national metallurgical laboratory - materials modeling

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12/25/2014 National Metallurgical Laboratory Materials Modeling http://www.nmlindia.org/materialsmodeling.html 1/1 About NML Director's Desk Events HR & Training Resources Tender Home | RTI Act | Disclaimer | Contact Us | CSIR Facilities Available National Metallurgical Laboratory Jamshedpur831007 | Tel: +916572345000001, 2345028, 2345205 | Fax: 916572345213, 2345153 , EMail: [email protected] Copyright@2010 National Metallurgical Laboratory Objectives Major Achievements Bilateral research program between National Metallurgical Laboratory and Imperial College (UK) entitled “Physically Based Constitutive Equations for Design and Life Prediction at Elevated Temperature Modeling and Validation”, funded by Engineering and Physical Science Research Council, was successfully executed. This work focused on integrating the current understanding of material anisotropy with finite element analysis through a synergy between the activities of the IndoBritish groups facilitating dissemination of knowledge to Indian and UK industries. Material models developed to characterize the time evolution of creep strain in collaboration with the experimental group of Defence Metallurgical Research Laboratory (DMRL), Hyderabad. Creep modeling and remaining life estimation softwares developed and transferred to the industry(BHEL): (i) RELIEF – A software for Remaining Life Estimation Framework for Boiler components, (ii) CLIPWIN – A menu driven software for creep life prediction Computation of the Fractal Dimensions from microstructural images of materials has been carried out through advanced signal processing techniques such as Wavelet analysis and Power Spectral Density analysis. A bilateral collaborative project with Czech republic in fractal applications to materials behavior is under progress Coupled modeling of deformation, heat transfer and phase transformation have been carried for simulation of hot forging, rolling and heat treatment operations. Soft computing models using Artificial Neural Network, Fuzzy logic in conjunction with micro scale modeling for prediction of mechanical properties and microstucture evolution have been developed and validated with operating data Major Facilities Finite Element Based General purpose code for modeling materials behaviour [ABAQUS, ANSYS]; Finite element code for modeling heat treatment, deformation and forming operations [DEFORM3D & DEFORMHT]; Computational Fluid dynamic code [FLUENT]; Discrete Element code for modeling granular mechanics of materials [EDEM] To develop the tools necessary for modeling and simulation of the materials behavior and properties To validate the tools by application to properties and systems amenable to experimental verification To illustrate the strategies and techniques in using these modeling tools by applying them to relevant industrial problems Research Areas Mineral Processing Extractive Metallurgy Surface Engineering Applied & Analytical Chemistry Materials Engineering Materials Evaluation Energy & Environment R&D Services Consultancy Testing and Analysis Calibration Cerified Reference Materials Technologies Offer Customer Services Infrastructure/Facilities Analytical/Characterization Pilot Plant Quick Links NML Madras Centre Major Projects IPR Helpdesk Knowledge Resource Centre Knowledge Networking

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Page 1: National Metallurgical Laboratory - Materials Modeling

12/25/2014 National Metallurgical Laboratory ­ Materials Modeling

http://www.nmlindia.org/materialsmodeling.html 1/1

About NML Director's Desk Events HR & Training Resources Tender

Home | RTI Act | Disclaimer | Contact Us | CSIR

Facilities Available

National Metallurgical LaboratoryJamshedpur­831007 | Tel: +91­657­2345000­001, 2345028, 2345205 | Fax: 91­6572345213, 2345153 , E­Mail: [email protected]

Copyright@2010 National Metallurgical Laboratory

Objectives

Major Achievements

Bilateral research program between National Metallurgical Laboratory and Imperial College(UK) entitled “Physically Based Constitutive Equations for Design and Life Prediction at ElevatedTemperature ­ Modeling and Validation”, funded by Engineering and Physical Science ResearchCouncil, was successfully executed. This work focused on integrating the current understandingof material anisotropy with finite element analysis through a synergy between the activities ofthe Indo­British groups facilitating dissemination of knowledge to Indian and UK industries.

Material models developed to characterize the time evolution of creep strain in collaborationwith the experimental group of Defence Metallurgical Research Laboratory (DMRL), Hyderabad.

Creep modeling and remaining life estimation softwares developed and transferred to theindustry(BHEL): (i) RELIEF – A software for Remaining Life Estimation Framework for Boilercomponents, (ii) CLIPWIN – A menu driven software for creep life prediction

Computation of the Fractal Dimensions from microstructural images of materials has beencarried out through advanced signal processing techniques such as Wavelet analysis and PowerSpectral Density analysis. A bilateral collaborative project with Czech republic in fractalapplications to materials behavior is under progress

Coupled modeling of deformation, heat transfer and phase transformation have been carriedfor simulation of hot forging, rolling and heat treatment operations. Soft computing modelsusing Artificial Neural Network, Fuzzy logic in conjunction with micro­ scale modeling forprediction of mechanical properties and microstucture evolution have been developed andvalidated with operating data

Major Facilities

Finite Element Based General purpose code for modeling materials behaviour [ABAQUS,ANSYS]; Finite element code for modeling heat treatment, deformation and formingoperations [DEFORM­3D & DEFORM­HT]; Computational Fluid dynamic code [FLUENT]; Discrete Element code for modeling granular mechanics of materials [E­DEM]

To develop the tools necessary for modeling and simulation of the materials behavior andproperties

To validate the tools by application to properties and systems amenable to experimentalverification

To illustrate the strategies and techniques in using these modeling tools by applying them torelevant industrial problems

Research AreasMineral ProcessingExtractive MetallurgySurface EngineeringApplied & Analytical ChemistryMaterials EngineeringMaterials EvaluationEnergy & EnvironmentR&D ServicesConsultancyTesting and AnalysisCalibrationCerified Reference MaterialsTechnologies OfferCustomer ServicesInfrastructure/FacilitiesAnalytical/CharacterizationPilot PlantQuick LinksNML Madras CentreMajor Projects IPR HelpdeskKnowledge Resource CentreKnowledge Networking