MUHAMMAD SAIM AHMED

Technical Safety & Loss Prevention Specialist

CAREER OVERVIEW:

With more than 16 years’ experience in E&P and Energy sector I have achieved expertise in Process & Technical Safety Engineering for E&P, Process & Chemical and Utilities & Energy industry.

I have developed expertise in Qualitative & Quantitative Risk Assessments, Consequence modeling & Impact Assessment studies, SIL assessment and verification studies, Fire Protection Design, Emergency Response Planning, Site Layout reviews, Hazardous Area Classification, Relief & Blow down studies, ALARP Demonstration, COMAH and HSE Case Reports. I am experienced workshop leader for HAZID, ENVID, HAZOP, SIL, SIMOPS, etc.

I have expertise in developing process engineering solutions for E&P and Utilities projects, P&IDs, PFDs, heat & mass balances, equipment sizing & design etc.

I have worked for PDO/Shell, BP & Engro and in 2013 I started independent consultancy services and established a company by the name of SHEPHERD RISK, based in Karachi, Pakistan.

Achievements:

SHEPHERD RISK, 2013 - Present: CEO & Consultant

Established free lance consultancy for Technical Safety & Loss

Prevention Engineering services, in 2013. Achieved growth and client satisfaction, during first 2 years of operation. Delivered studies, workshops and trainings for various international and local clients.

As CEO & Consultant managing business and technical affairs of company, striving for achieving exponential business growth with excellence in technical services.

My services portfolio includes Technical Safety & loss prevention studies such as consequence modeling, Fire, Explosion & Toxic impact assessments, QRA, OBRA, SIL assessment and verification studies, fire safety Design, Emergency Response Plans, Site Layout Reviews, Hazardous Area Classification, Relief & Blow-down studies, ALARP Demonstration,

5A-3 Fakhri Trade Centre

Shahrah-e-Liaqut, Karachi-Pakistan

Email:

Muhammad.Saim@shepherdrisk.com

Cell: +923002396633

Education:

B.Sc Chemical Engineering

University of Engineering &

Technology, Lahore

Experiences:

Technical Safety & Loss Prevention

Consultant, 2013-Present

Corporate Technical Safety Engineer-

TA2, 2012-2013

Process & Process Safety Engineer,

2007-2012

Process Engineer Ammonia & Utilities,

2000-2007

SHEPHERD RISK Safety, Risk & Loss Prevention Engineering

COMAH and HSE Case Reports. I provide Workshop facilitation services for HAZID, ENVID, HAZOP, SIL, SIMOPS, Bow-ties, Design reviews etc.

Projects completed:

1. SIMOPS Study for Y3DC Project - Petroleum Development Oman/Shell. 2. HAZID facilitation for 100 MMSCFD Gas Processing & LPG plant - United Energy Pakistan 3. PHSER facilitation for 100 MMSCFD Gas Processing & LPG plant - United Energy Pakistan 4. HAZID & ALARP Workshop Facilitation - Marmul WTP Project - PDO/Shell 5. HAZID Facilitation Dhahabhan South Pump & Feed line project - PDO/Shell 6. HEMP Facilitation Greater Rima Development Project - PDO/Shell 7. SIMOPS facilitation Greater Rima Development Project - PDO/Shell 8. HAZOP Facilitation Naimat Gas, Condensate & LPG Facility Expansion Project - Brownfield activities - UEP 9. Technical Authority (TA2) Services for Amal Steam Project - PDO/Shell 10. ALARP Demonstration workshop for Lekhwair C&A upgrade project PDO/Shell 11. HAZID Facilitation for Al-Noor Critical High Risk Sour Facility modifications project - PDO/Shell 12. Fire & Explosion Hazard Analysis for EDC-VCM Complex- Engro Polymer & Chemicals Ltd. 13. Consequence modeling and Level 1 screening of plant layout for 100 MMSCFD Gas Processing & LPG plant-

UEP 14. HSSE Gap Analysis Sadad DWD pumps project 15. SIL Study Engro Polymer & Chemical Limited EDC VCM Complex 16. HSE Gap assessment Zauliyah Gas Compression Project - PDO/Shell 17. Bow-tie Workshop facilitation - KGP & SNGP Hydrocarbon recovery Project - PDO/Shell 18. ALARP Demonstration workshop - KGP & SNGP Hydrocarbon recovery Project - PDO/Shell 19. SIMOPs workshop facilitation - KGP & SNGP Hydrocarbon recovery Project - PDO/Shell 20. HSE Gap Assessment / ALARP Demonstration Report Marmul ASP Pilot Project –PDO/Shell 21. Technical Authroity (TA2) Services to Solar Steam Generation project – PDO/Shell 22. Technical Authroity (TA2) Services to Amal East Appraisal Project – PDO/Shell 23. HAZOP Naimat Gas, Condensate & LPG facility Expansion project – UEP 24. SIL Study Naimat HP wells project – UEP 25. HAZOP Revalidation – LNG import Terminal Engro Elengy, Port Qasim, Karachi. 26. SIMOPS Study Nimr B Infield development – PDO/Shell 27. HAZID Study Gharif West Development Project – PDO/Shell 28. Design Review – Permanent Lab at KGP Facility –PDO/Shell 29. HAZOP Sui Field Gas Compression and Process Plant – PPL 30. SIMOPS workshop Nimr E / G High Sour Pipeline project – PDO/Shell 31. ALARP workshop Nimr G High Sour Pipeline Project – PDO/Shell 32. SIMOPS workshop Gasco Nitrogen line project – Gasco, Abu Dhabi 33. IEC-61511 Training for Engro Corporation Pakistan (5 days Training) 34. HAZOP Chairman OMV Pakistan Compression project 35. HAZID Chairman OMV Pakistan Compression project 36. HAZOP chairman ORPIC Pet Coke handling project – Oman 37. HAZID/ENVID/OHID Chairman Abu Dhabi International Airport jet Fuel Storage facility – ADCO 38. HAZID Chairman OMV Latif 14 Well head project - Pakistan 39. HAZOP Chairman OMV Latif 14 Well head project - Pakistan 40. HAZID/ENVID/OHID Chairman Takreer Refinery steam system upgrade project – The Netherlands 41. SIL Study Engro Fertilizer ENCOP-II Project - Pakistan

Petroleum Development Oman (PDO), 2012 - 13: Corporate Technical Safety Engineer

I have delivered assurance on Technical Safety fitness for service for various projects and operating facilities. Preparation of SoW and Review and approval of Technical Safety deliverables developed by engineering contractors, HSE philosophies, QRA, OBRA, Fire & Explosion Risk Management Reports (consequence models), Performance standards for SCEs, Participation in HAZOP, IPF/LOPA, BowTie, SIMOPS, Safety Audits, Human Factor Engineering Studies, Facility Siting & layout reviews, Emergency Response Plans and other applicable safety studies. Team member corporate Safety audit and Pre-Startup Audit (PSUA) teams. Projects handled as Single Point of Accountability - TA2:

Zauliya Gas Field Development Project – DD/Execute SRCPP Condensate Recovery Maximization Project – FEED SNGP Condensate Recovery Project – FEED Amal Steam EOR Project – FEED Mubrook Field Development Project – Concept Select – Concept/Select Flare gas recovery projects – DD/Execute Haban & Lekhwair separator installation – DD/Execute QRA – Government Gas Plant & Central Processing Plant – Operate

Fire Hazard Analysis – Government Gas Plant – Operate SNMG – DD/Execute Y2DC 4th Compressor – DD Execute HAZID & HAZOP participation Main Oil Line looping project. HAZID participation Main Oil Line TVP reduction project HFE workshop participation for Amin Oil development project. HAZID facilitation Nimr E loop line MMPS Gas sweetening Project – Concept Select HAZID

Reviews/Audits:

Corporate Process Safety Audit team member – lead by DNV-Shell joint team Yibal Khuf Basis of Design Rabab Harweel Emergency Escape Route planning Prestart-Up Safety Audit – Marmul Heater Replacement Project

Prestart-Up audit Marmul gas water disposal facility

BP Pakistan E&P Inc., 2007 - 2012

Sr. Process & Process Safety Engineer

Lead Process Safety program of BP Pakistan, pushing forward BP’s Global 6 Point Plan (6PP) and Integrity Management (IM) agenda. Delivered various Process Safety Studies (for Pakistan Operations) for compliance with global 6PP & IM programs. Prepared and developed various safety studies, and developing & steering risk mitigation plans based on these studies.

Responsible for compliance on Element 3, 4 & 5 (Hazard Evaluation and Risk Assessment, Facilities & Process Integrity, Protective Systems)

Management of IM Hazard and risk register, review and risk rank identified risks and develop

mitigation plan

Conduct Process Safety Studies and develop risk based gap closure plans, implement recommendation through delivery of detailed engineering packages

Process Safety Studies Delivered:

HAZOP & LOPA Study for Naimat Gas Processing & LPG Facility - Study coordinator/Process Safety interface.

HAZOP Siraj South Remote well test facility HAZOP Naimat Gas Compressor installation Project HAZOP Ali-01 Well head sand separation & handling project HAZOP & LOPA Haider Deep-01 (New well) hook-up at Kauser Facility HAZOP & LOPA Naimat-02 (new well) hook-up at Naimat Facility HAZOP & LOPA Tangri Gas Compression & Sweetening Unit HAZOP Paniro Sour service vapor recovery unit project HAZOP MID facility Compressor installation project HAZOP & LOPA Tangri facility to Missri facility Compressor re-location project HAZOP & LOPA Bhatti Facility Screw Compressor project HAZOP Duphri field Gas re-injection compressor project HAZOP Turk facility to Khorewah facility compressor re-location project. HAZOP Duphri facility upgrade project HAZOP Zaur Gas re-injection compressor project HAZOP Jabo Screw Compressor Project HAZOP Golarchi Screw compressor HAZOP Rind oil facility SCADA and un-manning project

o QRA/Major Accident Risk (MAR)/Consequence Models for onshore E&P facilities & LPG plant.

QRA/MAR Study BP Naimat Basal Gas, Condensate & LPG facility QRA/MAR Study BP Kauser Gas sweetening Facility Fire & Explosion Hazard Analysis BP Naimat Basal Gas, Condensate & LPG facility Fire & Explosion Hazard Analysis BP Kauser Gas sweetening Facility Tangri Gas sweetening & Oil handling facility: Fire & Blast impact hazard analysis. Turk Gas compression, Sweetening and Oil handling facility: Fire & Blast impact

hazard analysis.

Golarchi Gas compression, dehydration and Oil handling facility: Fire & Blast impact hazard analysis.

Bukhari Gas compression, dehydration and Oil handling facility with living quarters: Fire & Blast impact hazard analysis.

HP Gas wells drilling activities: Develop consequence model and risk assessment for well blowout.

Drilling work-over activities: Consequence model and risk assessment for SIMOPS, buried HP natural gas lines passing through work-over site, and work-over within battery limit of live gas plant.

Bhatti Gas Compressor Station: Consequence modeling and risk assessment for construction of third party rice processing plant adjacent to BP Compressor station.

Kauser Gas Custody Transfer and metering Station: Consequence modeling and risk assessment for offsite population (~ 150 people) living adjacent to gas custody transfer station.

HP Gas well head piping: Consequence modeling and risk assessment. Atmospheric relief PSVs fire risk assessment: Fire hazard analysis for around 650

PSVs.

Standard new well testing set up consequence modeling and risk assessment for ground flaring.

Jabo oil facility, consequence modeling and risk assessment for placement of control room porta cabin.

Bhatti-Golarchi gas pipe line consequence modeling and risk assessment for off-site population growth along line route.

Kauser, consequence modeling and risk assessment of rupture of buried 3rd party HP Natural gas line for setting up a residential camp near the line.

o Occupied Buildings layout & Placement:

Naimat Basal Gas Sweetening & LPG facility Occupied buildings design & placement

Study.

Kauser Gas sweetening facility Control Room & residential camp (~ 125 persons) design & placement study.

New Security Camp establishment design and placement study. Bukhari Gas Processing Facility control room & residential camp design and

placement study. Golarchi Facility, control room design and placement study. Turk gas sweetening facility, control room design and placement study. Tangri gas sweetening facility, control room design and placement study.

o SIMOPS ZONING

Developed standard for layout of drilling rigs based on risk modeling for various

accident scenarios including well blowout, fire on pressurized buried lines, SIMOPs etc.

Developed standard for ground flares for testing of new wells based on radiation modeling and consequence analysis for SIMOPS.

Developed risk models for SIMOPS (simultaneous well work-over within proximity of running gas processing plant)

Developed consequence model and risk ranking for miscellaneous cases such as passing of buried lines through populated areas, construction of third party factory

close to gas line, hypothetical case of fire on oil pipe line during theft attempt by hot tapping. etc.

o Lead Relief, blow-down & flare study for on shore gas processing and LPG extraction units.

o Miscellaneous Studies Developed Hazardous area classification Studies for various onshore facilities. Managed Entity Hazard & Risk register, risk assessment and ranking of various

hazards and develop mitigation plan.

Participated in RCFAs for a number incidents / accidents.

Process Engineering for upstream oil and gas production activities. Conceptualization and engineering design of capital projects for treatment, handling and sales of Gas, oil and produced water from well streams. Develop project conceptual, PFDs, P&IDs, sizing & selection of process equipment, ranging from control valves to PSVs, pumps & compressors.

Engineering of recommendations arising out of various process safety studies to bring risks to ALARP levels

Engineering for surface production and treatment of Gas, oil and produced water from new well streams

Installation of Well head Reciprocating compressors

Installation of Booster compressors Water Injection and disposal facility Gas well De-liquification & Production facility design Surface facilities for Oil, Gas and Water Handling Process Simulation and Evaluation for addressing RVP / light end losses issue at

Naimat Condensate stabilization and LPG plant.

Engro Energy Limited – 225 MW CCPP Process Engineer – Feasibility Study Team

Process engineering support to project team. Support consultant in feasibility study of project. Bids evaluation, team member for technical reviews with lenders. Engineering review of power island, utilities, gas sweetening and gas compression units.

Engro Chemical Pakistan Limited Process Engineer – Ammonia & Utilities

Major Projects: Concept Development, PFD/Heat & Material Balances, P&IDs, Equipment sizing & Selection.

Steam system upgrade, HRSG revamp project

Secondary Waste Heat Boiler Replacement

Ammonia plant Heat Exchanger Replacements

Water Demineralization plant upgrade

Detailed Engineering of Frame 5 Gas Turbine L to R up rate & HRSG upgrade

Primary Reformer Combustion Improvement Project

Supervision of Process Engineering (Utilities) Group for Dairy Processing Plant Development

Developed Site Emergency Load Shedding Scheme

Waste water treatment plant upgrade for meeting Environmental Quality Standards

Gas Turbines Filter House Revamp

Feasibility study for retrofit of combustion control system of a 900 Psig Boiler at ECPL.

Detailed Engineering / Feasibility Study for Power Augmentation of gas Turbines through combustion air cooling using various techniques.

Feasibility study for low pressure drop exchangers at Ammonia plant front end.

Software / Computer Expertise

Shell FRED BP Cirrus BP MARC DNV PHAST HYSYS Hyprotech Flare net Expert in Heat Exchanger performance simulations on HTFS software Expert in Gate Cycle software for Combined Cycle simulation Equipment specific software; Orifice, PSVs, CVs, Chokes

Training / Courses

Consequence Modeling / FRED Shell, Muscat HAZOP - BP way BP, Karachi, 2010 BP Major Accident Risk Calculator BP, London, 2010 SIL/LOPA (IEC 61511) BP/Black Safe, Karachi 2009. HAZOP Leadership Training BP/Maxtrain, 2008 Integrity Management BP, 2008 Advance HYSIS Aspen Tech/PhiTech Solutions. 2006 Control Valve Engineering Fisher Engineering School Singapore Managing Safety DuPont Aisa Pacific, Aug 2005. Financial Modeling LUMS, Karachi 2004 Managerial Skills Navitus, Karachi 2004 Team Work Navitus, Karachi 2004

Nalco Water Treatment Seminar Nalco Gulf Ltd. Rome, 2004 Problem Solving and Decision Making LUMS, Karachi, 2003 PHA Techniques DuPont Asia Pacific 2003 Presentation Skills Arshi, Karachi, 2002 Effective Safety Supervision Engro, Daharki, 2000

ISO 9000 Kamran Moosa, 1996