north carolina’s response to the peanut butter incident joseph w. reardon, director food &...
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North Carolina’s Response to the Peanut Butter Incident
Joseph W. Reardon, Director
Food & Drug Protection Division
Timeline Earliest onset of illness, according to CDC 9/08/08
CDC monitors illnesses in 12 states11/10/08
MN identifies Salmonella in King Nut peanut butter
1st recall by PCA initiated1/10/09
FDA finds 12 instances of PCA shipping contaminated product 1/13/09
PCA expands recall to include all peanut paste1/18/09
1/16/09 PCA expands peanut butter recall
1/28/09 Recall expands to include all peanut products made in GA firm
2/12/09 PCA in TX initiates recall of peanut products
PCA (TX and GA) informs customers to stop using all products2/20/09
4/04/09 Last illness reported
5/12/09 Last recall initiated
Impact of PCA Peanut Butter Recall
• Public health– US: 9 deaths and 714 illnesses– NC: 1 death and 6 illnesses
• Consumer confidence eroded– US: 2,833 food products recalled– NC: 3 food and 2 animal feed manufacturers
directly impacted
Impact of PCA Peanut Butter Recall
• Economic impact– US: Estimated $1 BILLION impact
– US: 20% decline in peanut butter consumption in January
– NC: 23% decline in
peanuts planted
– NC: Substantial number
of employees laid-off
Laboratory
PlanningMFRPS
ICS
Technology
Rapid Response
ICS
• Integration of Federal, state, and local resources
• Holistic management of an event– Common objectives– Situational awareness– Maximize resources
Planning• Food Emergency Response Plan
– ICS and unified command – Technical Advisory Group– Triggers – Exercise, train, and revise
• NC Food Safety and Defense Task Force– Foundation of public-private and interagency
partnerships
Technology Real-time data
Situational awareness
Accurate decisions
Rapid response
Mitigate incident
Web-based tools
• Recall effectiveness
• Task tracker
• After action reporting
• Finance tracker
Laboratory
• Investments in rapid testing capabilities coupled with ISO 17025 accreditation
Laboratory
• Surge capacity– Partnering states Colorado, Florida, Indiana,
Michigan, Minnesota, and Ohio
• PFGE: NC Public Health Laboratory
Manufactured Food Regulatory Program Standards
• Continuous improvement program– Training and auditing– Regulations– Risk-based inspections and resources – Emergency preparedness– Outreach– Laboratory resources
• Parallels goals of the Food Safety Enhancement Act
Incident Identification
Containment
Disposal and Decontaminate
Recovery and Mitigation
Prevention
What is rapid response?
We typically think linearly
Prevention
Recovery and Mitigation
Disposal and Decontaminate
Containment
Incident Identification
Rapid response is when events are happening concurrently or in parallel
Rapid Response
Incident Identification
• Traceback investigation– FDA– NCDA&CS
• Major snack manufacturer receiver of PCA peanut paste
• Four additional firms directly impacted
Containment
• Within the affected major snack foods manufacturer– Halt production– Obtain environmental baseline – In-line and finished product testing– Witness disposal
Containment
• Across the state– Recall effectiveness checks– Oversee activities at other affected firms– Traceback/forward investigations
• Transparency– Industry– Public– Regulatory partners
Decontamination
• Firm developed decontamination and restoration plan
• Approved and confirmed by regulatory agencies– Physical verification of cleaning and sanitation– Auditing of procedures and records– Environmental and finished product sampling
RecoveryExtensive Finished Product Testing
Day 1 7 samples / machine / 24 hr
Line Machines Samples Sub-
samplesPacks of crackers
100 7 49 1568 4704
200 3 21 672 2016
400 8 56 1792 5376
126 4032 12,096Samples collected on Day 2 and 3 of production
Finished Product Sampling Snack Manufacturer
162 samples 5,184 subsamples
15,552 packs of crackers
Recovery
• Commissioner Steve Troxler orders in-depth inspections at all peanut butter manufacturers
• Transparent public information campaign
Total Samples Collected During PCA Peanut Butter Incident
Enviro.
SwabsIngredient
Finished Product
Snack Foods 249 58 224
Peanut Processors (5)
294 6 20
Ice Cream (2) 15 0 1
Animal
Feed/Treats (2)15 1 5
Total 573 65 250
Entire Response573 environmental samples
315 samples8,316 subsamples
North Carolina’s
Response Required
6,209 man hours31,964 miles
$248,588.20
Prevention
• Workshop held– New science behind Salmonella– Review of regulations– Lessons learned
• Enhanced routine inspections– Environmental sampling– Finished product sampling