october 2011 productvity station ™. 2 © red lion controls inc. productvity station™
TRANSCRIPT
October 2011
ProducTVity Station ™
2© Red Lion Controls Inc.
ProducTVity Station™
3© Red Lion Controls Inc.
The only ready-to-deploy visual management solution for connecting, collecting, recording and displaying critical key performance indicators and andon messages on any TV
ProducTVity Station
4© Red Lion Controls Inc.
Visual management on the plant floor…– Providing critical information so that personnel can quickly
determine what is, and what isn’t within acceptable limits, in a given process- Provides sense of ownership to personnel- Allows attention to be focused where needed- Increases efficiency, quality and uptime
What is Visual Management?
5© Red Lion Controls Inc.
Manufacturing has multiple lines or processes…– Which ones are lagging, or even stopped?– Are any broken down, or out of material?– Where are my opportunities for improvement?
Existing Problem
6© Red Lion Controls Inc.
Key performance indicators shine a light on performance– Supervisors know where to focus their efforts– Knowledge empowers decisions and action
Public KPIs
7© Red Lion Controls Inc.
– Andon – a formal method by which an organization communicates line down conditions
- Allows quick reaction toward resolving the issues- Reduces downtime to increase profitability
Andon Messaging
8© Red Lion Controls Inc.
Knowledge is critical to success– Empowers personnel
- Allows them to make accurate decisions- Allows them to take effective action
– Decreases downtime- Less downtime means more output- Prevents losses in labor, energy and time- Reduces potential scrap and damage to equipment
Real-Time Knowledge
9© Red Lion Controls Inc.
Connects, collects, records, displays and notifies
ProducTVity Station™
10© Red Lion Controls Inc.
PTV has 200+ drivers to communicate with automation devices such as drives, PLCs, panel meters/controllers, etc.– Via RS232, RS485, Ethernet & fieldbuses
Connect & Collect
11© Red Lion Controls Inc.
PTV supports CS Series modules to accept sensor inputs– Modules for analog and digital I/O– PID modules offer single & dual loop control
Connect & Collect
RTD, Thermocouple,Digital, Analog
12© Red Lion Controls Inc.
In 720p high-definition
Greater graphics flexibility than LED marquees can provide
Display – In High Definition
13© Red Lion Controls Inc.
720p DVI output– Supports any TV, monitor or projector with DVI/HDMI– Compatible with 720p and 1080p/i devices
Display
14© Red Lion Controls Inc.
Records critical KPIs and andon events– Logs information for later review, supporting longer term
improvement initiatives– Data stored in IT-friendly CSV file format– Built-in sync tools for back-end integration
Record
15© Red Lion Controls Inc.
Provides email and text message alerts to remote personnel
Reduce downtime by keeping everyone informed
Notify
16© Red Lion Controls Inc.
Built-in webserver allows remote monitoring via any network connected PC and smartphone
Remote control allows problems to be fixed remotely, saving downtime and travel expense
Remote Monitor & Control
17© Red Lion Controls Inc.
Crimson 3.0 makes configuration a breeze
Available for download from www.redlion.net
Ease of Configuration
18© Red Lion Controls Inc.
Ports and connections
Close-up
USB Host Port for USB drive programming & data log retrieval
2 GB CompactFlash card included for data logging, storage of custom web pages, and more.
DVI video output
Expansion port
Fully isolated serial ports2 – RS232, 1 – RS485
Ethernet port supports 10 protocols simultaneously
USB programming port24 VDC power terminal
Backplane port (side) for modules.
19© Red Lion Controls Inc.
Ships complete…
Ships Complete
TheProducTVity Station
DVI to HDMI cable allows connection to televisions.
HDMI to DVI adapter allows connection to a PC monitor for application development in an office environment.
A 2GB CompactFlash card is included
20© Red Lion Controls Inc.
Studies indicate that displaying information in real time provides immediate gains in profitability
Only the customer can determine what the potential is…– If visual management increased their output by just 5, 10 or 15%,
what’s that equate to in dollars?– What would a downtime reduction of 10 or 20% equate to in
dollars?– What does meeting customers deadlines, avoiding scrap and
preventing machine damage equate to in dollars?
Potential Savings
21© Red Lion Controls Inc.
Remember, Red Lion offers a complete range of visual management solutions for industry!
Visual Management Products
PFM Series MarqueesLD & MPAX/EPAX Series
22© Red Lion Controls Inc.
Customers Have a Choice
Performance
Pric
e
Large LED displays•Analog, digital & serial inputs•Digital & analog outputs•Communications capability•2.25" and 4" models available
DSP + LED Marquee •Alphanumeric, multi-line•200+ comms drivers•Data logging•Web server•Remote email/text alerts•Expandable I/O•Various sizes available
ProducTVity Station + TV•Hi res DVI/HDMI output•200+ comms drivers•Data logging•Web server•Remote email/text alerts•Expandable I/O•Syncs w/ MS SQL Server®
Thank You
For more information20 Willow Springs Circle | York, PA 17406 USA+1 (717) 767-6511 | www.redlion.net | [email protected]