national fleet testing services, inc

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Single Bucket Material Handler X Double Bucket Material Handler Boom Truck/Crane Confidential 1/5/2015 Pace " National Fleet Testing Services, Inc. utestwithmemail.com 1432 SW Washburn Avenue Topeka, Kansas 66604 (913) 634-7329 Report of Inspection ANNUAL SAFETY INSPECTION FOR AERIAL DEVICES AND DIGGER DERRICKS In accordance with OSHA 1910.67, ANSI A92.2, ANSI A10.31 Customer RADIANT ELECTRIC Inspection Date December 3, 2014 Location FREDONIA, KS. Unit Number 4 Manufacturer TEREX TELELECT Project Number RADIANT4-120314 Model Number HIRANGER HR37M Serial Number 2100241185 Type of Equipment Single Bucket Double Bucket Digger Derrick Inspected By Michael Clark

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Page 1: National Fleet Testing Services, Inc

Single Bucket Material Handler

X

Double Bucket Material Handler Boom Truck/Crane

Confidential 1/5/2015 Pace "

National Fleet Testing Services, Inc. utestwithmemail.com

1432 SW Washburn Avenue Topeka, Kansas 66604 (913) 634-7329

Report of Inspection

ANNUAL SAFETY INSPECTION FOR

AERIAL DEVICES AND DIGGER DERRICKS

In accordance with OSHA 1910.67, ANSI A92.2, ANSI A10.31

Customer RADIANT ELECTRIC Inspection Date December 3, 2014

Location FREDONIA, KS. Unit Number 4

Manufacturer TEREX TELELECT Project Number RADIANT4-120314

Model Number HIRANGER HR37M Serial Number 2100241185

Type of Equipment

Single Bucket Double Bucket Digger Derrick

Inspected By Michael Clark

Page 2: National Fleet Testing Services, Inc

Customer National Fleet Testing Services, Inc. Date

Unit No

RADIANT ELECTTRIC December 13, 2012 4

Defect Classification

Category I Those defects that are designated most serious. Defects in this category cause free-fall or free-rotation type incident and are related directly to the operational safety of the device. We have recommended that these be repaired as soon as possible.

Category II Those defects that could lead to a downtime or a more costly

Category III Those defects that can be scheduled into a maintenance program and repaired at a later date; not an operational or safety related item

Category IV There were no defects found at the time of the inspection.

DISCLAIMER The information provided in this report is the result of the specific testing and inspection procedures conducted by National Fleet Testing Services, Inc. or any of its authorized contractors on the equipment and identified herein, as limited by the scope of work authorized by the customer (the "Test Results"). The Test Results reflect on the condition of the components tested or inspected within the scope of work authorized. We have reviewed neither the maintenance records or the actual use of the equipment before or after the date of the testing or inspection. NO ATTEMPT HAS BEEN MADE AND NO INFORMATION IS RENDERED WITH RESPECT TO ANY CONDITIONS OF THE EQUIPMENT OR ANY COMPONENT OTHER THAN AS EXPRESSLY STATED IN THE WRITTEN TEST RESULTS. SPECIFICALLY, BUT WITHOUT LIMITATIONS, NO INFROMATION, TESTING OR INSPECTION SERVICES ARE RENDERED CONCERNING EQUIPMENT DESIGN, SUITABILITY OF THE EQUIPMENT FOR ANY PARTICULAR PURPOSE OR THE FUTURE SERVICABILITY OF THE EQUIPMENT. THE TEST RESULTS SHOULD NOT BE CONTRUED AS STATEMENT THAT THE EQUIPMENT IS SAFE OR SERVICEABLE.

The information provided in this report is not a substitute for proper use, maintenance, modification, inspections and repair of the equipment which remains the sole responsibility of the owner/operator of the equipment, who shall assure safe operation of the equipment within its intended limitation. Furthermore, nothing in the Test Results should be construed as a recommendation for corrective action and National Fleet Testing Services, Inc. or any of its authorized contractors has not and will not supervise corrective action of any condition found to exist, as such is the sole responsibility of the owner/operator and is hereby expressly excluded from the scope of work performed by an authorized National Fleet Testing Services, Inc. contractor. The Test Results are intended solely for informational purposes of the customer and should not be utilized or relied upon by any other person. This report 2.. 4.. L.. 1....-4 .......4"2.1..-42..1

Page 3: National Fleet Testing Services, Inc

Michael Clark Inspector(s): Customer Representative

Customer Date December 17, 2013

RADIANT ELECTRIC National Fleet Testing Services, Inc.

Customer Date Unit No.

RADIANT ELECTRIC December 17, 2013

4

INSPECTION SUMMARY

UNIT DISPOSITION: INSPECTION METHODS. Passed: Pre-Service AE/ Load Test In-Service X Dielectric Test X Yes Collision Magnetic Particle Before Repair Ultrasonics Inspection After Repair Visual Inspection During Repair Liner(s) Overhaul Hot Sticks Other Other

National Fleet Testing Services, Inc.

ry Deficiency Summa ITEM CATEGORY Description

**Dielectric Test of upper and lower boom fiberglass sections of boom and bucket liner performed.**

Page 4: National Fleet Testing Services, Inc

Deficiency Summary Continued ITEM CATEGORY Description

Unit No. 4

Michael Clark Inspector(s):

Customer Representative

Page 5: National Fleet Testing Services, Inc

Boom Height 25'

Boom over side of Truck

Boom over rear of Truck

Date Unit No:

December 3. 2014 4

DIELECTRIC TEST REPORT FORM Insulating section extended

0

to minimum extension required by the manufacturer.

Boom He ght recorded for consistency or duplication of test results.

Company RADIANT ELECTRIC

Manufacturer TEREX TELELECT

Model HIRANGER HR37M

Serial No. 2100241184

Date of Mfr.

Location FREDONIA, KS.

Type of Equipment SBMH

Weather Condition INSIDE

Humidity 0% AC ❑ am ❑

Test Voltage: DC E Time 1:00 pm E 2010

Raise voltage 0 to 56 KV in 30 seconds, Record Reading A; Hold Voltage at 56 KV for 3 minutes, Record B.

UPPER BOOM/THIRD STAGE

Test Voltage 56 KV

CHASSIS INSULATING SYSTEM

Test Voltage 50 KV

MINIMUM EXTENSION

Test Voltage KV

Reading A 2uA Reading A

Reading B 2uA Reading A 2uA Reading B

Pass 2 Fail ❑ Reading B 2uA Pass ❑ Fail ❑

Pass 2 Fail ❑

BASKET LINER(S) TEST Liner #1 Id No.: Liner # 1

HYDRAULIC OIL BREAKDOWN Average Hydraulic Breakdown Voltage KV

JIB TEST (SPLD Only) Jib #1 Pass E Fail ❑

Reading A 2uA Pass 2 Fail ❑

• Liner #2

Readin9 B 2uA Jib #2 Pass ❑ Fail ❑

Reading A Id No.: Any Readings under 18 KV are

unacceptable. Pass ❑ Fail ❑ Pass ❑ Fail ❑ Reading B

Boom Condition

Dielectric Test Results

Pass E

Fail

1. Area Roped /Coned

2. Tire / Outrigger pads in place

3. Visual inside boom complete

4. Upper Controls extended

5. DT unit ground within barricade

Comments:

2

6. Liner/Tools removed and replaced

0

❑ 7. Sticker/Stamp applied to unit, liner, jib

❑ 8. All personnel jibs removed and tested

0

❑ 9. Transferable tip in place on 3rd stage

10. Number 2 jumper wire from first stage to turret

11. Fire extinguisher in place by equipment

2

Inspector: Michael Clark

This is to certify that the above test procedures, where applicable, comply with the requirements of the American National Standard for vehicle-mounted elevating and rotating work platforms, ANSI A92.2-1969, 1979, 1990.

NOTICE: The above tests do not guarantee the continuing insulation of the tested areas. It shall be the users responsibility to maintain the insulating qualities of the aerial device through periodic testing.

Page 6: National Fleet Testing Services, Inc

Quotation

TEREX Utilities

500 Oakwood Rd, Watertown, SD, 57201 Phone: 605-882-4000 Fax: 605-882-1842

3/19/2010

Radiant Electric Coop N 15th St y3 ye, /90-06

PO Box 390 Fredonia KS 66736

Quote Number: 76000893 REF 76000672

Attention: Cindy Holinsworth Phone: 620-378-2161

Fax:

Qty. Description AERIAL DEVICE:

1 One (1) new Terex-Utilities Hi-Ranger HR37 insulated overcenter aerial device providing a working

height of 42.0 ft (12.8 m) and a side reach of 29.9 ft (9.1 m) non-overcenter and 27.1 ft (8.3 m)

overcenter.

Design Criteria: * Terex Telelect aerial devices are designed in accordance with current industry and engineering

standards applicable and accepted for structural and hydraulic design.

Upper Controls: * "Control-Plus" single stick controller * Non-metallic control handle

* Dielectrically tested for limited secondary protection between the valve and handle.

* May provide limited secondary protection for operator depending on condition and cleanliness.

* Not rated for electrical protection, although it may provide limited secondary protection.

* Not intended to replace safe work practices or primary protection such as cover-up and personal

protection equipment. * Enable lever must be actuated before operation. * Controls lower boom, upper boom and rotation.

Engine Throttle Advance: * A two speed engine throttle control is provided at the upper controls. * The engine will advance to a pre-set speed when engaged and decrease to idle when disengaged.

Platform Leveling: * Provided by a leveling system utilizing chains and fiberglass rods contained within the booms.

* This system meets all dielectric requirements.

Lower Controls: * Individual control levers are provided and located in an accessible location on the turntable. * The lower controls activate lower boom, upper boom, and rotation. * An upper/lower control selector provides override of platform controls.

Quotation 76000893

Page 2

Qty. Description Lower Boom: * Constructed of high strength, rectangular steel tube with a rectangular bi-axial filament wound. high strength fiberglass insert providing an insulation gap of 18 in. * The lower boom articulation envelope is from 0 degrees to 100 degrees using one (1) double acting hydraulic cylinder, equipped with two (2) integral holding valves. * The lower boom is supported when stored by a padded boom rest. * Lower boom also includes a padded upper boom rest with a ratchet tie down strap.

Upper Boom: * Aerial device upper boom knuckle constructed of high strength steel with a rectangular bi-axial filament wound fiberglass boom providing 11 ft. of clear insulation. * The aerial device upper boom has an overcenter articulation of 200 degrees.

Pivot Points: * The major support areas are equipped with long life composite bushing on chrome-plated pins with

grease zerks.

Lower Boom Cylinder: * Single trunnion mounted, threaded end gland design, double acting hydraulic lift cylinder equipped with (2) integral holding valves.

Elbow Cylinder & Linkage Mechanism: * Single double acting hydraulic elbow cylinder equipped with (2) integral holding valves. * Linkage mechanism is of welded steel fabrication utilizing high-strength steel.

Boom Interlock: * To operate the boom the outriggers must be extended.

Pedestal & Turntable: * The pedestal is of welded high-strength steel construction and designed with access holes for maintenance of hydraulic plumbing. * The pedestal top plate is machined of a single piece of thick plate. * The turntable is of box constructed of steel with an offset configuration to provide maximum strength

and stability. * The thick, one piece, steel bottom plate has provisions for attaching the outer race of the rotation

bearing.

Continuous & Unrestricted Rotation: * A Terex -Telelect designed and manufactured 3 port hydraulic rotary manifold provides a rotating oil

distribution system for continuous and unrestricted rotation. * A 4-channel electric collector ring is also provided. * Self-locking worm gear rotation drive is provided and equipped with a bi-directional motor. * A 7/8 in hex shaft extension provides manual rotation. * Backlash is controlled on an eccentric ring adjustment.

Rotation Bearing: * The rotation bearing is a heavy-duty "shear-ball" bearing with external gear teeth utilizing polished alloy steel balls. * Both the inner and outer races are machined from high-strength alloy steel and are heat treated to provide maximum life. * High strength, grade 8 bolts attach the inner and outer races to the pedestal and turntable.

Page 7: National Fleet Testing Services, Inc

Quotation 76000893

Page 33 7

Qty. Description

ANSI Rating: * Aerial device is designed as a Category C machine and is dielectrically tested and rated for operation up to 46,000 working line voltage per ANSI/SIA A92.2-2001.

Hydraulic System: * Full pressure, open center hydraulic system. A 20-gallon hydraulic oil reservoir provided with a spin-on type 10-micron return line filter, a 100-mesh filter screen, baffles, outlet filter screen. clean out access hole, dipstick and shut off valve. * Hydraulic hoses are equipped with swaged hose fittings.

Miscellaneous: * All metallic components of the complete aerial device are prime painted. * The fiberglass upper boom, lower boom insert, platforms, and covers are white. * Two complete manuals providing operation and maintenance procedures. and a replacement parts listing. * Warning decals are provided with unit.

1 Pedestal 27": * For mounting on light duty chassis over the rear axle. * For cab heights 51-56".

1 Platform 24" x 30" x 42": * One (1) person, curbside mounted, fiberglass platform with a rated capacity of 350-lbs. * Includes one (1) outside access step with slip-resistant surface. * A safety harness with lanyard.

1 Insulated Platform Liner For 24" x 30" x 42" Platform: " Tested at 50 KV AC.

1 Vinyl Platform Cover For 24" x 30" Platform: * Waterproof with internal elastic cord around edge.

1 Dual Hydraulic Tool Outlets At Platform: * Installed at the platform to accommodate two open center hydraulic tools. * Tools cannot be operated simultaneously. * Includes port relief's to limit pressure to 2250 psi.

1 Auxiliary Let Down: * Allows for the descent of the boom (platform) in the most direct manner for a time limited by the duty cycle of the electric motor. Note: This includes a switch for activation at pedestal for electric or air function.

1 Platform Rotator: * Rotates 0-105 degrees forward. * Rotation control at platform location only. * Reduces basket capacity by 50 lbs.

1 Hydraulic tilt control at upper controls.

Page 8: National Fleet Testing Services, Inc

Quotation 76000893

Page 4 c•

Qty. Description 1 Insulated Engine Stop / Start:

* Controlled from platform

1 Tubular Rubber Platform Rest: * Provides platform support during road travel

1 Platform is located on the curbside for over rear axle mounts and on the streetside for behind cab mounts.

1 Electrical mini-box system.

1 Simplified, Compact Hydraulic Extend Under Load Jib and Winch: * Infinite positioning through the 120 degree articulation envelope. * Load radius of 0 to 65". * Hydraulic Extension to reposition the jib (no re-pinning required). * The jib's compact size barely goes below the bottom of the platform. " Includes 1000 lb. full drum capacity self-locking worm gear winch complete with 55 feet of 3/8 inch load line with swivel hook and latch and a load chart. * Maximum jib capacity of 1000 lb. - HR37 & HR40 * Winch control at upper and lower controls is standard. * Reduces platform capacity 50-lbs on HR40.

1 Tie down kit and 491461 outriggers for mounting ahead of rear axle on Dodge/Sterling with a maximum of 32" frame height.

1 Control For 1-Set Of Outriggers (Open center systems): " Recessed at rear of truck each side for ease of view for outrigger placement.

1 Pump for systems requiring 8 gallons per minute: *Fixed displacement vane pump providing 5 gallons per minute at 725 engine rpm and 8 gallons per minute at 1050 engine rpm with a 128% pto.

UTILITY BODY

1 Astoria Body "* See Body Quote DDSQ4287-B 132 LP, 12ga steel treadplate floor with 4" steel channel body frame, with 6" long sills. CA: 84" FA: 81" Color:Astoria White Dual Rear Wheel 132" x 39" x 18" Deep Bed Width: 58" Overall Width: 94" Horizontal Compartment Height 24" Mounting Height: 24"

3 Pool type pipe grab rail for tailshelf or rear of flatbed.

Page 9: National Fleet Testing Services, Inc

Quotation 76000893

a E

Qty. Description INSTALLATION & ACCESSORIES

1 Install Aerial Device Over Rear Axle And Install All Associated Components: " Final test and inspect completed unit including stability and dielectric testing per manufacturers requirements and ANSI/SIA A92.2-2001.

1 Hose and fittings to connect the hydraulic system from the oil reservoir to the pump and unit.

1 Power take off, 6-bolt, with indicator light for manual transmission.

1 Fill with Hydraulic oil for general purpose use. * Refer to the product maintenance manual for specific type to be used.

2 Preco 4242A amber strobe light with 4" tall & 6" dia. lens and mounting bracket.

2 Preco BG4240 branch guard for 4" strobe.

1 Peterson 7-lamp DOT Lighting Package: * Complies with FMVSS 108. * Includes required lights, junction box and wiring harness.

1 6-prong trailer socket.

1 Remote engine stop / start control from rear of vehicle.

1 Lighted license plate bracket kit. 1 Back-up alarm to sound when the vehicle is shifted into reverse.

1 Hour meter for power take off engagement time or engine hours, specify.

1 DOT Inspection.

1 Set chassis parameters.

2 Laminated wood outrigger pad 24" x 24" x 2-1/4" with rope handle.

2 Rubber wheel chocks with eye bolt.

1 Cable type gripstrut stirrup step.

2 Outrigger pad storage bracket.

1 PH5 5 ton pintle hook: * Safety chain eyes. * Chassis frame reinforcements.

1 ICC rear bumper.

1 Boom rest.

1 Exhaust extension for light duty chassis.

Page 10: National Fleet Testing Services, Inc

Quotation 76000893

Page 6 of 7

Qty. Description

2 Level indicator, inclinometer, +/- 5 Degrees.

1 One pair of mud flaps with logo.

1 Safety Kit consists of the following: x • I er • .

*James King triangle reflector kit.

1

Bracket for storing grounding cable.

1 - :lack Electrical Cable used for grounding per ASTM F855-04: " 50' o i-strand flexible •ee- - - • • n•in• lugs and grounding clamp. * Three point gro . - • es •r •rounding vehicle during work operations. " Cable m •e fully removed from bra - - se.

urchaser to verify this meets their company's req ements for fault current.

1 Paint SC/XT/HR/FC/TC aerial device one color.

1 Paint body floor with non-skid paint.

1 Paint compartment top with non-skid paint.

CHASSIS

1 Current Year Dodge, 5500 4x4 (Spec # 73) 19,500 lbs GVWR Wheelbase 168.5", CA 84" 7,000-lb capacity front axle 13,500-lb capacity Anti Spin rear axle Cummins (6.7L) 305 HP @ 3,000 rpm, torque 610 lb-ft @ 1,600 rpm Aisin AS68RC 6 speed automatic transmission B8833EB Bright White

1 Delivery

Total: $102,228.00

Options: Add

Notes: 1. Prices are FCA Shipping point, delivery prepaid and included. 2. Prices exclude any applicable taxes or license fees. 3. Federal Excise Tax has not been included. A current exemption/resale certificate must be on file and

provided with purchase order for tax exempt sale. Federal Excise Tax will be added if certificate is not supplied with order.

4. Terms: Net 10 days with pre-approved credit.

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