of granules and powder fall 2015: ecopneus close to 1 million … sustainability... · 2018. 6....
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64%* cement industry and electricity production
36%* production of rubber granules and powder, steel recovery * average values
91
55
110
87
47
2012 2013 2014
Materialrecovery
Energyrecovery(abroad)
Energyrecovery(Italy)98
23
111 105
The ELTs recovered in the Ecopneus system From the ELTs sent “to the gate” to the effective recovery of materials and energy
The performance of the Ecopneus system in 2014
A system 100% funded by the environmental contribution paid by consu-mers upon buying each new tyre, resources strictly proportional to the maintenance of a non-profit system.
The theme of the circular economy is currently at the centre of
the debate on the sustainability of the economic development of
the entire planet, especially Europe.
Ecopneus is doing its part in Italy, making a huge effort to support
the development of a circular economy culture and open new
markets and new application solutions for products resulting from
the recycling of end-of-life tyres (ELT).
Working with ethics, the maximum rigor and transparency toward
the legal objective, the goal is to make this an industry that creates
jobs, knowledge and sustainable products that contribute to the
sustainability of the national economy.
Compliance with objectivesand legal indications
Developmentand qualificationof the chainand the product
Maximizing managerial efficiency
Development of markets
for recycled rubber
Maximizing benefitsfor the community resulting
from the recovery of ELTs
The Green strategy of Ecopneus
255,000tonnellate
ELTs collected and delivered to collection centres of the Ecopneus
chain in 2014
51,800tonnes
91,300tonnes
113,600tonnesground ELTs
4,100tonnellate
2,500tonnellate
91,2
84 to
nnes
Ital
y: 1
10,2
22A
broa
d: 5
5,17
1It
aly:
79,
940
Abr
oad:
11,3
44
165,
393
tonn
es
COLLECTION CENTRES
ELT GENERATION POINTSAND HISTORICAL STOCKS
2013
2015
Energy
MaterialGRINDING CENTRES
of ELTs collected in 2014 that will be recovered in the first four months of 2015
of ELTs processed in 2014coming from the 2013 collection
Chipped: 4,963
Whole: 6,586
(subsequently destined for material recovery)
ELECTRICITY
CEMENT PLANTS
Crumbed: 43,622
Crumbed: 37,018
Chipped: 22,013
Steel: 6,004
Whole: 45,187
Granules and powder: 7,681Textile fibres: 1,726
Steel: 1,937
Granules and powder: 55,234
Steel: 16,591
Textile fibres: 5,770
Whole and ground: 2,345
(subsequently destined for energy recovery)
Italy 501
UE 1
Italy 1,734
Extra UE 542
Extra UE 1,377
Italy 2,992
UE 2
Italy 2,732
UE 3,736
Extra UE 1,320
Italy 6,793
UE 4,178
Extra UE 2,894
Italy 8,872
UE 5,174
Extra UE 5,104
Italy 9,244
UE 994
Asphalt 502 tonnes / 1%Excellent grip, durable, resistant to cracks and permanent deformation, allows the noise from transiting vehicles to be reduced.
Compounds 2,276 tonnes / 4%For various items made of recycled rubber and, to a lesser extent, also used in compounds for the production of new tyres.
Acoustic 2,994 tonnes / 5%Panels, subflooring membranes and other products for construction, for the soundproofing of environments and the damping of vibrations.
Playgrounds 7,845 tonnes / 13%Impact-absorbing flooring for the safety of children in playgrounds or for equestrian surfaces that protect the joints of animals.
Manufactured items 12,290 tonnes / 21%Street furniture elements (speed bumps, traffic delimiters, curbs), mattresses for animal breeding, rubber tiles for different needs.
Traders 15,342 tonnes / 26%Traders and distributors send granules and powder for recovery (in Italy and abroad) in various applications.
Sports 16,940 tonnes / 30%Artificial turf football fields, basketball courts, tennis courts and multi-purpose areas, for high playability all year long.
whole ELTs
ground ELTs
“Target” collection
252,000 tonnes of ELTs managed
+13% with respect to the target set by law
30,000 tonnes more
“Beyond the target” collection, operations on historical stocks (using 30% of the 2013 operating surplus)
1.900 tonnes* in Rapolano (Siena)
3.370 tonnes* in Battipaglia (Salerno)
Operation in the “Terra dei Fuochi” area
369,000 tonnes
46,000 equivalent car tyres* conclusion nel 2015
Fall 2015: Ecopneus close to 1 million tonnes of ELTs collected and recovered.
An accounting system, different from that used routinely and that Ecopneus is studying so that its adoption as the standard can be assessed, shows how a non-negligible portion of steel, ash and oxides is also recovered downstream of the energy recovery processes.
91,000tonnesof material
63,000 tonnes of granules and powder
7,500 tonnes of textile fibres
2,000 tonnesof whole or ground ELTs recovered in infrastructure works
165,000tonnes
of energy
18,500 tonnes of steel
51,8mila tonnellate
PFU interi
113,6mila tonnellate
PFU a frantumazione
91,3mila tonnellate
PFU a frantumazione
59%materialrecycling
41%ELTs energy
recovery from ELTs64%
36%
Dis
trib
utio
n at
the
gat
e of
the
rec
over
y of
ELT
s in
the
Eco
pne
us s
yste
m
Effe
ctiv
e di
stri
buti
on o
f the
rec
over
y of
the
ELT
s in
the
Eco
pne
us s
yste
m
steel, ash and oxides contained in the ELTs and recycled downstream of the energy recovery processes
plies separated in the grinding process and sent to energy recovery
51,800tonnes
91,300tonnes
113,600tonnesground ELTs
whole ELTs
ground ELTs103 companiesat the end of 2014
3 for engineering use
15 for energy recovery
27 for processing
41 transport
17 collection and storage
Over 60,000 tonnes of ELTs taken from historic stocks, from the north to the south of Italy.
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il futuro dei pneumatici fuori uso, oggi
www.ecopneus.it
Ecopneus in the Green Economy2014 Sustainability Report
66.7million euros
Economic valuedistributed (outgo)
0.07
To capital investors
0.2
Taxes paidto the PA
million eurosmillion euros 1.1
To personnel
million euros
65.2
To suppliers
million euros
The economic benefit for the country in 2014
Year 2014
Environmental benefits in 2014 Employment in the Ecopneus chain
The savings on imports of raw material for the country generated by Ecopneus in 2014
6%Recovery
of scrap ironin steelworks
4%Replacement
of coke in cement
factories and electrical plants (IT)
1%Replacement
of iron orein cement
89%Recovery of rubber
in applications and products
105million euros
66,7milioni di Euro
105milioni di Euro
14milioni di Euro
economic value distributed
saved for the national economy
for projects to support the applications market in 2013-2015 -344,000
tonnesof CO2 equivalent
Carbon Footprint344,000 tonnes of CO2 equivalent prevented: equal to the emissions of about 75,000 cars that travel an average of 30,000 km in one year
-377,000tonnes
of resources
Material Footprint377,000 tonnes of virgin raw materials prevented
-1.8million
m3 of water
Water Footprint1,8 million cubic metres of water saved
The qualification of the chain and of the product
The “Ecopneus Quality Mark”: the first certification plan in Europe for rubber recycled from ELTs. Developed in collaboration with Certiquality to valorise the granules and powder of the companies belonging to the Ecopneus chain if they satisfy specific quality, ethical and environmental criteria, including the “Remade in Italy” certification.
The “Quality Manual for ELT grinding and granulation facilities”: an in-strument prepared by Ecopneus for the managerial growth of the chain’s companies, inspired by the principal international standards.
234
185
270 Southand islands
employees
employees
Central
employees
North
700 full-time equivalent employeesemployed full-time in the chain’s ELT management activities
Ecopneus is the first organization in Italy to obtain the Social Footprint - Product Social Identity AAA
A recognition that assesses the social footprint of a product and is the result of the activity of a working group made up of three important certification bodies: Bureau Veritas, Certiquality and DNV GL.