April 2001

Process Industry PracticesPiping

PIP PN01CS1J01Piping Material Specification 1CS1J01Class 150, Carbon Steel, 0.063" C.A.

Core: ProcessJacket: Steam

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice hasbeen prepared from the technical requirements in the existing standards of majorindustrial users, contractors, or standards organizations. By harmonizing thesetechnical requirements into a single set of Practices, administrative, application, andengineering costs to both the purchaser and the manufacturer should be reduced. Whilethis Practice is expected to incorporate the majority of requirements of most users,individual applications may involve requirements that will be appended to and takeprecedence over this Practice. Determinations concerning fitness for purpose andparticular matters or application of the Practice to particular project or engineeringsituations should not be made solely on information contained in these materials. Theuse of trade names from time to time should not be viewed as an expression ofpreference but rather recognized as normal usage in the trade. Other brands having thesame specifications are equally correct and may be substituted for those named. AllPractices or guidelines are intended to be consistent with applicable laws andregulations including OSHA requirements. To the extent these Practices or guidelinesshould conflict with OSHA or other applicable laws or regulations, such laws orregulations must be followed. Consult an appropriate professional before applying oracting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Teamand will be reviewed every 5 years. This Practice will be revised, reaffirmed, orwithdrawn. Information on whether this Practice has been revised may be found athttp://www.pip.org.

© 2001 Process Industry Practices (PIP), Construction Industry Institute,The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin,Texas 78705. PIP member companies and subscribers may copy this Practicefor their internal use. Changes, overlays, addenda, or modifications of anykind are not permitted within any PIP Practice without the express writtenauthorization of PIP.

Not printed with State funds

PIP PN01CS1J01April 2001 Piping Material Specification Line Class 1CS1J01

Process Industry Practices Page 1 of 3

SERVICE: Core: ProcessJacket: 150 psi Steam

MATERIAL: Core: Carbon SteelJacket: Carbon Steel

RATING CLASS: 150, ASME B16.5a-1998 DESIGN CODE: ASME B31.3-1999TEMPERATURE LIMIT: -20F to 800F (Note 09) STRESS RELIEF: Per ASME B31.3NOMINAL CORROSION ALLOWANCE: Core: 0.063 in.

Jacket: 0.063 in.EXAMINATION: Per ASME B31.3

PRESSURE - TEMPERATURE RATINGS - CORETEMP F -20 to 100 200 300 400 500 600 700 800TEMP C -29 to 38 93 149 204 260 316 371 427For NPS 1/2 through NPS 12 (Full Flange Rating per ASME B16.5, Table 2-1.1)psig 285 260 230 200 170 140 110 80kPag 1965 1793 1586 1380 1170 965 760 550

PRESSURE - TEMPERATURE RATINGS - JACKETTEMP F -20 to 100 200 300 400 500 600 700 800TEMP C -29 to 38 93 149 204 260 316 371 427For NPS 1 through NPS 14 (Pressure is limited by external pressure on NPS 12 STD CS A53-B core pipe)psig 197 197 197 190 184 175 167 155kPag 1360 1360 1360 1310 1270 1205 1150 1070

ITEM NOTES NPS SCH/RAT ENDS DESCRIPTIONPIPE 01

Core 1/2 – 1-1/2 XS CS, SMLS, ASTM A106-B (Ej=1.0)2 – 12 STD CS, ERW, ASTM A53-B (Ej=0.85)

Jacket 1 – 1-1/2 XS CS, SMLS, ASTM A106-B (Ej=1.0)2 – 14 STD CS, ERW, ASTM A53-B (Ej=0.85)

Tubing - Jumper 1/2 – 3/4 0.049 in. SS, SMLS, ASTM A269-TP 316 annealed (Ej=1.0)1 0.065 in. SS, SMLS, ASTM A269-TP 316 annealed (Ej=1.0)

NIPPLES 83Branch 1/2 – 2 XS CS, SMLS, ASTM A106-B (Ej=1.0)

FITTINGS 02CORE

Reducer (CONC) 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9Reducer (ECC) 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9

90 LR ELL 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.945 LR ELL 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9

Tee 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9Tee (RED) 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9

Cap 1/2 – 12 Weld CS, ASTM A234-WPB-W, ASME B16.9

JACKETReducer (CONC) 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.9

Reducer (ECC) 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.990 SR ELL 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.2845 SR ELL 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.28

Tee 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.9Tee (RED) 85 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.9

Cap 1 – 16 Weld CS, ASTM A234-WPB-W, ASME B16.9

BRANCH/JUMPERUnion 1/2 – 1 THRD Tube x tube SS TP 316 SS compression ferrule tube fitting

Connector-Female 1/2 – 1 THRD Tube x FNPT SS TP 316 SS compression ferrule tube fittingHalf Coupling 1/2 – 1 Class 3000 SW CS, ASTM A105, ASME B16.11

Sockolet 1/2 – 1 Class 3000 Weld CS, ASTM A105, MSS SP-97Plug 1/2 – 1 Class 3000 THRD CS, ASTM A105, ASME B16.11

PIP PN01CS1J01Piping Material Specification Line Class 1CS1J01 April 2001

Page 2 of 3 Process Industry Practices

ITEM NOTES NPS SCH/RAT ENDS DESCRIPTIONVALVES

Gate 86 1/2 – 2 Class 800 T/SW CS body w/ 13 CR trim HF ST GA08CB200Gate 1/2 – 2 Class 150 RF CS body w/ 13 CR trim, HF ST w/ jacket GA01CB550Gate 3 – 12 Class 150 RF CS body w/ 13 CR trim, HF ST, FP w/ jacket GA01CB551

Swing Check 1/2 – 12 Class 150 RF CS body w/ 13 CR trim, HF ST w/ jacket CS01CB550Plug 09 1 – 3 Class 150 RF CS body, 316 SS plug, PTFE sleeve, w/ jacket PL01CB550Plug 09 4 – 12 Class 150 RF CS body, 316 SS plug, PTFE sleeve, GO, w/ jacket PL01CB551

FLANGESWeld Neck (RED) 1/2 – 14 Class 150 RF CS, ASTM A105, ASME B16.5Weld Neck (RED) 12 1/2 – 14 Class 300 RF CS, ASTM A105, ASME B16.5

Slip-On (RED) 1/2 – 14 Class 150 RF CS, ASTM A105, ASME B16.5Slip-On (RED) 12 1/2 – 14 Class 300 RF CS, ASTM A105, ASME B16.5

Weld Neck 84 1/2 – 14 Class 150 RF CS, ASTM A105, ASME B16.5Weld Neck 12, 84 1/2 – 14 Class 300 RF CS, ASTM A105, ASME B16.5

Slip-On 84 1/2 – 14 Class 150 RF CS, ASTM A105, ASME B16.5Slip-On 12, 84 1/2 – 14 Class 300 RF CS, ASTM A105, ASME B16.5

Blind 1/2 – 14 Class 150 RF CS, ASTM A105, ASME B16.5Blind 12 1/2 – 14 Class 300 RF CS, ASTM A105, ASME B16.5

GASKETS1/2 – 14 Class 150 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.201/2 – 14 Class 150 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20, special

reducing flange dimensions12 1/2 – 14 Class 300 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.2012 1/2 – 14 Class 300 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B16.20, special

reducing flange dimensionsBOLTING

Stud Bolts ASTM A193, Gr B7 stud, w/ 2 heavy hex nuts ASTM A194, Gr 2H

90° BRANCH CONNECTION – Core vents, drains, and instrument connections only (Note 16)Legend and Chart

12 T10 E T8 E E T6 E E E T4 E E E E T3 E E E E E T2 E E E B E E T

1-1/2 E E E B B E E T1 E E E B B B E E T

3/4 E E E B B B B E E T1/2 E E E B B B B B E E T

BR

AN

CH

SIZ

E

12 10 8 6 4 3 2 1-1/2 1 3/4 1/2

HEADER SIZE

B Branch WeldE Reducing Tee or Tee and Reducer(s)T Tee

PIP PN01CS1J01April 2001 Piping Material Specification Line Class 1CS1J01

Process Industry Practices Page 3 of 3

90° BRANCH CONNECTION – Jacket on core branch (to be used with core vent, drain, and instrument connection table)Legend and Chart

14 T12 E T10 E E T8 E E E T6 E E E E T4 E E E E E T3 E E E B E E T

2-1/2 E E E B B E E T2 E E E B B B E E T

1-1/2 E E E B B B B E E T1 E E E B B B B B E E T

BR

AN

CH

SIZ

E

14 12 10 8 6 4 3 2 -1/2 2 1-1/2 1

HEADER SIZE

B Branch WeldE Reducing Tee or Tee and Reducer(s)T Tee

SIZE COMBINATIONS, NPS

Core Pipe Jacket Pipe Special JacketFittings

Supply, Return,and Jumper

1/2 1 – 1/23/4 1-1/2 – 1/21 2 – 1/2

1-1/2 2-1/2 – 3/42 3 – 3/42 4 – 3/43 4 – 3/43 6 – 3/44 6 – 3/46 8 – 18 10 12-Elbows 1

10 12 14-Elbows 112 14 16-Elbows, 16-Tee 1

NOTES:01 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower

than flange rating.02 All butt welded component thicknesses shall match pipe thickness.09 Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturer’s recommended

pressure-temperature restrictions.12 To be used only to match class 300 rated flange connections at control valves and special equipment.16 Core branch connections should consist of tees, reducers, and/or reducing tees except in the case of vents, drains, and instrument connections, where

branch welds are permitted per the branch connection tables.83 Threaded joints are permitted only at jacket jumper and instrument connections. Threaded joints shall be seal welded when temperatures exceed

400F.84 Use non-reducing flange against equipment or at spec break to piping with non-reducing flange.85 Ej = 0.80 when component is split and rewelded.86 This valve to be used for jacket vent and drain applications.

REFERENCES:Process Industry Practices (PIP)

PIP PNF0200 - Vents, Drains, and Instrument Connection DetailsPIP PNFJ8000 - Jacketed Pipe Fabrication DetailsPIP PNSMV0003 - Carbon Steel Gate Valve DescriptionsPIP PNSMV0005 - Carbon Steel Check Valve DescriptionsPIP PNSMV0008 - Carbon Steel Plug Valve Descriptions