new generation of micro machining solutions makes … machining solutions makes new parts possible...

5
A recent USA Today article, “Manufacturers bringing the most jobs back to America,” indicates a changing landscape for domestic manufacturing. More and more U.S.-based manufacturers are deciding to make products close to home as rising labor costs in Asia, higher global fuel/transportation costs, the natural gas boom here, and customer demands for quality create a playing field where U.S. companies can compete and win. New Manufacturing Technologies “The United States is in the early stages of a manufacturing renaissance,” according to CNBC, “and is expected to grow.” New manufacturing is different and is creating new jobs. “Research by economists shows technology has created more jobs than it's destroyed—and they have 140 years of data to prove it,” CNBC said. The trick for U.S. companies is to develop new manufacturing techniques ahead of global competitors and then use them to produce goods more efficiently on super automated factory floors. NEW GENERATION OF MICRO MACHINING SOLUTIONS MAKES NEW PARTS POSSIBLE New technology brings higher precision, faster production to make small parts more efficiently than is possible with traditional micro machining technology and equipment.

Upload: phungcong

Post on 16-Mar-2018

217 views

Category:

Documents


2 download

TRANSCRIPT

ArecentUSATodayarticle,“ManufacturersbringingthemostjobsbacktoAmerica,”indicatesachanginglandscapefordomesticmanufacturing.MoreandmoreU.S.-basedmanufacturersaredecidingtomakeproductsclosetohomeasrisinglaborcostsinAsia,higherglobalfuel/transportationcosts,thenaturalgasboomhere,andcustomerdemandsforqualitycreateaplayingfieldwhereU.S.companiescancompeteandwin.NewManufacturingTechnologies“TheUnitedStatesisintheearlystagesofamanufacturingrenaissance,”accordingtoCNBC,“andisexpectedtogrow.”Newmanufacturingisdifferentandiscreatingnewjobs.“Researchbyeconomistsshowstechnologyhascreatedmorejobsthanit'sdestroyed—andtheyhave140yearsofdatatoproveit,”CNBCsaid.ThetrickforU.S.companiesistodevelopnewmanufacturingtechniquesaheadofglobalcompetitorsandthenusethemtoproducegoodsmoreefficientlyonsuperautomatedfactoryfloors.

NEW GENERATION OF MICRO MACHINING SOLUTIONS MAKES NEW PARTS POSSIBLE

New technology brings higher precision, faster production to make small parts more efficiently than is possible with traditional micro machining technology and equipment.

GF MICROLUTION, INC. 6635 W IRVING PARK RD. CHICAGO, IL 60634 TEL. 773-282-6495 FAX. 866-417-4459 www.microlution-inc.com

WritinginTechCrunch,manufacturingexecutiveVickiHoltwrites,“Whenmostpeopleheartheword‘manufacturing,’afewimagestendtocometomind:lowskill,wrench-turning,physicallydrainingwork;dirty,grease-stainedworkplaces;amale-dominatedworkforce.Forwhateverreason,thesestereotypespersist,andtheyareantiquatedandmisleading.”“Thankstomassiveadvancementsinautomationtechnologyandanalyticssoftware,”shecontinues,“theAmericanmanufacturingindustryoftodayisafarcryfromtheassemblylinesandmanuallaborofthepast.Manufacturinginthe21stcenturyisahigh-techfusionofsoftwareandmechanicalengineering,automatedprocessesandcomplexproductionequipment,3DCADmodels,andon-demandparts.TraditionalMachiningLosingitsEdgeAllthiscomesastraditionalmicromachiningtechnologyisrunningupagainstlimitationsofprecisionandproductivity.Conventionalmicromachiningmethodsarelosingtheiredge.Moreandmoremicromachiningapplicationsrequiremultiplepostprocessingsteps—suchaslappingandgrinding—toachievesingle-digitmicronqualityresultsusingconventionalmanufacturingmethods.Atthesametime,materialsareevolving.Brittlematerials,ultrahardmetals,polymers,andothermorecomplexandchallengingmaterialshavetakenamuchmoreprominentroleinprecisionmanufacturing,andtheirrolewilllikelycontinuetogrowfornext-generationproductadvances.

GF MICROLUTION, INC. 6635 W IRVING PARK RD. CHICAGO, IL 60634 TEL. 773-282-6495 FAX. 866-417-4459 www.microlution-inc.com

TheRacetoSmallThereisalsoaracetosmall.Newproductdesignsarerequiringincreasinglyintricatefeaturestoenablenewperformanceresults.Forexample,newtexturinginsideoffuelinjectorholesisapotentialsolutiontofurtheroptimizespraypatternsforfuelinjectors—thisisnotpossibleusingtraditionalmachiningmethods.Microfluidicschannelsmustbemachinedtodimensionsthatallowthemtoseparatedifferentmoleculesintodifferentchannels.Andcoronarystents,madeofbothpolymerandhardmetals,mustbemachinedtoensurestructuralintegritywithstrutslessthan100micronswide.

Intheend,anewgenerationofmachiningtechnologyisneededforthefutureofprecisionmanufacturing.ThisiswherecompanieslikeMicrolutioncomein.Microlution’sadvancedmicromanufacturingtechnologyisoneofthosenewmanufacturingtechniquesthatmakesnewproductspossible,achievingthehigherqualitythatendusersdemandfaster,cleanerandultimatelyatalowercostthanthemorecoarsetechnologiesofthepast.Manymanufacturersdevelopingnext-generationproductionprocessestomakenewproductsmoreefficientlyareembracingthistechnology.

GF MICROLUTION, INC. 6635 W IRVING PARK RD. CHICAGO, IL 60634 TEL. 773-282-6495 FAX. 866-417-4459 www.microlution-inc.com

Faster,Cleaner,MorePreciseThesenewsolutionsarefaster,cleaner,andmoreprecise,leadingtohigheryieldsthroughmoreaccurate,repeatablemachining.Ultrafastlasersthatremovematerialatthemolecularlevel,createfinishedpartsinasinglestepwithnomelting,burringorrecast,andnochemicalpost-processing,areenablingmanufacturerstomakebetterproductsatalowercostperpartandtogainacompetitiveadvantageintheprocess.Newmechanicalmillingandturningsolutionwithg-forceacceleration,highspindlespeeds,andunprecedentedstabilityalsorepresentanewgenerationofmanufacturingequipmentthatmakessmallerpartsbetterandfaster.

Sensortechnologyisalsoenablingmoreefficientproductionprocesses.Glassscalesthatgivereal-timepositionalfeedback,lasersensorsthatmeasureaccuracyin-situandself-correctingsoftwarefurtherimprovesyieldsandreducecostperpart.Combinethishighprecisiontechnologywithmanufacturingautomationandyouhavehighlyefficientmicrofactoriescapableofmachiningparts24/7,withunprecedentedaccuracyandrepeatability.

GF MICROLUTION, INC. 6635 W IRVING PARK RD. CHICAGO, IL 60634 TEL. 773-282-6495 FAX. 866-417-4459 www.microlution-inc.com

"Theabilitytomakethingsisfundamentaltotheabilitytoinnovatethingsoverthelongterm,"WillyShih,aHarvardBusinessSchoolprofessorandauthorof"ProducingProsperity:WhyAmericaNeedsaManufacturingRenaissance,"tellsthemagazine."Whenyougiveupmakingproducts,youlosealotofaddedvalue."Enablingmanufacturerstomakethingsnooneelsecanmakedeliversthatvalue.That'spartoftheenormouspromiseofnonextgenerationmicromachiningtechnology--achievingnewlevelsofprecisionthatenablecompaniestobuildvaluablenewproductsquicklyandefficiently,openingthedoortonewindustrialdesignsthatcouldn'tbeotherwiseberealized,andofferingacompellingcompetitiveadvantagetomanufacturersinmultiplesectors.Microlutionhaspioneeredacompletelineofmicromachiningplatformsoptimizedforhighprecision,smallpartfabrication.Thecompany’sproductlineincludesmechanicalmillingandturningstationsaswellaslaserprocessingcenters.Allplatformsutilizeallthekeyfeaturesofaprecisionplatform.Mechanicalplatformsincludethe363-S3-axishorizontalmillingstation,the5100-S3or5-axisverticalmillingstation,andtheMR-44-axismicrolathe.ThelasermachinesincludetheML-55-axisultrafastlaserplatformandtheMLDSdual-stationmachiningcenterthatcanbeconfiguredwithasamechanical,laserorhybridplatform.