nasscom engineering summit 2015: session vi: shifting gears from cost arbitrage to designing and...
TRANSCRIPT
Shifting gears from Cost arbitrage to Designing and Crafting products
Industry 4.0
v0.4 2015-09-23
Ulrich AhleVice President Manufacturing, Retail & TransportationConsulting & Systems IntegrationAtos Germanywww.atos.net
Member of the Board ofProsSTEP iViP organizationwww.prostep.org
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My outside-in view of IndiaHurdles to innovation in India
TODAY
- Relatively young IT and related innovation industry
- Indians are usually fast learners
- People rarely tend to stay on and acquire deep specialization skills
- Are engineers coming from university ready for the industry?
- Government extremly supportive for konwledge economy and Make-in-India
90’s- Start of IT outsourcing- Main purpose: money
saving
Room for improvement
- Infrastructure has been steadily improving, but a long way from being satisfactory
- Willingness and ability to take and manage risk
- Is India ready for digital Engineering and Manufacturing?
Atos: Business Technology and Innovation Centers (BTIC)
DigitizationSocial
Data Lake
Operational ExcellenceIndustry 4.0Big Data
AnalyticsMobility Internet of Things
Internet of Everything
Digital Natives
CloudMake to Individual
Goods as a Service
Virtual
SoftwareDisruptive
Privacy
3D PrintingContextual Location Based
Digital Transformation - all them buzzwords
Search
Digital Disruption will be cheaper, stronger and faster
Digital will be highly disruptive to most industries, affecting not only revenue and cost structures but also shaking up the core business and operating models
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Moving from single, siloed systems and organizations to an industrial network of capabilities
… manufacturing of the future will fulfill individual customer needs by a
collaborative and agile network of capabilities
While todays production is linearly organized and optimized within the boundaries of organizational and system siloes…
PAST FUTURE
CRM
PLM
PLM
CRM
ERP
MOM
ERP
WMSMES
ERP
Are you ready?
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Customer questions & challenges
QUESTIONSTODAY
- CIO: How to combine legacy with new digital? How to secure my systems and data?
- COO: Faster throughputs, better worker support, faster decision knowledge
- CFO: How to use real-time big data to track and improve financial performance?
- Plant Manager: How to understand and react to break downs immediately?
PRODUCTIONTODAY
- High Automation (Industry 3.0)
- Efficiency improvements with traditional methods is difficult & limited
- Central rigid Planning & Control
- Limited flexible production systems
- Limited horizontal connectivity
- Workers with limited knowledge & poor decision support
INDUSTRY 4.0TODAY
- How can Industry 4.0 create Value for my Company?
- What should be my Industry 4.0 Strategy?
- Where does my Data reside and is it secure?
- How do I connect my production & people?
- Who is responsible for the operational support and can I cope with changes?
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Internet of Things - Industry 4.0Global Initiatives
430 Mio (till 2017) www.plattform-i40.de
Definitions, Guidelines, Biz Models, Interoperability and security standards
Germany > 2011 USA > 2013
Standards, Testbeds, Pilots/Branches,
Reference Architecture
www.industrialinternetconsortium.org/
From Reactive to ProactiveEuropean Community
Factories of the
Future
2 bn. R&D
Investment
Blueprints for smarter
manufacturing in Europe
China
Madein
China2025
Become a ManufacturingPowerhouse
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USERCUSTOMER
SUPPLIERPARTNER
The Connected Enterprise in the Digital AgeNew business and collaboration models within the manufacturing industry
Connectivity to the outside world● Consumers providing
direct feedback to products designers
● Products providing online customer/product profile data
● Individual customized products & services
● Smart Products generating usage data
● Suppliers becoming Co-designers
● Customers designing (part of) their own products
ShopFloor
Service
SourceMake
CUSTOMERCONSUMER
Deliver
Design
Connected MachinesR&D
PARTNER
Connectivity within the Enterprise● Vertical integration● Horizontal integration
Connected Customers
Connected ProductsConnected Consumers
Connected Designers
Connected SuppliersPlan
Enable
Connected Boardroom
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ProSTEP iViPThe Vision of a Seamless Information Flow
Source: ProSTEP iViP Symposium 2015 : Study Digital Manufacturing - Prof. Dr. Deuse, Dr. Riedel, Prof. Dr. Stark
e.g. Bills of materials» e.g.
Manufacturing plans» e.g.
Modificationsto the manu-facturing plan»
Nowadays the focus is no longer solely on providing manufacturing information but also on feeding the information back into the process chain»
Development ManufacturingPlanning
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ProSTEP iViPSynced Factory Twins
Source: ProSTEP iViP Symposium 2015 : Study Digital Manufacturing - Prof. Dr. Deuse, Dr. Riedel, Prof. Dr. Stark
Soft
war
e in
the
Loo
p*)
Hardware in the Loop*)
Product
Process
Resource
Product
Process
Resource
Virtual Real1 32
Synced Factory Twins
Plan
Run
Build
*)percentage
Virtual validation, simulation and commissioning of virtual products with real processes and resources
Virtual validation, simulation and commissioning of virtual products with real processes and virtual resources
Virtual validation, simulation and commissioning of real products with virtual processes and real resources
1
2
3
QS AV/Planung IT FertigungsleitungWerkzeugeInstandhaltungMeister
Internet of Things - Atos Industry 4.0Atos Industry 4.0 Reference Architecture
Security
Appl
icatio
nsBu
sines
s&Pr
oce
ss
Connectivity
CAx
PLM
MES ERP
Industrial Data Analytics (IDA)
Standardization
Engineering Production Logistics Sales &Services
Business Models Changed JobsSocial
DimensionDigitalized
Services
Enab
lers
BigData Cloud Mobility AR/VR
Core Communication PlatformICT Infrastructure / OT Infrastructure
Devi
ces
Sensors&Actuators PLC
Edge Computing
CPS
Tech
nolo
gyIn
tern
et o
f Thi
ngs
Devi
ce M
anag
emen
t
B2BPlatform ESN
Industry 4.0
Efficiency
Effectivness
Quality
Agility
ECM
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Digital Transformation
Designing and Crafting products in India requires to
be part of the Connected Enterprise!
Are YOU ready?
