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www.bbm-gerber.de Air intake and cooling systems for power plants and other industries

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Solving industrial noise problems for more than 50 years.BBM Gerber Technologie – a leading supplier of industrial silencers, enclosures, exhaust systems and air intake systems

BBM Gerber Technologie GmbHRevierstrasse 344379 Dortmund, GermanyPhone [email protected]

BBM Akustik Technologie GmbHRobert-Koch-Strasse 1182152 Planegg, GermanyPhone + [email protected]

BBM Akustik Technologie GmbHAlexanderstrasse 5045472 Mülheim, GermanyPhone + [email protected]

BBM Akustik Industrie GmbHWorkshopZiegelweg 701640 Coswig, Germany

BBM Akustik Technologie GmbHVia Conservatorio 2220122 Milan, ItalyPhone + [email protected]

BBM Acoustic (India) Pvt. Ltd.266, BharePost Ghotawade, PirangutPune - 412108, Maharashtra, IndiaPhone + [email protected]

BBM Acoustic (India) Pvt. Ltd.E-45, 2nd Floor, Sector-63Noida - 201301, Gautam BudhNagar, Uttarpradesh, IndiaPhone + [email protected]

BBM-CPG Technology, Inc.1239 Vern Cora RoadLaurens, SC 29360, USAPhone + [email protected]

BBM-CPG Mexicana, S.A. de C.V.Calle Cinco Norte No. 3Parque Industrial Toluca 200050233 Toluca, Mexico Phone + [email protected]

BBM Akustik Technologie Middle EastPO Box 340505Level 54, Almas Tower,Jumeirah Lake Tower, DubaiUnited Arab EmiratesPhone [email protected]

Our products

Air intake systems

Full-scale air intake systems Multi-stage static filter systems Self-cleansing pulse filter systems

Flue-gas silencers

Bypass silencers Gas turbine silencers HRSG ducts

Steam silencers

Vent silencers Start-up silencers Blow-off silencers

Acoustic enclosures and claddings

Facades and shrouds Partial HRSG enclosures Steam and gas turbine enclosures

Exhaust systems

Exhaust ducts Silencers and stacks Retrofits

Engine exhaust silencers

Intake and exhaust flow silencers For diesel and gas engines DNV certified spark arrestor

Condensate systems

Complete system design Condensate tanks and flash tanks Piping and blow-off silencers

Cooling tower silencers

Natural draught cooling towers Forced air cooling towers Cell cooling towers

EN ISO9001

certified

Ital

yIn

dia

USA

Mex

ico

Mid

dle

East

Ger

man

y

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www.bbm-gerber.de

Air intake and cooling systems for power plants and other industries

BBM Gerber Technologie is the leading expert for complete acoustical solutions and high efficiency filtration and cooling systems for gas turbine intake with more than 50 years of experience. By offering customized high-quality products incorporating the latest technology, we set benchmarks in the fields of air intake and cooling systems and technical noise control.

Our global activities comprise individual control systems and air intake and cooling systems for gas turbines for industrial plants. We handle either the entire project or provide indivi-dual components for existing and new plants as well.

Your BBM Gerber sales consultants are skilled engineers, sup-ported by our research & development department and qua-lity assurance. Embedded in the powerful corporate network of the Müller-BBM Group, BBM Gerber is your reliable partner.

Research & DevelopmentInnovativeIn-house test facilitiesScientific cooperations

Noise controlProject specific solutionsEasy maintenanceAcoustic expertiseIn-house acoustic laboratory

ConsultingClient-focusedQualifiedReliable

Intake systemsIn-house laboratory (ARAMCO)Own cooling technologyOwn filter technology

BBM Gerber develops, designs, supplies and assembles filter systems for gas turbine com-pressors, ventilation, noise control enclosures and generators.

BBM Gerber offers solutions for filter systems suitable for all environmental conditions and other specifications such as acoustical requirement. Generally, we distinguish between con-ventional static filter systems and self-cleanable pulse filter systems.

BBM Gerber has been engineering the most significant parts of filter systems to ensure the highest performance and best quality.

Air intake and cooling systemsfor power plants and other industries

Australia

Australia The Netherlands Poland

Anti-icing-systems

Compressor bleed air or exhaust Heat exchangers Infrared systems

Static air intake systems

Our static air intake system comprises bag filters and fine filters as well as weather protection hoods, droplet separators, bird screens, anti-icing-systems, inertial separators, control systems for monitoring the pressure drop of the filter systems, bypass flaps, shut-off louvers, roller shutters and other ancillaries.

Mist eliminators

We use filter elements in classes G9 to F9 in accordance with EN 779. Special gas turbine types are also equipped with EPA or HEPA filter elements up to E10 – E13 or H13 according to EN 1822. Especially concerning efficiency, maximum power load and endurance we recommend the use of our specially developed gas turbine BBM Gerber filter cells (M5 – M6, F7 – F9, E10 – E13, H13).

Self-cleaning pulse filter systems

Our typical self-cleaning pulse filter system consists of weather hoods, droplet separation and single stage pulse filter elements. On demand it is also equipped with e. g. high efficiency safety barriers filters. The necessary compressed air cleaning compo-nents include manifolds, valves, blowpipes and pulse controls.

Retrofits

Obsolete filter technology, degeneration or installation of bigger gas turbines cause increased demands on turbine efficiency. BBM Gerber offers a broad range of retrofit and upgrade solutions.

ARAMCO test stand

Our special test rig enables the investigation and development of air inlet filters, especially the testing of semi-automatic gas turbine inlet filters according to the ARAMCO standard (32-SAMSS-008).

Due to various and flexible features of our test rig, it is possible to determine the filtration characteristics of all kinds of air-filtration elements in any environmental conditions.

Air intake systemsOur features are listed below:

Air intake system before and after refurbishment

The ARAMCO test stand

Mexico

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alle Masse in MillimeterBlatt 2 / 3Technische Angaben:

Luftmassenstrom 30 kg/sLuftmenge 90`000 m3/hBefeuchtungsmenge 0.6 m3/h

CT-Fog-SystemTestkanal (based on GT 13 E2)

ZM1:20 16.02.01 IK

08.02.01

E1 / QV1 / PU1 / EK1

200240.000 0C

Grizzly

Location

UpStream Cooling System [ UpS ]

This system is perfect for retrofit instal-lations. Often there is not enough room in the existing air intake to install an ade-quate and efficient cooling system. Filter house modifications are expensive and result in a long downtime for the GT. Or modifications are in all prohibited due to warranty contracts. No water treatment on site is needed.

The UpStream Cooling system is installed outside the air intake in front of the wea-ther hoods. The system can be installed and maintained from the outside without disturbing the GT operation.

No risks of water or other foreign objects inside the air intake that may damage the compressor. No demineralized water needed. The UpS system mesh will addi-tionally filter the air from large particles for an air washing effect and longer air filter lifetime. Easy installation and main-tenance.

Features

Adiabatic cooling: > 93% efficiency

Wide range of water quality can be used

Additional air washing effect

No water inside air intake

Easy retrofit solutions

No GT Shutdown required for installation

Technical details

Power gain: 0.6 – 1% per 1°C of cooling

Differential pressure loss < 50PA

Low power consumption

Guaranteed dry air intake

Installed upstream of filter house

Cooling

Evaporative Cooling System [ EVAP ]

This system is commonly installed after the first air filter stage. Water is distributed over a special media/pad with a very large surface. The air is lead through the pads where it cools down adiabatically.

Demineralized water is recommended but is not mandatory depending on the pad material and site conditions.

Features

Adiabatic cooling: > 90% efficiency

Wide range of water quality can be used

Simple cooling technology

Technical details

Power gain: 0.6 – 1% per 1°C of cooling

Differential pressure loss < 75PA

Negligible power consumption

Installed down- or upstream of air filters

High Fogging System [ HFOG ]

This system sprays the water directly befo-re the compressor. Therefor the majority of the fine water spray will enter the com-pressor and evaporate there. This is also called »Compressor Inlet Cooling« or »Wet Compression«.

The advantage of this system is to give the GT an additional power boost whenever needed and without being dependent on ambient conditions. Even in tropical regi-ons with high humidity you can get an im-portant power increase whenever needed.

Features

Wetcompression up to 2% water flow

All droplets evaporate inside the compressor

Not dependent on ambient weather conditions

NOx reduction

AxE Nozzles match GT outage intervals

Technical details

Power gain: 5% per 1% of water flow

Differential pressure loss < 100PA

Negligible power consumption

Installed upstream of GT compressor

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Solving industrial noise problems for more than 50 years.BBM Gerber Technologie – a leading supplier of industrial silencers, enclosures, exhaust systems and air intake systems

BBM Gerber Technologie GmbHRevierstrasse 344379 Dortmund, GermanyPhone [email protected]

BBM Akustik Technologie GmbHRobert-Koch-Strasse 1182152 Planegg, GermanyPhone + [email protected]

BBM Akustik Technologie GmbHAlexanderstrasse 5045472 Mülheim, GermanyPhone + [email protected]

BBM Akustik Industrie GmbHWorkshopZiegelweg 701640 Coswig, Germany

BBM Akustik Technologie GmbHVia Conservatorio 2220122 Milan, ItalyPhone + [email protected]

BBM Acoustic (India) Pvt. Ltd.266, BharePost Ghotawade, PirangutPune - 412108, Maharashtra, IndiaPhone + [email protected]

BBM Acoustic (India) Pvt. Ltd.E-45, 2nd Floor, Sector-63Noida - 201301, Gautam BudhNagar, Uttarpradesh, IndiaPhone + [email protected]

BBM-CPG Technology, Inc.1239 Vern Cora RoadLaurens, SC 29360, USAPhone + [email protected]

BBM-CPG Mexicana, S.A. de C.V.Calle Cinco Norte No. 3Parque Industrial Toluca 200050233 Toluca, Mexico Phone + [email protected]

BBM Akustik Technologie Middle EastPO Box 340505Level 54, Almas Tower,Jumeirah Lake Tower, DubaiUnited Arab EmiratesPhone [email protected]

Our products

Air intake systems

Full-scale air intake systems Multi-stage static filter systems Self-cleansing pulse filter systems

Flue-gas silencers

Bypass silencers Gas turbine silencers HRSG ducts

Steam silencers

Vent silencers Start-up silencers Blow-off silencers

Acoustic enclosures and claddings

Facades and shrouds Partial HRSG enclosures Steam and gas turbine enclosures

Exhaust systems

Exhaust ducts Silencers and stacks Retrofits

Engine exhaust silencers

Intake and exhaust flow silencers For diesel and gas engines DNV certified spark arrestor

Condensate systems

Complete system design Condensate tanks and flash tanks Piping and blow-off silencers

Cooling tower silencers

Natural draught cooling towers Forced air cooling towers Cell cooling towers

EN ISO9001

certified

Ital

yIn

dia

USA

Mex

ico

Mid

dle

East

Ger

man

y

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