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2013 Honeywell Users Group Asia Pacific

Experion PKS Orion R2 – The Journey Continues

New Solutions in R430

Jack Gregg

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Agenda

• Experion PKS Orion R2

– Productivity Improvements

• Engineering Enhancements

• System Management

– Interoperability Additions

• Profibus PA

• Ethernet I/P

– Field Device Manager

• Foundation Fieldbus EDDL/DD Support

– Legacy upgrade solutions

• EHPM

• Experion Highway Bridge

– Expanded SCADA Solutions

• Visualization and engineering efficiencies

Experion PKS Orion R2 – The Journey Continues• Productivity Improvements

Productivity Improvements• Engineering Enhancements

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Engineering Enhancements

• Control Builder Chart Enhancements

• List View Enhancements

• Control Builder “Add-ins”

– Improved Bulk Build and Bulk Edit

• Experion integration with “SmartPlant Instrumentation” (SPI) by inTools

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Control Builder Chart Enhancements

• Improvements to chart editor

• Primary focus areas for improvement

– Chart layouts, grid functionality and block alignment

– Block and pin appearance

– Parameter connectors and wire routing

– Inserting space and moving blocks around charts

– Tree and list view enhancements

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List View Enhancements

• Support for tag and component block level search

• Support for I/O channel block search

– Status of I/O (spare, assigned, unassigned)

• Launch the list view with last user defined query settings

• Support for wild card entries

• Control Builder is responsive while List view is populated

• List View columns can be filtered

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Control Builder support for “Add-ins”

• Add “application” extensibility

• Allow functionality to be added / updated outside of Experion release cycle

• Add-in will be developed by Technology or Projects groups

• Add-in will integrate into menu / toolbar and access CB functions through robust and secure APIs

• New Bulk-Build & Bulk-Edit “Add-in”

– IO Assignment for existing CMs

– Bulk build using single row or multi row

– IO Assignment for PMIO, Series C I/O Channels & Fieldbus devices

– Function Block Replacement with connections

– Cloning with new set of strategies

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Experion SPI Adapter

• Provides bidirectional data exchange between Experion and SmartPlant Instrumentation (INtools)

• I/O catalog allows designers to complete field hardware designs within SPI and then simply load I/O allocations to Experion

• Allows changes in design data to flow seamlessly into Experion driving productivity and schedule

• Site modifications for Experion loops can be efficiently published to SPI to complete as-built documentation

Engineering tools to dramatically simplify the configuration of UIO

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Streamlined Project Workflow

Loop ready for commissioning

Project Timeline

Late binding of field

data

As-Built documentationField design to I/O

terminals

Virtual FATConfigure strategies

Productivity Improvements• System Management

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System Management

• Virtualization enhancements

• Installation Builder

• Patch Manager

• Documentation

• Secure Communications

• DSA Events

• Standalone OPC Redirection Manager

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Virtualization Enhancements

• Template Support for R430, R410.2 and R400.3

– Deploy Experion nodes from pre-installed virtual machine templates

• Takes installation down from hours to minutes

• Install package improvements

– VMware Tools will be automatically installed

• Unified physical and virtual backup strategy with Experion Backup and Restore (EBR)

• Virtualization is available day 1 of any future Experion releases

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Experion Software Manager- Installation Builder

Honeywell

Create network tree in Installation Builder

Create master definitions for each computer (Feed VM specific details

for virtual machines)

Install OS with valid user credentials and configure network

IP Addresses

Deploy Experion from Installation Builder

Feed vCenter details into Installation Builder

VMs

Physical Machines

• Deploy individual Experion Virtual nodes using Installation Builder, either as

– Clean nodes or

– From templates using the new virtual templating capabilities found in Orion R2

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Experion Software Manager – Patch Manager

• Patch Manager

– System wide storage, deployment and monitoring of Experion patches

– Less time to manage patches

– Reduce chance of nodes missing critical patches

– Keep patching ‘up to date’

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Secure Communications

• Configurable Secure Communications– Cleartext, Authenticated, Encrypted

• Standard – Medium – High security levels

• Experion nodes securable– Servers (ESV, ESVT), Console Stations (ESC, EST), C300s

– Secure connections – C300-Windows and Windows-Windows

• C300s – Servers

• C300s – Console Stations

• Servers – Servers

• Servers – Console Stations

Secured Unsecured

C300 #001

SERVER

CONSOLE

C300 #002

Low

High

Medium

C300 #003

INTRUDER

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Distributed System Architecture (DSA) - Events

• Events will be available system wide

– The System Event summary, SOE summary and Trends with events will show all clusters in a system

• Troubleshoot from local and remote clusters

• Consistent behavior on local and remote clusters

• Events consistent with Alarms and data across DSA

Central Control Room

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Standalone OPC Redirection Manager (RDM)

• Standalone RDM

– A standalone version of RDM, that has all the benefits of RDM redundancy, without any Experion software dependencies

Launched from the

Start Menu

Create new RDM instances from within the

config utility

RDM can be monitored from the same utility

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Additional Enhancements

• Improved Experion Documentation

– PDF based Experion Documentation including SCNs and Specifications

– Patch updates from support website

– Flexible deployment no operating system dependency

– Improved search including keywords

• Configurable System Alarm Priorities

– Tool to change the priority for Experion system alarms

– Journal non-critical alarms to reduce the impact on operations

– Use Appropriate priority for equipment criticality

• Experion Link Flexible Collection Rate

– History transfer Experion to PHD at configurable collection rate

– Reduce PHD storage requirements

– Minimize network load

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Additional Enhancements - Control & I/O

• Series C I/O Development

– RTD/TC Support

• Integrated onto IOTA

• 16 channel solution

• Universal I/O

– Digital Enhancements

• Digital Output Fan-out

– Allow Up to 4 Outputs

– Up to 2A DO Power

• Digital Input Accumulator

– Count from DC to 10KHZ

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Additional Enhancements - Universal IO - RMC

• Remote Modular Cabinet

– Standardize on a Common Cabinet

– Remote Locations

– IP66 , NEMA 4,4x

– No External Heating / Cooling required

• Extreme temperatures, -40C to 70C

– Certification Options

• Marine Certifications

• Hazloc Certifications

– Universal Cabinet

• Lock and configure

Experion PKS Orion R2• Interoperability Additions

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Interoperability

DPV0, DPV1, DPV2 over…..

• ProfiNet

• PROFIBUS DP

• Asi

• PROFIBUS PA …….. …. PA Profile

• Preferred by: Europe, Middle East, Africa… high interest in Asia Pacific

• Siemens based PLCs are typical

• North America (per parent company preference

CIP over…..

• ControlNet

• DeviceNet

• CompoNet

• Ethernet I/P …….. …..C300 integration

• Preferred by: North America

• Rockwell based PLCs are typical

• Asia Pacific (per parent company)

• Europe, Middle East, Africa – low acceptance

Two parallel protocolsSame use cases, device types, applications, capacities and requirements

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Experion PKS Orion R2- Profibus PA

• In Orion R2 we will support the Profibus PA device profile as a new standard DSB block type

– This profile was created thru the cooperation of PI and device vendors and defines the behavior and data representation for PA devices connected to Profibus

– The profile is broadly supported by device vendors and PA devices

– Having this block type will…………..

• Reduced engineering time and effort to integrate PA devices

• Allow for device focused information and status reporting

• Allow for device oriented standard displays

• Enable easy and effective device commissioning

• Improve operator and maintenance activities and tasks related to PA devices

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Ring

Star &

Linear Bus

EtherNet I/P

C300

• Provides native Ethernet I/P connectivity with the C300

• Easily Interface any EIP compliant device…

• Drives, I/O, MCCs, etc.

• Configuration from Control Builder

• Eliminate re-engineering & mapping when reading/writing ControlLogix “Tags” by providing:

• Support for creation and use of communication blocks with matching structures for UDTs in Control Logix

Experion PKS Orion R2 – The Journey Continues• Field Device Manager

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FDM R440

• FDM R440– Aligns with Experion R430

• Works with R430, R410, and R400

– Foundation Fieldbus EDDL/DD

• Completes support for FF (previously only DTM support)

• FDM FF features consistent with those for HART devices

– OneWireless/ISA 100.11a

• Full NATIVE support of OneWireless /ISA100

• Supports HART over OWA – uses new HART IP capability in WDM

– HART Device Support for RTUs

• FDM uses HART IP for access over long-distance networks

• “SCADA-like” low bandwidth handling

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FDM R450

• FDM R450– Compatible with Experion R430

• Also works with R430, R410, and R400

– DE Protocol Support

• Support DE Protocol devices on TPS networks

– PVST Planner (HART)

• Major customer cost mitigation for compliance and safety

• Automatically schedule and run PVST tests

• Start with support for most popular devices

• Designed so others can be added “release independent”

Experion PKS Orion R2 –The Journey Continues• Legacy upgrade solutions

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State 0: Initial State – Today’s Experion-TPS System

Start today with Experion TPS Systems with UCN & Hiway

ESVT

Station

ACE-T

AM NIM HG HM

CB,EC,PIU

Safety ManagerSeries C

HPM

FTE

LCN

LM

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State 1: EHPM, ESMS & EHB Introduction (2016)

One-Time Level-1 Migration of Hiway to C300; LM to C300; HPM to EHPM; FSC to SMS

ESVT

Station

ACE-T

AM ENIM EHB HM

Series C

Safety ManagerSeries C

EHPM

FTE

LCN

Series C

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State 2: Enhanced T-Node (2018)

Apply Virtualization Technology Across Experion-T-Nodes

ETN Cabinet

Station

Virtualized Experion

AM ENIM EHB HM

Series C

Safety ManagerSeries C

EHPM

FTE

LCN

Series C

Experion PKS Orion R2 –The Journey Continues• Experion SCADA

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Engineering Repeated Equipment

• Building repeated points, channels and controllers for each item.

– Costly to engineer for large numbers of repeated similar equipment

– Difficult to re-use and share best practice

Cost and complexity of engineering repeated equipment

35 Cost to Build & Maintain Custom Displays

Lack of standard navigation hard to use, costly to maintain

Custom displays increased cost

Poor designs low customer perception

High variation hard to support

No standard presentation weak product identity

Displays for repeated equipment

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Radically simplified

engineeringSuperior operator

experienceAnd it looks great

Equipment can be configured with minimal engineering effort

Displays generated automatically

Makes engineering possible by people with less training

Standard Equipment display that focus operators attention on what’s importantEfficiently manage thousands of assetsOptimized operations for Oil & Gas domainBuilt in operational applications

High end visual designState of the art user interaction such as pan & zoom displays Simple and effective dashboard style presentation

Radically simplified engineering and operational efficiency for repeated assets

Equipment Templates and Auto-generated Displays

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Solution: Equipment Templates

Algorithms

Points

Key Parameters

Displays

Relationships

Trends

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Repeated Equipment Engineering Workflow

Significantly simplified engineering workflow; Auto generated operator displays

TASK

Design equipment

Build displays & linkages

Customize

equipment for site

TASK

Tailor system template

Test

Customize

equipment for site

TASK

Bulk edit instances

Update displays & overviews

Edit calculations

Test displays & points

correct errors

TASK

Create instances of template

Load templates

Add new equipment

(eg a well)

4HOURS

AFTER

10MINS

20HOURS

BEFORE

2-6HOURS

Add new equipment

(eg a well)

PER NEW EQUIPMENT TYPE

PER NEW EQUIPMENT INSTANCE

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HMI Solution: Out of the box operation

HMI Generated from the Equipment Template

Auto-generated tables of equipment showing key parameters

Filter by Asset

Filtering provides task based views of equipment.

Equipment from all DSA servers in the system

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Best Practice Displays

HMI Generated from the Equipment Template

Key Parameters in Banner

Alarm aggregation

Displays, Trends & Relationships

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Operations Workflow – Well Head example

Built in “Exception Based Monitoring”

Operator navigates

to every individual

well field

Operator reviews

KPIs to make

exception list

Operator navigates

to each well in the

exception list in turn

Operator views

exceptions and takes

action60MINS/

100 wells

BEFORE

UP TO

2MINS

All wells

AFTER

LESS THAN

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Pan and Zoom Displays

• Pan & zoom using natural interaction techniques

• Thumbnail popup

• HyperZoom

Efficient Navigation of Large Displays

Thumbnail with viewport

& active alarms

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Pan & Zoom for Geographically Dispersed Equipment

Efficient Navigation & Display Authoring

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Pan & Zoom: Possible Use Cases

• Geographically dispersed equipment

• Fire and Gas Displays

– Detectors overlayed on plant layout

• ESD / Cause and Effect displays

– Logic too big for one display

• Equipment details in process displays

– e.g. Pump status, vibration Monitoring.

• Sequence displays

• Task based displays

• And...

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Experion SCADA Platform Enhancements

Experion Server

PLC/RTU Electronic Flow Meters

New SCADA Interface Plug-ins

•Enron Modbus (R430)

•Others by project demand, eg:

•ABB TotalFlow

•Bristol BSAP

EFM Repository

•Transaction records

•Audit Events

•Configuration

Applications

Historian (PHD)

Gas Measurement System

(Flow Cal)

Radio, Satellite, etc.

Radio, Satellite, etc.

Real Time Database

•Real time data

•Alarms/Events

•History

CFX / CSV

export

Linepack

Flow Calculations

Leak Detection

Compressor Wheel Map

Gas Quality

SCADA

Interface

•5,000 RTUs per server•Dynamic Scanning

Point

Processing

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