of granules and powder fall 2015: ecopneus close to 1 million … sustainability... · 2018. 6....

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64%* cement industry and electricity production 36%* production of rubber granules and powder, steel recovery * average values 91 55 110 87 47 2012 2013 2014 Material recovery Energy recovery (abroad) Energy recovery (Italy) 98 23 111 105 The ELTs recovered in the Ecopneus system From the ELTs sent “to the gate” to the effective recovery of materials and energy The performance of the Ecopneus system in 2014 A system 100% funded by the environmental contribution paid by consu- mers upon buying each new tyre, resources strictly proportional to the maintenance of a non-profit system. The theme of the circular economy is currently at the centre of the debate on the sustainability of the economic development of the entire planet, especially Europe. Ecopneus is doing its part in Italy, making a huge effort to support the development of a circular economy culture and open new markets and new application solutions for products resulting from the recycling of end-of-life tyres (ELT). Working with ethics, the maximum rigor and transparency toward the legal objective, the goal is to make this an industry that creates jobs, knowledge and sustainable products that contribute to the sustainability of the national economy. Compliance with objectives and legal indications Development and qualification of the chain and the product Maximizing managerial efficiency Development of markets for recycled rubber Maximizing benefits for the community resulting from the recovery of ELTs The Green strategy of Ecopneus 255,000 tonnellate ELTs collected and delivered to collection centres of the Ecopneus chain in 2014 51,800 tonnes 91,300 tonnes 113,600 tonnes ground ELTs 4,100 tonnellate 2,500 tonnellate 91,284 tonnes Italy: 110,222 Abroad: 55,171 Italy: 79,940 Abroad: 11,344 165,393 tonnes COLLECTION CENTRES ELT GENERATION POINTS AND HISTORICAL STOCKS 2013 2015 Energy Material GRINDING CENTRES of ELTs collected in 2014 that will be recovered in the first four months of 2015 of ELTs processed in 2014 coming from the 2013 collection Chipped: 4,963 Whole: 6,586 (subsequently destined for material recovery) ELECTRICITY CEMENT PLANTS Crumbed: 43,622 Crumbed: 37,018 Chipped: 22,013 Steel: 6,004 Whole: 45,187 Granules and powder: 7,681 Textile fibres: 1,726 Steel: 1,937 Granules and powder: 55,234 Steel: 16,591 Textile fibres: 5,770 Whole and ground: 2,345 (subsequently destined for energy recovery) Italy 501 UE 1 Italy 1,734 Extra UE 542 Extra UE 1,377 Italy 2,992 UE 2 Italy 2,732 UE 3,736 Extra UE 1,320 Italy 6,793 UE 4,178 Extra UE 2,894 Italy 8,872 UE 5,174 Extra UE 5,104 Italy 9,244 UE 994 Asphalt 502 tonnes / 1% Excellent grip, durable, resistant to cracks and permanent deformation, allows the noise from transiting vehicles to be reduced. Compounds 2,276 tonnes / 4% For various items made of recycled rubber and, to a lesser extent, also used in compounds for the production of new tyres. Acoustic 2,994 tonnes / 5% Panels, subflooring membranes and other products for construction, for the soundproofing of environments and the damping of vibrations. Playgrounds 7,845 tonnes / 13% Impact-absorbing flooring for the safety of children in playgrounds or for equestrian surfaces that protect the joints of animals. Manufactured items 12,290 tonnes / 21% Street furniture elements (speed bumps, traffic delimiters, curbs), mattresses for animal breeding, rubber tiles for different needs. Traders 15,342 tonnes / 26% Traders and distributors send granules and powder for recovery (in Italy and abroad) in various applications. Sports 16,940 tonnes / 30% Artificial turf football fields, basketball courts, tennis courts and multi-purpose areas, for high playability all year long. whole ELTs ground ELTs “Target” collection 252,000 tonnes of ELTs managed +13% with respect to the target set by law 30,000 tonnes more “Beyond the target” collection, operations on historical stocks (using 30% of the 2013 operating surplus) 1.900 tonnes* in Rapolano (Siena) 3.370 tonnes* in Battipaglia (Salerno) Operation in the “Terra dei Fuochi” area 369,000 tonnes 46,000 equivalent car tyres * conclusion nel 2015 Fall 2015: Ecopneus close to 1 million tonnes of ELTs collected and recovered. An accounting system, different from that used routinely and that Ecopneus is studying so that its adoption as the standard can be assessed, shows how a non-negligible portion of steel, ash and oxides is also recovered downstream of the energy recovery processes. 91,000 tonnes of material 63,000 tonnes of granules and powder 7,500 tonnes of textile fibres 2,000 tonnes of whole or ground ELTs recovered in infrastructure works 165,000 tonnes of energy 18,500 tonnes of steel 51,8 mila tonnellate PFU interi 113,6 mila tonnellate PFU a frantumazione 91,3 mila tonnellate PFU a frantumazione 59% material recycling 41% ELTs energy recovery from ELTs 64% 36% Distribution at the gate of the recovery of ELTs in the Ecopneus system Effective distribution of the recovery of the ELTs in the Ecopneus system steel, ash and oxides contained in the ELTs and recycled downstream of the energy recovery processes plies separated in the grinding process and sent to energy recovery 51,800 tonnes 91,300 tonnes 113,600 tonnes ground ELTs whole ELTs ground ELTs 103 companies at the end of 2014 3 for engineering use 15 for energy recovery 27 for processing 41 transport 17 collection and storage Over 60,000 tonnes of ELTs taken from historic stocks, from the north to the south of Italy.

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Page 1: of granules and powder Fall 2015: Ecopneus close to 1 million … Sustainability... · 2018. 6. 19. · Playgrounds 7,845 tonnes / 13% Impact-absorbing flooring for the safety of

64%* cement industry and electricity production

36%* production of rubber granules and powder, steel recovery * average values

91

55

110

87

47

2012 2013 2014

Materialrecovery

Energyrecovery(abroad)

Energyrecovery(Italy)98

23

111 105

The ELTs recovered in the Ecopneus system From the ELTs sent “to the gate” to the effective recovery of materials and energy

The performance of the Ecopneus system in 2014

A system 100% funded by the environmental contribution paid by consu-mers upon buying each new tyre, resources strictly proportional to the maintenance of a non-profit system.

The theme of the circular economy is currently at the centre of

the debate on the sustainability of the economic development of

the entire planet, especially Europe.

Ecopneus is doing its part in Italy, making a huge effort to support

the development of a circular economy culture and open new

markets and new application solutions for products resulting from

the recycling of end-of-life tyres (ELT).

Working with ethics, the maximum rigor and transparency toward

the legal objective, the goal is to make this an industry that creates

jobs, knowledge and sustainable products that contribute to the

sustainability of the national economy.

Compliance with objectivesand legal indications

Developmentand qualificationof the chainand the product

Maximizing managerial efficiency

Development of markets

for recycled rubber

Maximizing benefitsfor the community resulting

from the recovery of ELTs

The Green strategy of Ecopneus

255,000tonnellate

ELTs collected and delivered to collection centres of the Ecopneus

chain in 2014

51,800tonnes

91,300tonnes

113,600tonnesground ELTs

4,100tonnellate

2,500tonnellate

91,2

84 to

nnes

Ital

y: 1

10,2

22A

broa

d: 5

5,17

1It

aly:

79,

940

Abr

oad:

11,3

44

165,

393

tonn

es

COLLECTION CENTRES

ELT GENERATION POINTSAND HISTORICAL STOCKS

2013

2015

Energy

MaterialGRINDING CENTRES

of ELTs collected in 2014 that will be recovered in the first four months of 2015

of ELTs processed in 2014coming from the 2013 collection

Chipped: 4,963

Whole: 6,586

(subsequently destined for material recovery)

ELECTRICITY

CEMENT PLANTS

Crumbed: 43,622

Crumbed: 37,018

Chipped: 22,013

Steel: 6,004

Whole: 45,187

Granules and powder: 7,681Textile fibres: 1,726

Steel: 1,937

Granules and powder: 55,234

Steel: 16,591

Textile fibres: 5,770

Whole and ground: 2,345

(subsequently destined for energy recovery)

Italy 501

UE 1

Italy 1,734

Extra UE 542

Extra UE 1,377

Italy 2,992

UE 2

Italy 2,732

UE 3,736

Extra UE 1,320

Italy 6,793

UE 4,178

Extra UE 2,894

Italy 8,872

UE 5,174

Extra UE 5,104

Italy 9,244

UE 994

Asphalt 502 tonnes / 1%Excellent grip, durable, resistant to cracks and permanent deformation, allows the noise from transiting vehicles to be reduced.

Compounds 2,276 tonnes / 4%For various items made of recycled rubber and, to a lesser extent, also used in compounds for the production of new tyres.

Acoustic 2,994 tonnes / 5%Panels, subflooring membranes and other products for construction, for the soundproofing of environments and the damping of vibrations.

Playgrounds 7,845 tonnes / 13%Impact-absorbing flooring for the safety of children in playgrounds or for equestrian surfaces that protect the joints of animals.

Manufactured items 12,290 tonnes / 21%Street furniture elements (speed bumps, traffic delimiters, curbs), mattresses for animal breeding, rubber tiles for different needs.

Traders 15,342 tonnes / 26%Traders and distributors send granules and powder for recovery (in Italy and abroad) in various applications.

Sports 16,940 tonnes / 30%Artificial turf football fields, basketball courts, tennis courts and multi-purpose areas, for high playability all year long.

whole ELTs

ground ELTs

“Target” collection

252,000 tonnes of ELTs managed

+13% with respect to the target set by law

30,000 tonnes more

“Beyond the target” collection, operations on historical stocks (using 30% of the 2013 operating surplus)

1.900 tonnes* in Rapolano (Siena)

3.370 tonnes* in Battipaglia (Salerno)

Operation in the “Terra dei Fuochi” area

369,000 tonnes

46,000 equivalent car tyres* conclusion nel 2015

Fall 2015: Ecopneus close to 1 million tonnes of ELTs collected and recovered.

An accounting system, different from that used routinely and that Ecopneus is studying so that its adoption as the standard can be assessed, shows how a non-negligible portion of steel, ash and oxides is also recovered downstream of the energy recovery processes.

91,000tonnesof material

63,000 tonnes of granules and powder

7,500 tonnes of textile fibres

2,000 tonnesof whole or ground ELTs recovered in infrastructure works

165,000tonnes

of energy

18,500 tonnes of steel

51,8mila tonnellate

PFU interi

113,6mila tonnellate

PFU a frantumazione

91,3mila tonnellate

PFU a frantumazione

59%materialrecycling

41%ELTs energy

recovery from ELTs64%

36%

Dis

trib

utio

n at

the

gat

e of

the

rec

over

y of

ELT

s in

the

Eco

pne

us s

yste

m

Effe

ctiv

e di

stri

buti

on o

f the

rec

over

y of

the

ELT

s in

the

Eco

pne

us s

yste

m

steel, ash and oxides contained in the ELTs and recycled downstream of the energy recovery processes

plies separated in the grinding process and sent to energy recovery

51,800tonnes

91,300tonnes

113,600tonnesground ELTs

whole ELTs

ground ELTs103 companiesat the end of 2014

3 for engineering use

15 for energy recovery

27 for processing

41 transport

17 collection and storage

Over 60,000 tonnes of ELTs taken from historic stocks, from the north to the south of Italy.

Page 2: of granules and powder Fall 2015: Ecopneus close to 1 million … Sustainability... · 2018. 6. 19. · Playgrounds 7,845 tonnes / 13% Impact-absorbing flooring for the safety of

il futuro dei pneumatici fuori uso, oggi

www.ecopneus.it

Ecopneus in the Green Economy2014 Sustainability Report

66.7million euros

Economic valuedistributed (outgo)

0.07

To capital investors

0.2

Taxes paidto the PA

million eurosmillion euros 1.1

To personnel

million euros

65.2

To suppliers

million euros

The economic benefit for the country in 2014

Year 2014

Environmental benefits in 2014 Employment in the Ecopneus chain

The savings on imports of raw material for the country generated by Ecopneus in 2014

6%Recovery

of scrap ironin steelworks

4%Replacement

of coke in cement

factories and electrical plants (IT)

1%Replacement

of iron orein cement

89%Recovery of rubber

in applications and products

105million euros

66,7milioni di Euro

105milioni di Euro

14milioni di Euro

economic value distributed

saved for the national economy

for projects to support the applications market in 2013-2015 -344,000

tonnesof CO2 equivalent

Carbon Footprint344,000 tonnes of CO2 equivalent prevented: equal to the emissions of about 75,000 cars that travel an average of 30,000 km in one year

-377,000tonnes

of resources

Material Footprint377,000 tonnes of virgin raw materials prevented

-1.8million

m3 of water

Water Footprint1,8 million cubic metres of water saved

The qualification of the chain and of the product

The “Ecopneus Quality Mark”: the first certification plan in Europe for rubber recycled from ELTs. Developed in collaboration with Certiquality to valorise the granules and powder of the companies belonging to the Ecopneus chain if they satisfy specific quality, ethical and environmental criteria, including the “Remade in Italy” certification.

The “Quality Manual for ELT grinding and granulation facilities”: an in-strument prepared by Ecopneus for the managerial growth of the chain’s companies, inspired by the principal international standards.

234

185

270 Southand islands

employees

employees

Central

employees

North

700 full-time equivalent employeesemployed full-time in the chain’s ELT management activities

Ecopneus is the first organization in Italy to obtain the Social Footprint - Product Social Identity AAA

A recognition that assesses the social footprint of a product and is the result of the activity of a working group made up of three important certification bodies: Bureau Veritas, Certiquality and DNV GL.