new process fibre power point presentation

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Cert. No. 005906 New Process Fibre Company “The Shape of Things” Non-Metallic Stamping & Extruded Thermoplastic Materials 12655 North First Street Greenwood, Delaware Company Private and Confidential 1

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Page 1: New Process Fibre Power Point Presentation

Cert. No. 005906

New Process Fibre Company“The Shape of Things”

Non-Metallic Stamping&

Extruded Thermoplastic Materials

12655 North First StreetGreenwood, Delaware

Company Private and Confidential 1

Page 2: New Process Fibre Power Point Presentation

Presentation Overview

Company Overview Mission Statement Guiding Principles Vision Extrusion Fabrication Materials Quality Commitment Customer Care Team

Page 3: New Process Fibre Power Point Presentation

Company Overview Since 1927, we have established a

reputation for the highest quality products

We are dedicated to providing the most timely and accommodating service

We are a major supplier of stamped parts to many of the largest manufacturing companies in the world

Over the years we have produced parts for almost every facet of everyday living such as:Appliance, Electronics, Plumbing, Automotive, Military, Fastener, Furniture, Irrigation, Marine, Hand Tools and Construction Industries

60,000 sq. ft. Facility in Greenwood, Delaware

Page 4: New Process Fibre Power Point Presentation

Mission Statement

To be a leading manufacturer of custom, non-metallic stamped parts by providing exceptional value, quality, and service.

Page 5: New Process Fibre Power Point Presentation

Guiding Principles

• Honesty and Integrity above all else; we will exhibit the

highest integrity in all interactions with employees,

customers, and suppliers.

• Our most valuable resource is our employees.  We will

provide them with jobs that will give them a high degree of

satisfaction in a safe environment.

• We will be environmentally responsible and civically

supportive within our community.

• We will promote continuous improvement through

effective teamwork and communication supported by

leadership.

Page 6: New Process Fibre Power Point Presentation

Vision

• New Process Fibre will be a company that always operates

with the utmost integrity in every facet of its operation. 

• Management will always be ethical, honest, and will work

together to make New Process a great place to work.

• Employees will be proud to work at New Process and will be

and feel appreciated, valued, will enjoy their jobs, and will

know that they have the opportunity to realize their career

objectives, here or elsewhere.

• We will work in a safe, healthy environment that is modern,

efficient, and clean, meeting or exceeding all codes and

regulations.

Page 7: New Process Fibre Power Point Presentation

Vision - continued

• Our clients will be delighted with the quick service they

always receive as well as the exceptional quality of the

products we make for them.

• New Process will have a reputation for providing the

highest quality in the marketplace and competitively

priced.

• We will be responsible to the community in which we exist,

contributing freely to its well-being and prosperity.

• New Process will grow healthily, providing a generous

income for employees and owners alike.• Our plant and  property will be well engineered and free of

environmental hazards.

Page 8: New Process Fibre Power Point Presentation

Extrusion

To meet the time and cost demands of today's economy, we offer thermoplastic extrusion which lessens our dependency on outside sources.

In addition to the major benefits of time, quality control and the ability to color match materials on the work we produce, in-house extrusion enables us to also supply clients with sheets, strips, rolls, and coils of polyolefin's up to 38" wide, and Nylons and Acetyls up to 20" wide.

Sheet and Roll Extrusion Capabilities

Page 9: New Process Fibre Power Point Presentation

Extrusion Specs/Details/Notes

Standard materials extruded are Nylon (6 & 66 & MDS), Acetyl, HDPE, LDPE, and Polypropylene, others upon request

We have a large inventory of materials in stock and available

Materials can be provided in sheet, strip, roll or coil for

Thickness ranges from .010" to .250" Extruded Materials

Page 10: New Process Fibre Power Point Presentation

Extrusion Specs/Details/Notes Material is available up to 38" wide

(untrimmed), or slit to width as low as 0.500“

Our three sheet extruders have the

capacity to produce the very largest quantities...but, are also capable of producing your smallest runs

Standard material colors are available or custom color matching can be accomplished as well

Standard 3" and 8" cores; others sizesavailable upon request

Slitting Equipment

Page 11: New Process Fibre Power Point Presentation

Extruded Materials

18”21”.030” to .093”

10”12”.015” to .030”

9”10 ½”.010” to .015”Acetyl Co-polymer

18”21”.025” to .062”

10”12”.015” to .025”

9”10 ½”.010” to .015”Nylon 66 & Nylon 66 MDS filled

18”21”.025” to .125”Nylon 6 & Nylon 6 MDS filled

36”38”.025" to .187"

33”35”.015" to .025"

32”34”.005" to .015"Polypropylene & FR Polypro

36”38”.035" to .250"

32”36”.015" to .035"Low Density Polyethylene

36”38”.040" to .250"

35”37”.015" to .040"

32”34”.010" to .015"High Density Polyethylene

Trimmed Edge

(+/- 3/16”)

Untrimmed Edge

(+/- 1”)Available

ThicknessesMaterial

Maximum Width Maximum Width

Full Roll Width Full Roll Width

Page 12: New Process Fibre Power Point Presentation

Extruded Materials (continued)

Standard Thickness Tolerances of Extruded

Thermoplastic Sheets

+/- .007”.187”.126”

+/- .005”.125”.094”

+/- .003”.093”.047”

+/- .002”.046”.005”

ToleranceToFrom

Page 13: New Process Fibre Power Point Presentation

Extruded Materials (continued)

Other Attributes

Core Diameter 8” paper core is standard on full & trimmed rolls & slit

coils Other sizes available on request: 3” & 6” w/paper core, And larger 10” & 16” with paper core

Slit Width Coil Stock minimum 0.500”, +/- .015” up to 0.031” thick Over 0.031” minimum slit width 0.875” +/- 0.015”

Sheets Available in thicknesses of 0.030” to .0.187” Length up to 10 ft. Max. Tolerance is +/- 1” Width Tolerance will be per the Roll Width Tolerance

Chart

Colors Usually, no extra charge, some restrictions may apply Sample chip chart available upon request

Page 14: New Process Fibre Power Point Presentation

Stamping

Our state-of-the-art tooling facility guarantees the quality we demand and we feel you deserve on every order, whether it is the most intricate or the most basic design

Complex dies that normally take months to design, grind and put together, these can be created in less than a week with our Wire EDM

This in-house technology along with our conventional machine shop places us in a position to produce high quality dies, insuring you a top quality finished product.

Die-set for Stamping Components

Page 15: New Process Fibre Power Point Presentation

Stamping Specs/Details/Notes

Our large selection of conventional and high-speed punch presses, coupled with over 4000 compound washer dies in stock, and the ability to create the die for your custom needs has helped place New Process Fibre as one of the country's largest manufacturers of non-metallic stamped parts.

With 80 years of producing everything from simple flat washers to the most complex and intricate shapes -- with very critical tolerance requirements -- we have established a reputation for the highest quality products.

High Speed Stamping

Page 16: New Process Fibre Power Point Presentation

Tool & Die Specs/Details/Notes● Where possible we will use multi-cavity

tools designed to save on material costs● ● Compound and progressive dies are

available● ● CAD/CAM and wire EDM produce

economical, close tolerance tooling

● In addition to in-house tooling, we do our own heat treating

● Tooling maintained for the life of the part

In-house Tool Making – Wire EDM

Page 17: New Process Fibre Power Point Presentation

Fabrication Materials

Fabrication MaterialsNew Process Fibre will fabricate most non-

metallicmaterials. This is merely a partial listing of

some ofthe more standard materials available.

Vulcanized FibrePer ASTM D 710-94(Supersedes Mil Specs & NEMA VU 1-1971)We stock a large quantity of Vulcanized Fibre

forfabrication. We can supply it in full or part-rolls,

slitcoils, sheets & strips in addition to fabricated parts. We do not manufacture Vulcanized

Fibre.

● Bone Grad● Commercial Grade● Electrical Grade (Fish paper)

Vulcanized Fibre Sheets and End Laminations

Page 18: New Process Fibre Power Point Presentation

Fabrication Materials

Thermoplastics● ABS ● Polyester Film (Mylar®, Melinex®)● Acetyl Copolymer ● Polypropylene● Cellulose Acetate ● Polyurethane (limited)● FR Polypro (Formex®) ● PVC● High Density Polyethylene ● Low Density Polyethylene ● Teflon® (TFE, FEP, Glass or ● Kapton® Polyimide Film

● Carbon- Graphite Filled) ● Ultra High Molecular Weight (UHMW) ● Valox® ● Polyethylene● Nylon, MDS Filled ● Vinyl, Rigid & Flexible● Nylon 6 ● Nylon 6/6 (DuPont Zytel 42®)● Polycarbonate (Lexan®)

Page 19: New Process Fibre Power Point Presentation

Fabrication Materials

Laminated ThermosetsPer NEMA LI 1-1989 & MIL-I-24768 (Supersedes Mil-P & Federal Specs)

● Canvas Phenolic (NEMA C, CE, CYB, etc.)● Fire Retardant Phenolic (NEMA FR-1 & 2)● Fire Retardant Paper Epoxy (NEMA FR-3)● Fire Retardant Glass Epoxy (NEMA FR-4, & 5)● Glass Epoxy (NEMA G-10, & 11))

● Glass Melamine NEMA G-5 & G-9)● Glass Phenolic (NEMA G-3) ● Glass Polyester (NEMA GPO-1, 2, 3, & 4, etc.)● Glass Silicone (NEMA Grade G-7) ● Linen Phenolic (NEMA L, LE, LYB, etc.)

● Paper Phenolic (NEMA X, XX, XXX and XP, and XPC punch-able grade)

Page 20: New Process Fibre Power Point Presentation

Fabrication Materials

Other Materials● Duroid® ● Kraftpaper ● Nomex®● Pressboard ● Rag/Mylar Laminates ● Ragpaper● TBS® Fibreboard ● Vegetable Fibre ● VHR®

Fibreboard● XL® Fibreboard ● BuckFab

Rubber(limited basis only; call for quote/availability)

● Buna - N ● Compressed Sheet ● EPDM● Gum Rubber ● Neoprene ● Silicone

Page 21: New Process Fibre Power Point Presentation

Quality The "quality control" at New Process Fibre

starts with your first contact with our company and is carried through to the delivery of each and every order we produce.

We strive to constantly review and upgrade all of our systems to the highest standards of quality control. New Process Fibre achieved ISO registration in April 2002. This registration supports our dedication to quality, continuous improvement and customer satisfaction.

Whether concentrating on our quality personnel or the high-tech equipment used to ensure the closest tolerances of each part, we have and will always put "quality first."

Cert. No. 005906

Page 22: New Process Fibre Power Point Presentation

Quality Specs/Details/Notes The latest in non-contact vision

measurement systems as well as conventional measurement tools.

Extensive quality documentation available, including first article and PPAP's upon request.

Vulcanized fibre parts are shipped in sealed bags to maintain tolerances.

Use of calibrated measuring instruments traceable to NIST.

Standard tolerances are +/- 0.010” unless otherwise requested.

Capability studies on critical dimensionsupon request.

We work with your requirements, just let usknow at time of quote.

Vision Measurement System

Page 23: New Process Fibre Power Point Presentation

ISO - Certificate of Registration

Page 24: New Process Fibre Power Point Presentation

Your Customer Care Team

For many years we have worked with the belief that quality products have to be followed by quality service in order to create a quality business

Our greatest asset is our quality people who constantly work as a team, taking pride in every aspect of this business

To go one step further, our entire staff from the front office and sales, to support and production, are dedicated to serving your needs by ensuring a quality product within the best time possible, at the best price possible.

Page 25: New Process Fibre Power Point Presentation

Contact Us

New Process Fibre Company, Inc.12655 North First StreetP.O. Box 2009Greenwood, DE 19950USA

Toll Free: 800-497-4530Fax: 302-349-5730E-Mail:

[email protected] Web site: www.newprocess.com