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N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y NIST Support for Dimensional Metrology Interface Standards John Horst The National Institute of Standards and Technology (USA) ia.cmm International Conference Sinsheim (Germany), April 28th, 2005

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N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

John HorstThe National Institute of Standards and Technology (USA)

ia.cmm International ConferenceSinsheim (Germany), April 28th, 2005

28/04/2005 John Horst NIST 2

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Metrology Interoperability Project team members

NIST Metrology Interoperability Project team members

28/04/2005 John Horst NIST 3

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

Outline

What do we mean by the “interoperability problem” for dimensional metrology?

What is NIST’s role in solving the problem?

What have been some of our successes?

Inspection Inspection executionexecution

CAD CAD

Inspection features and

tolerances

STEP AP219

Off-line Off-line inspectioninspection

process planningprocess planning

Inspection process plans

DMIS

Reporting Reporting & analysis& analysis

CMM Control commands and responses

I++ DME

Dimensional Metrology System with Standard Interfaces

Coordinate Coordinate measuring measuring machines machines (CMMs)(CMMs)

GD&T GD&T definitiondefinition

Measurementresults

DML

Part geometry anddesign tolerances

STEP AP203 2nd Edition

Gage Gage integratiointegratio

nn

Gage information

Proprietary, QML??

BusinesBusinesss

processprocess

Measurementhistories

QML??

28/04/2005 John Horst NIST 5

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

Outline

What do we mean by the “interoperability problem” for dimensional metrology?

What is NIST’s role in solving the problem?

What have been some of our successes?

Inspection Inspection executionexecution

CAD CAD

Inspection features and

tolerances

STEP AP219

Off-line Off-line inspectioninspection

process planningprocess planning

Inspection process plans

DMIS

Reporting Reporting & analysis& analysis

CMM Control commands and responses

I++ DME

Coordinate Coordinate measuring measuring machines machines (CMMs)(CMMs)

GD&T GD&T definitiondefinition

Measurementresults

DML

Part geometry anddesign tolerances

STEP AP203 2nd Edition

Gage Gage integratiointegratio

nn

Gage information

Proprietary, QML??

BusinesBusinesss

processprocess

Measurementhistories

QML??

Dimensional Metrology System with Standard Interfaces

28/04/2005 John Horst NIST 7

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

The “interoperability problem”

System users cannot easily and cheaply build systems from components

Component vendors have to support many different proprietary interface languages

Measurement quality suffers

The interoperability solution: concurrent development of

Interface standards: Timely, unambiguous, sufficiently functional, and consensus-based

Implementations: Timely, compliant, fully functional, interoperable, and performed by a critical mass of vendors worldwide

Tests: Product must pass conformance and interoperability tests for purchase

28/04/2005 John Horst NIST 8

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

Outline

What do we mean by the “interoperability problem” for dimensional metrology?

What is NIST’s role in solving the problem?

What have been some of our successes?

28/04/2005 John Horst NIST 9

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

Provide leadership, analysis, consultation, and testing support; working through

AIAG MIPT

I++ & IA.CMM

DNSC & EDUG

Regular and frequent implementers meetings to ensure

Compliant implementations

Consistent, unified, and documented feedback to spec writers to ensure unambiguous and sufficiently functional spec

28/04/2005 John Horst NIST 10

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

Write test suites consisting of test cases, test utilities, test artifacts, and example code modules for enabling new implementations

Public interoperability tests to further encourage compliant implementations and unambiguous spec

Software and Hardware VendorsSpecification Writers

How well does this vendor’s software conform to the standard?

Why aren’t our two implementations communicating well?

How do I need to augment my product to conform?

Conformance Testing

Can this specification support what my software can do?

I/F Standards Test DevelopmentNIST

28/04/2005 John Horst NIST 12

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

Outline

What do we mean by the “interoperability problem” for dimensional metrology?

What is NIST’s role in solving the problem?

What have been some of our successes?

Inspection Inspection executionexecution

CAD CAD

Inspection features and

tolerances STEP AP219

Off-line inspectionOff-line inspectionprocess planningprocess planning

Inspection process plans DMIS

Reporting Reporting & analysis& analysis

CMM control commands and responses

I++ DME

The Measurement Results Interface

Coordinate measuring Coordinate measuring machines (CMMs)machines (CMMs)

GD&T GD&T definitiondefinition

Measurement

resultsDML

Part geometry anddesign tolerancesSTEP AP203 2nd Edition

Gage integrationGage integration

Gage information Proprietary

BusinessBusinessprocessprocess

Measurementhistories

QML

28/04/2005 John Horst NIST 14

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

The Measurement Results Interface Impact

NIST CRADA partner, Mitutoyo, recently delivered a DML compliant product to GE Transportation; CRADA partners DCS, LK, and Tecnomatix have working products at Daimler Chrysler

Daimler Chrysler has performed tests with several other DML compliant products (Wilcox, Zeiss, Metrix, Cognitens, Capture3D)

Highlights Successful 2 1 connection interoperability test at IMTS Successful 3 3 connection interoperability test at Quality Expo 2005 in

Chicago

CAD CAD

Inspection features and

tolerances STEP AP219

Off-line Off-line inspectioninspection

process process planningplanning

Inspection process plans DMIS

Reporting Reporting & analysis& analysis

CMM control commands and responses

I++ DME

The Inspection Process Plan Interface

Coordinate measuring Coordinate measuring machines (CMMs)machines (CMMs)

GD&T GD&T definitiondefinition

MeasurementresultsDML

Part geometry anddesign tolerancesSTEP AP203 2nd Edition

Gage integrationGage integration

Gage information Proprietary

BusinessBusinessprocessprocess

Measurementhistories

QML

InspectioInspection n

executionexecution

28/04/2005 John Horst NIST 16

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

The Inspection Process Plan Interface Impact

DMIS is implemented by a majority of CMM software vendors worldwide

DMIS conformance classes defined The DMIS National Standards Committee (DNSC) approved

NIST’s design for a DMIS conformance test suite and unanimously signed an appeal urging NIST support for conformance test generation

The DNSC, EDUG, and I++ DME groups are making substantive progress towards harmonization with I++ DME

Inspection Inspection executionexecution

CAD CAD

Inspection features

and tolerances

STEP AP219

Inspection process plans DMIS

Reporting Reporting & analysis& analysis

CMM control commands and responses

I++ DME

CAD and GD&T Data Interfaces

Coordinate measuring Coordinate measuring machines (CMMs)machines (CMMs)

GD&T GD&T definitiondefinition

MeasurementresultsDML

Part geometry and design tolerancesSTEP AP203 2nd Edition

Gage integrationGage integration

Gage information Proprietary

BusinessBusinessprocessprocess

Measurementhistories

QML

Off-line Off-line inspectioninspection

process process planningplanning

28/04/2005 John Horst NIST 18

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

The CAD and GD&T data Interface Impact

A draft vision for enabling open interface standards and implementations generally accepted by the community (MIPT)

CRADAs at NIST have begun with key software vendors

Inspection Inspection executionexecution

CAD CAD

Inspection features and

tolerances STEP AP219

Off-line inspectionOff-line inspectionprocess planningprocess planning

Inspection process plans DMIS

Reporting Reporting & analysis& analysis

CMM control commands

and responsesI++ DME

Coordinate Coordinate measuring measuring machines machines (CMMs)(CMMs)

GD&T GD&T definitiondefinition

MeasurementresultsDML

Part geometry anddesign tolerancesSTEP AP203 2nd Edition

Gage integrationGage integration

Gage information Proprietary

BusinessBusinessprocessprocess

Measurementhistories

QML

The Dimensional Measuring Equipment (DME) Interface

28/04/2005 John Horst NIST 20

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

The Dimensional Metrology Equipment Interface Impact

Most of the key coordinate measuring machine (CMM) hardware and software vendors worldwide now have implementations of I++ DME and are using NIST test utilities

Two new test suite versions released (bootstrapping implementations)

CRADA partners Zeiss and Wenzel as well as Renishaw have announced I++ DME compliant products

28/04/2005 John Horst NIST 21

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

The Dimensional Metrology Equipment Interface Problems resolved

The appearance of I++ DME-compliant implementations

– Two new test suite versions released (bootstrapping implementations)

– Zeiss, Wenzel, Renishaw and others have announced I++ DME compliant products

28/04/2005 John Horst NIST 22

N a t i o n a l I n s t i t u t e o f S t a n d a r d s a n d T e c h n o l o g y

NIST Support for Dimensional Metrology Interface Standards

Successful Demonstrations of MetrologySystem Component Interoperability at the

International Manufacturing and

Technology Show (IMTS) Chicago, September 2004

Quality Expo 2005 Chicago, April 2005

Control 2005Sinsheim, April 2005

Distributed Interoperability Testing

Tecnomatix/USA NIST/USA

LK/UK

Wilcox/Italy

Wilcox/France

Zeiss/GermanyMitutoyo/Germany

Interoperability Demo at IMTS (Sept, 2004) for the DME Interface using I++ DME

SheffieldWenzelZeiss

Calypso Camio emMeasure Metrologic Metrosoft PC-DMIS