offshore platforms fabrication investment ... - saudi...
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Saudi Aramco: Public
Offshore Platforms Fabrication
Investment OpportunitiesNovember 2018
Saudi Aramco: Public
Disclaimer
The next slides contain forward-looking statements regarding future events based
on current expectations, estimates, forecasts, and projections. The data is subject
to updating, revision, further verification and amendment without notice. No reliance
may be placed for any purpose on the information or opinions contained in this
presentation or any other document or statement, or on the completeness,
accuracy or fairness of such information or opinions therein. No representation or
warranty, express or implied, is made or given by or on behalf of Saudi Aramco or
its employees, or any other person as to the accuracy or completeness or fairness
of the information or opinions contained in this presentation and no responsibility or
liability is accepted by any of them for such information or opinions or for any
errors, omissions, misstatements, negligent or otherwise, or for any communication
written or otherwise, contained or referred to in this presentation.
Saudi Aramco: Public
Drives domestic value creation by working with suppliers for mutual benefits
Envisions to improve investment, and maximize long term economic growth and diversification
Focuses on delivering quality jobs, advancing innovation and enhancing global competitiveness
IKTVA is designed to reward Saudi Aramco’s suppliers for the use and development of local labor and sub-suppliers
Localization is a focus for the KSA – Saudi Aramco’s IKTVA program aims to achieve
70% local content by 2021
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Agenda – Offshore Investment Opportunities
No. Title of the Investment Opportunity Presenter
1 Opening Abdulrahman AlAbdulkarim, ID&SSD
2 Tubular SAW & SMLS Pipes for Platforms Structure Mazen Attar, Offshore Projects Dept.
3 Carbon Steel Pipes Mazen Attar, Offshore Projects Dept.
4 Flexible Pipes Mazen Attar, Offshore Projects Dept.
5 CRA Cladded Pipes Mazen Attar, Offshore Projects Dept.
6 Ball Valves Mazen Attar, Offshore Projects Dept.
7 Umbilical Cables Mazen Attar, Offshore Projects Dept.
8 Other Materials Mazen Attar, Offshore Projects Dept.
Saudi Aramco: Public
Tubular SAW & SMLS
Pipes for platforms structure
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Establish state of the art
manufacturing facilities for
Tubular SAW and SMLS
pipes to serve growing KSA
demand.
The opportunity
The estimated volume of
Tubular SAW and SMLS pipes
used for platforms structure
within the next 5 years ~ 700
Thousands MT for Offshore
Projects only
The business case
Tubular SAW & SMLS Manufacturing represent an attractive opportunity given the current
gaps, expected demand and localization potential
Source: Saudi Aramco analysis
Saudi Aramco: Public7
• Last three years spend:
Saudi Aramco has spent over
$ 250 MM on purchases of
Tubulars for offshore platforms
projects
• Forecasted Five Years
Volume: The estimated
volume of Structural tubulars
required within the next 5
years ~ 700 K MT
Expected Market Size Demand for Tubular SAW and SMLS for Offshore
Platforms ONLY at Saudi Aramco
55000
75000
90000
120000 120000125000 125000
135000
2016 2017 2018 2019 2020 2021 2022 2023
Expected Market Size for Tubular SAW & SMLS
Source: Saudi Aramco analysis
Saudi Aramco: Public
Introduction
• Tubulars are the main component needed for the fabrication of offshore facility.
• Used for the fabrication of topside deck, jacket main structure, boat landings, piles and
conductors.
What are the main type and sizes of tubulars used for fabrication ?
Tubular SAW & SMLS applications in offshore platforms fabrications
■ 48” * 1.5” API 5L X52 / API 5L Gr.B■ 42” * 1” API 5L X52 / API 5L Gr.B■ 36” * 1” API 5L X52 / API 5L Gr.B■ 32” * 1” API 5L X52 / API 5L Gr.B■ 30” * 1” API 5L X52 / API 5L Gr.B■ 20” * 1” API 5L X52 / API 5L Gr.B■ 16” * 0.75” API 5L X52 / API 5L Gr.B
Source: Saudi Aramco analysis
Saudi Aramco: Public9
• Design of structural steel is available at KSA.
• Iron Ore
• Steel Plates
• Steel Coils
• Round Billets
• Currently, few manufacturing facilities in KSA. However, with the forecasted volume of structural steel, it is recommended to have more available manufacturers.
Design Raw materials Manufacturing
Source: Saudi Aramco analysis
Localization potential exists at most stages of the Tubular SAW & SMLS Pipes value
chain
Saudi Aramco: Public
Carbon Steel Pipes
Saudi Aramco: Public
Establish state of the art
manufacturing facilities for
Carbon Steel Pipes to serve
growing KSA demand.
The opportunity
The estimated volume of CS
pipes required within the next 5
years is around 700 KM
The business case
Carbon Steel Pipes Manufacturing represent an attractive opportunity given the
current gaps, expected demand and localization potential
Source: Saudi Aramco analysis
Saudi Aramco: Public
Introduction
Carbon Steel (CS) pipes are required to transport production (oil & gas) from offshore wellheads to tie-in platforms and subsequently to onshore facilities for further processing.
What are the different sizes of CS pipes?
Carbon Steel pipes applications
Offshore projects required different sizes of carbon steel pipes depending on theproduction rate requirements:
10” 12” 16” 24” 30” 36”
Source: Saudi Aramco analysis
Saudi Aramco: Public13
• Saudi Aramco has
significantly spent on CS
pipes for offshore platforms
projects
• The estimated volume of CS
pipes required within thenext 5 years around 700 KM
Source: Saudi Aramco analysis
Market Demand for Carbon Steel Pipes for Offshore Platforms ONLY
20212019 2020 2022 2023
100110
130
160
200
CS Pipes
Saudi Aramco: Public14
•It is possible to design Carbon Steel pipes within KSA
•Iron Ore
•Steel Plates
•Steel Coils
•Round Billets
•Currently, limited manufacturing facilities in KSA
•Major opportunity for in-Kingdom manufacturing through partnerships with large tier
Design Raw materials Manufacturing
Source: Saudi Aramco analysis
Localization potential exists at most stages of the Carbon steel value chain
Saudi Aramco: Public
Flexible Pipes
Saudi Aramco: Public
Establish state of the art
manufacturing facilities for
Flexible Pipes to serve growing KSA
demand.
Additional opportunities for SMEs to
manufacture component such as
Interlocked Stainless steel, Internal
pressure sheath, high density
polyethylene (HDPE), Pressure
Armor, Tensile armor made from
wires, Outer thermoplastic sheath,
Fittings ( i.e. Couplings ).
The opportunity
The estimated volume of
Flexible pipes required within
the next 5 years ~ 70KM
The business case
Flexible Pipes manufacturing represent an attractive opportunity given the current
gaps, expected demand and localization potential
Source: Saudi Aramco analysis
Saudi Aramco: Public
Introduction
1. Flexible pipes reduces operational, safety and environmental risks.
2. Flexible pipes increases reliability to ensure extended life of equipment.
3. A proven record that flexible pipes may be utilized for all water depths
What are the main components of Flexible pipes?
Why it is important to use Flexible pipes
■ Interlocked Stainless steel carcass
■ Internal pressure sheath, Poly Vinylidene
Fluoride (PVDF) and high density
polyethylene (HDPE)
■ Pressure Armor, made from rolled carbon
steel
■ Tensile armor made from wires.
■ Outer thermoplastic sheath, made from
non-metallic material
Source: Saudi Aramco analysis
Saudi Aramco: Public18
• Past three years Saudi
Aramco spend around $ 35
MM investment on Flexible
pipes for offshore fields
• The estimated volume of
Flexible pipes required
within the next 5 years ~
70KM
Source: Saudi Aramco analysis
10
12 12
15
20
Flexible Pipes
Market Demand for Flexible Pipes for Offshore Platforms ONLY
20212019 2020 2022 2023
Saudi Aramco: Public19
Source: Saudi Aramco analysis
Localization potential exists at most stages of the Flexible pipes value chain
•It is possible to design Flexible pipes within KSA.
•Multi different components required as a raw material to manufacture the flexible pipes including carbon steel and non-metallic material.
•Currently, there are no manufacturing facilities in KSA
•Major opportunity for in-Kingdom manufacturing through partnerships with large tier.
• Potential opportunity to offer consultation, spare parts, training, and testing.
Design Raw materials ManufacturingOperations & maintenance
Saudi Aramco: Public
CRA Cladded Pipes
Saudi Aramco: Public
Establish state of the art
manufacturing facilities for
CRA Cladded pipes to serve
growing KSA demand.
Potential for additional
manufacturing facilities for
bonding:
- Carbon Steel pipe
- Cladding Material
The opportunity
The estimated volume of CRA
pipes required within the next 3
years ~50-70 KM
The business case
CRA Cladded Pipes manufacturing represent an attractive opportunity given the
current gaps, expected demand and localization potential
Source: Saudi Aramco analysis
Saudi Aramco: Public
Introduction
1. Because of the corrosive nature of oil and gas production.
2. The need to transport the products over long distances with higher pressure.
3. Rising demand for utilization of non-corrosive material or material that can increase the asset lifetime.
What are the different methods of CRA bonding?
Why it is important to use CRA Cladded pipes
Metallurgical bond (CRA Clad pipes):
Metallurgical bond is achieved by hot rolling or weld overlay
Mechanical bond (CRA lined pipes):
Mechanical bonding between the backing steel pipe and the
CRA pipe by use of spring back variation.
Source: Saudi Aramco analysis
Saudi Aramco: Public23
• Saudi Aramco has spent over
$ 65 MM on CRA Cladded
pipes for offshore platforms
projects
• The estimated volume of CRA
pipes required within the next
5 years ~50-70 KM
Source: Saudi Aramco analysis
Market Demand for CRA cladding for Offshore Platforms ONLY
10
15 15
20 20
CRA Cladded Pipes
20212019 2020 2022 2023
Saudi Aramco: Public24
•It is possible to design CRA cladded pipes within KSA.
•Carbon steel pipes
•CRA Clad Material
• Depending on method of bonding the component may vary.
•Currently, limited manufacturing facilities in KSA
•Major opportunity for in-Kingdom manufacturing through partnerships with large tier
• Potential opportunity to offer consultation, training and capability development, and testing.
Design Raw materials Components ManufacturingOperations & maintenance
Source: Saudi Aramco analysis
Localization potential exists at most stages of the CRA Cladded pipes value chain
Saudi Aramco: Public
Ball Valves
Saudi Aramco: Public
Establish state of the art
manufacturing facilities for
ball vales to serve growing
KSA demand.
After sales services are
required only for warranties
purposes & periodic
maintenance.
The opportunity
The estimated volume of ball
valves required within the next
5 years is around 50 K Valves
for Offshore application
The business case
Ball Valves Manufacturing Represent an Attractive Opportunity Given the current
gaps, expected demand and localization potential
Source: Saudi Aramco analysis
Saudi Aramco: Public
Introduction
• It is used at both topside platform and subsea flowlines,
• to control production and isolate facilities when necessary.
What are the Main Components of a Ball valve?
Ball Valves applications in offshore platforms
The ball valves consist of many components the
following are the major ones:
• Valve Body/Shell
• Bearing.
• Trim
• Actuator
• Indicator
Source: Saudi Aramco analysis
Saudi Aramco: Public28
• Saudi Aramco has spent over
$ 100 MM to procure ball
valves for offshore platforms
applications
• The estimated volume of ball
valves required within the
next 5 years is around 50 K
Valves
Source: Saudi Aramco analysis
Expected market size for Ball Valves for Offshore Platforms ONLY
9000
10000 10000
11000
12000
2019 2020 2021 2022 2023
Expected Market Size for Ball Valves for Offshore Platforms ONLY
Saudi Aramco: Public29
•Design could be done in Saudi Arabia.
•Raw materials varies depending on the platform service and type of product.
• Ball valves contain many components such as actuators, valve body, bearing etc. that are potential to be localized in KSA.
•Currently, limited manufacturing facilities in KSA.
•Major opportunity for in-Kingdom manufacturing through partnerships with large tier.
• Potential opportunity to offer consultation, spare parts, training and capability development, and testing.
Design Raw materials Components ManufacturingOperations & maintenance
Source: Saudi Aramco analysis
Localization potential exists at most stages of the ball valves value chain
Saudi Aramco: Public
Umbilical Cables
Saudi Aramco: Public
• Potential for additional
manufacturing facilities for:
• Electrical cables
• Fiber optics cables
• Potential to develop 1-2
assembly facilities in
collaboration with large global
players
• Testing is required at
manufacturing facilities and
post installation. After services
are also required
The opportunity
The estimated volume of
Umbilical cables required within
the next 5 years is around 30-
40 KM
The business case
Umbilical cables Manufacturing Represent an Attractive Opportunity Given the current
gaps, expected demand and localization potential
Source: Saudi Aramco analysis
Saudi Aramco: Public
Introduction
• Umbilical cables serve as a link between surface and subsea oil and gas equipment for (control, power
and/or heat).
• They provide electric and fiber-optic signals, electrical power, hydraulic and chemical injection fluids.
What are the main umbilical components?
Why it is important to use Umbilical
• Electrical cable: insulated single or multi-core power cable.
• Fiber optics cable – communication requirements.
Source: Saudi Aramco analysis
Saudi Aramco: Public33
• Saudi Aramco has spent over
$ 29 MM on Umbilical for
offshore platforms projects
• The estimated volume of CRA
pipes required within the next
5 years is around 30-40 KM
Source: Saudi Aramco analysis
Expected market size for Umbilical Cables used in Offshore Platforms ONLY
6
8
9 9
10
EXPEC TED MAR K ET S IZE FOR U MBILIC AL C ALBES IN ( K M)
20212019 2020 2022 2023
Saudi Aramco: Public34
•It is possible to design umbilical within KSA.
•Many raw material are considered for the manufacturing of the main components of the umbilical cables.
• Power cables.
•Communication (fiber optic cables).
•Insulators.
•Currently, No manufacturing facilities available in KSA
•Major opportunity for in-Kingdom manufacturing through partnerships with large tier.
• Potential opportunity to offer consultation, spare parts, training and capability development, periodic maintenance and testing.
DesignRaw
materialsComponents Manufacturing
Operations &
maintenance
Source: Saudi Aramco analysis
Localization potential exists at most stages of the Umbilical
cables value chain
Saudi Aramco: Public
Other Materials
Saudi Aramco: Public36
• The estimated volume of
Other material required within
the next 5 years is reflected in
the chart
Source: Saudi Aramco analysis
Expected market size for Other materials used in Offshore Platforms ONLY
300000
600000
Piping Components (each)
Flanges Gaskets
4455
2700
E & I Components (KM)
Electrical Cables Instrument Cables
Saudi Aramco: Public
Key messages
Please Direct All Inquiries To:
1.Offshore Platform and maintain potential
Workload and projects is expected to increase
2. The investment opportunities related to the
components of Offshore Platforms includes
Structural steel pipes, Carbon Steel Pipes,
Flexible Pipes, CRA Pipe cladding, Ball
Valves, and Umbilical cables
3. We invite you to engage with us and send
us an Expression of Interest to grow your
business in Saudi Arabia
In case you are interested in discussing this opportunity further, please contact
Khaled Al-Ghadhban
Business Development Engineer
Saudi Aramco
Office number: +966-13-8741417
Abdulrahman Al-Abdulkarim
Business Development Consultant
Saudi Aramco
Aramco E-mail: [email protected]
Office number: +966-13-8740307
Saudi Aramco: Public
Thank you