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Radiometric Measurement
1
Nuclear Level Measurement
Introduction
Radiation / Safety
Basics
Introduction
Radiation / Safety
Basics
Installation
Introduction
Radiation / Safety
Basics
Introduction
Basics
Calibration
Applications
Radiometric Measurement
2
Why Radiometric Measurement
Hightemperatures
ToxicityHigh
pressures
Abrasion Installations
Viscosity Design
Used when other methods failed,
because of extreme process conditions ...
Radiometric Measurement
3
Limitation of measuring principles
0 4 40Pressure
[bar]
Radiometric
Level RadarMicropilot
Ultrasonic
Guided Level RadarLevelflex
160
150
Temp.[°C]
400
350
420
Differentialpressure
For continuous level measurement
Radiometric Measurement
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Source +Source container
Compact-transmitter(Detector)
Radiometric measurement
Absorptionby the medium
Radiometric Measurement
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Radiometric Measurement
• non contact measurement • non invasive measurement,
the measuring system is fitted externally and measures through the container wall
• it offers process safety, reliability and availability of the facilities
• for Continuous level measurement
Limit detection
Density measurement
Interface measurement
Radiometric Measurement
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Radiation / SafetyIntroduction
Radiation / Safety
Basics
Installation
Calibration
Introduction
Radiation / Safety
Introduction
Radiation / Safety
Introduction
Applications
Radiometric Measurement
7
Radiation
Visible = 400 - 750 nm
10-5 10-2 104 1063 102
Gamma X-Ray
Th
erm
al IR
Mic
row
ave
Refl
ecte
d I
R
UV Radio
Vis
ible
(µm)
400 500 600700
Spectrum of Electromagnetic wavesGamma radiation is an electromagnetic wave
Electromagnetic waves are oscillations of electric and magnetic fields, which spread out with speed of light in the spaceand transport energy.
Gamma Gamma radiationradiation
• short wave length = 10-5 - 10-7 µm• very high frequency• ionising radiation ( < 100 nm)• high-energy photons (higher energy than light)
Radiometric Measurement
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Radiation comparison
Sender: Energy
Receiver: Power
Intensity of light[watt]
Activity[mCi] / [Bq]
illumination[lux]
Dose rate[Sv/h]
Gamma Visible
r
Radiometric Measurement
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Radiation come into existence
Number of emitted radiation per time:
Activity = 1 decay/s = 1 Becquerel (Bq)
1 Curie (Ci) = 37 GBq
3 types of radiation
Alpha particle radiation
Beta particle radiation
GammaGamma electromagnetic wave electromagnetic wave
Inside sourcematerials• Cs 137• Co 60
A spontaneous decay of an atom is a radioactive decay, which emits radiation.
Source material
Source
Atom
Cs137 and Co60 no alpha decay
Radiometric Measurement
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Radiation penetrate materials
1,5 kg/dm³
2,7 kg/dm³
Mica
Alu
Steel
Lead
7,89 kg/dm³
11,3 kg/dm³
=
=
=
=
Density values
Mica
Alu
Steel
Lead
Alu-FoilMica
Steel
Lead
Penetrate
each material
Attenuation
Absorption
Radiometric Measurement
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Radiation - Unit for attenuation
100 %
1 x HVL 50 %
2 x HVL 25 %
Thickness of a layer, which reduce the dose rate to the half.
1 HVL for Cs
137
14,5 mm steel
9 mm lead
90 mm water
40 mm concrete
1 HVL for Co
60
20 mm steel
12 mm lead
120 mm water
55 mm concrete
beam path
Half value layer (HVL)
Dose rate
5 HVL ~ total absorption of the radiation
Radiometric Measurement
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Radiation - Distance principle
Source
Distance r (m)
12
43
Dose rate decreases with the square of the distance
Distance principle for electromagnetic waves
100%
25%
2
1
r:law Distance 2
1
r:law Distance
6,25%
Radiometric Measurement
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Radiation - Basic rules for radiation protection
distance
timeshielding
Dose rate [Sv/h] is depending on
Radiometric Measurement
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BasicsIntroduction
Radiation / Safety
Basics
Calibration
Introduction
Radiation / Safety
Basics
Introduction
Radiation / Safety
Basics
Introduction
Radiation / Safety
Basics
Installation
Applications
• Level Measurement
• Measuring principle
• Radiation beam
• Measuring tasks
• Terms
Radiometric Measurement
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Level measurement
Master
Slave
Slave
End-Slave
4...20 mA
Master Slave4...20 mA
• Double sensitivity or redundant measuring system
• Large measuring range (with cascade)
Level Measurement - Std principle
• Nuclear type devices work on the principle that process material absorbs (attenuates) radiation.
• On the outside of one wall of the vessel, an installed nuclear source emits radiation. A nuclear detector is installed on the outside of the opposite vessel wall.
• The nuclear source and detector are usually built in a “strip” type of form.
• The type of radiation is usually gamma rays (X rays). As the radiation beams from source to detector, the process material absorbs some of the gamma rays.
• The amount of absorption is based upon the process material’s density and the current process material volume within the vessel.
• As the liquid level rises, the liquid absorbs more of the radiation than the gas or air above the liquid. As the liquid level rises,
• the radiation detected decreases. The increase in level is determined from the decrease in detected radiation.
Source +Source container
Compact-Transmitter(Detector)
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Density measurement
Features of sensor models Highest stability ± 0.1%
with NaI (sodium iodide)
crystal
50 x 50 mm
Well-priced solution with
PVT- plastic
(stability ± 1%)
40 x 200mm/400 mm
Selection of output signal Density (0.5 ... 3.0 g/cm3) Concentration Solid contents in liquids
(% Weight, % Volume,
weight/volume) Density, temperature
compensated
with PT100
FMG60
D
Radiometric Measurement
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Radiation beam
Compact-transmitter(Detector)
6°
5°20°
40°Source +Source container
Radiometric Measurement
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Physical effect
Photoelectric absorption
The total energy of the radiation transfers to
the electron.
The radiation is absorbed completely in the
medium.
e-
Atom
E = h · f
Absorptionby the medium
e-
e-
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Measurement tasks
Limit detection
Level
Density / Mass flow
Interface
100%
0%
35%
0 1000
Level
Pulse rate in c/s
5°
20°/
40°
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Terms
Distance A [m]
Absorptionby the medium K
FiFsFaP
K
FiFsFaP
• Activity (P)
• distance from the source
(Fa = A2 )
• thickness and density of
the
material in the beam path
(Fs = )
• Dose rate (Fi)
• source energy (in factor
K)
deqke
Calculation of the activity:
Source:ActivityP [Bq] or [mCi]
Detector:Dose rate Fi [Sv/h]
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Product range
Source Source container Compact transmitter
Integrated detector + transmitter
137CsActivity:1 / 2 / 3 / 510 / 20 / 30 / 50 / 100 / 200250 / 300500 mCi
60CoActivity:1 / 2 / 510 / 20 / 50 / 100 / 200 mCi
QG 020 Standard- / Chemical- / Sweden(Euro)-Design
QG 100 Standard- / Chemical- / Sweden(Euro)-Design
QG 2000
With nipple(standard design)
or thread(chemical design)
Gammapilot-M FMG60
Standard or water coolingLength: 200 / 400 / 800 / 1200 / 1600 / 2000 mm
Multifunctional
Diff
ere
nt
length
optionalField housing FHX40with display VU331
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Source container
Lead insteel housing
FlangeOutput channel
Pad-lock
OFF
• Lead for absorption and
• spherical design gives best possible shielding
• Radiation exit angles5° for limit detection20° or 40° for continuous level measurement
• Rotating source insert source holder for On/Off switching
• Pad-locktheft protection and fixing at an defined On/Off position
• For chemical designsource holder with O-ring, prevents the entrance of dust or gas
Radiometric Measurement
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FMG60 - Compact transmitter
Multifunctional compact
transmitter
Integrated detector + transmitter
Gammapilot-M FMG60
Radiometric Measurement
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FMG60 - Modular system
CrystalCrystalPlasticPlastic
Flexibility on site due to modular concept
PhotomultiplierPhotomultiplierPhotomultiplierPhotomultiplier
ElectronicElectronicElectronicElectronic
ConnectionConnectionhousinghousing
ConnectionConnectionhousinghousing
ScintillatorScintillator(Sensor)(Sensor)
ScintillatorScintillator(Sensor)(Sensor)
FMG60 - Assembly
Power supplyPeripherycommunication
CPU
Sensor electronic
HV electronic
Photo multiplier tubescintillator
Housing pipe
Volume reducer
Housing head
Ex i connector board
Magnetic shield
Radiometric Measurement
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FMG60 - Functional principle
Scintillator material:NaI-Crystal 50x50
PVT Plastic 40 x L 200 ...
2000mmAmbient temperature -40°C ...
+50°C
with water cooling +40°C ...
120°C
Functional principle: radiation entering the
scintillator
attenuation generate a tiny
flash of light
photocathode convert in
electrons
photomultiplier convert
into voltage pulse
signal processing count the
pulses
Functional principle: radiation entering the
scintillator
attenuation generate a tiny
flash of light
photocathode convert in
electrons
photomultiplier convert
into voltage pulse
signal processing count the
pulses
Scintillator(Sensor)
Photo-multiplier
Electronic
Rod housing1.4435 / SS316
Connectionhousing
Gammaradiation
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FMG60 - Connection housing
Compartment for Ex iOutput and Periphery Temperatu
rePT100
Service/Display
FF DIP-switch
Cascade: Master/Slave
Output:4...20 mA HART orProfibus PA or FF
Power supply:90 ... 253 V AC18 ... 32 V DC
Compartment for Ex e or Ex dPower and Output
OR
Stainless steel SS316
Installation conditions for level measurement
Conditions• For level measurements the Gammapilot M is mounted vertically; if possible
the detector head should point downwards.
• The exit angle of the source container must be exactly aligned to the measuring range of the Gammapilot M. Observe the measuring range marks of the Gammapilot M.
• In cascading mode no gap should occur between the measuring ranges of the different Gammapilot M.
• The source container and the Gammapilot M must be mounted as close to the vessel as possible. Any access to the beam must be blocked so that no persons or part of their body (hand, arm, head) may come into the area of the beam.
• In order to enlarge the lifetime, the Gammapilot M should be protected against direct sun. If necessary, a protective cover should be applied.
• The mounting device FHG60 (see chapter "Accessories)or an equivalent mounting device should be used for fastening the Gammapilot M.The mounting device must be installed in a way such that it can withstand the weight of the Gammapilot M1 under all operating conditions (e.g. vibrations).
Installation conditions for limit detection Conditions
• For level limit detection, the Gammapilot M should be mounted horizontally at the height of thedesired level limit.
• The exit angle of the source container must be exactly aligned to the measuring range of the Gammapilot M. Observe the measuring range marks of the Gammapilot M.
• The source container and the Gammapilot M must be mounted as close to the vessel as possible.Any access to the beam must be blocked so that no persons or part of their body (hand, arm, head) may come into the area of the beam.
• In order to enlarge the lifetime, the Gammapilot M should be protected against direct sun. If necessary, a protective cover should be applied.
• The mounting device FHG60 (see chapter "Accessories)or an equivalent mounting device should be used for fastening the Gammapilot M.The mounting device must be installed in a way such that it can withstand the weight of the Gammapilot M1 under all operating conditions (e.g. vibrations).
Installation conditions for density and concentration measurement
Conditions
• If possible, density and concentration should be measured at vertical pipes with a feed direction from bottom to top.
• If only horizontal pipes are accessible, the path of the ray should also be arranged horizontally to reduce the influence of air bubbles and sediments.
• The Endress+Hauser clamping device (see chapter "Accessories") or an equivalent clamping device should be used for fastening the radiation source container and the Gammapilot M to the measuring tube.The clamping device must be installed in a way such that it can withstand the weight of the radiation source container1 and the Gammapilot M2 under all operating conditions.
Wiring Terminal compartments
The Gamma pilot M has got two terminal compartments:
• terminal compartment A, for– Power supply– Signal output (depending on the instrument version)
• terminal compartment B, for– Signal output (depending on the instrument version)– PT-100 input (4-wire)– Pulse input for cascading mode– Pulse output for cascading mode– Display and operating module FHX40 (or VU331)
Note:• Depending on the instrument version, the signal output is located in
the terminal compartment A or B.
Radiometric Measurement
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FMG60 - Terminal compartments
Ex d
Ex ia
Ex d
Power supply
4…20 mA / HART
Ex e
Wiring in cascading mode
Post-connection check
After wiring the device, carry out the following checks:
• Is the protective earth connected?• Is the Potential Equalisation Line (PEL) connected?• Are the terminals correctly assigned?• Are the cable glands and blind plugs tight?• Are the fieldbus plug connectors and the FHX40 plug fixed securely?• Are the lids screwed tightly onto the terminal compartments?• For Dust-Ex intrusments: Is the protective sleeve for the FHX40
connector correctly attached?• Is the lid of the terminal compartment A secured by the cover clamp?
Warning!The Gammapilot M may only be operated, if the lid of the terminal
compartment is tightly closed.
Calibration for level measurement and limit
detectionBasic principles
The calibration points required for the measurement are entered in the "calibration" (*1) function group. Each calibration point consists of a level and the associated pulse rate.