nanoparticle technology drug delivery
TRANSCRIPT
[Ide@s CONCYTEG, 6 (72): Junio, 2011] ISSN: 2007-2716
Cómo citar: Ober. C. A. and R. B. Gupta (2011), “Nanoparticle Technology for Drug Delivery”, Ide@s CONCYTEG, 6 (72), pp. 714-726.
714 ISBN 978-607-8164-02-8
Nanoparticle Technology for Drug Delivery Courtney A. Ober1 Ram B. Gupta2
Resumen La tecnología de nanopartículas se espera que revolucione la manera en que se lleva a cabo la administración de fármacos. Las tecnologías de nanopartículas tienen la capacidad de mejorar la eficacia de los medicamentos, reducir al mínimo los efectos secundarios, y proporcionar una entrega específica, sólo para nombrar algunos. Con el fin de aprovechar las aplicaciones y ventajas de las nanopartículas, una comprensión fundamental de sus propiedades, producción, y caracterización es necesaria. En esta revisión se tratará de explorar estos temas en relación con la administración de fármacos. Palabras clave: administración de fármacos, caracterización de nanopartículas, producción de nanopartículas. Summary Nanoparticle technology is expected to revolutionize the way in which drug delivery is conducted. Nanoparticle technologies have the capacity to improve drug efficacy, minimize side-effects, and provide targeted delivery, just to name a few. In order to exploit the applications and advantages of nanoparticles, a fundamental understanding of their properties, production, and characterization is necessary. This review will seek to explore these topics as they relate to drug delivery. Keywords: drug delivery, nanoparticle characterization, nanoparticle production.
1 Ms. Courtney A. Ober obtained a B.S. in chemical engineering from the University of Virginia in Charlottesville, VA. She is currently pursuing a Ph.D. in chemical engineering at Auburn University in Auburn, AL. Her current research interests are nanoparticles for drug delivery, nanomixing, and pharmaceutical cocrystals. Email: [email protected] 2 Dr. Ram B. Gupta is WVW chair professor in chemical engineering at Auburn University in Auburn, AL. He obtained his Ph.D. from the University of Texas in Austin, TX. His current research interests are supercritical carbon dioxide technology, nanomedicine, and liquid fuels from biomass. Email: [email protected]
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Nanoparticles: Small Size, Big Advantages
he most defining property of
nanoparticles, their small size, offers
a number of unique advantages for
drug delivery. Table 1 compares the size of
various biological entities, illustrating that the
nanometer scale is found frequently in
biological systems (Gupta and Kompella,
2006). By matching the treatment scale with
the biological entities to be treated,
nanoparticles offer a number of treatment
strategies unachievable with conventional
medicine. For example, 100 nanometer (nm)
particles can diffuse into the submuscosal
layer of the gastrointestinal tract while larger
microparticles are excluded, persisting
predominantly in the epithelial lining (Desai
et al., 1996).
Table 1. Size comparison of various biological
entities Object Size
(nm)
DNA double helix
(diameter)
3
Ribosome 10
Virus 100
Bacterium 1,000
Red blood cell 5,000
Human hair (diameter) 50,000
Source: self-elaboration.
Decreasing particle size to the nanoscale
dramatically increases the surface area for a
given quantity of material. In addition to
increased surface area, the percentage of
molecules on the surface also increases.
These effects are shown in Table 2 for
spherical particles of a 1 nm drug molecule
(Gupta and Kompella, 2006).
Table 2. Surface area and percentage of surface molecules for different particle sizes Particle
diameter
(nm)
Surface
Area
(nm2)
Surface
molecules
(%)
1 12.6 100.00
10 1260 27.10
100 1.26 × 105 2.97
1,000 1.26 × 107 0.30
10,000 1.26 × 109 0.03
Source: self-elaboration.
The increased surface area of nanoparticles
can significantly increase the dissolution of
poorly water-soluble drugs, which are
estimated to comprise 40% of drugs under
development (Lipinski, 2001, 2002). The
relationship between surface area and drug
dissolution is governed by the Noyes-
Whitney equation,
Dissolution Rate (1)
T
Nanoparticle Technology for Drug Delivery Courtney A. Ober y Ram B. Gupta
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where A is surface area, D is diffusivity, h is
boundary layer thickness, Cs is saturation
solubility, and Cb is bulk concentration
(Dressman et al., 1998). Nanoization is an
advantageous method for increasing the
dissolution of poorly water-soluble drugs
since it is a technique that can be applied to
virtually all pharmaceutical compounds.
Due to their small size, nanoparticles are less
prone to gravitational settling and can be
easily suspended in liquid formulations. The
settling velocity, v, of a particle is given by
Stokes’ law,
(2)
where d is particle diameter, g is gravitational
acceleration, ρs is solid density, ρl is liquid
density, and μl is liquid viscosity. Resistance
to settling results from random thermal
motion, Brownian motion, for which the
Brownian displacement, x, can be calculated
by,
(3)
where kB is the Boltzmann constant, T is
absolute temperature, t is time, μ is liquid
viscosity, and d is particle diameter. As
particle size decreases to the nanoscale, their
settling velocity becomes less than their
Brownian motion, allowing the particles to
remain suspended in solution. Using
nanoparticles in liquid drug suspensions gives
a more homogeneous product with longer
shelf life and negates the need for shaking
before use.
Nanoparticles can also offer unique magnetic
and optical properties with relevance in
targeted treatment, diagnostics, and imaging.
For example, ferromagnetic materials lose
there magnetization at particle sizes less than
20 nm due to loss of magnetic domains, but
still respond to a magnetic field. Such
particles can be directed to tumors and locally
heated by pulsed electromagnetic radiation,
resulting in perforation of the tumor cell
membranes and enhanced drug delivery
(Gupta and Kompella, 2006). Due to surface
plasmon resonance, the color of nanoparticles
changes with particle size which can be
useful in diagnostic and imaging applications.
Nanoparticle Production: Top-Down or Bottom-Up?
The unique properties of nanoparticles just
mentioned can only be exploited if the
particles can be commercially produced
through safe and economically viable
technologies. There exist two categories of
nanoparticle production technologies: top-
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down and bottom-up (Reverchon and Adami,
2006). These two categories are illustrated in
Figure 1. Top-down technologies utilize
mechanical forces to break-down
macroscopic particles to nanoscale size.
Bottom-up technologies build-up nanoscale
particles from molecular solutions. Examples
of top-down processes include pearl/ball
milling and high pressure homogenization.
Examples of bottom-up technologies include
supercritical fluid precipitation and
emulsification-diffusion.
Figure 1. Comparison of top-down (top) and bottom-up (bottom) nanoparticle production technologies
Source: Gupta and Kompella, 2006
Breaking It Down
The use of mechanical forces to break down
macroscopic materials into nanoscale
particles are categorized into two groups:
pearl/ball milling and high pressure
homogenization.
Pearl/Ball Milling
Traditional micronization equipment, such as
jet mills and rotor-stator colloid mills, are
ineffective at creating sufficient quantities of
nanoparticles. Pearl mills, however, have
been found effective at creating
nanosuspensions when run for sufficient
times (Liversidge et al., 1992; Merisko-
Liversidge et al., 2003; Merisko-Liversidge
et al., 1996). Pearl mills generally consist of a
stainless steel vessel filled with steel, glass,
or hard polystyrene balls. Operation can
include moving the balls with an impeller
while keeping the vessel static or moving the
entire vessel such that the balls inside also
move. A schematic of a rotating pearl/ball
mill apparatus is shown in Figure 2.
Figure 2. Rotating pearl/ball mill vessel with drug nanoparticles
Source: self-elaboration.
A macromolecular suspension is made of
drug particles in a stabilizer or surfactant
containing solution. The suspension is then
introduced to the pearl/ball mill vessel and
the mill is operated until drug particle size is
sufficiently reduced, providing a
Drug nanoparticles Pearls/Balls
Milling
Precipitation
Nanoparticle Technology for Drug Delivery Courtney A. Ober y Ram B. Gupta
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nanosuspension. The stabilizer or surfactant
prevents particle agglomeration and promotes
nanosuspension stability. Care must be taken
to ensure that the balls are not eroded over
extended operation and thus contaminate the
drug suspension. Also, since milling times
can range from hours to days, the drug must
be stable at the operational conditions (i.e.
temperature) for it to be processed using
pearl/ball milling.
High Pressure Homogenization
High pressure homogenization uses forces of
impaction to produce nanoparticle
suspensions from microparticle suspensions.
The two most common homogenization
configurations are piston-gap, shown in
Figure 3, and jet-stream, shown in Figure 4.
The piston-gap configuration forces a
macrosuspension through a small gap (~10
μm) causing particle diminution by shear,
impaction, and cavitation (Gupta and
Kompella, 2006). The jet-stream
configuration collides two high-velocity
streams of macrosuspension causing particle
diminution by impaction. The pressures
typically required to obtain nanosuspensions
are 1000-1500 bar and the number of
homogenization cycles can vary from 10-20,
depending on the drug (Gupta and Kompella,
2006).
Figure 3. Piston gas homogenization
Source: self-elaboration.
Figure 4. Jet-stream homogenization
Source: self-elaboration.
High-pressure homogenization processes are
well-suited to scale-up, with such processes
already being used in the food industry for
homogenization of milk. The limitation of
such processes is for hard or tough drugs
which are resistance to crack and fracture,
and therefore cannot be broken down merely
by particle collision.
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Top-down technologies for the production of
nanoparticles are advantageous because of
process simplicity and applicability to a wide
range of materials. Although the products
obtained by pearl/ball milling and high
pressure homogenization were liquid
nanosuspensions, technologies such as spray
drying can be used to obtain a solid
formulation more amenable to the patient.
Examples of two drugs commercially
produced by top-down nanoparticle
production technologies are Rapamune® and
Emend® (Gupta and Kompella, 2006).
Supercritical Fluids for Production of Nanoparticles
The application of supercritical fluids for the
production of nanoparticles has found
widespread use due to a number of
advantageous properties. Supercritical fluids
exist at temperatures beyond their critical
temperature (Tc) and pressures above their
critical pressure (Pc), as shown in Figure 5.
Supercritical fluids have diffusivities higher
than those of traditional liquid solvents,
viscosities similar to gases, and densities that
can be tuned by small changes in pressure, all
of which make them unique reaction media.
Figure 5. Generic pressure versus temperature phase diagram highlighting the supercritical fluid region
Source: self-elaboration.
Supercritical carbon dioxide (CO2) is the
most commonly used supercritical fluid for
pharmaceutical particle production because it
is nonflammable, nontoxic, inexpensive, and
has mild critical parameters (Tc = 31.3 °C, Pc
= 73.7 bar). Supercritical CO2 has been used
as both a solvent, in the rapid expansion of
supercritical solution (RESS), and as an
antisolvent, in the supercritical antisolvent
(SAS), particle production technologies.
Rapid Expansion of Supercritical Solution (RESS) In the RESS method, the pressure-dependent
solubilizing power of supercritical CO2 is
exploited. A bulk drug is dissolved in
supercritical CO2 in a high pressure vessel.
The solution is then depressurized through a
nozzle into a collection vessel at ambient
conditions. When depressurization occurs, the
supercritical CO2 becomes gaseous CO2, in
Nanoparticle Technology for Drug Delivery Courtney A. Ober y Ram B. Gupta
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which the drug is not soluble, and the drug
precipitates. The faster the rate of
depressurization, the smaller the particles will
precipitate. A schematic of the RESS process
is given in Figure 6 (Gupta and Kompella,
2006).
Figure 6. Schematic of RESS process
Source: self-elaboration.
As with all particle production technologies,
the conditions under which the process is
carried out, such as solubilization
temperature, expansion temperature, pressure
drop across nozzle, and nozzle geometry, as
well as the molecular structure of the drug,
greatly effect particle morphology. A
disadvantage of the RESS process is the
limited solubility of many pharmaceutical
compounds in supercritical CO2, for which
the SAS process may be more suitable.
Supercritical Antisolvent (SAS)
Contrary to the RESS process, the SAS
process relies on the weak solubilizing power
of CO2 for many drugs by utilizing
supercritical CO2 as an antisolvent. In this
method, the drug is dissolved in a liquid
organic solvent and this solution is sprayed
through a fine nozzle into a high pressure
vessel filled with supercritical CO2. As the
CO2 dissolves into the liquid solvent, the
solubilizing power of the organic solvent is
reduced, inducing supersaturation and
causing particle precipitation. Excess CO2 is
flushed through the vessel to remove residual
solvent and the vessel is depressurized to
collect the particles. A schematic of the SAS
process is shown in Figure 7 (Gupta and
Kompella, 2006).
Figure 7. Schematic of SAS process
Source: self-elaboration.
A number of variations on the RESS and SAS
processes have also been introduced in the
literature to control particle size, reduce
agglomeration, and further improve particle
properties. In general, supercritical CO2
processes reduce organic solvent use and
produce dry nanoparticle powders suitable for
Supercritical CO2
Solvent + CO2
Drug + Solvent
Particles
CO2 gas
Nozzle
Drug + CO2
Supercritical CO2 Particles
Bul
k D
rug
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direct capsule filling or table compression.
Furthermore, a comprehensive compilation of
solubility data in supercritical carbon dioxide
has been published by Gupta and Shim,
which can facilitate selection of an
appropriate supercritical CO2 process for the
compound under consideration (Gupta and
Shim, 2007). Nonetheless, companies have
been slow to adopt supercritical technology
as high pressure equipment requires
additional safety measures.
Emulsification for Polymer and Protein Stabilized Nanoparticles
An emulsion is a metastable dispersion of
two or more immiscible liquids in the
presence of surfactant. Emulsions can be used
to produce nanoparticles by dissolving a drug
and polymer in a water-immiscible solvent
and adding the mixture dropwise to an
aqueous solution containing surfactant. Shear
is applied through homogenization or
sonication to decrease droplet size to the
nanoscale. The droplets harden into
nanoparticles by evaporation of the solvent,
and can be separated from the aqueous phase
by lyophilization. The above described
process is termed emulsification solvent
evaporation and a schematic of the process is
given in Figure 8. Polymers commonly used
in this process are poly(d,l-lactide-co-
glycolide (PLGA), poly(lactic acid) (PLA),
and polymethacrylate (PMA) while
stabilizers include polysorbate, polyvinyl
alcohol, albumin, and poloxamer (Bala et al.,
2004; O'Donnell and McGinity, 1997).
Figure 8. Schematic of emulsification solvent evaporation process
Source: self-elaboration.
Final particle properties are dictated by the
homogenization duration and intensity, type
and amount of surfactant, drug to polymer
loading, and rate of solvent removal. One
advantage of this process is the ability to
enhance drug delivery by selection of
appropriate surfactants. For example,
poloxamer stabilizers, in addition to
stabilizing the nanoparticles, also exhibit
mucoadhesive properties which can enhance
oral drug delivery (Gupta and Kompella,
2006). An example of a drug product
processed by emulsification solvent
evaporation is Abraxane™, a cancer therapy
treatment drug which consists of 130
nanometer paclitaxel nanoparticles stabilized
with albumin (Gupta and Kompella, 2006).
Hom
ogen
izer
Water + Stabilizer
Drug + Solvent + Polymer droplets
Drug + Polymer Nanoparticles
Solvent Evaporation
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Nanoparticle Characterization for Drug Delivery
While nanoparticle characterization is quite
similar across disciplines, there are a number
of clinically relevant parameters which must
be considered for drug delivery applications.
Such parameters include particle size, size
dispersity, structure, surface characteristics,
crystallinity, composition, and dissolution.
The size of a nanoparticle defines through
which biological routes the particle can travel
and through which it will be excluded, as will
be discussed in a subsequent section. A
number of methods can be used for
nanoparticle sizing. With counting methods,
such as single-particle optical sensing (SPOS)
or microscopy, that measure the size of
individual particles, a significant number of
particles must be measured to ensure an
accurate reflection of the sample. Separation
methods, such as filtration or field flow
fractionation (FFF), physically order a sample
according to particle size, taking all particles
into account. Often, two or more
complementary methods can be used for
verification. Knowing the particle size
dispersity of a sample is also clinically
important. Even through the average particle
size might be well below the required limit
for intravenous injection, the presence of a
few larger microparticles may increase risk of
an embolism. Scanning electron microscopy
(SEM) and transmission electron microscopy
(TEM) can be used for direct observation of
nanoparticles, with the former more suited to
observing particle morphology and the latter
more suited to observing the internal
structure.
Upon entering circulation in a biological
system, the surface of nanoparticles will
become coated with lipoproteins and other
species (Moghimi and Szebeni, 2003). The
type and surface coverage of such species are
important to predicting the persistence and
biodistribution of the nanoparticles.
Electrophoresis is one technique that can be
used to identify adsorbant surface proteins on
a nanoparticle. Surface hydrophobicity also
plays a role in determining the in vivo
behavior of nanoparticles and can be
characterized by hydrophobic interaction
chromatography (HIC).
Some analysis techniques, such as X-ray
diffraction (XRD) and differential scanning
calorimetry (DSC), are conducted the same as
they would be for macroscopic materials but
can provide clinically relevant information
for drug nanoparticles. Crystalline drug
formulations are most stable, and it is
generally desirable that the crystallinity of a
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drug compound be maintained when
converting it to a nanoparticle formulation
with better delivery properties. It should be
noted, however, that broadening of the XRD
peaks will occur for nanoparticles less than
100 nm in diameter (Gupta and Kompella,
2006). From the melting point and enthalpy
data obtained through DSC, the phases that
exist in a nanoparticle formulation and the
degree to which they interact can be
determined. For nanoparticles produced to
enhance the dissolution of poorly water-
soluble drugs, dissolution testing is
important. Standard protocols have been
developed and apparatuses are commercially
available which can measure the release of
drug into a physiologically simulated fluid
over time.
The characterization of drug nanoparticles is
heavily dependent upon their intended
application. For some properties,
macroscopic techniques are suitable while for
others characterization techniques more
tailored to the nanoscale are required. The
characterization techniques used for drug
nanoparticles are not unlike those used for
nanoparticles in other fields, but the findings
should be considered in view of their clinical
relevance and acceptability.
Targeted Delivery: Getting the Nanoparticles Where They are Needed
The size of nanoparticles makes them suitable
for a number of delivery strategies. Possible
strategies include injection, oral delivery,
ocular delivery, delivery to the brain, and
gene delivery.
Unlike microparticles, nanoparticles do not
pose risk of embolism when administered
intravenously due to their small size. Their
intravenous administration is also suitable for
targeting tumors, inflamed, and infected
vascular regions, all of which are
characterized by leaky vasculature. In order
to diffuse through these vascular pores, which
range in size from 300-700 nm, the
nanoparticles should be <250 nm for
maximum efficacy (Wu et al., 1993).
Injectable nanoparticulate systems could be
in the form of crystalline drug
nanosuspensions for immediate release or
polymeric drug nanoparticles for a more
sustained release (Gupta and Kompella,
2006).
Drugs are often formulated for oral delivery
due to ease of administration and patient
convenience. Nanoparticles are no exception,
with a number of nanoparticle drugs currently
being examined for oral formulation. Primary
goals of oral nanoparticle delivery are local
Nanoparticle Technology for Drug Delivery Courtney A. Ober y Ram B. Gupta
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colonic treatment for ulcerative colitis,
enhanced bioavailability for poorly water-
soluble drugs, and systemic targeting through
circulatory uptake from the intestine.
Two less understood but critically important
drug delivery strategies are ocular delivery
and delivery to the brain. Topical drug
delivery to the eye is challenging due to
natural tear flow, blinking, and multiple
tissue and vascular barriers. Furthermore,
treating ocular tissue through systemic
circulation requires high levels of dosing,
which can prove systemically toxic, in order
to compensate for the small amount of drug
that is actually delivered to the ocular tissue.
Nanoparticles may prove relevant for ocular
drug delivery due to their improved
accessibility to deep ocular tissues, and thus
their ability to maintain improved residence
time in the eye. Likewise to the challenges
encountered in ocular delivery, the blood
brain barrier (BBB) is a highly selective,
neuroprotective membrane which severely
impedes drug delivery to the brain.
Conventional methods of drug delivery to the
brain, including intraventricular drug
diffusion and intracerebral implants, have
been highly invasive. Preliminary results,
however, have shown that surface-modified
nanoparticles may be able to carry drugs
across the BBB.
Nanoparticles are also being considered as
delivery vehicles for DNA and ribonucleic
(RNA) in gene therapy applications. Gene
delivery of DNA and RNA to target cells in
order to manipulate protein expression has
the potential to combat a number of diseases
including cystic fibrosis, hemophilia, cancer
and AIDS.
Drug nanoparticles, due to their unique
properties, have been studied for a number of
delivery strategies. Their ability to permeate
biological membranes, accessibility to remote
tissues, and increased residence time in the
body offer a more diverse portfolio of
treatment options and improve drug efficacy
through both local and systemic targeting.
The Big Impact of Nanoparticles
As with any new technology, there still exist
quite a few unknowns concerning the use of
nanoparticles for drug delivery. In order for
drug nanoparticles to become a universally
used treatment option, their benefits must
significantly outweigh any possible side
effects. Due to nanoparticles’ penetration
ability, their accumulation and persistence in
the environment could be concerning.
Environmental exposure to nanoparticles
could cause adverse effects in biological and
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ecological systems. The diversity of
nanoparticles and the many possible
administration routes make regulating this
technology a challenge. Due to the
significant research and development costs
associated with drug nanoparticles and
ensuring their safety, nanoparticle treatment
options are likely to be expensive, especially
at their advent. Ensuring equal access to these
technologies for those who need them most
will be an additional regulatory challenge.
Despite a lack of long-term safety data and a
number of regulatory challenges, nanoparticle
technology has the potential to revolutionize
modern drug delivery. A fundamental
understanding of the properties of
nanoparticles show a number of unique
properties such as increased surface area, a
greater percentage of surface molecules, ease
of suspension, and size-dependent magnetic
and optical properties. A number of
technologies have been developed for
producing nanoparticles of virtually any type
of drug. Nanoparticle characterization for
drug delivery uses traditional analysis
techniques to determine physiologically
relevant parameters. Nanoparticles are
amenable to a number of administration
routes, which allows them to be delivered
both locally and systemically to biological
systems. As research continues and more
nanoparticle drugs advance to clinical testing
and commercial use, nanoparticle technology
is likely to become an integral part of future
drug delivery strategies.
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