nrc presentation to inservice test program owner's group ...aov performance issues •...

34
NRC Perspective - History of Air Operated Valve Performance & the Development of Valve Performance & the Development of ASME OM Code Mandatory Appendix IV Michael F Farnan Michael F. Farnan Component Performance & Testing Branch Di i i fE i i Division of Engineering Office of Nuclear Reactor Regulation U.S. Nuclear Regulatory Commission ISTOG Meeting December 2012 1

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Page 1: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

NR

C P

ersp

ectiv

e -H

isto

ry o

f Air

Ope

rate

d Va

lve

Perf

orm

ance

&th

eD

evel

opm

ento

fVa

lve

Perf

orm

ance

& th

e D

evel

opm

ent o

f A

SME

OM

Cod

e M

anda

tory

App

endi

x IV

Mic

hael

FFa

rnan

Mic

hael

F. F

arna

n

Com

pone

nt P

erfo

rman

ce &

Tes

ting

Bra

nch

Di

ii

fEi

iD

ivis

ion

of E

ngin

eerin

gO

ffice

of N

ucle

ar R

eact

or R

egul

atio

nU

.S. N

ucle

ar R

egul

ator

y C

omm

issi

onIS

TOG

Mee

ting

Dec

embe

r 201

21

Page 2: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

AO

V Is

sues

and

Act

iviti

es 1

970’

s to

P

tPr

esen

t•

AO

V P

erfo

rman

ce Is

sues

•A

SM

E C

ode

Req

uire

men

ts•

NR

C R

equi

rem

ents

/Initi

ativ

es•

Indu

stry

Initi

ativ

es

2

Page 3: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

AO

V Pe

rfor

man

ce Is

sues

•C

onta

min

atio

n fro

m a

ir sy

stem

–C

onta

min

ants

affe

ct fi

lters

, reg

ulat

ors,

sol

enoi

d l

lt

I/Pt

dd

lva

lves

, ela

stom

ers,

I/P

tran

sduc

ers,

and

val

ve

posi

tione

rs–

Rus

t,D

irt,W

ater

,Oil

Rus

t, D

irt, W

ater

, Oil

–P

oor a

ir qu

ality

sys

tem

due

to d

esig

n an

d/or

m

anag

emen

t def

icie

ncie

s

3

Page 4: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

AO

V Pe

rfor

man

ce Is

sues

•D

esig

n–

Insu

ffici

ent a

ctua

tor s

ize

–A

ll fri

ctio

nal f

orce

s no

t acc

ount

ed fo

r (i.e

. val

ve

fact

or, a

ctua

tor o

utpu

t cap

abilit

y, v

alve

load

ing)

–E

nviro

nmen

tnot

acco

unte

dfo

r–

Env

ironm

ent n

ot a

ccou

nted

for

–In

corre

ct d

esig

n ca

lcul

atio

ns

4

Page 5: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

AO

V Pe

rfor

man

ce Is

sues

•M

anuf

actu

ring

Erro

rs–

Ana

lysi

s–

Set

up

inst

ruct

ions

–In

corre

ct c

alcu

latio

nsR

lt

ti

dt

–R

epla

cem

ent p

arts

inad

equa

te–

Insu

ffici

ent g

uida

nce

on m

aint

enan

ce a

nd/o

r re

plac

emen

tp

–O

rigin

al d

esig

n in

fo a

nd a

naly

ses

supp

lied

to

arch

itect

was

not

forw

arde

d on

to p

lant

5

Page 6: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

AO

V Pe

rfor

man

ce Is

sues

•M

aint

enan

ce A

ctiv

ities

–A

ged

elas

tom

ers

–Im

prop

er a

pplic

atio

n of

thre

ad lo

ckin

g se

alan

t lea

ds

to in

tern

al c

onta

min

atio

n an

d st

icki

ng p

arts

–In

corre

ctva

lve

setu

p–

Inco

rrect

val

ve s

et u

p

6

Page 7: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

ASM

E C

ode

Req

uire

men

ts•

AS

ME

B&

PV

Cod

e S

ectio

n X

I “R

ules

For

Inse

rvic

eIn

spec

tion

of N

ucle

ar P

ower

Pla

nt C

ompo

nent

s”19

75O

ti&

Mi

t(O

&M

)fN

l•

1975

-O

pera

tion

& M

aint

enan

ce (O

&M

) of N

ucle

ar

Pow

er P

lant

s C

omm

ittee

form

ed•

O&

MC

omm

ittee

char

ter:

iden

tify,

deve

lop,

mai

ntai

n,O

&M

Com

mitt

ee c

harte

r: id

entif

y, d

evel

op, m

aint

ain,

an

d re

view

cod

es a

nd s

tand

ards

for s

afe

oper

atio

n an

d m

aint

enan

ce o

f nuc

lear

pow

er p

lant

s

7

Page 8: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

ASM

E C

ode

Req

uire

men

ts•

O&

M c

omm

ittee

revi

ewed

Sec

tion

XI a

nd d

eter

min

ed

wha

t O&

M s

tand

ards

cou

ld re

plac

e th

e S

ectio

n X

I re

quire

men

tsre

quire

men

ts•

AS

ME

/AN

SI O

M-1

987

–ad

ded

test

ing

stan

dard

s (re

lief

valv

es, p

erfo

rman

ce te

stin

g of

coo

ling

syst

ems,

p

gg

yvi

brat

ion

test

ing

of p

ipin

g, s

nubb

ers,

inse

rvic

em

onito

ring

of c

ore

barre

l axi

al p

relo

ad)

•A

SM

E/A

NS

IOm

a19

88ad

ded

pum

psan

dva

lves

•A

SM

E/A

NS

I Om

a-19

88 –

adde

d pu

mps

and

val

ves

•In

serv

ice

Test

ing

(IST)

requ

irem

ents

pla

ced

in A

SM

E

OM

Cod

e-19

90 (p

umps

, val

ves,

relie

f val

ves,

snu

bber

s)(p

p,

,,

)

8

Page 9: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

ASM

E R

equi

rem

ents

/Alte

rnat

ives

•19

95 –

AS

ME

Cod

e C

ase

OM

N-1

(MO

V)

•19

98 –

OM

N-3

(Cat

egor

izat

ion

Usi

ng R

isk

Insi

ghts

)•

2001

-O

MN

-11

(Ris

k –

MO

Vs)

•20

01 –

OM

N-1

2 (R

isk

–A

OV

/HO

V)

2006

OM

N1

ji

ii

tO

MN

3&

•20

06 –

OM

N-1

maj

or re

visi

on in

corp

orat

es O

MN

-3 &

O

MN

-11

attri

bute

s•

2009

–M

anda

tory

App

endi

x III

(OM

N-1

)y

pp(

)•

2012

–M

anda

tory

App

endi

x IV

(AO

V) s

ubm

itted

for

ballo

t

9

Page 10: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

NR

C R

equi

rem

ents

/Initi

ativ

es•

1970

’s -

10 C

FR 5

0.55

a en

dors

ed S

ectio

n X

I for

test

ing

of v

alve

s19

80t

1990

Ct

ti

df

id

dt

•19

80s

to 1

990s

-C

ontra

cts

issu

ed fo

r ind

epen

dent

te

stin

g &

ana

lysi

s of

val

ve p

erfo

rman

ce is

sues

•19

89-G

L89

-10

issu

ed(M

OV

)19

89

GL

8910

issu

ed (M

OV

)•

1990

to 1

995

-Rev

iew

indu

stry

GL

89-1

0 pr

ogra

ms

•19

91 -

GS

I-158

issu

ed•

1991

-10

CFR

50.

65 M

aint

enan

ce R

ule

issu

ed

10

Page 11: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

NR

C R

equi

rem

ents

/Initi

ativ

es•

1993

–R

ecog

nize

d A

SM

E/A

NS

I OM

-198

7 vi

a 10

CFR

50

.55a

1995

Ri

kP

liS

tt

tdl

d(

dd•

1995

–R

isk

Pol

icy

Sta

tem

ent d

evel

oped

(add

s pr

obab

ilistic

app

roac

h to

det

erm

inis

tic)

•19

96-G

L96

-05

issu

ed(M

OV

)19

96

GL

9605

issu

ed (M

OV

)•

1996

/200

4 –

NR

C m

onito

ring

of G

L 96

-05

JOG

MO

V

prog

ram

•19

97 –

Inde

pend

ent e

valu

atio

n of

AO

Vs

at 7

nuc

lear

pl

ants

per

form

ed (N

UR

EG

-127

5 V

ol. 1

3 &

NU

RE

G/C

R-

6654

)66

54)

11

Page 12: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

NR

C R

equi

rem

ents

/Initi

ativ

es•

1998

–R

G 1

.174

& R

G 1

.175

issu

ed (r

isk

info

rmed

gu

ides

on

licen

sing

and

IST)

1999

NR

Citt

dt

dl

td

f•

1999

–N

RC

com

mitt

ed to

dev

elop

men

t and

use

of

cons

ensu

s st

anda

rds

(Pub

lic L

aw 1

04-1

13, N

atio

nal

Tech

nolo

gy a

nd T

rans

fer A

ct o

f 199

5)gy

)•

1999

–N

RC

end

orse

d A

SM

E O

M C

ode

1995

Edi

tion

&

1996

Add

enda

via

10

CFR

50.

55a

1999

10C

FR50

55(b

)(3)

(ii)“

Mt

Ot

dV

l•

1999

–10

CFR

50.

55a(

b)(3

)(ii)

“Mot

or-O

pera

ted

Val

ve

Test

ing”

issu

ed

12

Page 13: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

NR

C R

equi

rem

ents

/Initi

ativ

es•

RIS

200

0-03

–R

esol

utio

n of

GS

I-158

–In

dust

ry in

itiat

ive

to a

ddre

ss A

OV

con

cern

s (J

OG

fo

rmed

, Man

dato

ry A

ppen

dix

IV in

itiat

ed)

–Le

sson

s le

arne

d fo

r MO

V p

rogr

am a

pplie

d to

AO

Vs

Dia

gnos

ticto

ols

enha

nced

mai

nten

ance

activ

ities

–D

iagn

ostic

tool

s en

hanc

ed m

aint

enan

ce a

ctiv

ities

–M

aint

enan

ce R

ule

requ

ired

indu

stry

to fo

cus

on

perfo

rman

ce o

f saf

ety-

rela

ted

high

risk

val

ves

py

g–

All

initi

ativ

es re

sulte

d in

a d

ownw

ard

trend

of

com

pone

nt fa

ilure

s

13

Page 14: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

NR

C R

equi

rem

ents

/Initi

ativ

es•

2001

-Com

pone

nt P

erfo

rman

ce S

tudy

–A

ir O

pera

ted

Val

ves

1987

-199

8 is

sued

(NU

RE

G-1

715

Vol

. 3)

NR

Ct

ffh

it

id

til

iti

iti

•N

RC

sta

ff ha

s m

aint

aine

d an

act

ive

role

in p

artic

ipat

ing

and

wor

king

with

the

indu

stry

via

AS

ME

, use

rs g

roup

s,

rese

arch

faci

litie

s, e

tc.

14

Page 15: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Indu

stry

Initi

ativ

es•

1989

–Im

plem

ent 5

yea

r pro

gram

to a

ddre

ss G

L 89

-10

conc

erns

(MO

Vs)

1990

MO

V•

1990

–M

OV

use

rs g

roup

•19

91 –

AO

V u

sers

gro

up•

1991

–Im

plem

ent5

year

prog

ram

toad

dres

s10

CFR

•19

91 –

Impl

emen

t 5 y

ear p

rogr

am to

add

ress

10

CFR

50

.65

(Mai

nten

ance

Rul

e)•

1990

s –

EP

RI P

erfo

rman

ce P

redi

ctio

n M

etho

dolo

gy

(PP

M)

15

Page 16: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Indu

stry

Initi

ativ

es•

1996

–E

PR

I AO

V M

aint

enan

ce G

uide

•19

96 –

GL

96-0

5 is

sued

(MO

Vs)

•19

96 –

JOG

MO

V fo

rmed

to a

ddre

ss G

L 96

-05

•19

97 –

JOG

AO

V fo

rmed

to a

ddre

ss A

OV

issu

es19

99JO

GA

OV

dl

dd

t•

1999

–JO

G A

OV

dev

elop

ed p

rogr

am d

ocum

ent

Rev

isio

n 0

•20

00 –

JOG

AO

V d

evel

oped

pro

gram

doc

umen

t p

pg

Rev

isio

n 1

•20

00 –

Wor

ked

with

AS

ME

to d

evel

op M

anda

tory

A

diIV

(AO

V)

App

endi

x IV

(AO

Vs)

16

Page 17: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Gen

eric

Com

mun

icat

ion

–Va

lves

NR

C

DO

CA

ll Va

lves

MO

VA

OV

SOV

DO

CVa

lves

Bul

letin

245

54

Gen

eric

Le

tter

2710

32

RIS

63

116

Info

23

473

230

Not

ice

17

Page 18: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)Ev

ent

Dat

eTi

tleC

omm

ent

BL

1981

-02

4/9/

81Fa

ilure

of G

ate

Type

Val

ves

to

Clo

seA

gain

stD

iffer

entia

lPre

ssur

eE

PR

I/NR

C te

stin

g(M

OV

)C

lose

Aga

inst

Diff

eren

tialP

ress

ure

(MO

V)

IN 1

981-

3110

/8/8

1Fa

ilure

of S

afet

y In

ject

ion

Valv

es to

O

pera

te A

gain

st D

iffer

entia

l P

ress

ure

HO

V

IN 1

982-

257/

20/8

2Fa

ilure

s of

Hill

er A

ctua

tors

upo

n G

radu

al L

oss

of A

ir P

ress

ure

Inad

equa

te te

stin

g (A

OV

)IN

198

5-35

4/30

/85

Failu

re o

f Air

Che

ck V

alve

s to

Sea

tIn

ade q

uate

test

ing

qg

(AO

V)

IN 1

985-

507/

8/85

Com

plet

e Lo

ssof

Mai

n an

d A

uxili

ary

Feed

wat

er a

t a P

WR

Im

prop

er s

witc

hse

tting

s (M

OV

)D

esig

ned

by B

abco

ck &

Wilc

ox

18

Page 19: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)Ev

ent

Dat

eTi

tleC

omm

ent

IN 1

985-

8410

/30/

85In

adeq

uate

Inse

rvic

eTe

stin

g of

M

ain

Ste

amIs

olat

ion

Valv

esIn

adeq

uate

test

ing

(AO

V)

Mai

n S

team

Isol

atio

n Va

lves

(AO

V)

BL

1985

-03

11/1

5/85

Mot

or-O

pera

ted

Valv

e C

omm

on

Mod

e Fa

ilure

s D

urin

g P

lant

Tr

ansi

ents

Due

To Im

prop

er S

witc

h

MO

V

pp

Set

tings

IN 1

986-

506/

18/8

6In

adeq

uate

Test

ing

to D

etec

t Fa

ilure

s of

Saf

ety-

Rel

ated

Te

st fa

iled

unde

rD/P

du

e to

mis

sing

P

neum

atic

Com

pone

nts

or

Sys

tem

sac

tuat

or s

prin

g (A

OV

)IN

198

6-93

11/3

/86

IEB

85-

03 E

valu

atio

n of

Mot

or-

Ope

rato

rsId

entif

ies

Impr

oper

Impr

oper

sw

itch

setti

ngs

(MO

V)

Ope

rato

rs Id

entif

ies

Impr

oper

S

witc

h S

ettin

gsse

tting

s (M

OV

)

19

Page 20: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)Ev

ent

Dat

eTi

tleC

omm

ent

BL

1985

-03s

14/

27/8

8M

otor

-Ope

rate

d Va

lve

Com

mon

M

ode

Failu

res

Dur

ing

Pla

ntS

uppl

emen

t iss

ued

forc

larif

icat

ion

ofM

ode

Failu

res

Dur

ing

Pla

nt

Tran

sien

ts D

ueTo

Impr

oper

S

witc

h S

ettin

gs

for c

larif

icat

ion

of

com

pone

nts

in

scop

e (M

OV

)O

M-1

987

1987

AS

ME

/AN

SI t

estin

g st

anda

rds

Rel

ief v

alve

s,

gco

olin

g sy

stem

s et

c.O

ma-

1988

1988

AS

ME

/AN

SI a

dded

pum

ps a

nd

valv

esP

umps

/Val

ves

adde

d to

sta

ndar

dsIN

198

8-24

5/13

/88

Failu

res

of A

ir-O

pera

ted

Valv

es

Affe

ctin

g S

afet

y-R

elat

ed S

yste

ms

SO

V fa

ilure

due

to

high

air

pres

s (A

OV

)IN

198

8-94

12/2

/88

Pot

entia

lly U

nder

size

dVa

lve

Cha

nge

in p

acki

ng

Act

uato

rsm

ater

ial (

AO

V)

20

Page 21: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)Ev

ent

Dat

eTi

tleC

omm

ent

GL

1989

-10

6/28

/89

Saf

ety-

Rel

ated

Mot

or-O

pera

ted

Valv

eTe

stin

gan

dS

urve

illan

ceM

OV

(5 y

ear t

o im

plem

ent)

Valv

e Te

stin

g an

d S

urve

illan

ceim

plem

ent)

IN 1

989-

618/

30/8

9Fa

ilure

of B

org-

War

ner G

ate

Vl

tC

lA

it

Des

ign

valv

e fa

ctor

t

l(M

OV

)Va

lves

to C

lose

Aga

inst

D

iffer

entia

lPre

ssur

eto

o lo

w (M

OV

)

IN 1

989-

8812

/26/

89R

ecen

t NR

C S

pons

ored

Test

ing

ofM

otor

-Ope

rate

dVa

lves

Valv

efa

ctor

, rat

e of

lo

adin

gde

sign

calc

of M

otor

-Ope

rate

d Va

lves

load

ing,

des

ign

calc

to

o lo

w (M

OV

)IN

199

0-21

3/22

/90

Pot

entia

l Fai

lure

of M

otor

-O

pera

ted

But

terfl

y Va

lves

to

(MO

V)

py

Ope

rate

Bec

ause

Val

veS

eat

Fric

tion

was

Und

eres

timat

ed21

Page 22: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)Ev

ent

Dat

eTi

tleC

omm

ent

IN 1

990-

406/

5/90

Res

ults

of N

RC

Spo

nsor

ed T

estin

g of

Mot

or-O

pera

ted

Valv

esG

SI-8

7–

stan

dard

de

sign

calc

too

low

of M

otor

Ope

rate

d Va

lves

desi

gn c

alc

too

low

(M

OV

)

IN 1

990-

7211

/28/

90Te

stin

g of

Par

alle

l Dis

c G

ate

Valv

esin

Eur

ope

Valv

e fa

ctor

too

low

(M

OV

)p

()

OM

Cod

e19

90A

SM

E O

M C

ode-

1990

Pum

ps, V

alve

s,

Rel

ief V

alve

s,S

nubb

ers

MU

G19

90M

OV

Use

rs G

roup

EP

RI P

PM

1990

’sE

PR

I Per

form

ance

Pre

dict

ion

Con

serv

ativ

eM

etho

dolo

gyca

lcul

atio

n ve

rifie

s de

sign

bas

is22

Page 23: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)Ev

ent

Dat

eTi

tleC

omm

ent

10C

FR

5065

7/10

/91

Req

uire

men

tsfo

r mon

itorin

g th

e ef

fect

iven

ess

ofm

aint

enan

ceat

Mai

nten

ance

Rul

e(a

pplie

sris

k5

year

50.6

5ef

fect

iven

ess

of m

aint

enan

ce a

t nu

clea

r pow

er p

lant

s(a

pplie

s ris

k, 5

yea

r to

impl

emen

t)G

SI-1

589/

25/9

1G

ener

ic S

afet

y Is

sue

158:

P

erfo

rman

ce o

f Saf

ety-

Rel

ated

A

OV,

SO

V, H

OV

(M

OV

add

ress

ed v

iay

Pow

er-O

pera

ted

Valv

es u

nder

D

esig

n B

asis

Con

ditio

ns

(G

L 89

-10)

AU

G19

91A

irO

pera

ted

Valv

e U

sers

Gro

up

IN 1

992-

264/

2/92

Pre

ssur

e Lo

ckin

gof

Mot

or-

Ope

rate

dFl

exib

leW

edge

Gat

e(M

OV

)O

pera

ted

Flex

ible

Wed

ge G

ate

Valv

es

23

Page 24: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)Ev

ent

Dat

eTi

tleC

omm

ent

IN 1

992-

415/

29/9

2C

onsi

dera

tion

of th

e S

tem

Rej

ectio

n Lo

adin

Cal

cula

tion

ofR

equi

red

(MO

V)

Load

in C

alcu

latio

n of

Req

uire

dVa

lve

Thru

stIN

199

2-59

8/18

/92

Hor

izon

tally

Inst

alle

d M

otor

-O

pera

ted

Valv

esO

rient

atio

nin

crea

sed

frict

ion

pfa

ctor

s (M

OV

)O

M-1

987

1993

NR

C re

cogn

izes

AS

ME

/AN

SI O

M-

1987

10 C

FR 5

0.55

a

IN19

94-2

53/

25/9

4Fa

ilure

ofC

onta

inm

ent S

pray

H

eade

r Val

ve to

Ope

n D

ue to

E

xces

sive

Pre

ssur

eFr

omIn

ertia

l

(AO

V)

Exc

essi

ve P

ress

ure

From

Iner

tial

Effe

cts

of W

ater

24

Page 25: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)

Even

tD

ate

Title

Com

men

tIN

199

4-44

6/16

/94

Mai

n S

team

Isol

atio

n Va

lve

Failu

reIn

corr

ect s

etup

To

Clo

se O

n D

eman

d B

ecau

se o

f In

adeq

uate

Mai

nten

ance

and

Te

stin

g

(AO

V)

IN19

9518

3/15

/95

Pot

entia

lPre

ssur

eLo

ckin

gof

(MO

VA

OV

HO

VIN

199

5-18

3/15

/95

Pot

entia

lPre

ssur

e-Lo

ckin

g of

S

afet

y-R

elat

ed P

ower

Ope

rate

d Va

lves

(MO

V, A

OV,

HO

V,

SO

V)

Ris

k19

95N

RC

issu

es R

isk

Pol

icy

Sta

tem

ent

Add

s pr

obab

ilist

icap

proa

ch to

de

term

inis

tic

25

Page 26: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)Ev

ent

Dat

eTi

tleC

omm

ent

OM

N-1

1995

Alte

rnat

ive

Rul

es fo

r Pre

serv

ice

and

Inse

rvic

eTe

stin

gof

Cer

tain

Ele

ctric

Cod

e C

ase

OM

N-1

fir

stap

pear

sin

1996

Inse

rvic

eTe

stin

g of

Cer

tain

Ele

ctric

M

otor

-Ope

rate

d Va

lve

Ass

embl

ies

in L

WR

Pow

er P

lant

s

first

app

ears

in 1

996

Add

enda

EP

RI

1996

EP

RIA

OV

Mai

nten

ance

Gui

deE

PR

I19

96E

PR

I AO

V M

aint

enan

ce G

uide

JOG

–M

OV

1996

Join

t Ow

ners

Gro

up–

MO

VFo

rmed

to a

ddre

ssG

L 96

-05

NU

RE

G-

1275

Vol

. 13

1997

Inde

pend

entE

valu

atio

n of

AO

Vs

Eva

luat

ion

of 7

pla

nt

AO

V p

rogr

ams

and

fhi

t13

perfo

rman

ce h

isto

ry

26

Page 27: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)

Even

tD

ate

Title

Com

men

t

JOG

–A

OV

1997

Join

t Ow

ners

Gro

up –

AO

VA

OV

JOG

form

ed to

ad

dres

sis

sues

AO

Vad

dres

s is

sues

Reg

Gui

de

117

4&

1998

Ris

k in

form

ed g

uide

s on

lice

nsin

g d

Ii

Tti

1.17

4 &

1.

175

and

Inse

rvic

eTe

stin

g

OM

N-3

1998

Req

uire

men

ts fo

rSaf

ety

Sf

Cf

Ris

k co

mpo

nent

S

igni

fican

ce C

ateg

oriz

atio

n of

C

ompo

nent

s U

sing

Ris

k In

sigh

ts fo

r In

serv

ice

Test

ing

of L

WR

Pow

er

Pla

nts

cate

goriz

atio

n

Pla

nts

27

Page 28: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)

Even

tD

ate

Title

Com

men

t

P.L.

104

-113

1999

Pub

lic L

aw 1

04-1

13,N

atio

nal

Tech

nolo

gyan

dTr

ansf

erA

ctof

NR

C c

omm

itted

to

deve

lopm

enta

ndTe

chno

logy

and

Tra

nsfe

r Act

of

1995

deve

lopm

ent a

nd

use

of c

onse

nsus

st

anda

rdA

SM

EO

M19

99N

RC

endo

rses

AS

ME

OM

Cod

e10

CFR

5055

aA

SM

E O

M

Cod

e19

99N

RC

end

orse

sA

SM

E O

M C

ode

1995

Edi

tion

& 1

996

Add

enda

10 C

FR 5

0.55

a

10C

FR19

99M

otor

Ope

rate

dVa

lve

Test

ing

AS

ME

OM

Cod

e&

10 C

FR

50.5

5a(b

)(3)

(ii)

1999

Mot

or O

pera

ted

Valv

e Te

stin

gA

SM

EO

M C

ode

&

MO

V p

rogr

am th

at

verif

ies

desi

gn b

asis

28

Page 29: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)

Even

tD

ate

Title

Com

men

tJO

G –

AO

V19

99JO

G A

OV

Pro

gram

Doc

umen

t R

ii

0JO

G A

OV

pro

gram

l

Rev

isio

n 0

plan

JOG

–A

OV

2000

JOG

AO

V P

rogr

am D

ocum

ent

Rev

isio

n1

JOG

AO

V p

rogr

am

plan

Rev

isio

n 1

plan

AS

ME

OM

Cod

e20

00M

anda

tory

App

endi

xIV

AS

ME

Sub

grou

p on

A

OV

sin

itiat

e ne

w

dco

de

RIS

200

0-03

3/15

/200

0R

esol

utio

n of

Gen

eric

Saf

ety

Issu

e(G

SI)

158

AO

V J

OG

, MO

V

less

ons

lear

ned

03Is

sue

(GS

I) –

158

less

ons

lear

ned,

D

iagn

ostic

s, M

R

29

Page 30: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)

Even

tD

ate

Title

Com

men

tN

UR

EG

-17

15V

320

01C

ompo

nent

Per

form

ance

Stu

dy–

Ai

Ot

dV

l19

8719

98N

RC

Res

earc

hde

pt.

1715

Vo.

3A

ir O

pera

ted

Valv

es 1

987-

1998

OM

N-1

120

01R

isk

Info

rmed

Tes

ting

for M

otor

-O

pera

ted

Valv

esO

pera

ted

Valv

es

OM

N-1

220

01A

ltern

ate

Req

uire

men

ts fo

r In

serv

ice

Test

ing

Usi

ng R

isk

Ii

htf

Pti

lld

Insi

ghts

for P

neum

atic

ally

and

Hyd

raul

ical

ly O

pera

ted

Valv

e A

ssem

blie

s in

LW

R P

ower

Pla

nts

30

Page 31: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Valv

e Pe

rfor

man

ce T

imel

ine

(set

up

& a

bilit

y to

mee

t des

ign

requ

irem

ents

onl

y)(

yg

y)

Even

tD

ate

Title

Com

men

tO

MN

-1R

ev.

120

06A

ltern

ativ

e R

ules

for P

rese

rvic

ean

d I

iT

tifC

ti

El

tiM

ajor

revi

sion

i

tiO

MN

31

Inse

rvic

eTe

stin

g of

Cer

tain

Ele

ctric

M

otor

-Ope

rate

d Va

lve

Ass

embl

ies

in L

WR

Pow

er P

lant

s

inco

rpor

atin

g O

MN

-3

and

OM

N-1

1at

tribu

tes

Man

dato

ry20

09P

rese

rvic

ean

dIn

serv

ice

Test

ing

ofM

anda

tory

A

ppen

dix

III20

09P

rese

rvic

ean

d In

serv

ice

Test

ing

of

Cer

tain

Ele

ctric

Mot

or-O

pera

ted

Valv

e A

ssem

blie

s in

LW

R P

ower

P

lant

s

Man

dato

ry

App

endi

xIV

2012

Pre

serv

ice

and

Inse

rvic

eTe

stin

g of

C

erta

in P

neum

atic

ally

Ope

rate

d V

lA

bli

iLW

RP

Sen

t out

for 1

st

cons

ider

atio

n ba

llot

Valv

e A

ssem

blie

s in

LW

R P

ower

P

lant

s

31

Page 32: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Sum

mar

y•

1970

’s to

pre

sent

-M

any

valv

e pe

rform

ance

issu

es•

AO

V is

sues

–ai

r qua

lity,

des

ign,

man

ufac

turin

g er

rors

, i

tti

itim

aint

enan

ce a

ctiv

ities

•G

ener

ic c

omm

unic

atio

n ra

tio o

f MO

V/A

OV

is 3

/1; h

owev

er,

man

yM

OV

issu

esco

uld

bere

late

dto

AO

Vs

asno

ted

bym

any

MO

V is

sues

cou

ld b

e re

late

d to

AO

Vs

as n

oted

by

GS

I-158

•In

dust

ry fo

rmed

AO

V J

OG

and

initi

ated

Man

dato

ry

Adi

IVA

ppen

dix

IV

32

Page 33: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

Sum

mar

y•

Due

to th

e M

aint

enan

ce R

ule,

AO

V J

OG

, GL

89-1

0 &

GL

96-0

5 le

sson

s le

arne

d, a

nd im

plem

enta

tion

of a

dvan

ced

diag

nost

ics

ther

eha

sbe

ena

dow

nwar

dtre

ndin

AO

Vdi

agno

stic

s, th

ere

has

been

a d

ownw

ard

trend

in A

OV

fa

ilure

s•

The

issu

ance

of M

anda

tory

App

endi

x IV

sho

uld

supp

ort t

he

ypp

ppco

ntin

uatio

n of

this

dow

nwar

d tre

nd

33

Page 34: NRC Presentation to Inservice Test Program Owner's Group ...AOV Performance Issues • Contamination from air system – Contaminants affect filters, regulators, solenoid l lt I/P

QU

ESTI

ON

S?Q

Futu

re Q

uest

ions

Mic

hael

.Far

nan @

nrc.

gov

@g

301-

415-

1486

34