new student workbook

8/13/2019 New Student Workbook

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5C, 5D,5E Tractor

Service Fundamentals

Student Workbook

2013

Unpublished work (2013) Deere & Company. All rights reserved worldwide.THIS MATERIAL IS THE PROPERTY OF DEERE & COMPANY. NO PORTION MAY BE USED, ALTERATED, DIVULGED AND/OR REPRODUCED IN ANY

FORM OR BY ANY MEANS WITHOUT THE EXPRESS WRITTEN PERMISSION OF DEERE & COMPANY.


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ABOUT THIS WORKBOOK

This workbook has been prepared to assist you in following the correct procedure for break-in, Servicing,

Repair, operation and maintenance of your new John Deere tractor.

Your tractor has been designed and built to give maximum performance, with good fuel economy and ease of

operation under a wide variety of operating conditions. It also describes the functional relationship of

components and the supporting equipment within the complete system. To maintain this condition and

ensure trouble free performance, it is important that the routine services, as specified in this workbook are

carried out at the recommended intervals.

Read this workbook carefully and keep it in a convenient place for future reference. If at any time you require

advice concerning your tractor, do not hesitate to contact your authorized John Deere dealer. He has trained

personnel, genuine John Deere parts and necessary equipmentsto undertake all your service requirements.

All data given in this book is subject to production variations. Dimensions & weight are approximate only and

the illustrations do not necessarily show tractors in standard condition. For exact information about any

particular tractor, please consult your John Deere dealer.


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Who should read this workbook?

This workbook provides advice for the how to dismantling and Assembling tractor parts and its adjustment

setting for proper working of tractors. This document also applies to those using tractors for other activities,

such as lifestyle farming, green keeping, and boating and public land management.

Why should you read this workbook?

This manual covers the various types of auxiliary power generating systems. It provides the major

components of these systems. It includes operation of the system components and the routine maintenance

which should be performed on these components. It also describes the functional relationship of these

components and the supporting equipment within the complete system. It includes operating instructions,

standard inspections, safety precautions, troubleshooting, and maintenance instructions.


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Table of Content

Introduction ......................................................................................................................................................................................5

Objectives .........................................................................................................................................................................................6Clutch System .................................................................................................................................................................................7Gear Box ............................................................................................................................................................................................9Differential ....................................................................................................................................................................................12Brakes ..............................................................................................................................................................................................14Hydraulic System ....................................................................................................... Error! Bookmark not defined.Front Axle..................................................................................................................................................................................... 19MFWD (Mechanical Front Wheel Drive) ......................................................................................................................21Steering .......................................................................................................................................................................................... 23Torque Specification Chart ....................................................................................................................................................24

Notes .................................................................................................................................................................................................27
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elopment/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662771http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662771http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662771http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662772http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662772http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662772http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662772http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662773http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662773http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662773http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662773http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662774http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662774http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662774http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662774http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662775http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662775http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662775http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662775http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662776http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662776http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662776http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662776http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662777http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662777http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662777http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662777http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662777http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662776http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662775http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662774http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662773http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662772http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662771http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662770http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662769http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662768http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662766http://gnpunnas1b/GTO/India_Training_Development/Sharing/CH330%20ENGLISH%20SERVICE%20%20FUNDAMENTALS_Final_Reviewed_Oct%202013/FINAL%20_CH330%20SERVICE%20FUNDAMENTALS_SEP%202013/Student%20Workbook/sw1_Service_Fundamentals_CH330.docx%23_Toc361662765


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5

Introduction

Dear learner,

This book is a compilation of technical information to help the user to know the technology of John Deere

and make the best use of this in your regular work.

This workbook provides a good support to user about 5000 technical specifications, major components,

dismantling - assembling, its adjustment and setting and theory of operation. The information contained is

comprehensive and essential, and is designed to assist you, even if un-experienced, in utilizing your tractor.

How well your tractor continues to give satisfactory performance depends greatly upon the manner in which

it is operated. It is, therefore, requested that this workbook be read carefully and kept ready for use so that

the operation and maintenance service will properly be carried out in order to keep the tractor in top

mechanical condition at all times. Should any information as to your tractor be required, consult your local

dealer or distributor stating the chassis and engine serial numbers of the tractor concerned. We are sure you

will be happy with your tractor.

We except that after going through this booklet you will improve:

Efficient and effective day to day operation Confidence Knowledge on 5000 series tractor for its service and maintenance.


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6

Objectives

Following are the objective of this program:

Single and Dual Clutch DismantlingAssembling procedures with its Adjustment & Settings and

Theory of Operations.

Gearbox Dismantling - Assembling process, Lubrication system and Power flow.

Dismantling and Assembling Differential, Differential lock, its Adjustment & Settings and Theory of

Operations.

Final Drive Dismantling - Assembling and Theory of Operation.

Brake Systems Dismantling -Assembling, Adjustment & Settings and Theory of Operation.

Dismantling and Assembling of PTO its Adjustment - Setting and Theory of Operation.

Dismantling and AssemblingJD Eaton Hydraulic System, its Component, Functions, Setting &

Adjustment and Theory of Operation.

Dismantling and AssemblingMITA Hydraulic System, its Component, Functions, Adjustment &

Settings and Theory of Operation.

Dismantling and AssemblingHarig Hydraulic System, its Component, Functions, Adjustment &

Settings and Theory of Operation.Front Axle DismantlingAssembling, its Adjustment and Settings.

DismantlingAssembling Mechanical Front Wheel Drive its adjustment and setting and Theory of

Operation.

Dismantling - Assembling Mechanical and Power Steering, its Adjustment - Setting and theory of

Operation.


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Transmission Clutch System:

In C and D platform clutch pedal free play distance is 15 to 20 mm and thickness oftraction clutch disk is 10.6 mm.

In E platform clutch pedal free play distance is 20 to 25 mm. In Dual Clutch Traction clutch finger height is 12 mm and PTO clutch finger height is 51 mm. Check Clutch pedal free play after every 250 hours

..


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Exercise: 1

1. PTO clutch finger height is more than Traction clutch finger height.a. Trueb. False

2. Check clutch pedal free play after every 250 hoursa. Trueb. False

3. Cultch free play distance in 5C model is.a. 10 to15 mmb. 15 to 20 mmc. 20 to 25 mmd. 25 to 30 mm

4. Function of clutch is to engaged and disengaged power from engine to transmissiona. Trueb. False


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Gear Box:

..


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10

Exercise: 2

Sketch the Gear Power Flow

C Platform

D Platform

E Platform


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Exercise: 3

1. Major difference between AA and AA+ gear box area. Gear arrangement from clutch side in AA+ is 1-3-2-4b. 4 shifter rail used in AA+c. Spline teeth of gear is larger in AA+d. All of the above

2. The usage of Creeper Gearbox required in Tractor mainly for application.a. Ploughingb. Hydro tiller (Aero tiller)c. Cultivatord. Dozer

3. Top shaft synchronization (TSS) is provided mainly fora. For easy gear shiftingb. Where Tractor application need frequent shifting of gearsc. Also Commercial Applicationd. All are correct

4. Check transmission hydraulic system oil level after every.a. 50 hoursb. 100 hoursc. 200 hoursd. 250 hours


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Differential:

Rolling Drag:It is the force required to start turning the differential drive shaft. In D & E Platform Force should

1.12 to 1.75kg

Differential Cone Point AdjustmentIt is distance between machined surface of differential carrier and face of differential drive shaft.

Cone Point DistanceIn C Platform: 7.35 0.07 mm

In D Platform:

2 Pinions: 14.5 0.05 mm

4 Pinions: 13.0 0.05 mm

In E Platform:

Pinion with 11 Teeth: 17.5 0.05 mm

Pinion with 12 Teeth: 20.5 0.05 mm

Differential Backlash Adjustment In C Platform: 0.1 to 0.3 mm In D& E Platform: 0.18 to 0.33 mm


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Exercise: 4

1. Always check and adjust backlash after .adjustment has been made.a. Pinion Preloadb. Crown Preloadc. Cone Point Distanced. Rear Axle Preload

2. In E platform tractor Differential backlash isa. 0.1 to 0.3 mmb. 0.01 to 0.03c. 0.18 to 0.33 mmd. 0.018 to 0.033 mm

3. Function of differential is to rotate the driving wheels at different speeds while turning.a. Trueb. False


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Brakes

Brake Pedal Free Play Distance C Platform : 60 mm D Platform: 40 to 50 mm E platform: Check distance between brake pedals for misalignment of locking lever slots. It is

9.5 mm.

.


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Exercise: 5

1. Brake pedal free play in 5C model isa. 50 mmb. 60 mmc. 65 mmd. 70 mm

2. In which platform of tractor brake bleeding is doing..a. 5Cb. 5Dc. 5Ed. All of the above


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Hydraulic

Adjustment and Setting in JD Rockshaft

1. Rockshaft Lever Friction AdjustmentThis adjustment is required to keep Position and draft levers in their set positions.

2. Position Feedback linkageFor this adjustment to ensure that the lift arms have the proper range of motion. Turn adjustment

nut (A) so there is 3 mm Clearance between arm (B) & Pin (C).

3. Lift Height AdjustmentMeasure distance from top face of Differential housing (D) to center of lift arm pin. If distance is

more or less than 315 2 mm then adjustment is required.

3152mm

A - Lift Arm Pin B - Lift ArmC - Rockshaft housing D- Differential housing Top Face

A

B

C

D


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4. Draft sensing Linkage AdjustmentThis adjustment is required to ensure Draft system allows proper amount of Implement Control.

Exercise: 6

Identify the following component in Hydraulic System?


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Identify the following component of Rockshaft


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Front Axle

Toe-In Adjustment

For reducing tire wear Toe-in adjustment is necessary.

In C Platform: 0 to 3 mm less than distance measured at rear of tires.

In D Platform: 0 to 2 mm less than distance measured at rear of tires.

In E Platform:

2WD: 3 to 6 mm less than distance measured at rear of tires.

MFWD: 3 to 6 mm less than distance measured at rear of tires.

A - Front Axle Toe in Distance


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Exercise: 7

1. Which types of front axle is available in John Deere Tractor?a. Fixedb. Adjustablec. MFWDd. All of the Above

2. Front Axle end Play distance in 5C platform tractora. 0.3 to 0.6 mmb. 0.8 mmc. 0.3 to 0.8 mmd. All of the above


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Exercise: 8

1. MFWD Wheel hub axle oil capacity of 5E isa. 0.8 litb. 0.7 litc. 0.9 litd. 1.0 lit

2. Backlash adjustment in 5E MFWD isa. 0.15 to 0.20 mmb. 0.15 to 0.25 mmc. 0.20 to 0.25 mmd. None of the above


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Steering

Exercise: 9

1. In Mechanical Steering number of steel ball available in main nut of 5C and 5D are.a. 17 and 71b. 27 and 81c. 37 and 91d. 18 and 72

2. Steering valve return oil goes in.a. Hydraulicb. Transmissionc. Engined. All of the above

3. Write down the oil flow of power steering


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Torque Specification Chart

Sr. No Specification Torque N-m

Engine

1. Cylinder head and valve

1.1 Rocker arm shaft clamp 47

1.2 Cylinder head cap screws

Step 1Step 2

Step 3

Step 4

100150

Wait 5 min and verify step 1

Tighten additional 600 100

1.3 Fuel injection nozzle to cylinder head 33

1.4 Intake manifold to cylinder head 47

1.5 Exhaust manifold to cylinder head 47

1.6 Rocker arm cover to cylinder head 11

2 Cylinder Block, Liners, Pistons and Rods

2.1 Piston cooling orifices into cylinder block 10

2.2 Connecting rod cap screws

Initial

Final

56

Plus 900to 1000

2.3 Cylinder block plugs or fitting2.3.1 Coolant drain ( 1/4) 28

2.3.2 Dipstick tube(1/2 cylindrical) Hand Tight

2.3.3 Oil pressure galleries(1/8) 17

2.3.4 Coolant gallery- side(1/4) 17

2.3.5 Coolant gallery- rear (1 in.) 75

2.3.6 Oil gallery(3/8) 52

2.4 Crankshaft, Main Bearings and Flywheel


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2.4.1 Main bearing caps 138

2.4.2 Pulley to crankshaft 150


2.4.3 Flywheel to crankshaft 165

2.4.4 Flywheel housing to block

3/8 in. cap screws on housing

5/8 in. cap screws on housing

47

225

2.5 Camshaft and Timing Gear Train

2.5.1 Front plate to cylinder block, countersunk screws 30

2.5.2 Drive gear on oil pump shaft, hex. nut 75

2.5.3 Upper idler gear, cap screw 110

2.5.4 Timing gear cover to cylinder block and front plate, cap

screws

44

2.6 Lubrication System

2.6.1 Oil pump assembly to cylinder block front plate, cap screws 47

2.6.2 Drive gear on oil pump shaft, hex. Nut 75

2.6.3 Oil pan to cylinder block and flywheel housing- sheet metal

pan

47

2.7 Cooling System

2.7.1 Water pump to cylinder block:

Cap screws

Nut

47

33

2.7.2 Back plate to water pump housing 33

2.7.3 Sheet metal pulley and/or fan to pulley or hub

3/8 in. cap screws

Thermostat cover to cylinder head

30

47

2.8 Fuel System

Fuel Injection Pump To Cylinder Block Front Plate 47


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Transmission

1. Engine to clutch housing cap screw 2202. Retainer to transmission housing 283. Bearing retainer to transmission case 284. Range shifter mounting plate 285. Shift shaft assembly mounting plug 286. Differential Drive shaft Lock Nut 25 27. Transmission to clutch housing cap screw 1408. Transmission case mounting cap screw 259. Inlet housing supply line 10210. Reverse idler shaft plate to bearing retainer plate 2511. Guide to clutch housing cap screw 2512. Yoke to shaft screw 7013. Ring gear cap screw 13814. Retainer mounting cap screw 2815. Differential Retainer cap screw 5016. Range shifter Mounting Plug 2817. Shifter assembly mounting cap screw 2518. Rear PTO Assembly Cap screw 2519. Final Drive Assembly cap screw 12520. Retainer to rear axle housing 50


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Notes


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Copyright 2011 Deere & Company

This material is the property of Deere & Company. All use disclosure and or reproduction not

specifically authorized by Deere & Company is prohibited. All information, illustrations and

specifications in this manual are based on the latest information available at the time of publication.

The right is reserved to make changes at any time without notice.

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