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TRANSCRIPT
3© 2008 OSIsoft, Inc. | Company Confidential
The SCADA replacement project
⚫Objectives:
– Replace obsolete systems
– De-man platforms
– Send more real-time data to the shore
⚫ To enable:
– Full remote monitoring and control
– Production optimizing
– Production maximizing
– Process improvement
4© 2008 OSIsoft, Inc. | Company Confidential
STRUCTURE
Indirect Control Direct Control Process Control Network PI Network
Satellite Control
Platform Control
OPC Node
Remote Control Station
PI Process Book
PI SERVER
Ring Network structure is indicative
and does not represent the physical route
1Primary
Control
2
Fall Back
Control
NEW SCADA System Functionality
Den Helder
L13C
K15A
K15B
K14P
K14C
K81
L9
L2
L5
L15
F3
AWG
LoCal
HiCal
Nogat
L13D
L13E
K15G
L13H
K15C
K15K
K14B
K71
K7B
K7D
K82
K83
OLT
AME1
AME2
Den Helder
Assen
Control
Tree
FWPAS
SCADA Replacement
Project
Yokogawa µXL
Yokogawa µXLYokogawa µXL
Yokogawa µXLYokogawa CS
Yokogawa CS
Yokogawa CS3000
Yokogawa CS3000
Yokogawa CS3000
Yokogawa CS
Yokogawa CS3000
Honeywell UNC
Foxboro IA
Yokogawa µXL
Siemens PCS7
Siemens PCS7
Siemens PCS7
Siemens PCS7 Siemens PCS7
Siemens PCS7
Siemens PCS7
Siemens PCS7
Siemens PCS7
Yokogawa Centum XL (NOGAT)Yokogawa Centum CS (HiCAL)Yokogawa CS3000 (DHPAS)Honeywell UNC (LoCal)
Siemens PCS7
Siemens PCS7
Yokogawa CS
Yokogawa CS3000
Yokogawa FastTools
Yokogawa FastTools
Existing
Existing
Existing
XXXXXX
XXXXXX
New PAS System
System Upgrade
5© 2008 OSIsoft, Inc. | Company Confidential
PAS
Control
System
IPF
HIPPS
IPS
F&G.
(Vendor A) Control Bus
PAS
HMI.
Gate
Way.
Gate
Way.
PAS
Control
System.
IPF
HIPPS
IPS
F&G.
(Vendor A) Control Bus
PAS
Control
System
IPF
HIPPS
IPS
F&G.
(Vendor B) Control Bus
PAS
HMI.
PAS
NODE
PAS
NODE
Process Control Network Yokogawa Fast Tools
Office Network
PCAD/PDG PI SERVER
Data
historian
PI
NODE
Access
management
PI
NODE
POMC
HMI.
Future
CCK
HMI.
FWPAS
Server
Redundant
PI
Client
PAS vendor
Remote access
Process Control Network OSIsoft PI Data Historian
Process Control Network Remote Engineering & Maintenance
OF
FIC
E D
OM
AIN
PR
OC
ES
S C
ON
TR
OL
DO
MA
IN
PI
Client
Glass Fiber
Eng.
Station
PI
Data Hist.
Process Control Network 3th Party PI to PI connections
3th Party
Data Historians
3th Party
Data Historians
Firewall
Network structure
6© 2008 OSIsoft, Inc. | Company Confidential
SOME FIGURES
EPE
⚫ 9 PI Servers
⚫ 3 Development Servers
⚫ > 400.000 PI tags
⚫ 716 Registered Users (NAM)
NL Offshore epnlpi3
⚫ 35.000 tags total
⚫ 18.000 Digital points
⚫ 14.500 Float
⚫ 1.000 Integer
⚫ 1.500 String
7© 2008 OSIsoft, Inc. | Company Confidential
• Rosemount
• Micro Motion
• Rosemount Analytical
• Daniel
• Mobrey
• Fisher
• Baumann
• Bettis
• El-O-Matic
• Shafer
Measurement Valves &Regulators
• DeltaV
• Ovation
• IndustrySolutions• Chemical• Oil & Gas• Refining• Power & Water• Life Sciences• Remote Automation• Marine• Terminal Automation• Production Management
Systems &Solutions
AssetOptimization
• AMS Suite
• Services and Technologies• Mechanical
Equipment• Electrical
Systems• Process
Equipment• Instruments
& Valves
8© 2008 OSIsoft, Inc. | Company Confidential
Emerson is OSIsoft Platinum Partner
⚫ Platinum VAR (Value Added Reseller)
⚫ Emerson Process Management is a member of the highest tier of global partners for OSIsoft.
9© 2008 OSIsoft, Inc. | Company Confidential
Customers Need Help Applying the Right Technology to Achieve Results
Project Planning
& Management
Project
Engineering
Plant Start-up &
Commissioning
Process & Asset
Optimization
10© 2008 OSIsoft, Inc. | Company Confidential
Emerson’s project execution
⚫ Project Planning and Management
⚫ Project Engineering
11© 2008 OSIsoft, Inc. | Company Confidential
DCS
Invensys
L9
PI Server
DEN HELDER
PI API
Test
line-up EMR
2xWS
PI ACE
Assen
BUF
PI API
OPC INT
SDK
OPC Server
DCS
EXA OPC
Windows
Yokogawa
Centum CS
HICAL
BUF
PI API
OPC CLient
SDK
APP
OPC Server
DCS
APP station
PDC
Windows
Honeywell
TDC 2000
LOCAL
OPC Server
DCS
NT
EXA OPC
Windows
Yokogawa
Centum CS
K8FA1
K8FA2
K7FB1
K7FD1BUF
PI API
OPC INT
SDK
Maintenance
Station
@ Emerson
Conference room
DCS-vendor Emerson Process ManagementResponsible SW :
Emerson Process ManagementInvensysResponsible HW :
ATT SW :
SiemensYokogawaNAM Honeywell
=script
code
=client
*.exe file=none=ATT
OPC Server
DCS
ExaOPC
Windows
NOGAT
BUF
PI API
OPC INT
SDK
BUF
PI API
OPC INT
SDK
OPC Server
Yokogawa
Centum CS
Asset Offshore
12© 2008 OSIsoft, Inc. | Company Confidential
AutoTagTool
⚫ Configure and maintaining the PI Database– Create new tags
– Delete obsolete tags
– Modify existing tags
⚫ Benefits:– Flexible due to site-specific rules file
– No load on your DCS
– Intuitive sequence with GUI
– Customize option like exceptions and skips
– Excel output file from each run
– Extensive logging
– Write changes to PI
14© 2008 OSIsoft, Inc. | Company Confidential
Emerson Conclusion
⚫Good planning
⚫Good approach
⚫Good teamwork
⚫Good technical knowledge
⚫Good software
⚫ =
⚫ Project successfully executed in time and a satisfied customer
15© 2008 OSIsoft, Inc. | Company Confidential
Example K81
⚫ K81 Cluster
Centum CS
DCS 15.000 tags
72 DCS Block types
⚫ PI
29 block types
7500 PI tags
⚫ Tags
AIN .PV
PID .PV .MV .SV .MODE
SIO .PV .MV
16© 2008 OSIsoft, Inc. | Company Confidential
PI Users
⚫ Well Engineers
⚫ Process engineers
⚫ Control and Automation Engineers
⚫ Operation managers
⚫ Forecasting/Dispatching
⚫ Safety Department
17© 2008 OSIsoft, Inc. | Company Confidential
Lessons Learned
MANAGEMENT
⚫ The needle in the haystack
⚫ No Excel
⚫ OPC Browser tool DCS
⚫ Deviation report
END USERS
⚫ The needle in the haystack
⚫ Tag ConventionsK7FD1.74PI041.PV
K15FA1.PT-11.U
K8FA1.81PI41.PV
L9FF1.WELL_AA:AA_PI_4.PNT
AWG1.PI-04-108.U
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