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TRANSCRIPT
Introduction
Protective & Marine Coatings Europe, Middle East & Africa
NEWWinner 2016
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The Queen’s Award For Enterprise: Innovation 2016
I am delighted to announce that Sherwin-Williams Protective and Marine Coatings (EMEA) has achieved the UK’s most prestigious business award; The Queen’s Award For Enterprise: Innovation 2016, for Dura-Plate™ 301W.
Welcome Further information
Dura-Plate™ 301W is a unique coating which needs minimal surface preparation, has excellent adhesion properties even on damp surfaces and can cure at 0°C. This product has extended the life of the painting season for the asset owner and maintenance contractor worldwide and in Europe particularly.
Ian Walker, Managing Director – EMEA
I am immensely proud of my team in the EMEA region who worked incredibly hard to develop this unique product which is unrivalled in the market place. The Queen’s Award For Enterprise: Innovation 2016 is extremely hard to achieve with less than a quarter of those who enter receiving the accolade. An entry must show not only outstanding innovation but also commercial success for a period of not less than two years. It truly is an exceptional achievement that we have been given this award.
We will have the honour on the 14th July 2016 of meeting Her Majesty The Queen at Buckingham Palace to officially receive the award. The award will then return to the EMEA head office where we will celebrate this achievement with both the team and our customers.
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The Queen’s Award For Enterprise: Innovation 2016
Product focus
Further informationWhere to find the latest product updates...
Watch the video, read more on the techinical attributes or find out how Dura-Plate™ 301W has helped Centrica’s Morcambe Hub project, which is situated in an extreme C5 environment.
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ITEN PL SE
Sherwin-Williams Protective & Marine Coatings EMEA has achieved the UK’s most prestigious business award The Queens Award for Enterprise: Innovation 2016
The Queen’s Awards is a programme for British businesses who excel at international trade, innovation or sustainable development.
They are the highest official awards for British businesses.
Dura-Plate™ 301W
Datasheets
Dura-Plate™ 301W is a unique coating unrivalled in the market place. It only needs minimal surface preparation, has excellent adhesion properties even on damp surfaces and can cure at 0ºC.
This product has extended the life of the painting season for the asset owner and maintenance contractor worldwide.
Please take a look at the video, case study and sell sheet below.
Case studyInformation sheetVideo
D301W
PDSPRODUCT DATA SHEET
D301WA
MSDSMATERIAL SAFETY
DATA SHEET
D301WB
MSDSMATERIAL SAFETY
DATA SHEET
PRODUCT INFORMATION
Premier technology over hydroblasted surfaces:Lower surface preparation costs compared to abrasive blasting. Environmentally responsible.
Designed for 25 year service life under offshore exposure
Environmental tolerance:No dew-point restrictions. Application over wet surfaces and fl ash-rust.
Edge retention:Minimises stripe coat and steel edge grinding costs.
Excellent adhesion:Pull-off adhesion to steel as high 25 MPa (3625 psi) means long-term performance and tolerance to low profi le roughness.
Dura-Plate™ 301 is an excellent surface and humidity anti-corrosive epoxy, formulated for application over marginally prepared surfaces.
■ Apply over wet surfaces
■ Apply over fl ash-rust (WJ2M – SSPC VIS4)
■ Can be applied over existing coatings
■ Standard airless, brush or roller application
■ Excellent adhesion – up to 25 MPa (3625 PSI).
■ Curing down to 0°C (301W)
■ Up to 3 hours pot-life (25ºC) (301K)
■ Saves time and labour costs
■ Extends painting season
■ Up to six months recoatability*.
World’s only IMO PSPC approval over UHP water
jetting and a zinc free shop primer
NOWCold Curing &
Extended Recoatability
* 301W variant only.
Dura-Plate™ 301Epoxy Systems
Surface and Humidity Tolerant Epoxy Technology
Dura-Plate™ 301 epoxy systems offer advanced technology to provide cost-effective solutions while providing
outstanding durability and long-term performance. More than 15 million square metres of steel has been protected
with Dura-Plate™ 301 systems worldwide, including offshore platforms, ships, steel bridges, refi neries and tanks.
CASE STUDY
Project
Centrica Energy is an international business which generates power for millions of homes.
Centrica’s fi elds, located in and around Morecambe Bay are some of the largest on the UK continental shelf. The company
has both onshore and offshore facilities at this location.
The Morecambe Hub is located in a C5 corrosive environment (marine, offshore, estuaries, coastal areas with high salinity*)
in which signifi cant maintenance is required. The protective coatings which had been used did have a number of limitations.
The manufacturer’s technical instruction stated that the coatings could not be applied outside the required substrate
condition, relative humidity and dew point parameters listed. This resulted in a signifi cant amount of environmental
downtime (non productive painting time) being recorded in Centrica’s 2014 maintenance campaign.
An alternative, effective and innovative external coating which either eradicated or reduced environmental downtime
was needed.
Sherwin-Williams’ Dura-Plate™ 301W, a surface and humidity tolerant epoxy system which provides outstanding durability
and long-term performance was identifi ed as ideal.
www.sherwin-williams.com/protectiveEMEA
Substrate: Carbon steel.
Requirements: Long-term protection – C5 marine corrosive environment.
Specifi cation: Centrica FM1b = Dura-Plate™ 301W and Acrolon™ 1850.
Area coated: Condensate pipework and associated valves.
Client: Centrica.
Main contractor: Altrad NSG.
*ISO12944
The images above show the application of Dura-Plate™ 301W to pipework (1st coat) standard coatings could not be
applied as they were ‘environmentally out of spec’. Without Dura-Plate™301W a full 48 hours of painting would have
been lost.
Centrica Morecambe Hub Morecambe, United Kingdom
Product information Case study
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The Queen’s Award For Enterprise: Innovation 2016
Dura-Plate™ 301WSurface and humidity tolerant epoxy
Dura-Plate™ 301W is a revolutionary and unique epoxy industrial coating which offers a combination of surface tolerance, high adhesion, humidity tolerance and cold curing features.
Its unique formulation and application performance allows the user to utilise ultra high pressure (UHP) water to clean off the substrate as the coating adheres to a damp surface. Therefore grit blasting (which can have a major environmental impact) does not have to be used e.g.
- waste paint often containing lead cannot be easily separated from the waste grit. - waste grit volume is high and needs safe environmental disposal.
Utilisation of UHP water jetting typically generates <1kg/m2 contaminated residues compared to 60kg/m2 for abrasive grit blasting.
Less waste
Its unique formulation is based on next generation phenalkamine technology which gives superior application performance and allows the user to paint over partially rusted surfaces, in damp conditions and at cold temperatures. This removes the need for extensive surface preparation of the substrate and reduces the impact of weather conditions on the painting season.
It is used to prevent corrosion on a wide variety of steel structures across the marine, energy and infrastructure (road/rail bridges) sectors.
Product focus cont’d
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The Queen’s Award For Enterprise: Innovation 2016
The harsh winter climates in northern Europe mean that the painting season is often shortened during the winter months and as temperatures plunge for long periods, the ability to re-coat and ensure important structural maintenance is carried out is often reduced.
Dura-Plate™ 301W has extended the life of the painting season for the asset owner and maintenance contractor worldwide and in Europe particularly.
A business need
It has been estimated that painting downtime can be reduced by 70%. Dura-Plate™ 301W brings customers the benefits of increased efficiencies and reduced overall project costs, key drivers in the energy/rail industry.
Cost savings
– Alternative epoxy coatings– Dura-Plate™ 301W
Case study
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The Queen’s Award For Enterprise: Innovation 2016
Centrica Energy is an international business which generates power for millions of homes.
*ISO12944
Case study cont’dCase study
Centrica Morecambe Hub
The images above show the application of Dura-Plate™ 301W to pipework (1st coat) standard coatings could not be applied as they were ‘environmentally out of spec’. Without Dura-Plate™ 301W a full 48 hours of painting would have been lost.
Centrica’s fields, located in and around Morecambe Bay are some of the largest on the UK continental shelf. The company has both onshore and offshore facilities at this location.
The Morecambe Hub is located in a C5 corrosive environment (marine, offshore, estuaries, coastal areas with high salinity*) in which significant maintenance is required. The protective coatings which had been used did have a number of limitations. The manufacturer’s technical instruction stated that the coatings could not be applied outside the required substrate condition, relative humidity and dew point parameters listed. This resulted in a significant amount of environmental downtime (non productive painting time) being recorded in Centrica’s 2014 maintenance campaign.
An alternative, effective and innovative external coating which either eradicated or reduced environmental downtime was needed.
Sherwin-Williams’ Dura-Plate™ 301W, a surface and humidity tolerant epoxy system which provides outstanding durability and long-term performance was identified as ideal.
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The Queen’s Award For Enterprise: Innovation 2016
Dura-Plate™ 301W has numerous application benefits which made it ideal for the Morecambe Hub project.
Dura-Plate™ 301W has excellent application tolerance with no dew point restrictions, no relative humidity restrictions, is solvent free, can be applied over damp surfaces and medium flash rust (WJ2M – SSPC VIS4) therefore extending the coating season. It also has excellent edge retention for long-term performance, excellent adhesion and is surface tolerant. The coating is non-flammable and has no solvent odour.
The system
Substrate: Carbon steel.
Requirements: Long-term protection – C5 marine corrosive environment.
Specification: Centrica FM1b = Dura-Plate™ 301W and Acrolon™ 1850.
Area coated: Condensate pipework and associated valves.
Client: Centrica.
Main contractor: Altrad NSG.
Product DFT (µm) Product type
Dura-Plate™ 301W 275 Surface and humidity tolerant epoxy
Acrolon™ 1850 85 Isocyanate free topcoat
Key benefits
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Key benefits: Identified by Centrica
Front Cover
• No dew point restrictions.
• No relative humidity restrictions.
• Application over damp surfaces.
• Application over medium flash rust
• Extended coating season.
Application tolerance
• Edge retention for long-term performance.
• Excellent adhesion.
• Surface tolerant.
Performance
• No need for dehumidification equipment.
• Reduced non-productive painting time.
Network Rail approved (XM92/M24-195, XM92/M24-196, XM92/M34-197).
Cost
Approvals
• Non-flammable.
• No solvent odour.
Safety
1. Allows surface preparation to be more environmentally friendly; its ability to adhere to damp surfaces allows the use of UHP water jetting instead of grit blasting. - UHP water jetting has <1kg/m2 contaminated residues compared to 60kg/m2 for abrasive grit blasting.
2. Extends the painting season in cold climate regions i.e. Europe; asset owner Centrica estimated ~ 70% of non-productive painting time could be recovered using the product.
3. Returns customer’ assets to service quickly due to its surface, humidity and low temperature tolerant properties. This allows winter/ night painting which reduces disruption caused by an asset being out of service during maintenance.
Benefit to customers
- 15 years durability over power tooled steel or aged coatings. - 25 years durability over blast cleaned steel, including wet abrasive blasting with M flash rust.
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To learn more, contact us©2016 The Sherwin-Williams Company Protective & Marine Coatings
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