nuclear power corporation of india ltd...nuclear power corporation of india ltd (a government of...

Nuclear Power Corporation of India Ltd

(A Government of India Enterprise)

Instrument Specification Sheet No.: 700MWe/60000/2058/ISS

Instrument Specification Sheet

For

System Diagnostic Module

Total No. of Pages: 33

Issued for

(For Revisions See Revision Control Sheet)

File Name: 700MWe-60000-2058-ISS-Rev 0 SDM

Revision Control Sheet

Document type : Instrument Specification Sheet

No. : 700MWe/60000/2058/ISS

Title : Instrument Specification Sheet for


Rev No.

& Date

Description of

Revision

Revised by Checked by Reviewed by Approved by

Name, Signature and Date

Nuclear Power Corporation of India Ltd. Instrument Specification Sheet for


Applicable General Specification : PC-E-696

ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 3 of 33

NPCIL Proprietary

This document contains confidential and protected information and that the same

are the intellectual property of Nuclear Power Corporation of India Limited

(NPCIL). No part of this document including notably any editorial elements,

verbal and figurative marks and images included herein, shall be reproduced or

transmitted or utilized or published or stored in any form or by any means now

known or hereinafter invented, electronic, digital or mechanical, including

photocopying, scanning, recording or by any information storage or retrieval

system, without prior written permission from NPCIL, by any person or entity.

Unauthorized use, disclosure or copying is strictly prohibited and may constitute

unlawful act and can attract legal action.




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 4 of 33

Table of Contents 1. Scope .............................................................................................................................................................. 5 2. Application .................................................................................................................................................... 5 3. Applicable Specifications ............................................................................................................................. 5 4. Specification of SDM.................................................................................................................................... 5

4.1 Input ........................................................................................................................................................ 5 4.2 Output ..................................................................................................................................................... 6 4.3 Protection ................................................................................................................................................ 6 4.4 Display .................................................................................................................................................... 6 4.5 Diagnostic ............................................................................................................................................... 7 4.6 Other Features ......................................................................................................................................... 7

5. Quality Control ............................................................................................................................................ 7 6. General Notes ............................................................................................................................................... 7 7. Bill of Material ............................................................................................................................................. 8 8. Module Dimensions .................................................................................................................................... 30




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 5 of 33

1. Scope

Manufacturing of SDM as per BM and Gerber including PCB fabrication, procurement of

components as per BM, assembly and testing.

2. Application

For use in NPCIL developed Digital Instrumentation & Control Systems from GHAVP-1&2

onwards and upgradation of systems at operating stations. .

3. Applicable Specifications

Sl. No. Document No. Title

a. PP-E-1443 Technical Specification for The Manufacture of

Single Sided, Double Sided and Multi-layered

Printed Circuit Board

b. PP-E-2061 Technical Specification for Requirements of

Components/Equipment for Instrumentation

Items

c. R&D-ES-700/60000/2007/SVP-3 System Validation Procedure (SVP) For Mass

Production Using PRAN CPU Module (SVP-

MP-PRAN)

d. NPCIL/R&D-ES-

700/60000/2000/UD

PLD Programming Procedure for Digital I&C

Systems

e. 700MWe/60000/2104/ISS ISS for qualification of boards

4. Specification of SDM

4.1 Input

SDM accepts

a. This Module has provisions to take input parameters external to SDM as well as internal

to SDM.

b. It acquires 24 potential free contact inputs and 5 analog (Thermistor) inputs as described

below:

Input Type Nos. Range

SDM board

Temperature

Analog (on Board) 1 0-75 ºC

Panel Temperature

External to SDM

Analog (External) 5 0-75 °C

5 Volt Supply

Level

Analog (on Board) 1 0-7 V

5 Volt Ripple Analog (on Board) 1 0-250 VP-P

Fan Status Contact I/P 18

Door Status Contact I/P 2

Damper status Contact I/P 2

Exhaust Fan Status Contact I/P 2




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 6 of 33

c. Inputs are Optically Isolated from field & other inputs.

d. Input scan command from host CPU to SDM may be at every 1ms.

e. Onboard Contact Interrogation Power Supply provided.

f. SDM shall be fed with +5V & +15V DC. The variation in +5V DC and +15V DC may

be +0.5% in steady state condition and +2% in transient condition with recovery time

within 500 microseconds (no test shall be carried out to demonstrate the same as it is a

design level test).

4.2 Output

a. Status of all the acquired inputs are written in appropriate register by FPGA for reading

by the host Central Processor Unit (CPU).

b. FPGA updates status of all LEDs.

c. This Module generates outputs as given below:

Outputs Display No. of

Outputs

Host CPU

read

facility

Remarks

Task Indicator LED on Front

Facia

16 No 16 Nos. of Green

LEDs

Task Monitoring

Test Points

Test points on

front fascia

16 No 17 test sockets for

CRO (16 task+1 ref

GND)

Brown out (+5V

Supply Dip

detection)

LED on Front

Facia

1

Contact

output

Yes Red LED on Front

Facia

Door status LED on Front

Facia

No Yes 2 Nos of Green

LEDs

4.3 Protection

a. Over Voltage Protection for contact inputs.

b. ESD Discharge Strips on PCB

4.4 Display

a. LED Indication for status of all Inputs on Facia is provided.

To indicate Brown-out Signal Red when Brown Out Signal is generated (i.e. dip

in +5V Power Supply) and off otherwise

To indicate Door Status (DR-1

and DR-2)

Green when Door is open and off otherwise

To indicate Various Tasks Run by

CPU

Green Blinking when Task is running and off

otherwise

b. Four Character Alphanumeric Display to sequentially display Board Identity, Board

Address set through jumpers, Board Version No, FPGA program version, temperature

etc.




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 7 of 33

4.5 Diagnostic

a. There is provision to check health of the individual contact input channel. This is

performed on power ON as well as in every cycle.

i. Force-Zero test is to simulate closed contact as input and check that the input

read is zero.

ii. Force-One test is to simulate open contact as input and check that the input read

is one.

iii. Test Sockets & test points for diagnosis are provided.

b. The Module has a 16 bit status register, which will be read by the CPU to read

diagnostics (Force-0/Force-1).

c. Test Sockets are provided for Failure Simulation of ADC and Analog.

d. Test Socket is provided for monitoring +5VP-P Ripple signal.

4.6 Other Features

a. Hot plug-in facility i.e., On-Power Module Insertion and Removal.

b. Onboard Temperature Measurement.

c. Lacquering for Protection against Moisture.

5. Quality Control

a. The bare and assembled PCB shall be manufactured as per PP-E-1443.

b. Selection of component, procurement, inward inspection, testing etc shall be as per

component policy PP-E-2061.

c. Boards shall be qualified as per ISS no. 700MWe/60000/2104/ISS.

d. During qualification of boards, functional test shall be carried out as per “System

Validation Procedure (SVP) For Mass Production Using PRAN CPU Module (SVP-

MP-PRAN) R&D-ES-700/60000/2007/SVP-3”.

6. General Notes

a. NPCIL will provide the Gerber files to the successful bidder for manufacturing.

b. No. of layers and board size are given in the Bill of Material (BM).

c. The supplier shall assemble and carry out qualification of the boards before bulk

production.

d. Test software for board/module will be provided by NPCIL.

e. Bill of material given in the ISS shall be followed. If artwork on the PCB given in the

gerber file is not changed, EMC qualification is not required. However, in case of end

of life / obsolete component as specified, bidder should propose alternate component

for the approval of NPCIL prior to its sourcing.




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 8 of 33

7. Billof Material

BM given below shall be followed for manufacturing of the board.

Any change in component due to end of life / obsolescence, vendor, shall use alternate component with prior approval of NPCIL.

# Component “Type” shown in the bill of material as “NE” are need not to be procured as these component are not mounted in the PCB.

* Reference indicates the identity of the component in the Schematic Diagram/Bill of Material. In general, prefix is used for denoting items as

given below:

Sr. No. Prefix Used for denoting

1. C Capacitors

2. CA Capacitor Array

3. CN Connector

4. D Diodes

5. DC-DC DC-DC converters

6. F Fuse

7. FB Ferrite Beads

8. J Berg strip Jumpers / Display PCB / Connector Header / HDR

9. L Inductors

10. LD LED

11. P Euro Connectors

12. Q Transistors

13. R Resistors

14. RN Resistor Network

15. SW Switch

16. TP Test points

17. TS/FTP Test Socket

18. U ICs




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 9 of 33

SDM Main Module

Item Type Description MFR Part NO Package Manufacturer Reference * Quantity Remarks

1. Capacitor

Array

Cap SMD Array

0603X4 22pF 4CH

50V 5%

CA0612JRNPO

9BN220 0603X4 YAGEO

CA1, CA2, CA3, CA4,

CA5, CA6, CA7, CA8 8

2. Connector

Conn Header

3POS 1.25MM

R/A Tin

53048-0310 1x3P_R

A MOLEX CN1 1

3. Connector Conn Shrouded

Header 10PI ST N2510-6002RB 2X5P 3M CONN CN2 1

4. Connector Conn Header XH

Top 4P 2.5MM

B4B-XH-

A(LF)(SN) 1X4P JST CN3 1

5. Electrolytic

Capacitor

Cap Ele Rad Alum

10uF 50V 20% ECA-1HM100I

RADIA

L PANASONIC C9, C24 2

6. Capacitor

Cap Cer SMD

0402 0.1uF X7R

16V 10%

CC0402KRX7R

7BB104 0402 YAGEO

C12, C13, C15, C16,

C17, C20, C21, C28,

C30, C33, C35, C36,

C54

13

7. Capacitor

Cap Cer SMD

0402 0.01uF X7R

50V 10%

CC0402KRX7R

9BB103 0402 YAGEO

C14, C18, C19, C22,

C23, C25, C27, C29,

C31, C32, C34, C37,

C42, C44, C46, C48,

C50, C139, C142, C145,

C146, C147, C148,

C149, C150, C151,

C157

27

8. Capacitor

Cap Cer SMD

0805 22pF NPO

50V 5%

CC0805JRNPO

9BN220 0805 YAGEO C26 1




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 10 of 33

SDM Main Module


9. Capacitor

Cap Cer SMD

0805 1nF X7R

50V 10%

CC0805KRX7R

9BB102 0805 YAGEO

C2, C4, C5, C7, C57,

C74, C79, C83, C89,

C92, C95, C99, C103,

C106, C117, C118,

C140, C141, C162,

C164, C170, C173,

C174, C175, C181,

C183, C188, C195,

C202, C204, C216,

C218, C252, C254,

C256, C258

36

10. Capacitor

Cap Cer SMD

0603 1uF X7R

16V 10%

CC0603KRX7R

7BB105 0603 YAGEO

C38, C43, C49, C51,

C55 5

11. Electrolytic

Capacitor

Cap Ele Rad Alum

220uF 35V 20% ECA-1VM221

RADIA

L PANASONIC

C40, C41, C52, C53,

C59, C60, C61, C69 8

12. Capacitor Cap Tant SMD

3.3uF 50V 10%

T491D335K050

AT CASE-D KEMET C45, C66, C101, C102 4

13. NE Capacitor Not

Equipped NA 0805 YAGEO

C56, C133, C180, C187,

C190, C191, C192,

C198, C199, C221,

C222, C223, C244,

C245, C260

15 #

14. Capacitor

Cap Cer SMD

1206 10uF X5R

25V 10%

CC1206KKX5

R8BB106 1206 YAGEO

C67, C68, C87, C88,

C90, C91 6


22uF 10V 10%

T491C226K010

AT CASE-C KEMET C85, C96 2




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 11 of 33

SDM Main Module


16. Capacitor

Cap Cer SMD

0805 1uF X7R

25V 10%

CC0805KKX7

R8BB105 0805 YAGEO

C63, C64, C65, C70,

C71, C119, C128, C134,

C136, C137, C153,

C154, C159, C182,

C208, C211, C246,

C247

18

17. Capacitor

Cap Cer SMD

0805 0.01uF X7R

50V 10%

CC0805KRX7R

9BB103 0805 YAGEO C72, C75 2

18. Electrolytic

Capacitor

Cap Ele Rad Alum

470uF 16V 20% ECA-1CM471

RADIA

L PANASONIC C81, C82, C259 3

19. Capacitor

Cap Cer SMD

0805 56pF NPO

50V 5%

CC0805JRNPO

9BN560 0805 YAGEO C94 1

20. Electrolytic

Capacitor

Cap Ele Rad Alum

10uF 25V 20% EEA-FC1E100

RADIA

L PANASONIC C109 1


10uF 16V 10%

T491B106K016

AT CASE-B KEMET

C110, C114, C115,

C130 4

22. Capacitor

Cap Cer SMD

0805 2.7nF X7R

50V 10%

CC0805KRX7R

9BB272 0805 YAGEO C113, C214 2


47uF 10V 10%

TPSB476K010

R0500 CASE-B AVX C121 1


10uF 16V 10%

TPSB106K016

R0500 CASE-B AVX C124 1


100uF 10V 10%

T491C107K010

AT CASE-C KEMET

C125, C126, C131,

C132 4




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 12 of 33

SDM Main Module


26. NE Capacitor Not

Equipped NA 0402 YAGEO

C155, C156, C161,

C166, C167 5 #

27. Capacitor

Cap Cer SMD

0603 0.33uF X7R

16V 10%

CC0603KRX7R

7BB334 0603 YAGEO C158 1

28. Capacitor

Cap Cer SMD

0805 2.2uF X7R

10V 10%

CC0805KKX7

R6BB225 0805 YAGEO C185 1

29. Electrolytic

Capacitor

Cap Ele Rad Alum

100uF 50V 20% ECA-1HM101

RADIA

L PANASONIC C220 1

30. DC-DC

Converter

DC-DC Module

MGWI06 24V

250mA OUT 6W

DIP

MGWI06-

24S24 DIP-16P MINMAX DC-DC1, DC-DC2 2

31. DC-DC

Converter

DC-DC Module

MEW1027-1.5KV

DC 2W SIP 9P

MEW1027 SIP-9P MINMAX DC-DC3 1

32. Diode

Diode SMD

SOD123 Fast Rec

RF081M 200V

0.8A

RF081M2STR SOD-

123

ROHM

SEMICONDU

CTOR

D5, D19 2

33. Diode

SOT-23-5 TL431

Vref Shunt Prec

Adj

TL431IDBVR SOT-23-

5

TEXAS

INSTRUMEN

TS

D15 1

34. Diode

Diode SMD

Schottky

MBRD360 60V

3A Dpack

MBRD360T4G

DPACK-

3

ON

SEMICONDU

CTOR

D26, D29 2




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 13 of 33

SDM Main Module


35. Diode

Diode SMD SOD

123

MMSD4148T1

MMSD4148T1

G

SOD-

123

ON

SEMICONDU

CTOR

D1, D2, D3, D4, D6, D7,

D8, D9, D10, D11, D12,

D13, D14, D16, D17,

D18, D20, D21, D22,

D23, D24, D25, D27,

D28, D30, D31, D32,

D33, D34, D35, D36,

D37, D38, D39, D42,

D43, D46, D47, D48,

D51, D52, D55, D56,

D59, D60, D63, D64,

D67, D68, D71, D72,

D75, D76, D79, D80,

D83, D84, D87

58

36. NE Diode Not

Equipped NA

SOD-

123

ON

SEMICONDU

CTOR

D40, D41, D44, D45,

D49, D50, D53, D54,

D57, D58, D61, D62,

D65, D66, D69, D70,

D73, D74, D77, D78,

D81, D82, D85, D86

24 #

37. Ferrite Bead

Ferrite Bead SMD

0805

100E@100MHz

4A

MPZ2012S101

A 0805 TDK CORP

FB1, FB2, FB3, FB4,

FB5, FB6, FB7, FB8,

FB9

9

38. FTP

Test Socket

Double 2MM DIA

Short Type

69004-131 2P_RA SCHROFF

FTP1, FTP2, FTP3,

FTP4, FTP5, FTP6,

FTP7, FTP8, FTP9

9




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 14 of 33

SDM Main Module


39. Fuse Fuse Slow Blow

2.5A 125VAC. 39612500440

RADIA

L LITTELFUSE F1 1

40. Fuse Fuse Slow Blow

5A 125VAC. 39615000440

RADIA

L LITTELFUSE F2 1

41. Fuse

Fuse PTC

Resettable 24V

450mA Radial

B59975C0120A

070

RADIA

L EPCOS INC F3, F4 2

42. HDR

Conn Unshrouded

Header 2X4P

2.54MM Sold ST

TH.

TSW-104-07-L-

D 2X4P SAMTEC J1, J2 2

43. HDR

Conn Unshrouded

Header 1X3P

2.54MM Sold ST

TH

TSW-103-07-L-

S 1X3P SAMTEC J3, J4, J7, J8, J9 5

44. HDR

Conn Unshrouded

Header 2X8P

2.54MM Sold ST

TH

TSW-108-07-L-

D 2X8P SAMTEC J5 1

45. Assembled

PCB

PCB Assy SDM

Display Board A06 122200074861 2X10P NA J6 1

46. LED LED SMD 0603

Red KPT Series KPT-1608EC 0603

KINGBRIGH

T LD1 1

47. LED LED SMD 0603

Green KPT Series KPT-1608SGC 0603

KINGBRIGH

T LD2, LD3, LD4, LD5 4

48. LED

LED BI-Level

SGL-CLR 3MM

Green

L-

7104MD/2GD TH

KINGBRIGH

T

LD6, LD7, LD8, LD9,

LD10, LD11, LD12,

LD13

8




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 15 of 33

SDM Main Module


49. Inductor

Ind SMD

DO3316T 10uH

3.9A 20%

DO3316T-

103MLB

DO3316

T COILCRAFT L1, L2 2

50. Inductor

Ind SMD

DO3316T 47uH

1.65A 20%

DO3316T-

473MLB

DO3316

T COILCRAFT L3 1

51. Inductor

Ind SMD

DO3316T 15uH

3.1A 20%

DO3316T-

153MLB

DO3316

T COILCRAFT L4 1

52. Inductor Ind SMD 1210

10uH 150mA 5%

NLV32T-100J-

PF 1210 TDK CORP L5, L6 2

53. Connector

Conn EURO

C64M AC 3MM

90II With Board

Lock

103-40034C1 64P-R/A EPT GMBH P1 1

54. Connector

Conn EURO 64P

M Customized Part

With Board Lock

103-41664C1 64P-R/A EPT GMBH P2 1

55. MOSFET

IC SOIC MOSFET

FDS4435BZ P-CH

30V 8.8A 8P

FDS4435BZ SOIC-8P

FAIRCHILD

SEMICONDU

CTOR

Q1, Q2 2

56. Transistor

Trans SOT-23

NPN Switch

MMBT2222ALT1

MMBT2222AL

T1G SOT-23

ON

SEMICONDU

CTOR

Q3, Q4, Q5, Q6, Q7, Q8,

Q9, Q10, Q12 9

57. MOSFET

IC SOIC MOSFET

FDS5690 N-CH

60V 7A 8P

FDS5690 SOIC-8P

FAIRCHILD

SEMICONDU

CTOR

Q11 1




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 16 of 33

SDM Main Module


58. Relay

Relay D3423

Telecom DPDT

2A 5VDC TH.

D3423

1-1462035-1 TH

TYCO

ELECTRONI

CS

RLY1 1

D3423 is

product

code and

1-

1462035-1

is the part

no of M/s

Tyco

59. Resistor

Network

Res NW SMD

Array 4X330E 5%.

TC164-JR-

07330RL 0603X4 YAGEO RN1, RN6 2

60. Resistor

Network

Res NW SMD

Array 4X51E 5%.

TC164-JR-

0751RL 0603X4 YAGEO RN2, RN5 2

61. Resistor

Network

Res NW SMD

Array 4X2.7K 5%

TC164-JR-

072K7L 0603X4 YAGEO RN3, RN4 2

62. Resistor

Network

Res NW SMD

Array 4X75E 5%

EXB-

V8V750JV 0603X4 PANASONIC

RN12, RN13, RN14,

RN15, RN16, RN17,

RN18, RN19

8

63. Resistor

Network

Res NW SMD

Array 4X100E 5%

TC164-JR-

07100RL 0603X4 YAGEO

RN40, RN41, RN42,

RN43 4

64. Resistor Res SMD 0805

330E 1/8W 5%

ERJ-

6GEYJ331V 0805 PANASONIC

R1, R2, R90, R91, R92,

R93 6


10K 1/8W 5%

ERJ-


R3, R4, R5, R6, R7,

R11, R19, R21, R23,

R25, R27, R46, R73,

R104, R108, R109,

R110, R184, R219,

R256, R312, R313,

R314, R315

24




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 17 of 33

SDM Main Module



590E 1.5W 1%.

CRCW2512590

RFKEGHP 2512

VISHAY

DALE R8, R9, R167, R168 4


2.2K 1/2W 5% ERJ-14YJ222U 1210 PANASONIC

R10, R12, R13, R15,

R16, R20, R22, R24,

R28, R32, R36, R41,

R45, R50, R54, R57,

R62, R68, R71, R78,

R79, R85, R94, R96

24


24E 1/8W 5%

ERJ-

6GEYJ240V 0805 PANASONIC R14, R179 2


3.3K 1/4W 5% ERJ-P06J332V 0805 PANASONIC R17, R65 2

70. NE Resistor Not

Equipped NA 0805 PANASONIC

R18, R176, R177, R181,

R182, R187, R188,

R193, R196, R204,

R205, R215, R217,

R222, R223, R231,

R232, R236, R237,

R240, R241, R244,

R245, R248, R249,

R301, R303, R304

28 #


220E 1/8W 5%

ERJ-



4.7K 1/8W 5%

ERJ-


R30, R33, R34, R37,

R39, R144, R185, R190,

R263, R264, R265,

R266, R269, R270,

R271, R272

16




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 18 of 33

SDM Main Module



1.2K 1/8W 5%

ERJ-

6GEYJ122V 0805 PANASONIC R31, R200, R207, R209 4


100E 1/4W 5%.

ERJ-

8GEYJ101V 1206 PANASONIC R35 1


110E 1/4W 5%

ERJ-



100K 1/8W 5%

ERJ-


77. TRIMPOT Trimpot SMD 1K

0.25W, ±10% 3224X-1-102E SMD-3P BOURNS R42 1


5.1K 1/8W 1%

ERJ-

6ENF5101V 0805 PANASONIC R43 1


9.1K 1/8W 1%

ERJ-



13K 1/8W 1%

ERJ-


81. Resistor Res SMD 0805 3K

1/8W 0.1%

TNPW08053K0

0BE 0805

VISHAY

DALE R48, R49 2


470K 1/8W 1%

ERJ-

6ENF4703V 0805 PANASONIC R51, R225 2


47K 1/8W 0.1%

TNPW080547K

0BE 0805

VISHAY

DALE R52, R53 2


820E 1/8W 5%

ERJ-



1/8W 1%

ERJ-

6ENF1001V 0805 PANASONIC R77, R97, R103 3




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 19 of 33

SDM Main Module



10K 1/8W 0.1%

TNPW080510K

0BE 0805

VISHAY

DALE

R55, R56, R59, R95,

R98, R99, R102, R111,

R112, R116, R121,

R122, R145, R220,

R227, R229, R277,

R279, R280, R281,

R282, R283, R284

23


100K 1/8W 0.1%

TNPW0805100

KBE 0805

VISHAY

DALE

R58, R61, R64, R66,

R67, R69, R70, R72,

R74, R75, R76

11


470E 1/8W 5%

ERJ-



3.3K 1/4W 5%

ERJ-



2.87K 1/8W 1%

ERJ-



27K 1/8W 0.1%

TNPW080527K

0BE 0805

VISHAY

DALE

R101, R253, R254,

R255, R273, R274 6


68E 1/8W 1%

ERJ-

6ENF68R0V 0805 PANASONIC R105, R107 2


1.5K 1/8W 1%.

ERJ-



1.5K 1/8W 5%

ERJ-



21K 1/8W 0.1%

TNPW080521K

0BE 0805

VISHAY

DALE R115 1


14K 1/8W 0.1%

TNPW080514K

0BE 0805

VISHAY

DALE R117, R118 2




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 20 of 33

SDM Main Module



750E 1/8W 5%

ERJ-


R114, R149, R150,

R151, R152, R153,

R154, R155, R156,

R157, R158, R159,

R160, R161, R162,

R163, R164

17


12E 1/8W 0.1%

TNPW080512R

0BE 0805

VISHAY

DALE

R119, R120, R137,

R138, R306 5


51E 1/8W 0.1%

TNPW080551R

0BE 0805

VISHAY

DALE

R123, R124, R135,

R276 4

100. NE Resistor Not

Equipped NA 1206 PANASONIC

R125, R131, R132,

R285 4 #


22E 1/8W 1%

ERJ-

6ENF22R0V 0805 PANASONIC R126, R171 2


4.99K 1/8W 0.1%

TNPW08054K9

9BE 0805

VISHAY

DALE R128, R130 2


10K 1/8W 1%

ERJ-

6ENF1002V 0805 PANASONIC R129, R134, R275 3


120E 1/8W 1%

ERJ-



15K 1/8W 5%

ERJ-



560E 1/8W 1%

ERJ-

6ENF5600V 0805 PANASONIC R140, R147 2


10E 1/8W 0.1%

TNPW080510R

0BE 0805

VISHAY

DALE R141, R146 2


620E 1/8W 5%

ERJ-





ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 21 of 33

SDM Main Module



3.9E 1/8W 1%

ERJ-

6RQF3R9V 0805 PANASONIC R143 1

110. Resistor Res SMD 1206 0E

1/4W

ERJ-

8GEY0R00V 1206 PANASONIC R148, R302 2


1M 1/4W 5%

ERJ-


R165, R166, R191,

R194, R195, R199,

R226, R228

8


20K 1/8W 1%

ERJ-



1/8W 1%

ERJ-



62K 1/8W 1%

ERJ-



5.6K 1/8W 1%

ERJ-



62E 1/8W 1%

ERJ-

6ENF62R0V 0805 PANASONIC R174 1


1.3K 1/8W 5%

ERJ-


R175, R178, R180,

R183, R186, R189,

R192, R197, R203,

R206, R214, R218,

R221, R224, R230,

R233, R235, R238,

R239, R242, R243,

R246, R247, R250

24


390E 1/8W 5%

ERJ-





ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 22 of 33

SDM Main Module



1/10W

ERJ-

3GEY0R00V 0603 PANASONIC

R201, R208, R210,

R212, R213, R216 6


47K 1/8W 1%

ERJ-



560K 1/8W 5%

ERJ-



1/8W

ERJ-

6GEY0R00V 0805 PANASONIC

R234, R296, R298,

R305, R316 5


150K 1/8W 5%

ERJ-



200E 1/8W 5%

ERJ-


R257, R259, R261,

R267 4


10E 1/8W 5%

ERJ-


R258, R260, R262,

R268 4


280E 1/8W 0.1%

TNPW0805280

RBE 0805

VISHAY

DALE

R290, R291, R292,

R293, R294, R295 6


470K 1/8W 0.1%

TNPW0805470

KBE 0805

VISHAY

DALE R297, R307 2

128. TRIMPOT Trimpot SMD 10K

0.25W, ±10% 3224X-1-103E SMD-3P BOURNS R299, R308 2


1/8W 0.1%

TNPW08051K0

0BE 0805

VISHAY

DALE R300, R309 2


100E 1/8W 5%.

ERJ-



24.9K 1/8W 0.1%

TNPW080524K

9BE 0805

VISHAY

DALE R317 1


11K 1/8W 0.1%

TNPW080511K

0BE 0805

VISHAY

DALE R318 1




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 23 of 33

SDM Main Module


133. Switch

Switch Tactile

SPST -NO 0.05A

12V

FSM1LPTR SMD-4P

TYCO

ELECTRONI

CS

SW1 1

134. Test Point

Conn Unshrouded

Header 1X1P

2.54MM Sold ST

TH

TSW-101-07-L-

S 1X1P SAMTEC

TP1, TP2, TP3, TP4,

TP5, TP6, TP7, TP8,

TP10, TP12, TP19,

TP48, TP49, TP50

14

135. NE Connector Not

Equipped NA 1X1P SAMTEC

TP13, TP15, TP16,

TP17, TP18, TP20,

TP21, TP22, TP23,

TP24, TP25, TP33,

TP35, TP36, TP37,

TP40, TP43, TP45,

TP47, TP52, TP53,

TP54, TP57, TP58

24 #

136. Test Socket Conn Socket Mini

Spring Gold. 50935 TH

TYCO

ELECTRONI

CS

TS1, TS2, TS3, TS4,

TS5, TS6, TS7 7

137. IC

IC SMD

Optocoupler

FOD817BSD

Photo Trans OUT4

FOD817BSD SMD-4P

FAIRCHILD

SEMICONDU

CTOR

U1, U2, U3, U5, U16,

U17, U18, U19, U22,

U24, U26, U27, U30,

U31, U34, U35, U37,

U38, U41, U42, U43,

U44, U46, U47, U51,

U52, U53, U54

28




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 24 of 33

SDM Main Module


138. IC

IC SOIC Micro

Processor

MAX707

Supervisory

Circuit 8P.

MAX707ESA+ SOIC-8P MAXIM U4 1

139. Oscillator

Crystal Oscillator

SMD 50.0000MHz

3.3V

ECS-3953M-

500-BN-TR SMD-4P ECS-INC U6 1

140. IC

IC TSSOP

SN74LVT245 Oct

Bus Transceiver

20P.

SN74LVT245B

PWR

TSSOP-

20P

TEXAS

INSTRUMEN

TS

U7, U8, U9, U10, U68,

U69, U70, U71 8

141. IC IC SMD FPGA

A3P600L-FG256I.

A3P600L-

FG256I

FBGA-

256P MICROSEMI U11 1

142. IC

IC SOIC

MAX3232 RS232

DRVR/RECVRS

LP 16P

MAX3232ESE

+

SOIC -

16P MAXIM U12 1

143. IC

IC SMD SOIC

LM75AD Temp

Sensor Digital 8P.

LM75AD SOIC-8P

NXP

SEMICONDU

CTOR

U13 1

144. IC

IC SMD SOIC

SN74LVC07

Buffer/Dvr Hex

Non-Inv 14P

SN74LVC07A

DR

SOIC-

14P

TEXAS

INSTRUMEN

TS

U14 1




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 25 of 33

SDM Main Module


145. IC

IC SMD SOIC

SN74LV123 Mono

Multi Vibrator

Dual 16P

SN74LV123AD

R

SOIC-

16P

TEXAS

INSTRUMEN

TS

U15 1

146. IC

IC SMD SOIC

SN74LVC14ADR

Schmitt Inverter

14P

SN74LVC14A

DR

SOIC-

14P

TEXAS

INSTRUMEN

TS

U20, U29, U39, U45,

U55 5

147. IC

IC SOIC

SN74ACT74 Dual

D-Type Flip-Flop

14P

SN74ACT74D

R

SOIC-

14P

TEXAS

INSTRUMEN

TS

U21 1

148. IC

IC SMD SOIC

AD8561 COMP

7ND Ultra-Fast 8P

AD8561ARZ SOIC-8P ANALOG

DEVICES U23 1

149. IC

IC EEPROM

1KBIT 1MHz

SOIC-8P

AT24C02C-

SSHM-T SOIC-8P ATMEL U25 1

150. IC

IC SOT-23-5

SN74LVC1G08D

BVR 2-Input AND

Gate.

SN74LVC1G08

DBVR

SOT-23-

5

TEXAS

INSTRUMEN

TS

U28 1

151. IC

IC SMD SOIC

ADR02 Vref Prec

5V 3PPM 8P

ADR02BRZ SOIC-8P ANALOG

DEVICES U32, U65 2




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 26 of 33

SDM Main Module


152. IC

IC SMD SOIC

OPAMP SA5532

GP 10MHz Dual

LN 8P

SA5532ADR SOIC-8P

TEXAS

INSTRUMEN

TS

U33 1

153. IC

IC SMD SOIC

OP2177 OPAMP

GP 1.3MHz Dual

LN 8P

OP2177ARZ SOIC-8P ANALOG

DEVICES

U36, U40, U50, U57,

U58, U59, U61, U62 8

154. Regulator

IC

IC Reg Switch

TO-263 LM22670

BUC 3A ADJ 7P.

LM22670TJE-

ADJ/NOPB TO-263

TEXAS

INSTRUMEN

TS

U48, U49 2

155. Thermistor Thermistor NTC

10K 1%

MF52A1103F3

380 TH CANTHERM U56 1

156. Regulator

IC

IC REG DDPAK

LT1086M 1.5A

Low Dropout

Positive.

LT1086IM#PB

F

DDPAK

-3

LINEAR

TECHNOLO

GY

U60 1

157. IC

IC SMD SOIC

ADG508FBR

Multiplexer 16P

ADG508FBRN

Z

SOIC-

16P

ANALOG

DEVICES U63 1

158. IC

IC SMD TSSOP

Octal Transp Latch

SN74LVC373 20P

SN74LVC373A

PWR

TSSOP-

20P

TEXAS

INSTRUMEN

TS

U64, U67 2

159. IC

IC SMD LQFP48

AD7654 ADC

16BIT 500KSPS

Dual-RO

AD7654ASTZ LQFP-

48P

ANALOG

DEVICES U66 1




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 27 of 33

SDM Main Module


160. PCB PCB 6 Lay SDM

Main Board A04 NA NA NA NA 1

6 Layer

PCB (1.6

mm

thickness)

suitable for

mounting

in 6U bin.

For

Dimension

Refer Fig.-

1.

161. Jumper Conn Jumper

0.100" Gold 2-382811-0 2P

Tyco

Electronics

Middle East

FZE

NA 4

162. Facia Plate Fab Facia AL

Anodised-SDM 20848-592 6U, 4T

Pentair

Technical

Products

MH1, MH2 1

Part no. is

given for

blank

Facia.




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 28 of 33

BILL OF MATERIAL: SDM-DISPLAY BOARD

Item Type Description MFR Part NO Packag

e Manufacturer Reference Quantity Remarks

1. HDR Conn Header 2X10P

2MM PCB Mount

MMT-110-01-L-

DH 2X10P SAMTEC CN1 1

2. Capacitor Cap Cer SMD 0805 0.1uF

X7R 50V 10%

CC0805KRX7R9

BB104 0805 YAGEO C1,C3,C5 3

3. Capacitor Cap Cer SMD 0805 1nF

X7R 50V 10%

CC0805KRX7R9

BB102 0805 YAGEO C2,C4,C6 3

4. LED LED TH SGL CLR 3MM

RED L-7104LID TH KINGBRIGHT LD3 1

5. LED LED TH SGL CLR 3MM

GREEN L-7104LGD TH KINGBRIGHT LD4,LD5 2

6. NE LED Not Equipped NA TH KINGBRIGHT LD6,LD7 2 #


1/10W 5% ERJ-3GEYJ103V 0603 PANASONIC R1 1

8. NE Resistor Not Equipped NA 0805 PANASONIC R2,R3,R7,R9 4 #




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 29 of 33

BILL OF MATERIAL: SDM-DISPLAY BOARD

Item Type Description MFR Part NO Packag

e Manufacturer Reference Quantity Remarks


1/8W 5% ERJ-6GEYJ471V 0805 PANASONIC R4,R5,R6 3

10. Resistor Res SMD 0805 10K 1/8W

5%. ERJ-6GEYJ103V 0805 PANASONIC R8 1

11. Switch Switch Tactile SPST -NO

0.05A 12V FSM1LPTR

SMD-

4P

TYCO

ELECTRONICS SW1 1

12. Display

Display Alphanumeric

CMOS 5X7 High Perform

HCMS-2902

HCMS-2902 DIP-12P AVAGO

TECHNOLOGIES U1 1

13. IC

IC SMD TSSOP OCT

SN74HCT273 D-TYPE F-

F W/CLR 20P

SN74HCT273PW

R

TSSOP-

20P

TEXAS

INSTRUMENTS U2 1

14. PCB PCB 4 Lay Display Board

Type-A A02 NA NA NA NA 1

4 Layer

PCB (1.6

mm

thickness)

. For

Dimensio

n Refer

Fig.-4.




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 30 of 33

8. Module Dimensions

Fig.-1: SDM Mechanical Assembly




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 31 of 33

Fig.-2: SDM Facia screen printing details with Dimensions.




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 32 of 33

Fig.-3: SDM Fascia Cut-out Dimension




ISS No. : 700MWe/60000/2058/ISS

Rev No. 0

Sheet 33 of 33

Fig.-4: SDM Display Board Mechanical layout





For

Field Backplane 10 Slots-P1


File Name: 700MWe-60000-2059-ISS-Rev 0 FBP10



No. : 700MWe/60000/2059/ISS



Rev No.

& Date

Description of

Revision






ISS No. : 700MWe/60000/2059/ISS

Rev No. 0

Sheet: 3 of 10

NPCIL Proprietary

This document contains confidential and protected information and that the

same are the intellectual property of Nuclear Power Corporation of India

Limited (NPCIL). No part of this document including notably any editorial

elements, verbal and figurative marks and images included herein, shall be

reproduced or transmitted or utilized or published or stored in any form or by

any means now known or hereinafter invented, electronic, digital or mechanical,

including photocopying, scanning, recording or by any information storage or

retrieval system, without prior written permission from NPCIL, by any person

or entity. Unauthorized use, disclosure or copying is strictly prohibited and may

constitute unlawful act and can attract legal action.




ISS No. : 700MWe/60000/2059/ISS

Rev No. 0

Sheet: 4 of 10

Table of Contents 1 Scope ..................................................................................................................................................................... 5 2 Application ............................................................................................................................................................ 5 3 Applicable Specifications ...................................................................................................................................... 5 4 Specification of FBP-10 ........................................................................................................................................ 5

4.1 Connector ................................................................................................................................................ 5 4.2 Other Features ......................................................................................................................................... 5

5 Quality Control ..................................................................................................................................................... 5 6 General Notes: ....................................................................................................................................................... 6 7 Bill of Material: ..................................................................................................................................................... 7 8 Module Dimensions: ............................................................................................................................................. 9




ISS No. : 700MWe/60000/2059/ISS

Rev No. 0

Sheet: 5 of 10

1 Scope

Manufacturing of FBP as per BM and Gerber including PCB fabrication, procurement of

components as per BM, assembly, qualification and testing.

2 Application


onwards and upgradation of systems at operating stations.

3 Applicable Specifications


a. PP-E-1443 Technical Specification for The Manufacture

of Single Sided, Double Sided and Multi-

layered Printed Circuit Board



Items

c. NPCIL/R&D-ES-

700/60000/2013/SVP

System Validation Procedure (SVP) For

For Backplanes (IOBP, FBP, ISCM BP And

Terminator Board)

d. 700MWe/60000/2104/ISS ISS for prototyping and qualification of boards

/ components

4 Specification of FBP-10

4.1 Connector

a. This module is used for interfacing field Input/Output.

b. Connector Type is 64-pin Euro receptacle and 64-pin IDC (Insulation Displacement

Connector) header.

c. 64 Pin IDC header interfaces with IFM through FRC.

d. 64 Pin Euro Receptacle interfaces to IO modules such as IAIM, ICOM etc.

4.2 Other Features

Lacquering for Protection against Moisture.

5 Quality Control




c. Boards / components shall be qualified as per ISS no. 700MWe/60000/2104/ISS.


Validation Procedure (SVP) For Backplanes (IOBP, FBP, ISCM BP And Terminator

Board) NPCIL/R&D-ES-700/60000/2013/SVP”.




ISS No. : 700MWe/60000/2059/ISS

Rev No. 0

Sheet: 6 of 10

6 General Notes:



c. The supplier shall assemble and carry out qualification of the boards / components

before bulk production.

d. Bill of material given in the ISS shall be followed. If artwork on the PCB given in the







ISS No. : 700MWe/60000/2059/ISS

Rev No. 0

Sheet: 7 of 10

7 Bill of Material:


In case of any change in component due to end of life / obsolescence, vendor shall use alternate component with prior approval of NPCIL.


given below:


1. P Connectors

FBP-10Module

Item Type Description MFR Part

No. Package Manufacturer Reference * Quantity Remarks

1. PCB

PCB DBL LAY

FIELD

BACKPLANE

10CONN A01

NA NA NA NA 1

2 Layer PCB

(3.2mm

Thickness). For

Dimension

refer Fig.-1.

2. Connector

CONN HEADER

VERT 64 POS

.100

GOLD

1-5499923-2 64POS

TE

CONNECTIVI

TY

P1_R1, P1_R2, P1_R3,

P1_R4, P1_R5, P1_R6,

P1_R7, P1_R8, P1_R9,

P1_R10

10 FRC Header

3. Fastener

Self-tapping Screw

ST2.9X6.5 Philip

Head

AS PER

DRAWING

ST2.9X6.

5 NA NA 20

For Mounting

FRC

Connectors

P1_R1 to

P1_R10

4. Fastener WASHER

SPRING M2.5 SS

AS PER

DRAWING M2.5 NA NA 20 -Do-




ISS No. : 700MWe/60000/2059/ISS

Rev No. 0

Sheet: 8 of 10

FBP-10Module



5. Connector

CONN

DIN41612TYPE C

FEMALE

SOLDR ST

304-40054-02 64POS EPT GMBH

P1-1, P1-2, P1-3, P1-4,

P1-5, P1-6, P1-7, P1-8,

P1-9, P1-10

10 Euro

Connector

6. Fastener

SCREW

M2.5X12MM

PHILIP HEAD SS

AS PER

DRAWING

M2.5X12

MM NA NA 20

For Mounting

Euro

Connectors

P1_1 to P1_10

7. Fastener HEX NUT

M2.5MM SS

AS PER


8. Fastener

SCREW CHEESE

HEAD

M2.5X12MM SS

AS PER

DRAWING

M2.5X12

MM NA NA 20

For Mounting

Backplane in

panel

9. Fastener WASHER FIBRE

M2.5

AS PER





ISS No. : 700MWe/60000/2059/ISS

Rev No. 0

Sheet: 9 of 10

8 Module Dimensions:

Fig.-1: FBP-10 Mechanical Assembly




ISS No. : 700MWe/60000/2059/ISS

Rev No. 0

Sheet: 10 of 10

Fig.-2: FBP-10 Mechanical Layout.





For






No. : 700MWe/60000/2060/ISS



Rev No.

& Date

Description of

Revision






ISS No. : 700MWe/60000/2060/ISS

Rev No. 0

Sheet 3 of 11

NPCIL Proprietary














ISS No. : 700MWe/60000/2060/ISS

Rev No. 0

Sheet 4 of 11

Table of Contents

1 Scope ..................................................................................................................................................................... 5 2 Application ............................................................................................................................................................ 5 3 Applicable Specifications ...................................................................................................................................... 5 4 Specification of FBP-15 ........................................................................................................................................ 5


5 Quality Control ..................................................................................................................................................... 5 6 General Notes: ....................................................................................................................................................... 6 7 Bill of Material: ..................................................................................................................................................... 7 8 Module Dimensions: ........................................................................................................................................... 10




ISS No. : 700MWe/60000/2060/ISS

Rev No. 0

Sheet 5 of 11

Scope



Application



Applicable Specifications







Items

c. NPCIL/R&D-ES-

700/60000/2013/SVP



Terminator Board)

d. 700MWe/60000/2104/ISS ISS for prototyping and qualification of boards /

components

Specification of FBP-15

4.1 Connector



Connector) header.



4.2 Other Features


Quality Control











ISS No. : 700MWe/60000/2060/ISS

Rev No. 0

Sheet 6 of 11

General Notes:












ISS No. : 700MWe/60000/2060/ISS

Rev No. 0

Sheet 7 of 11

Bill of Material:




given below:


1. P Connectors

FBP-15 Module



1. PCB

PCB DBL LAY

FIELD

BACKPLANE

15CONN A01

NA NA NA NA 1

2 Layer PCB

(3.2mm

Thickness).

For

Dimension

refer Fig.-1.

2. Connector

CONN HEADER

VERT 64 POS

.100

GOLD

1-5499923-2 64POS

TE

CONNECTIVI

TY

P1_R1, P1_R2, P1_R3,

P1_R4, P1_R5, P1_R6,

P1_R7, P1_R8, P1_R9,

P1_R10, P1_R11, P1_R12,

P1_R13, P1_R14, P1_R15

15 FRC Header

3. Fastener

Self-tapping Screw

ST2.9X6.5 Philip

Head

AS PER

DRAWING

ST2.9X6.

5 NA NA 30

For

Mounting

FRC

Connectors

P1_R1 to

P1_R15




ISS No. : 700MWe/60000/2060/ISS

Rev No. 0

Sheet 8 of 11

FBP-15 Module



4. Fastener WASHER

SPRING M2.5 SS

AS PER


5. Connector

CONN

DIN41612TYPE C

FEMALE

SOLDR ST

304-40054-02 64POS EPT GMBH

P1-1, P1-2, P1-3, P1-4, P1-

5, P1-6, P1-7, P1-8, P1-9,

P1-10, P1-11, P1-12, P1-

13, P1-14, P1-15

15 Euro

Connector

6. Fastener

SCREW

M2.5X12MM

PHILIP HEAD SS

AS PER

DRAWING

M2.5X12

MM NA NA 30

For

Mounting

Euro

Connectors

P1_1 to

P1_15

7. Fastener HEX NUT

M2.5MM SS

AS PER


8. Fastener

SCREW CHEESE

HEAD

M2.5X12MM SS

AS PER

DRAWING

M2.5X12

MM NA NA 30

For

Mounting

Backplane in

panel




ISS No. : 700MWe/60000/2060/ISS

Rev No. 0

Sheet 9 of 11

FBP-15 Module




M2.5

AS PER





ISS No. : 700MWe/60000/2060/ISS

Rev No. 0

Sheet 10 of 11

Module Dimensions:





ISS No. : 700MWe/60000/2060/ISS

Rev No. 0

Sheet 11 of 11






For






No. : 700MWe/60000/2061/ISS



Rev No.

& Date

Description of

Revision






ISS No. : 700MWe/60000/2061/ISS

Rev No. 0

Sheet 3 of 11

NPCIL Proprietary














ISS No. : 700MWe/60000/2061/ISS

Rev No. 0

Sheet 4 of 11

Table of Contents 1 Scope ..................................................................................................................................................................... 5 2 Application ............................................................................................................................................................ 5 3 Applicable Specifications ...................................................................................................................................... 5 4 Specification of FBP-20 ........................................................................................................................................ 5






ISS No. : 700MWe/60000/2061/ISS

Rev No. 0

Sheet 5 of 11

1 Scope



2 Application





a. PP-E-1443 Technical Specification for The Manufacture

of Single Sided, Double Sided and Multi-

layered Printed Circuit Board



Items

c. NPCIL/R&D-ES-

700/60000/2013/SVP



Terminator Board)

d. 700MWe/60000/2104/ISS ISS for prototyping and qualification of boards

/ components

4 Specification of FBP-20

4.1 Connector



Connector) header.



4.2 Other Features


5 Quality Control











ISS No. : 700MWe/60000/2061/ISS

Rev No. 0

Sheet 6 of 11

6 General Notes:












ISS No. : 700MWe/60000/2061/ISS

Rev No. 0

Sheet 7 of 11

7 Bill of Material:




given below:


1. P Connectors

FBP-20 Module



1. PCB

PCB DBL LAY

FIELD

BACKPLANE

20CONN A01

NA NA NA NA 1

2 Layer

PCB

(3.2mm

Thickness).

For

Dimension

refer Fig.-1.

2. Connector

CONN HEADER

VERT 64 POS

0.100

GOLD

1-5499923-2 64POS

TE

CONNECTIVIT

Y

P1_R1, P1_R2, P1_R3,

P1_R4, P1_R5, P1_R6,

P1_R7, P1_R8, P1_R9,

P1_R10, P1_R11, P1_R12,

P1_R13, P1_R14, P1_R15,

P1_R16, P1_R17, P1_R18,

P1_R19, P1_R20

20 FRC Header

3. Fastener

Self-tapping Screw

ST2.9X6.5 Philip

Head

AS PER

DRAWING

ST2.9X6

.5 NA NA 40

For

Mounting

FRC




ISS No. : 700MWe/60000/2061/ISS

Rev No. 0

Sheet 8 of 11

FBP-20 Module



Connectors

P1_R1 to

P1_R20

4. Fastener WASHER

SPRING M2.5 SS

AS PER


5. Connector

CONN

DIN41612TYPE C

FEMALE

SOLDR ST

304-40054-02 64POS EPT GMBH

P1-1, P1-2, P1-3, P1-4, P1-

5, P1-6, P1-7, P1-8, P1-9,

P1-10, P1-11, P1-12, P1-

13, P1-14, P1-15, P1-16,

P1-17, P1-18, P1-19, P1-20

20 Euro

Connector

6. Fastener

SCREW

M2.5X12MM

PHILIP HEAD SS

AS PER

DRAWING

M2.5X1

0MM NA NA 40

For

Mounting

Euro

Connectors

P1-1 to P1-

20

7. Fastener HEX NUT

M2.5MM SS

AS PER


8. Fastener

SCREW CHEESE

HEAD

M2.5X12MM SS

AS PER

DRAWING

M2.5X1

2MM NA NA 40

For

Mounting

Backplane




ISS No. : 700MWe/60000/2061/ISS

Rev No. 0

Sheet 9 of 11

FBP-20 Module




M2.5

AS PER

DRAWING M2.5 NA NA 40

For

Mounting

Backplane




ISS No. : 700MWe/60000/2061/ISS

Rev No. 0

Sheet 10 of 11






ISS No. : 700MWe/60000/2061/ISS

Rev No. 0

Sheet 11 of 11






For

IO Backplane 15 Slots-P2


File Name: 700MWe-60000-2062-ISS-Rev 0 IOBP15



No. : 700MWe/60000/2062/ISS



Rev No.

& Date

Description of

Revision






ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 3 of 15

NPCIL Proprietary














ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 4 of 15

Table of Contents 1 Scope ..................................................................................................................................................................... 5 2 Application ............................................................................................................................................................ 5 3 Applicable Specifications ...................................................................................................................................... 5 4 Specification of IOBP-15 ...................................................................................................................................... 5






ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 5 of 15

1 Scope

Manufacturing of IOBP as per BM and Gerber including PCB fabrication, procurement of


2 Application










Items

c. NPCIL/R&D-ES-

700/60000/2013/SVP



Terminator Board)


components

4 Specification of IOBP-15

4.1 Connector

a. This module is used for interfacing I/O boards with CPU through individual 64 Pin Euro

connector (Female) for each I/O module. b. The resistive termination is required at both ends of IO Backplane.

c. +5V, +15V & +24V Power Supplies are connected to IOBP.

4.2 Other Features


5 Quality Control








6 General Notes:





ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 6 of 15











ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 7 of 15

7 Bill of Material:





given below:


1. C Capacitor

2. CN Connector

3. P Euro Connector

4. R Resistor

IOBP-15 Module



1. Connector Power Terminal

Element 4P 910-60045 2X2P EPT GMBH

CN1, CN2, CN3, CN4, CN5,

CN6, CN7, CN8, CN9, CN10,

CN11, CN12, CN13, CN14,

CN15, CN16, CN17, CN18

18

2. Capacitor

CAP CER DISC

0.1uF 50V 10 %

Radial

C320C104K

5R5TA Radial Kemet

C1, C2, C3, C4, C5, C8, C9,

C10, C11, C12 10

3. Electrolytic

Capacitor

CAP ELE RAD

ALUM 10uF 50V

20%

EEA-

GA1H100 Radial Panasonic C6, C7, C13, C14 4

4. Capacitors

CAP CER SMD

0603 22pF NPO

50V 5%

CC0603JRN

PO9BN220 0603 Yageo

C15, C16, C17, 18, C19, C20,

C21, C22, C23, C24, C25,

C26, C27, C28, C29, C30,

92




ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 8 of 15

IOBP-15 Module



C31, C32, C33, C34, C35,

C36, C37, C38, C39, C40,

C41, C42, C43, C44, C45,

C46, C47, C48, C49, C50 ,

C51, C52, C53, C54, C55,

C56, C57, C58, C59, C60, C61

, C62, C63, C64, C65, C66,

C67, C68, C69, C70, C71,

C72, C73, C74, C75, C76,

C77, C78, C79, C80, C81, C82

, C83, C84, C85, C86, C87,

C88, C89, C90, C91, C92,

C93, C94, C95, C96, C97,

C98, C99, C100, C101, C102 ,

C103, C104, C105, C106

5. Connector

CONN

DIN41612 TYPE

C FEMALE

SLDR ST

304-40054-

02 64POS EPT GMBH

P2-1, P2-2, P2-3, P2-4, P2-5,

P2-6, P2-7, P2-8, P2-9, P2-10,

P2-11, P2-12, P2-13, P2-14,

P2-15

15 Euro

Connector

6. Fastener

SCREW

CHEESE HEAD

M2.5X10MM SS

AS PER

DRAWING

M2.5X1

0MM NA NA 30

For

Mounting

Euro

Connectors

P2-1 to P2-

15

7. Fastener NUT HEX

M2.5MM SS

AS PER





ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 9 of 15

IOBP-15 Module



8. Fastener WASHER

SPRING M2.5 SS

AS PER


9. SUB

ASSY

PCB

ASSEMBLY-

TERMINATION

BOARD A04

NA NA NA P2-16, P2-17 2

10. Connector

CONN EURO

64P M AC4MM

DS II

115-40054 64POS EPT GMBH P2-16, P2-17 2 Euro

Connector

11. Fastener

STANDOFF

FEMALE

M2.5X10MM SS

AS PER

DRAWING

M2.5X1

0MM NA NA 4

For

mounting

Terminator

Board on

Backplane.

12. Fastener

SCREW

CHEESE HEAD

M2.5X8MM SS

AS PER

DRAWING

M2.5X8

MM NA NA 4

For

Holding

Terminatio

n board in

place

13. Resistor RES SMD 0603

200 E 1/10W 10%

ERJ-

3EKF2000V 0603 PANASONIC

R1, R2, R3, R4, R5, R6, R7,

R8, R9, R10, R11, R12, R13,

R14, R15, R16, R17, R18,

R19, R20, R21, R22, R23,

R24, R25, R26, R27, R28,

R29, R30, R31, R32, R33,

R34, R35, R36, R37, R38,

R39, R40, R41, R42, R43,

92




ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 10 of 15

IOBP-15 Module



R44, R45, R46, R47, R48,

R49, R50, R51, R52, R53,

R54, R55, R56, R57, R58,

R59, R60, R61 , R62, R63,

R64, R65, R66, R67, R68,

R69, R70, R71, R72, R73,

R74, R75, R76, R77, R78,

R79, R80, R81, R82 , R83,

R84, R85, R86, R87, R88,

R89, R90, R91, R92

14. PCB

PCB 8LAY IO

BACKPLANE

15CONN

BOARD A01

NA NA NA NA 1

8 Layer

PCB

(3.2mm

Thickness).

For

Dimension

refer Fig.-

1.

15. Fastener SCREW PHL HD

M2.5X12MM SS

AS PER

DRAWING

M2.5X1

2MM NA NA 38

For

Mounting

IOBP in

the Bin

16. Fastener WASHER FIBER

M2.5

AS PER





ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 11 of 15

Terminator Board



1. Capacitor

CAP CER DISC

0.1uF 50V 10%

RADIAL

C320C104K

5R5TA RADIAL KEMET C2,C3,C4,C5,C6 5

2. Connector

POWER

TERMINAL

CLAMP

ELEMENT 1P

090-10

164 1P EPT GMBH CN1,CN2 2

3. Connector

CONN DIN 41612

TYPE-C 64P F

PRESS FIT

304-65655-

03 64POS EPT GMBH P1 1

4. Shroud

CONN DIN 41612

TYPE-C

SHROUD 64P

115-15405 64POS EPT GMBH P1 1

5. Connector

CONN SCREW

MACHINE

SOCKET STRIP

2.54MM 4.57MM

TAIL LENGTH

SS-110-T-38 1X10P SAMTEC R1,R2,R3,R4,R5,R6 6

6. Resistor

Network

RES NET MULT

OHM 16 RES 10-

SIP

4610X-104-

331/471L 10-SIP BOURNS INC R1,R2,R3,R4,R5,R6 6

7. NE RESISTOR NOT

EQUIPPED NA 1206 PANASONIC R7,R8,R9,R10 4 #

8. PCB

PCB 8LAY

TERMINATION

BOARD A03

NA NA NA NA 1

8 Layer

PCB

(3.2mm




ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 12 of 15

Terminator Board



Thickness)

. For

Dimension

refer Fig.-

3.




ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 13 of 15


Fig.-1: IOBP-15 Mechanical Assembly




ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 14 of 15

Fig.-2: IOBP-15 Mechanical Layout.




ISS No. : 700MWe/60000/2062/ISS

Rev No. 0

Sheet 15 of 15

Fig.-3: Terminator Board Mechanical Assembly & Layout.





For






No. : 700MWe/60000/2063/ISS



Rev No.

& Date

Description of

Revision






ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 3 of 15

NPCIL Proprietary














ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 4 of 15







ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 5 of 15

1 Scope



2 Application










Items

c. NPCIL/R&D-ES-

700/60000/2013/SVP



Terminator Board)


components


4.1 Connector


connector (Female) for each I/O module. b. The resistive termination is required at both ends of IO Backplane.

c. +5V, +15V & +24V Power Supplies are connected to IOBP.

4.2 Other Features


5 Quality Control


b. Selection of component, procurement, inward inspection, testing etc. shall be as per






6 General Notes:





ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 6 of 15











ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 7 of 15

7 Bill of Material:





given below:


1. C Capacitor

2. CN Connector

3. P Euro Connector

4. R Resistor

IOBP-18 Module


No. Package

Manufacture

r Reference * Quantity Remarks



CN1, CN2, CN3, CN4, CN5, CN6,

CN7, CN8, CN9, CN10, CN11,

CN12, CN13, CN14, CN15, CN16,

CN17, CN18

18

2. Capacitor

CAP CER DISC

0.1uF 50V 10 %

Radial

C320C104

K5R5TA Radial Kemet

C1, C2, C3, C4, C5, C8, C9, C10,

C11, C12 10

3. Electrolytic

Capacitor

CAP ELE RAD

ALUM 10uF

50V 20%

EEA-


4. Capacitor

CAP CER SMD

0603 22pF NPO

50V 5%

CC0603JR

NPO9BN2

20

0603 Yageo

C15, C16, C17, C18, C19, C20,

C21, C22, C23, C24, C25, C26,

C27, C28, C29, C30, C31, C32,

92




ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 8 of 15

IOBP-18 Module


No. Package

Manufacture


C33, C34, C35, C36, C37, C38,

C39, C40, C41, C42, C43, C44,

C45, C46, C47, C48, C49, C50 ,

C51, C52, C53, C54, C55, C56,

C57, C58, C59, C60, C61 , C62,

C63, C64, C65, C66, C67, C68,

C69, C70, C71, C72, C73, C74,

C75, C76, C77, C78, C79, C80,

C81, C82 , C83, C84, C85, C86,

C87, C88, C89, C90, C91, C92,

C93, C94, C95, C96, C97, C98,

C99, C100, C101, C102 , C103,

C104, C105, C106

5. Connector

CONN

DIN41612

TYPE C

FEMALE SLDR

ST

304-40054-

02 64POS EPT GMBH

P2-1, P2-2, P2-3, P2-4, P2-5, P2-6,

P2-7, P2-8, P2-9, P2-10, P2-11,

P2-12, P2-13, P2-14, P2-15, P2-16,

P2-17, P2-18

18 Euro

Connector

6. Fastener

SCREW

CHEESE HEAD

M2.5X10MM

SS

AS PER

DRAWIN

G

M2.5X1

0MM NA NA 36

For

Mounting

Euro

Connectors

P2-1 to

P2_18

7. Fastener NUT HEX

M2.5MM SS

AS PER

DRAWIN

G

M2.5 NA NA 36 -Do-




ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 9 of 15

IOBP-18 Module


No. Package

Manufacture


8. Fastener

WASHER

SPRING M2.5

SS

AS PER

DRAWIN

G

M2.5 NA NA 40 -Do-

9. SUB

ASSY

PCB

ASSEMBLY-

TERMINATION

BOARD A04

NA NA NA P2-19, P2-20 2

10. Connector

CONN EURO

64P M AC4MM

DS II

115-40054 64POS EPT GMBH P2-19, P2-20 2

Euro

Connector

For

mounting

Terminator

Board on

Backplane

11. Fastener

STANDOFF

FEMALE

M2.5X10MM

SS

AS PER

DRAWIN

G

M2.5X1

0MM NA NA 4

For

mounting

Terminator

Board on

Backplane.

12. Fastener

SCREW

CHEESE HEAD

M2.5X8MM SS

AS PER

DRAWIN

G

M2.5X8

MM NA NA 4

For

holding

Terminator

Board on

Backplane

13. Resistor

RES SMD 0603

200 E 1/10W

10%

ERJ-

3EKF2000

V

0603 PANASONIC

R1, R2, R3, R4, R5, R6, R7, R8,

R9, R10, R11, R12, R13, R14,

R15, R16, R17, R18, R19, R20,

92




ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 10 of 15

IOBP-18 Module


No. Package

Manufacture


R21, R22, R23, R24, R25, R26,

R27, R28, R29, R30, R31, R32,

R33, R34, R35, R36, R37, R38,

R39, R40, R41, R42, R43, R44,

R45, R46, R47, R48, R49, R50,

R51, R52, R53, R54, R55, R56,

R57, R58, R59, R60, R61, R62,

R63, R64, R65, R66, R67, R68,

R69, R70, R71, R72, R73, R74,

R75, R76, R77, R78, R79, R80,

R81, R82 , R83, R84, R85, R86,

R87, R88, R89, R90, R91, R92

14. PCB

PCB 8LAY IO

BACKPLANE

18CONN

BOARD A01

NA NA NA NA 1

8 Layer

PCB

(3.2mm

Thickness)

. For

Dimension

, refer fig.-

1.

15. Fastener

SCREW PHL

HD

M2.5X12MM

SS

AS PER

DRAWIN

G

M2.5X1

2MM NA NA 44

For

Mounting

IOBP in

the Bin

16. Fastener WASHER

FIBER M2.5

AS PER

DRAWIN

G

M2.5 NA NA 36 -Do-




ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 11 of 15

Terminator Board



1. Capacitor

CAP CER DISC

0.1uF 50V 10%

RADIAL

C320C104

K5R5TA RADIAL KEMET C2,C3,C4,C5,C6 5

2. Connector

POWER

TERMINAL

CLAMP

ELEMENT 1P

090-10164 1P EPT GMBH CN1,CN2 2

3. Connector

CONN DIN

41612 TYPE-C

64P F PRESS

FIT

304-65655-


4. SHROUD

CONN DIN

41612 TYPE-C

SHROUD 64P

115-15405 64POS EPT GMBH P1 1

5. Connector

CONN SCREW

MACHINE

SOCKET

STRIP 2.54MM

4.57MM TAIL

LENGTH

SS-110-T-

38 1X10P SAMTEC R1,R2,R3,R4,R5,R6 6

6. Resistor

Network

RES NET

MULT OHM 16

RES 10-SIP

4610X-104-


7. NE

RESISTOR

NOT

EQUIPPED

NA 1206 PANASONIC R7,R8,R9,R10 4 #




ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 12 of 15

Terminator Board



8. PCB

PCB 8LAY

TERMINATIO

N BOARD A03

NA NA NA NA 1

8 Layer

PCB

(3.2mm

Thickness)

. For

Dimension

, refer fig.-

3.




ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 13 of 15






ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 14 of 15





ISS No. : 700MWe/60000/2063/ISS

Rev No. 0

Sheet 15 of 15






For






No. : 700MWe/60000/2064/ISS



Rev

No.&

Date

Description of

Revision






ISS No. 700MWe/60000/2064/ISS

Rev No. 0

Sheet 3 of 15

NPCIL Proprietary














ISS No. 700MWe/60000/2064/ISS

Rev No. 0

Sheet 4 of 15



5 Quality Control ..................................................................................................................................................... 5 6 General Notes: ....................................................................................................................................................... 5 7 Billof Material: ...................................................................................................................................................... 7 8 Module Dimensions: ........................................................................................................................................... 13




ISS No. 700MWe/60000/2064/ISS

Rev No. 0

Sheet 5 of 15

1 Scope



2 Application










Items

c. NPCIL/R&D-ES-

700/60000/2013/SVP



Terminator Board)


components


4.1 Connector


connector (Female) for each I/O module.

b. The resistive termination is required at both ends of IO Backplane.

c. +5V, +15V & + 24V Power Supplies are connected to IOBP.

4.2 Other Features


5 Quality Control








6 General Notes:





ISS No. 700MWe/60000/2064/ISS

Rev No. 0

Sheet 6 of 15











ISS No. : 700MWe/60000/2064/ISS

Rev No. 0

Sheet7 of 15

7 Billof Material:





given below:


1. C Capacitor

2. CN Connector

3. P Euro Connector

4. R Resistor

IOBP-20Module





CN1, CN2, CN3, CN4,

CN5, CN6, CN7, CN8,

CN9, CN10, CN11, CN12,

CN13, CN14, CN15, CN16,

CN17, CN18

18

2. Capacitor

CAP CER DISC

0.1uF 50V 10 %

Radial

C320C104K

5R5TA Radial Kemet

C1, C2, C3, C4, C5, C8, C9,

C10, C11, C12 10

3. Electrolytic

Capacitor

CAP ELE RAD

ALUM 10uF

50V 20%

EEA-





ISS No. : 700MWe/60000/2064/ISS

Rev No. 0

Sheet8 of 15

IOBP-20Module



4. Capacitor

CAP CER SMD

0603 22pF NPO

50V 5%

CC0603JR

NPO9BN22

0

0603 Yageo

C15, C16, C17, C18, C19,

C20, C21, C22, C23, C24,

C25, C26, C27, C28, C29,

C30, C31, C32, C33, C34,

C35, C36, C37, C38, C39,

C40, C41, C42, C43, C44,

C45, C46, C47, C48, C49,

C50, C51, C52, C53, C54,

C55, C56, C57, C58, C59,

C60, C61, C62, C63, C64,

C65, C66, C67, C68, C69,

C70, C71, C72, C73, C74,

C75, C76, C77, C78, C79,

C80, C81, C82, C83, C84,

C85, C86, C87, C88, C89,

C90, C91, C92, C93, C94,

C95, C96, C97, C98, C99,

C100, C101, C102, C103,

C104, C105, C106

92

5. Connector

CONN

DIN41612

TYPE C

FEMALE SLDR

ST

304-40054-

02 64POS EPT GMBH

P2-1, P2-2, P2-3, P2-4, P2-

5, P2-6, P2-7, P2-8, P2-9,

P2-10, P2-11, P2-12, P2-13,

P2-14, P2-15, P2-16, P2-17,

P2-18, P2-19, P2-20

20 Euro

Connector

6. Fastener

SCREW

CHEESE HEAD

M2.5X10MM

AS PER

DRAWING

M2.5X10

MM NA NA 40

For

Mounting

Euro




ISS No. : 700MWe/60000/2064/ISS

Rev No. 0

Sheet9 of 15

IOBP-20Module



SS Connector

s P2_1 to

P2_20

7. Fastener NUT HEX

M2.5MM SS

AS PER


8. Fastener

WASHER

SPRING M2.5

SS

AS PER


9. SUB ASSY

PCB

ASSEMBLY-

TERMINATION

BOARD A04

NA NA NA P2-21, P2-22 2

For

Dimension

s, refer

Fig.-3.

10. Connector

CONN EURO

64P M AC4MM

DS II

115-40054 64POS EPT GMBH P2-21, P2-22 2

Euro

Connector

For

mounting

Terminato

r Board on

Backplane

11. Fastener

STANDOFF

FEMALE

M2.5X10MM

SS

AS PER

DRAWING

M2.5X10

MM NA NA 4

For

mounting

Terminato

r Board on

Backplane

12. Fastener

SCREW

CHEESE HEAD

M2.5X8MM SS

AS PER

DRAWING

M2.5X8

MM NA NA 4

For

holding

Terminato




ISS No. : 700MWe/60000/2064/ISS

Rev No. 0

Sheet10 of 15

IOBP-20Module



r Board on

Backplane

13. Resistor

RES SMD 0603

200E 1/10W

10%

ERJ-

3EKF2000

V

0603 PANASONIC

R1, R2, R3, R4, R5, R6, R7,

R8, R9, R10, R11, R12,

R13, R14, R15, R16, R17,

R18, R19, R20, R21, R22,

R23, R24, R25, R26, R27,

R28, R29, R30, R31, R32,

R33, R34, R35, R36, R37,

R38, R39, R40, R41, R42,

R43, R44, R45, R46, R47,

R48, R49, R50, R51, R52,

R53, R54, R55, R56, R57,

R58, R59, R60, R61, R62,

R63, R64, R65, R66, R67,

R68, R69, R70, R71, R72,

R73, R74, R75, R76, R77,

R78, R79, R80, R81, R82 ,

R83, R84, R85, R86, R87,

R88, R89, R90, R91, R92

92

14. PCB

PCB 8LAY IO

BACKPLANE

20CONN

BOARD A01

NA NA NA NA 1

8 Layer

PCB

(3.2mm

Thickness)

. For

Dimension

refer Fig.-




ISS No. : 700MWe/60000/2064/ISS

Rev No. 0

Sheet11 of 15

IOBP-20Module



1

15. Fastener

SCREW PHL

HD

M2.5X12MM

SS

AS PER

DRAWING

M2.5X12

MM NA NA 48

For

Mounting

IOBP in

the Bin

16. Fastener WASHER

FIBER M2.5

AS PER


17. Fastener

SCREW PHL

HD

M2.5X12MM

SS

NA M2.5X12

MM NA NA 4

For

Holding

the IO Bin

Extension

Cable in

place

18. Washer WASHER M2.5

SS NA. M2.5 NA NA 4 -Do-

Terminator Board



1. Capacitor

CAP CER DISC

0.1uF 50V 10%

RADIAL

C320C104K

5R5TA RADIAL KEMET C2,C3,C4,C5,C6 5

2. Connector POWER

TERMINAL 090-10164 1P EPT GMBH CN1,CN2 2




ISS No. : 700MWe/60000/2064/ISS

Rev No. 0

Sheet12 of 15

Terminator Board



CLAMP

ELEMENT 1P

3. Connector

CONN DIN

41612 TYPE-C

64P F PRESS FIT

304-65655-


4. SHROUD

CONN DIN

41612 TYPE-C

SHROUD 64P

115-15405 64POS EPT GMBH P1 1

5. Connector

CONN SCREW

MACHINE

SOCKET STRIP

2.54MM 4.57MM

TAIL LENGTH

SS-110-T-

38 1X10P SAMTEC R1,R2,R3,R4,R5,R6 6

6. Resistor

Network

RES NET MULT

OHM 16 RES 10-

SIP

4610X-104-


7. NE RESISTOR NOT

EQUIPPED NA 1206 PANASONIC R7,R8,R9,R10 4 #

8. PCB

PCB 8LAY

TERMINATION

BOARD A03

NA NA NA NA 1

8 Layer

PCB

(3.2mm

Thickness)

. For

Dimension

refer Fig.-3




ISS No. : 700MWe/60000/2064/ISS

Rev No. 0

Sheet13 of 15






ISS No. : 700MWe/60000/2064/ISS

Rev No. 0

Sheet14 of 15





ISS No. : 700MWe/60000/2064/ISS

Rev No. 0

Sheet15 of 15






For

Isolated Signal Conditioning Module Backplane - P1


Issued for


File Name: 700MWe-60000-2065-ISS-Rev 0 ISCMBP-P1



No. : 700MWe/60000/2065/ISS



Rev No.

& Date

Description of

Revision






ISS No. : 700MWe/60000/2065/ISS

Rev No. 0

Sheet: 3 of 12

NPCIL Proprietary














ISS No. : 700MWe/60000/2065/ISS

Rev No. 0

Sheet: 4 of 12

Table of Contents 1. Scope .............................................................................................................................................................. 5 2. Application .................................................................................................................................................... 5 3. Applicable Specifications ............................................................................................................................. 5 4. Specification of ISCMBP-P1 ........................................................................................................................ 5

4.1. Connector ................................................................................................................................................ 5 4.2. Other Features ......................................................................................................................................... 5

5. Quality Control ............................................................................................................................................. 5 6. General Notes:............................................................................................................................................... 5 7. Bill of Material: ............................................................................................................................................. 7 8. Module Dimensions: ................................................................................................................................... 10




ISS No. : 700MWe/60000/2065/ISS

Rev No. 0

Sheet: 5 of 12

1. Scope

PCB fabrication, procurement of components as per BM, assembly, qualifications and testing.

2. Application




Sl.No. Document No. Title





Components/Equipment for Instrumentation Items

c. R&D-ES-700/60000/2013/SVP System Validation Procedure (SVP) For

Backplanes

d. 700MWe/60000/2104/ISS ISS for qualification of boards

4. Specification of ISCMBP-P1

This module is used for interfacing Analog Inputs from field to ISCM Module.

4.1.Connector

a. Connector Type is 64-pin Euro receptacle and 34-pin IDC (Insulation Displacement

Connector) header.

b. 34 Pin IDC header interfaces with IFM through FRC.

c. 64 Pin Euro Receptacle interfaces to ISCM modules.

4.2.Other Features


5. Quality Control






Validation Procedure (SVP) For Backplanes R&D-ES-700/60000/2013/SVP-3”.

6. General Notes:

a. NPCIL will supply the Gerber files to the successful bidder for PCB fabrication.





ISS No. : 700MWe/60000/2065/ISS

Rev No. 0

Sheet: 6 of 12



d. Test software for board/module will be provided by NPCIL.








ISS No. : 700MWe/60000/2065/ISS

Rev No. 0

Sheet: 7 of 12

7. Bill of Material:


Any change due to end of life / obsolete component unavailability shall be with prior approval of NPCIL.

* Reference indicates the identity of the component in the Schematic Diagram. In general, prefix is used for denoting items as given below:


1. P Connectors




ISS No. : 700MWe/60000/2065/ISS

Rev No. 0

Sheet: 8 of 12

FBP-10Module


NO Package Manufacturer Reference

Quantit

y Remarks

1.

Connector

CONN DIN41612

TYPE C FEMALE

SOLDR ST

304-40054-

02 64POS EPT GMBH

P1-1, P1-2, P1-3, P1-4, P1-

5, P1-6, P1-7, P1-8, P1-9,

P1-10, P1-11, P1-12, P1-13,

P1-14, P1-15, P1-16, P1-17,

P1-18, P1-19, P1-20

20

2.

Connector

CONN HEADER

VERT 34 POS .100

15 AU

5499923-8 34POS

TE

CONNECTIVI

TY

P1_R1, P1_R2, P1_R3,

P1_R4, P1_R5, P1_R6,

P1_R7, P1_R8, P1_R9,

P1_R10, P1_R11, P1_R12,

P1_R13, P1_R14, P1_R15,

P1_R16, P1_R17, P1_R18,

P1_R19, P1_R20

20

3.

PCB

PCB DBL LAY

ISCM

BACKPLANE P1-

20CONN A01

NA NA NA NA 1

4.

Fastener Screw Philip Head

M2.5X12MM SS

AS PER

DRAWING

M2.5X12

MM NA

P1-1, P1-2, P1-3, P1-4, P1-

5, P1-6, P1-7, P1-8, P1-9,

P1-10, P1-11, P1-12, P1-13,

P1-14, P1-15, P1-16, P1-17,

P1-18, P1-19, P1-20

40

5.

Fastener NUT HEX

M2.5MM SS

AS PER

DRAWING M2.5 NA

P1-1, P1-2, P1-3, P1-4, P1-

5, P1-6, P1-7, P1-8, P1-9,

P1-10, P1-11, P1-12, P1-13,

P1-14, P1-15, P1-16, P1-17,

P1-18, P1-19, P1-20

40




ISS No. : 700MWe/60000/2065/ISS

Rev No. 0

Sheet: 9 of 12

FBP-10Module



Quantit

y Remarks

6.

Fastener

Self-tapping Screw

ST2.9X6.5 Philip

Head

AS PER

DRAWING

ST2.9X6.5

NA NA 40

For

Mounting

FRC

Connecto

rs

7.

Fastener WASHER SPRING

M2.5 SS

AS PER

DRAWING

M2.5

NA NA 40

For

Mounting

FRC

Connecto

rs

8.

Fastener

SCREW CHEESE

HEAD

M2.5X12MM SS

(SCREW M2.5 X

12 PHILIP HEAD

SS)

AS PER

DRAWING

M2.5X12

MM

NA NA 40

For

Mounting

Backplan

e

9.

Fastener WASHER FIBRE

M2.5

AS PER

DRAWING

M2.5

NA NA 40

For

Mounting

Backplan

e




ISS No. : 700MWe/60000/2065/ISS

Rev No. 0

Sheet: 10 of 12

8. Module Dimensions:

Fig.-1.: ISCMBP-P1 Mechanical Assembly




ISS No. : 700MWe/60000/2065/ISS

Rev No. 0

Sheet: 11 of 12

Fig.-2.: ISCMBP-P1 Mechanical Layout




ISS No. : 700MWe/60000/2065/ISS

Rev No. 0

Sheet: 12 of 12






For

Isolated Signal Conditioning Module Backplane – P2


Issued for


File Name: 700MWe-60000-2066-ISS-Rev 0 ISCMBP-P2



No. : 700MWe/60000/2066/ISS



Rev No.

& Date

Description of

Revision






ISS No. : 700MWe/60000/2066/ISS

Rev No. 0

Sheet: 3 of 13

NPCIL Proprietary














ISS No. : 700MWe/60000/2066/ISS

Rev No. 0

Sheet: 4 of 13

Table of Contents 1. Scope .............................................................................................................................................................. 5 2. Application .................................................................................................................................................... 5 3. Applicable Specifications ............................................................................................................................. 5 4. Specification of ISCMBP-P2 ........................................................................................................................ 5

4.1. Connector ................................................................................................................................................ 5 4.2. Other Features ......................................................................................................................................... 5

5. Quality Control ............................................................................................................................................. 5 6. General Notes:............................................................................................................................................... 6 7. Bill of Material: ............................................................................................................................................. 7 8. Module Dimensions: ................................................................................................................................... 11




ISS No. : 700MWe/60000/2066/ISS

Rev No. 0

Sheet: 5 of 13

1. Scope

Manufacturing of ISCMBP-P2 as per BM and Gerber including PCB fabrication, procurement

of components as per BM, assembly, qualifications and testing.

2. Application




Sl.No. Document No. Title





Components/Equipment for Instrumentation Items

c. R&D-ES-700/60000/2013/SVP System Validation Procedure (SVP) For

Backplanes.

d. 700MWe/60000/2104/ISS ISS for qualification of boards

4. Specification of ISCMBP-P2

This module is used for interfacing Signal Conditioned Analog Inputs from Isolated Signal

Conditioning Module to Intelligent Analog Input Module.

4.1.Connector

a. Connector Type is 64-pin Euro receptacle and two 16-pin IDC (Insulation

Displacement Connector) headers.

b. One 16 Pin IDC header interfaces to IAIM through FRC and the other is kept unused.

c. 64 Pin Euro Receptacle interfaces to ISCM modules.

4.2.Other Features


5. Quality Control






Validation Procedure (SVP) For System Validation Procedure (SVP) For Backplanes

R&D-ES-700/60000/2013/SVP”.




ISS No. : 700MWe/60000/2066/ISS

Rev No. 0

Sheet: 6 of 13

6. General Notes:

a. NPCIL will supply the Gerber files to the successful bidder for PCB fabrication.




d. Test procedure for board/module will be provided by NPCIL.








ISS No. : 700MWe/60000/2066/ISS

Rev No. 0

Sheet: 7 of 13

7. Bill of Material:


Any change due to end of life / obsolete component unavailability shall be with prior approval of NPCIL.

* Reference indicates the identity of the component in the Schematic Diagram. In general, prefix is used for denoting items as given below:


1. P Connectors




ISS No. : 700MWe/60000/2066/ISS

Rev No. 0

Sheet: 8 of 13

ISCMBP-P2 Module



Quantit

y Remarks



CN1, CN2, CN3, CN4,

CN5, CN6, CN7, CN8,

CN9, CN10, CN11, CN12,

12

2. Connector

Conn DIN41612

TYPE C Female

Solder ST

304-40054-

02 64POS EPT GMBH

P2-1, P2-2, P2-3, P2-4, P2-

5, P2-6, P2-7, P2-8, P2-9,

P2-10, P2-11, P2-12, P2-13,

P2-14, P2-15, P2-16, P2-17,

P2-18, P2-19, P2-20

20

3. Connector Conn Header Vert

16 POS .100 15 AU 5499923-3 16POS

TE

CONNECTIVI

TY

P2_R1, P2_R2, P2_R3,

P2_R4, P2_R5, P2_R6,

P2_R7, P2_R8, P2_R9,

P2_R10, P2_R11, P2_R12,

P2_R13, P2_R14, P2_R15,

P2_R16, P2_R17, P2_R18,

P2_R19, P2_R20, P2_R21,

P2_R22, P2_R23, P2_R24,

P2_R25, P2_R26, P2_R27,

P2_R28, P2_R29, P2_R30,

P2_R31, P2_R32, P2_R33,

P2_R34, P2_R35, P2_R36,

P2_R37, P2_R38, P2_R39,

P2_R40

40

4. PCB

PCB 4 Lay ISCM

Backplane P2-20

CONN A02

NA NA NA NA 1




ISS No. : 700MWe/60000/2066/ISS

Rev No. 0

Sheet: 9 of 13

ISCMBP-P2 Module



Quantit

y Remarks

5. Fastener Screw Philip Head

M2.5X12MM SS

AS PER

DRAWING

M2.5X12

MM NA

P2-1, P2-2, P2-3, P2-4, P2-

5, P2-6, P2-7, P2-8, P2-9,

P2-10, P2-11, P2-12, P2-13,

P2-14, P2-15, P2-16, P2-17,

P2-18, P2-19, P2-20

40

6. Fastener NUT HEX

M2.5MM SS

AS PER

DRAWING M2.5 NA

P2-1, P2-2, P2-3, P2-4, P2-

5, P2-6, P2-7, P2-8, P2-9,

P2-10, P2-11, P2-12, P2-13,

P2-14, P2-15, P2-16, P2-17,

P2-18, P2-19, P2-20

40

7. Fastener

Self-tapping Screw

ST2.9X6.5 Philip

Head

AS PER

DRAWING

ST2.9X6.

5 NA NA 80

For

Mounting

FRC

Connecto

rs

8. Fastener WASHER SPRING

M2.5 SS

AS PER


For

Mounting

FRC

Connecto

rs

9. Fastener

SCREW CHEESE

HEAD

M2.5X12MM SS

AS PER

DRAWING

M2.5X12

MM NA NA 40

For

Mounting

Backplan

e




ISS No. : 700MWe/60000/2066/ISS

Rev No. 0

Sheet: 10 of 13

ISCMBP-P2 Module



Quantit

y Remarks


M2.5

AS PER


For

Mounting

Backplan

e




ISS No. : 700MWe/60000/2066/ISS

Rev No. 0

Sheet: 11 of 13

8. Module Dimensions:

Fig.-1.: ISCMBP-P2 Mechanical Assembly




ISS No. : 700MWe/60000/2066/ISS

Rev No. 0

Sheet: 12 of 13





ISS No. : 700MWe/60000/2066/ISS

Rev No. 0

Sheet: 13 of 13


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