using the Taper/Taper adhesive-bonded joint

Bondstrand Taper-Taper fittings & flanges are glassfiber reinforced filament-wound epoxypipe fittings in diameters 50 through 1000 mm (2-40 inch) designed to be used withBondstrand pipes. Pipe is standard with integral Taper-Taper spigot and socket ends foradhesive bonding or with integral Key-Lock male and female ends for mechanical joining.Fittings are filament-wound with integral taper socket ends. Pipes and fittings are available in several pressure classes from 10 bar upwards.

For intended services and performance capabilities refer to product data sheet FP 452 andFP 158 pertaining to Bondstrand Series 2400 and 3400 pipe data.

For recommendations pertaining to design, installation and use of Bondstrand Pipe, Fittings and Flanges reference is made to the following literature:

FP 564 Assembly Instructions for Taper-Taper adhesive bonded joints.FP 161 Installation Instructions using the Key-Lock mechanical joint.FP 453 M86 Pipe Shaver operating instructions for Taper-Taper joints in sizes

50 to 150 mm (2-6 inch).FP 454 M87 Pipe Shaver operating instructions for Taper-Taper joints in sizes

150 to 400 mm (6-16 inch).FP 455 M87XL Pipe Shaver operating instructions for Taper-Taper joints in

sizes 400 to 600 mm (16-24 inch).FP 204 M95 Pipe Shaver operating instructions for Taper-Taper joints in sizes

600 to 1000 mm (24-40 inch).FP 196 Flange Assembly Instructions.FP 132 Corrosion Guide.General Bondstrand engineering and installation guides.

Dimensional data for Taper-Taper adhesive bonded fittings are contained in individualdimensional sheets per pressure class:

FP No. Fitting Pipe System Pressure

549-10 T-10 2410 and 3410 10 bar549-12 T-12 2412 and 3412 12 bar549-14 T-14 2414 and 3414 14 bar549-16 T-16 2416 and 3416 16 bar549-20 T-20 2420 and 3420 20 bar549-25 T-25 2425 and 3425 25 bar549-32 T-32 2432 and 3432 32 bar549-40 T-40 2440 and 3440 40 bar549-50 T-50 2450 and 3450 50 bar

Ameron 1998 FP657-10 (8/98). Printed in The Netherlands. Page1 of 12.

Description

Uses and Application

Design and Installation

How to use this productdata sheet

Taper/Taper joint

FP657-10 (8/98). Fittings & Flanges for 2410/3410. Page 2 of 12.

Nominal Pipe Size Taper Insertion Spigot Spigot Angle Depth Nose Diameter

Thickness at Nose a Ds t

mm inch degrees mm mm mm50 2 1.75 50 1.0 55.280 3 1.75 50 1.0 83.8100 4 1.75 50 1.0 107.2150 6 2.50 50 1.0 161.0200 8 2.50 80 1.0 210.8250 10 2.

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