national research development corporation food processing, agribusiness & dairy arunabha pradhan...

National Research Development Corporation

Food Processing, Agribusiness & Dairy

Arunabha PradhanChief, Business Operations & Development

National Research Development CorporationNew Delhi, India

3rd International Summit Cum ExhibitionSeptember 14, 2011


Incorporated in 1953; as a Section 25 Company

Specialize in Technology Transfer, IP Portfolio Management and Project Consultancy

Catalyze conversion of lab-scale R&D into marketable technologies

Offer support for technology upgradation

Offer effective linkages with

R & D Institutions (Public & Private) Industry Customers Nationally & Internationally

NRDC – A Brief Introduction

A Technology

Commercialization

Company


NRDC- Core Strength

Expertise

• Techno Commercial evaluation

• Basic engineering design package

• IP portfolio Management

• Task force for Royalty Collection

Partnerships

• Strong R&D linkages

• Wide industry clientele

• Partner with funding agencie & NGOs

• Flexible Business models for upcoming entrepreneurs

Achievements

• Licensed technologies to over 4600 entrepreneurs

• Estd. turnkey projects in South East Asian & African countries

• IP licensing / Joint IP development / IP integration

Five and a Half decades of experience in Management and Transfer of Technology

Reservoir of large number of technologies catering to almost all sectors of industry

Strength in understanding the complexity of commercialisation of lab-scale technology

Hand holding with entrepreneurs for successful absorption of technology

Established network with other countries for promotion of technologies


Developing pro-active eco-system of innovation and knowledge transfer

Developing digital knowledge base

Honing physical networknetwork of linkages and alliances

Developing early stage linkages between the Research Institute and Industry through the Knowledge Management System

Supporting search alliance with market intelligence, direction for research and development and, if necessary, external funding

NRDC is evolving mechanism from a Licensing Model to an Innovation Model based business leading to:

NRDC- Making a Difference


Network: Research Institutes and Universities*

* Partial List Only


Network: Customers & Partners*

* Partial List Only


NRDC Business Model

NRDC Entrepreneur

Export of Technologies

Socio-economic Development Programme

Value

Addition*

Evaluation

* Value Addition: Evaluation, Basic Engineering Design Package, Scale-up, Validation/Authentication, IP Protection, Market Survey, Feasibilty Report, KMS, Project Report, Publicity, etc.

Scouting of Technology

Source of Technology


Technology Transfer


Technology Offered

- New Dairy Products (Selected)


TraditionalDairyProducts

FiberFortification

FatReplacers

MineralFortification

Probiotics

VitaminFortification

MicroNutrients

Artificial Sweeteners


A functional ghee along with extract of Arjuna (Arjuna terminalia) endowed with a number of therapeutic attributes including regulation of blood pressure and protection and improvement of heart health.

Traditional ayurvedic/ medicated ghee preparations are generally poor in terms of quality (astringent taste) and are costly.

Newly developed product has the following unique features

Cow cream processed into herbal ghee.Extraction of herb by modified clarification- extraction process.Less energy requirement.Process amenable to adoption for large- scale production.

Arjuna Herbal Ghee


Relished by consumers because of its delicate flavour and palatability.

Ghee contains 0.25-0.40 percent cholesterol, a substance considered to promote atherosclerosis (heart disease).

Process has been developed for preparation of ghee with reduced level of cholesterol; 80% reduction in cholesterol has been achieved.

Product meets standards as laid down by PFA and AGMARK rules for ghee.

The Process developed requires little extra equipment and processing facilities.

Costs only slightly more in comparison to conventional ghee.

Low Cholesterol Ghee


Conventional Rasogolla

• Fat: 5%

• Zero cane sugar

• High intensity sweetener (Aspartame) and bulking agent (Sorbitol)

• Shelf-life : 12 days at 30±1°C

Diabetic RasogollaDiabetic Rasogolla

Diabetic Rasogolla

• Fat : 4 – 7%

• Sugar : 30 – 36%


Paneer is a traditional milk product prepared by heat-acid coagulation of milk, removal of liquid (whey) and pressing of the resultant curd.

An innovative approach i.e. in-package thermization directed at coagulation of ultrafiltered milk and texturization has been employed to develop the extended life paneer.

The process results in a higher product yield, eliminates whey disposal, extends shelf-life at refrigeration temperature (more than 4 months), offers competitive cost and hygienic quality.

Product is fortified with bioactive components contributing to healthfulness of the product in relation to heart diseases and osteoporosis.

Long-life Shelf-stable Paneer


Ready-to-Reconstitute Rasmalai Mix

A pleasurable eatable having a delicate blend of chewy and spongy texture of the patty, and a creamy mouthful and delectable flavour of the creamy liquid.

The product developed contains dehydrated - patty and syrup portions that can be reconstituted within 4-5 min in boiling water before the cooling and serving.

Distinguishing Features

Great consumer convenience:

• Shelf stable for 6 months at ambient temperature.

• Export potential, safety and quality.

• Considerable potential for adaptation by organized dairy industry.


• Traditional preparation requires a long cooking time; it is an energy intensive process and the product has a short shelf-life (2-3 days) under refrigeration.

• The product is a dry mix comprising ready-to-rehydrate rice particles in powdered milk/cream fraction that can be rehydrated by dispersing in boiling water and cooking for 4 to 5 min

• Great scope for wide-scale marketing or this dry formulation offering considerable consumer convenience coupled with time-saving.

Ready-to-Reconstitute Kheer Mix


Fat replacer (WPC) High intensity sweetener

(Sucralose) Bulking agent (Sorbitol &

Maltodextrin)

Dietetic Dietetic BurfiBurfi

50% fat reduction 100% cane sugar free 32% calorie reduction

Burfi Dietetic Burfi

Moisture

Fat

Protein

Lactose

Sucrose

Ash

Calories(Kcal

)

Chemical Composition (%)

Shelf-life : 2 weeks at 30°C (vacuum packaged)


Milk

Whey

Acid/Rennet Heating Cheese/Paneer/Chhana/Casein

Concentration

Dried Whey Powder

Ultrafiltration

UF-retentate Whey Permeate

Whey Protein Concentrate

Protein-enriched Beverage

Thirst Quenching BeverageDry Beverage mix

Concentrated Whey Beverage

Whey Processing


Whey Mango Beverage Whey mango beverage is developed by

using mango pulp, sugar, acid and whey together with certain minor ingredients, and then thermally processing to make it shelf-stable at room temperature: keeps well for not less than 3 months.

Cost-effective processing technique suitable for entrepreneurs and industrial adoption.

Delicious beverage with added nutrients like whey proteins, lactose, minerals, carotene and vitamins


Low Calories Flavoured Milk

Caloies value (calories/100ml)of flavoured milk

Complete replacement of cane sugar by adding high intensity sweetener

Shelf-life (with Nisin): 9days under refrigeration

Sensory Acceptance : Highly acceptable

Type of milk

Traditionalproduct

Developed product

% calories reduction

TM 90.48 62.80 30.59

DTM 76.58 48.94 36.09

SFM 62.56 35.32 43.54


Consumer Acceptance : Very good

Respondents: 100

BPRs. 17.60Shelf-life-1month

SVPRs. 26.15 Shelf-life-4month

SSSPRs. 26.15 Shelf-life-4month

SOBPRs. 22.65 Shelf-life-4month

Paneer pickles


Technology Offered

- Agro Processing (Selected)


Development and Nutritional Evaluation of Iron & carotene Rich Powder & Products

Green Leafy Vegetables Selected• Spinach.• Amaranthus.• Cauliflower leaves.• Bengalgram leaves.• Mint leaves.• Corriander leaves.In addition carrot also selected.

• Products developed from fresh and dried leaves contain appreciable amount of iron and -carotene even after a storage period of one month.

• Products including namakpara, kurmura, biscuit , cake etc. can fulfill ¼ to ¾ of RDA of -carotene and iron in children


Nutritional composition of products prepared from dried green leaves (%, dry matter basis).

Protein (%)

carotene* (mg)

Ascorbic acid* (mg)

Iron(mg)

A. Bengal gram leaves

Ladoo 14.84 1.85 12.13 13.61

Burfi 14.45 1.85 12.43 13.95

Sweet & salty Biscuit

7.98 1.78 11.68 9.54

Atta Biscuit 8.65 1.79 11.73 14.46B.Cauliflower leavesLadoo 12.69 1.48 5.72 11.29

Burfi 13.11 1.48 6.02 11.62

CD(P<0.05) 1.12* 0.12* 1.21* 1.65*

*Values are % on fresh matter basis.


A probiotic is often referred to as a live microbial food supplement that beneficially affects the host by improving its intestinal microbial balance

Probiotic food can be defined as "Food containing live micro-organisms believed to actively enhance health by improving the balance of micro-flora in the gut".

The use of probiotics is now being considered for its many probable health advantages that include:

Probiotic Foods

• Increase in resistance to infectious diseases of the intestinal tract cancer suppression

• Decrease in serum cholesterol levels

• Alleviation of lactose intolerance symptoms

• Improved digestion, and

• Stimulation of gastrointestinal immunity among others.


RWGT: (Rice flour + Whey + Sprouted green gram paste + Tomato Paste)

RCGT: (Rice flour + Coprecipitate + Sprouted green gram paste + Tomato Paste)

BWGT: (Barley flour + Whey + Sprouted green gram paste + Tomato Paste)

BCGT: (Barley flour + Coprecipitate + Sprouted green gram paste + Tomato Paste)

The above mixtures are fermented both by single culture fermentation and sequential culture fermentation with appropriate Probiotics at suitable conditions.

Technology developed for four different food compositions


Fruit & Vegetable ProductsFruit & Vegetable Products

canned fruits & vegetablescanned fruits & vegetables

Canned fruit juices / pulps / paste/ pureeCanned fruit juices / pulps / paste/ puree

Ketchup / SauceKetchup / Sauce

Pickles / Chutneys / Jams / jellyPickles / Chutneys / Jams / jelly

IQFIQF

Dehydrated / Freeze dried fruits, Dehydrated / Freeze dried fruits, vegetables, mushroomsvegetables, mushrooms

Deep Fat fried & vacuum fried fruits & Deep Fat fried & vacuum fried fruits & vegetable chipsvegetable chips

Edible Oils, fats & Oilseeds:Edible Oils, fats & Oilseeds:

MargarineMargarine

Peanut ButterPeanut Butter

Oilseed protein isolatesOilseed protein isolates

Filtered or refined Cooking oilFiltered or refined Cooking oil

Beverages from soy & groundnutsBeverages from soy & groundnuts

Roasted / fried snacks from oilseedsRoasted / fried snacks from oilseeds

Oil cakes for cattlefeedOil cakes for cattlefeed

Cereals, Pulses & LegumesCereals, Pulses & Legumes

Bakery ProductsBakery Products

SnacksSnacks

ConfectioneryConfectionery

FloursFlours

Sugar & Cocoa based Confections:Sugar & Cocoa based Confections:

High boiled sweetsHigh boiled sweets

ToffeeToffee

LollipopsLollipops

Chewing GumChewing Gum

ChocolatesChocolates

Coated ConfectionsCoated Confections

Spices:Spices:

Spice oleoresins/ OilSpice oleoresins/ Oil

Spice Powders:Spice Powders:

Garlic powderGarlic powder

Mustard powderMustard powder

Tamarind powder, etc. Tamarind powder, etc.

Spice extractsSpice extracts

Miscellaneous:Miscellaneous:

Beverages: Alcoholic & non-alcoholicBeverages: Alcoholic & non-alcoholic

Nuts & Dried NutsNuts & Dried Nuts

Meat & meat productsMeat & meat products

Egg & poultry productsEgg & poultry products

Fish & other sea-foodFish & other sea-food

Milk & Milk- based Products:Milk & Milk- based Products:

Pasteurized milkPasteurized milk

GheeGhee

ButterButter

Milk powdersMilk powders

CheeseCheese

Food productsFood products

Fruit Juice Powders Fruit Juice Powders

Mushroom Soup PowderMushroom Soup Powder

Freeze Dried Chicken PulavFreeze Dried Chicken Pulav

Fruit BarsFruit Bars

Sorghum Flakes / SnacksSorghum Flakes / Snacks

Composite Breakfast MealComposite Breakfast Meal

Instant Carrot Halwa mixInstant Carrot Halwa mix

Spiced Potato ChapatiesSpiced Potato Chapaties

Carrot Essence/ Carrot PureeCarrot Essence/ Carrot Puree


Mango Products


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national research development corporation food processing, agribusiness & dairy arunabha pradhan...

Documents

research institutes

difference slide

arjuna herbal ghee slide

low cholesterol ghee

technology upgradation

conventional ghee

functional ghee

preparation of ghee