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Fort Pierre, SD Sep 26 th 2019 NSBA Steel Bridge Forum

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Page 1: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Fort Pierre, SD

Sep 26th 2019

NSBASteel Bridge Forum

Page 2: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

How Steel Is Made

Page 3: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Blast Furnace and Electric Arc Furnace Production Route

Page 4: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Steel is infinitely recycled

Page 5: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Steel is available in various grades

Page 6: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Continuous Improvement…

Page 7: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

How Much Steel is Consumed in the US?

U.S. Cut Plate Market

6 Million Tons (~5% to 6% of Total Steel Consumption in the U.S)

Construction Industry is the largest consumer of Plate at about 2 Million Tons Annually

Page 8: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Where is Plate Produced in U.S. and Canada?

Jindal

Nucor

SSAB

Evraz Oregon

EssarAlgoma

Arcelor Mittal (2 PA)

Arcelor Mittal (2 IN)

Nucor

SSAB

Nucor

6 Major Players (2 Major Domestic M&M Bridge Suppliers)

Nucor

Page 9: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Nucor - Brandenburg : Town and Site

Page 10: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

New Plate Mill Capabilities

• 1.2M tons per year Capacity

• Product Mix

• 0.1875”- 14” thick• 60” - 160” width • Plates up to 1500” long for bridge construction • Thermal Mechanically Controlled Rolled Plate

(TMCP)• Online Accelerated Cooling (OLAC) for high strength

grades for API, bridges, transportation, line pipe, construction equipment, mining and energy

• Roller and Batch full thickness Q&T and Normalized out to 120” wide

Page 11: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

11 Source: NSBA

Plate Market Size Range:

Nucor Longview : Max Thickness 12”; Max Width 136”

Nucor Brandenburg (New Mill) :Max Thickness 14”; Max Width 160”

WidthThickness Length

Page 12: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Availability : AISI – Steel Mill Utilization

83.4

79.5

25.0

35.0

45.0

55.0

65.0

75.0

85.0

95.0

Jan-08 Jan-09 Jan-10 Jan-11 Jan-12 Jan-13 Jan-14 Jan-15 Jan-16 Jan-17 Jan-18 Jan-19

Year-to-date (Sep 14th’2019) raw steel production was 68.96 Million NT at a capability utilization rate of 80.7%. Historic average utilization rate is 77%

Page 13: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Producer Price Index Produce Price Index on Plates, Structural Shapes and Bars are declining since Jan 2019

20 Points drop in price index

Page 14: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Typical Nucor Plate Mill Lead Times

• Plate Mill Lead Times – HPS 50W (<2 ¾” Gauge) ~ 4 Weeks

• Typical Delivery Lead Time to North and South Dakota

Rail ~ 2 – 3 Weeks

From Order to Delivery 6 – 7 Weeks

• HPS 70 or Heavier Gauges goes through Quench and Temper Line and adds additional 3 – 4 weeks to the lead time

Page 15: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

U.S. Beam Market

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Page 16: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Gerdau

Steel Dynamics

BerkeleyYamato

CompetitorsNucor Mills

Beam Mill Producers

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Page 17: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill(Arkansas & South Carolina)

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• Product List o Wide Flange Shapes : W6 (x6) to W44 (x16)o Standard Shapes o H-Piling o Sheet Pilingo CZ Shapes

• Various length and weight combination

• Gradeso ASTM A36, A529, A572, A588, A709, A913, A992

• Markets served (including but not limited to)o Fabricators, Distribution, bridge & highway, Piling, Metal Buildings,

Manufactured housing, truck trailer, energy, general construction etc.

Capabilities

Page 18: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

W44 Beams for Bridge Applications

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Page 19: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

• Benefits:

– High yield strength

– Welding without preheat

Quenching and Self-Tempering:A913 Steel – Grade 65

Requirement A709-50 A709-50W A709-50S A913-G65

Yield 50 ksi min. 50 ksi min. 50 - 65 ksi 65 ksi min.

Tensile 65 ksi min. 70 ksi min. 65 ksi min. 80 ksi min.

Yield to tensile ratio - - 0.85 max. -

Elongation(8-in. sample)

18% min. 18% min. 18% min. 15% min.

Standard Flange Location CVN

Zone Dependent

Zone Dependent

Zone Dependent

40 ft-lbf at +70°F

AWS D1.1 Table 3.3 Category B Category B Category B Category B & D

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Page 20: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Steel Resources - Beams

WWW.NUCORYAMATO.COM Ph : 870–762-5500

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Page 21: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Nucor Beam Mill Lead Times –Currently in Oct 13th – 20th

Page 22: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Steel School

Page 23: NSBA Steel Bridge Forum - NSBA... · Nucor Yamato Steel & Nucor Berkeley Beam & Structural Shapes Mill (Arkansas & South Carolina) 17 • Product List oWide Flange Shapes : W6 (x6)

Questions?