next generation product lifecycle management 솔루션도입을통한 … · outsourced...
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Next Generation Product Lifecycle Management 솔루션도입을통한 R&D프로세스의혁신솔루션도입을통한 R&D 프로세스의혁신
July ,2008July ,2008
Agenda
<I t Pi t H ><Insert Picture Here>Market Trend & Issues
What we did for customers
What is Next Generation PLM
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1,300+ Enterprise PLM Customers
GSK
Cisco Apple
PhilipMorris
International
TysonFoods
Coca Cola
3
Agile Electronics & High Tech Customers
700+ customers !!
Global 2000 OEMs Leading EMS/ODMs 100s of Suppliers
4EMS: Electronics Manufacturing Services ODM: Original Design Manufacturing
제품데이터의
Complexity, Complexity, Complexity
제품데이터의복잡성
Configurable BOMs
비용및가격기록
물질관리PDM
Configurable BOMs
엔지니어링설계데이터
품질및시정조치
사양관리
널대시보드
문서
품목, BOM 및공급사관리
엔지니어링설계데이터
프로세스관리의복잡성보
고서
오퍼레이셔널
데이터마트
다차원분석
Met
rics
KPIs
우편함
벤치마킹
경보
Configuratio
품질프로세스
공급사및소
자원관리
규제준수관리
복수프로그램
일정관리
Phase/Gate
라이프사이클
단일 내부거점
복수부서
의사결정지원의복잡성
n 관리
스관리
소싱 리 램관리
관리
클원가외주 제작
복수거점생산
국외디자인센터
설계아웃소싱
고객협업
PLM
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협업의복잡성
고객협업
Data + Processes + Collaboration
Increasing Complexity Across the Global Product Network
S C C C C CS C C C C C
CustomersERP
1Prototype ToolingSh
Supply Chain Complexity , Design Network Complexity , Product Complexity Complexity Supply Chain Complexity , Design Network Complexity , Product Complexity Complexity
Supplier
Di i i B
Customers
Build to Print
Site 2
1
ERP2
ERP
PDM Shops Site 1
Design FilesMFG Eng
Division B
OutsourcedDesign
ECAD, MCAD, Test Specs, Design Specs
Site n
ERPn
ERP
EMS Inc.Engineering Supplier
DesignTools
Site 1TMS
Bill of Process
Shop Floor
Division CBuild to Spec Design
Docs
Site n
1ERP
2
ERP
DocumentationHouses
CustomerDesign Projects
SupplierSite 2 B2B
TMS
Division A(MFG)
n
Site 2ERP
1Division A
(R & D)
Site 1 Supplier
Design
ECAD, MCAD, Test Specs, Design Specs
(MFG) Site 2
Site nERP
2ERP
n
(R & D)
ENGINEERING Business MANUFACTURING Business
Supplier
Tools
New Designs, Changeto existing product
6
nENGINEERING Business MANUFACTURING Business
Clear Need for Sustainable, Global, Environmental Compliance Programs
Compliance - EU Laws Stimulate Global Cascade
EU: RoHS and WEEE China MII: WEEE in 2006, RoHS being finalized for 2006/2007
USA—Federal-
Clear Need for Sustainable, Global, Environmental Compliance Programs
Japan: Recycle target active for
EU: EuP Program Aug 2007—action required 2006
EU: REACH
USA—Federal-Restricted Substances for Hg
USA FederalEnergy Efficiency (external power supplies)
California: Prop 65 restrictions on materials (e.g., lead
)
target active for household electronics and chemical label plans in draft; “Mitsubishi Green 150 initiative active”
EU: REACH Program 2008+ votes in Nov 2005
Mexico’s Final List of Substances for Toxic Release Inventory andcables)
SB20 and SB50 set recycling limits in 2005SB423 harmonizes with RoHS January 1, 2007
Korea: Industry agreements to limit certain materials and for products to b l bl
Colombia—Draft National Hazardous Waste Policy
Release Inventory and Final Rules on Wood Packaging
be recyclable
Brazil: Existing recycling targets for electronic products and batteries
y
Chile’s proposal for a National Pollutant Tracking System
Countries are rapidly implementing WEEE and RoHS requirementsNew European requirements (EuP, REACH)
Recycling, battery and packaging requirements are being updated
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Fragmented info, Disparate processes, Poor Collaboration
Will they Scale to the new cycle times & NPI load?
Can you Securely Collaborate IP with global sites & partners?PlannedMargin
y y g p
Do you have Decision Support to Handle Complexity?
RealizedM i
Fragmented Unsecured Product
Information
Poor Collaborationand Visibility
DisparateBusinessProcesses
Margin
20 30% designer time is
Data scatter across legacy systems
Disconnected or Sequential – not linked to partners
Not sure what I should be working on
20-30% designer time is looking for data
Can’t find and reuse parts
Program, quality, compliance, cost & release processes disconnected
Sl h
Limited supplier collaboration
Current tools don’t support collaborative design
Every duplicate part cost $10-50k – 10-20% are dups Scrap, rework &
inventory
Slow change processes No visibility to off schedule projects
Agenda
<I t Pi t H ><Insert Picture Here>Market Trend & Issues
What we did for customers
What is Next Generation PLM
9
Agile PLM Solution
Agile Engineering Agile Engineering CollaborationCollaboration
DevelopmentDevelopment& Engineering& Engineering
Agile Product Portfolio ManagementAgile Product Portfolio ManagementIntegrated product, program,
& f li
Executives & Program OfficeExecutives & Program Office
Agile Product Agile Product
Compliance Compliance OfficeOffice
CollaborationCollaborationEngineering desktop
integration & collaboration
resource & portfolio managementAgile Product Agile Product Governance & Governance & ComplianceCompliance
Product & program
Agile Enterprise Agile Enterprise Vi li iVi li i
CrossCross--EnterpriseEnterpriseProduct & program compliance against
standards & regulatory requirements
VisualizationVisualizationNative document
collaborative visualization across the global enterprise
QualityQualityProfessionalsProfessionals
A il P d tA il P d t
Engineering, Engineering, Operations & Operations & Supply ChainSupply Chain
Procurement ProfessionalsProcurement ProfessionalsClosed-loop product
Agile Quality Agile Quality ManagementManagement
Agile ProductAgile ProductCollaborationCollaboration
Enterprise product record visibility, management &
Agile Product Cost ManagementAgile Product Cost ManagementProduct sourcing and lifecycle cost
& risk management
Procurement ProfessionalsProcurement ProfessionalsClosed-loop product quality management across the extended
enterprise
10
y, gcollaboration
& risk management
Solution for Centralize Product Record
Build PackagesECO ECN PCN
PrototypeMf
SoftwareOperations New/updated Drivers
ECOs,ECNs,PCNsDeviations/Waivers
Mfgs
Field SupportMCAD
ECRsNew/updated DWGs/BOMs
ContractMfgs
Partners
ECAD R&D HubNew/updated DWGs/BOMs
ECOsBOMsItemsAVL OEMs
R&D Hub will centralize and manage:• Parts, BOMs, AVL• Document access• Software access and configurations
Mfgs
CollateralVendors• Software access and configurations
• PQR/ECR/ECO/ECN processesERPPartsBOMs
ECNs/ECOs
Vendors
LogisticPartners
11
Concept to Release
Traditional CAD PDM Focus
PurchasingCompanies invested $Billions in over the past 10+ years in CAD and concurrent engineering/PDM efforts to address the product innovation cycle by promoting reuse & management of technical product information (f fit f ti ) ithi E i i
Concept to Release
Engineering
(form, fit, function) within Engineering.
EngineeringManufacturingHandoff
PDM Quality
Handoff
Marketing
Handoff
CAD
Quality
Release
Innovation Lifecycle
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Oracle Enterprise PLM Focus
PurchasingMarketing
Concept to Release
Engineering
Design forSupply & Cost
Requirements
SalesConfigure/Assemble to Order
EngineeringRegulatoryDesign for Compliance(Environment, Recycle/Disposal, Six Sigma)
DFM
RequirementsBuild to Order
Outsourced ManufacturingOperations /EMS
CAD
ODM
Quality/
Design forQualityPLM
Product innovation & engineering excellence today, complicated by growing outsourcing, globalization, and compliance requirements, requires early lifecycle focus on the
ReleaseOutsourced Design
Quality/CustomerService
Innovation Lifecycle
requires early lifecycle focus on the business requirements of new products as well as the technical requirements.
Innovation Lifecycle
13
Solution for New Business Initiative
Cus
tom
er
Ideas
Activities
Create IDF
/Mar
ketin
g
Ideas
Ideas
Ideas Business Initiative
Create OJD
Create MRD
Create PMP
Create SRS
Requirement
Requirement
Sale
s/ng
Ideas
Ideas
Opportunity Opportunity TechnicalProd.M k ti
ProjectI l
Approvers:VP Sales
Approvers:Division Mgr.
Approvers:Division Mgr.
Approvers:Division Mgr.,Sales MrktE
ngin
eerin Ideas
pp yScreening
pp yAssessment DefinitionMarketing
DefinitionImple-
mentation
Complete
Ideas submitted toClearing House(VP Sales)
ClosedStartProj.Planning
Kick-offProject(s)
ProjectProject
Project
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Portfolio of projects that can bePortfolio of Projects
Solution for Project Management
Portfolio of projects that can be graded for strategic alignment, for example:• Market Success Probability • Anticipated Revenue and
M i
j
Ph 1Ph 1 G tClosed
G tClosed
G tClosed
G
Open
G
Open
Margins• Degree of Technical Difficulty
Single View of the Product and
Phase 1Phase 1 Phase 2Phase 2 Phase 3Phase 3 Phase 4Phase 4
TaskTask
TaskTask
TaskTask
DeliverableDeliverable
Phase 1Phase 1
TaskTask
TaskTask
D li bl U i l C t
TaskTask
DeliverableDeliverable
Phase 2Phase 2 Gate GateGateGate
TaskTask
TaskTask
e.g. Create Prototype
Gate
gProgram Across the Enterprise
and Supply NetworkTaskTask TaskTask
DeliverableDeliverableTaskTask
Program Status Instantaneously Updated When Deliverable is
C l t
Deliverables Uniquely Connect Program with Underlying Product
Record
TaskTask
DeliverableDeliverable
TaskTask
DeliverableDeliverable
DeliverableDeliverable
e.g. Approve a Concept Brief
Complete
R&D Info Management
Phased, Stage-Gate Processes Enable Companies to Effectively Manage NPD&I and Mitigate Against Risk of the Unknown
NPI Management
Product Transfer
15
Solution For Sourcing At R&D Stage
Line 1– Line 2
Line 3Create Project1
Product Record
ProjectSupplier Response
Select Content
2Leverage
Contracts & History
3
New/Changes RFQ’s
Create RFQ
4 Supplier ResponseActivities
5SendAgilePLM
Item Master
New/Changes RFQ s
Manage 6 7
Submit Response/Alt Part (MCO)
Conduct Project8
Responses & Negotiate
Negotiate
9
Conduct Project Analysis
Select Best Responses
ExternalSystems
(ERP, etc.)
16
Solution for Integrated Quality Management
Integrated into the Product Record
Resolve problems through Changes to Parts and Documents
ECO Deviations Parts, BOMs, AML
Analysis
Stop Ships MCO Documents
Metrics
Active Management of Quality Processes
Manage problems through processes
Corrective Actions Supplier Corrective Actions (SCAR)
Preventative Actions
Metrics
Standard Charts
Actions (SCAR)Failure Analysis Audits Dashboards
Centralized Product Quality InformationCollect enterprise set of problems
Defects
NCRCustomer
ComplaintsField Incidents
Design Defects
Audit Findings
CustomerFieldMfgDesign QA Supplier
17
CustomerFieldQA
Solution for Collaborative Governance & Compliance Mgmt
Declaration Request
Declaration Entry
Review Response
Supplier Declaration WorkflowAssess
ComplianceRequest Entry ResponseCompliance
Publish
Parts & Part GroupsSelf-Declared ComplianceIdentify
Parts
Assess Compliance
Through queries
• By BOM
• Through Search
• By Commodity
Missing Information Review Compliance
•…
EndNon-Compliant Compliant
PQM / PC(Corrective Actions, Changes)
18
( , g )
Solution for Design Collaboration
Content Management
PLM
ERP
Important Notes
Unigraphics
Solid Edge
Mechanical Design Data
TIFFJPEG…
Office Format Data Electronic Design Data
19
Case Study 1
000 PortalComponent
Insight
E d & Distr
ContractMfr
IndirectProcurement
TransMgt
SupplierInsight
InternalDevelopment
Tactical Supplier Supplier Category SupplyEndeca &Partminer
Distr.Partners Plexus VariousDHLD&B Tactical
Proc.Supplier
RegistrationSupplierMgmt.
Category Insight
SupplyChain Anal.
Division ‘B’ ERP Division ‘D’ ERPDivision ‘C’ ERPDivision ‘A’ ERP Division ‘B’ ERP Division ‘D’ ERPDivision ‘C’ ERPDivision ‘A’ ERP
P d t P d t P d t
Agile Product Lifecycle Management
Product Interchange Analytics
Product Portfolio
Management
Product Cost Management
Product Collaboration
Product Quality
Management
Product Governance &
Compliance
Engineering Collaboration
Division ‘A’ PDM Division ‘B’ PDM Division ‘D’ PDMDivision ‘C’ PDM
20
Case Study 2
CustomersDivision CSystems ERP
Agile ImportEMS Direct
EMS Inc.Final Assembly and Test
ProductDNAInfo
Sub-Assy ERP Agile Import
EMS Inc.Sub-assembly Manufacturing
ProductDNAInfo
Product
Division B MFG ERP Agile Import
CorporateeHub
EMS Inc
EMS Inc.Component Manufacturing
ProductDNAInfo
Product
Division AERP Agile Import
EMS Inc.Division A DNA
InfoShop Floor
Tools Agile Import
SuppliersB2B
Other DownStream Tools
21
Agenda
<I t Pi t H ><Insert Picture Here>Market Trend & Issues
What we did for customers
What is Next Generation PLM
22
Scope of Next Generation PLM
23
Next Generation PLM integration Processes
Order to FulfillOrder to Fulfill ManufacturingManufacturing
Supplier Relationship Management
New ProductNew ProductI t d tiI t d ti
Supply Chain Planning
Supply Chain ExecutionIntroductionIntroduction
ProductProduct
Project and Portfolio Management
Governmental Regulatory ComplianceInnovationInnovation
Governmental Regulatory Compliance
Customer Relationship Management
Order Management
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솔루션통합을통한차세대 PLM의구현
Legacy …….수요예측 고객니즈관리관리
Web Service
ERP분석PLM
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SOA by BPEL & BAM