m/s. jharkhand sales agencies pvt. ltd. form -i appendix i … · 2017. 5. 12. · m/s. jharkhand...

M/s. Jharkhand Sales Agencies Pvt. Ltd. Form -I

1

APPENDIX I (See Paragraph-6)

FORM 1 Note: If space provided against any parameter is inadequate, kindly upload supporting document under 'Additional Attachments if any' at the last part of the Form1. Please note that all such Annexures must be part of single pdf document.

(I) Basic Information:

S. No. Item Details

1 Name of the Project EC renewal of Mini Integrated Steel Plant along with Captive Power Plant (8 MW) at Khatian No. 90, village Marhand, P.O Lila Nagar, District Hazaribagh, Jharkhand by M/s. Jharkhand Sales Agencies Pvt. Ltd..

2 Project Sector Industrial Projects- 3(A) Metallurgical Industries

3 Location of the project village Marhand, P.O Lila Nagar, District Hazaribagh, Jharkhand,

4 Shape of the project land

Uploaded GPS file

Uploaded copy of survey of India Topo-sheet

Block (polygon) Toposheet No.- 73 E/5 Attached As Annexure 4

5 Brief summary of project Annexure – Attached as Annexure-1

6 State of the project Jharkhand

Details of State of the project

S. No.

State Name District Name Tehsil name

(1) Jharkhand Hazaribagh Hazaribagh

7 Town/Village Marhand

8 Plot/Survey/Khasra No Acquired: 15 acres Khata no. 90; Plot No. 436

9 S. No. in the schedule 3 (a) Metallurgical Industries (ferrous & non-ferrous) (a) Primary Metallurgical industry

Industry-1

10 Proposed capacity/area/length/tonnage to be handled/command area/lease area/number or wells to be drilled

Capacities of Units Installed – only 1 DRI kiln of 100 TPD installed till date. EC obtained for: 2 No. of 100 TPD DRI Kiln: 60,000 TPA Sponge Iron 1 No. of 12 Ton Induction Furnace: 33,900 TPA Concast WHRB : 4 MW Power generation AFBC Boiler: 4 MW Power

Area: 15 Acres

11 New/Expansion/Modernization Proposal Number MoEF CC file number (previous EC) Existing Capacity /area etc Uploaded EC Letter

EC Renewal EC granted by MoEF&CC vide it’s File No. J-11011/843/2008-IA II (I) and letter dated 18-06-2010. Attached as Annexure 3. Capacities: As above in Point No. 10 Area : 15 Acres

12 Category of project i.e. 'A' or 'B'

A


2

13 Does it attract the general condition? If yes, please specify

No

15 Does it attract the specific condition?

No

16 Is there any litigation pending against the project?

No.

17 Nearest railway station along with distance in kms

Hazaribagh Railway Station – 6.7 Km

18 Nearest airport along with distance in kms

Ranchi – 80 km

19 Nearest Town/City/District Headquarters along with distance in kms

Hazaribag Town, approx 7 km in North direction from the project site. Hazaribag district head quarter, approx 7.5 km in North direction from the project site.

20 Details of alternative sites examined shown on a topo-sheet

No alternative site examined as the proposal has been granted EC as mentioned above

21 Whether part of interlinked projects?

No

22 Whether the proposal involves approval/clearance under the Forest (Conservation) Act, 1980?

No

23 Whether the proposal involves approval/clearance under the wildlife (Protection) Act, 1972?

No

24 Whether the proposal involves approval/clearance under the C.R.Z notification,2011?

No

25 Whether there is any Government Order/Policy relevant/relating to the site?

No

26 Whether there is any litigation pending against the project and/or land in which the project is proposed to be set up?

No.

27

Project Cost (in lacs) Rs. 10530 Lacs


3

Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause

physical changes in the locality (topography, land use, changes in water bodies, etc.)

S. No. Information/Checklist confirmation

Yes / No Details thereof (with approximate quantities /rates, wherever possible) with source of information data

1.1 Permanent or temporary change in land use, land cover or topography including increase in intensity of land use (with respect to local land use plan)

No The total area is 15 Acres. The topography of the core zone was barren previously. The barren land is now converted to industrial use. Total Land available: 15 Acres Green Belt Development proposed: 5 Acres There will be no further change in land use.

1.2 Clearance of existing land, vegetation and buildings?

No No clearing of existing land, vegetation and buildings is proposed.

1.3 Creation of new land uses? Yes Land use has been converted from barren land to industrial land.

1.4 Pre-construction investigations e.g. bore houses, soil testing?

No Construction has been commenced after pre construction investigations.

1.5 Construction works? Yes Construction and development activity has already been completed in approx 3.80 Acres of land out of 15 Acres. The construction of other units for which EC has been granted will also follow.

1.6 Demolition works? No No demolition work is required.

1.7 Temporary sites used for construction works or housing of construction workers?

No Construction work is already completed. The plant is in operational stage now.

1.8 Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations and fill or excavations

Yes Above ground construction include buildings, sheds, roads, temporary sheds (During construction) etc. Cutting, excavation and filling of soil was carried out for the same and equipments were installed. Plant Lay out is enclosed

1.9 Underground works including mining or tunneling?

No No mining / tunnelling was involved.

1.10 Reclamation works? No Not required

1.11 Dredging? No Not required

1.12 Offshore structures? No Not required

1.13 Production and manufacturing processes?

Yes Production and Manufacturing process: The details of production and manufacturing process are enclosed as Annexure 2.

1.14 Facilities for storage of goods or materials?

Yes Adequate storage facilities for raw material and finished product are being provided within the proposed project site.


4



1.15 Facilities for treatment or disposal of solid waste or liquid effluents?

Yes Solid Wastes: S.NO. Type of

Waste Quantity in Ton/Annum

Mode of Disposal

1 Iron Ore & Coke Fines

429 Sold to palette manufacturing.

2 Coal Char 19,800 Used for Power Generation.

3 Induction Furnace Slag

1,188 Will be sold as cattle feed

4 Pollution Control System

16.5 Land Filling

5 Fly Ash 10,120 Brick Manufacturing

Liquid Effluent

No effluent water will be discharged outside the

project boundary.

0.5 KLD sewage water will be generated and this

will be treated in septic tank and diverted to soak

pit and reused for green belt development.

1.16 Facilities for long term housing of operational workers?

No No residential facility is envisaged.

1.17 New road, rail or sea traffic during construction or operation?

No The site is well connected by road. No additional construction of road network required except internal roads. However traffic intensity has increased on these.

1.18 New road, rail, air water borne or other transport infrastructure including new or altered routes and stations, ports, airports etc.?

No Existing facilities are being utilised.

1.19 Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements?

No Not envisaged.

1.20 New or diverted transmission lines or pipelines?

No Not envisaged.

1.21 Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers?

No Not envisaged.

1.22 Stream crossings? No Not envisaged.


5



1.23 Abstraction or transfers of water from ground or surface waters?

Yes Total water required for the project is 400 KLD. Source of water: Underground water through Borewells. Permission has been obtained from the Central Ground Water Authority vide letter no. 21-4(32)/CGWA/MER/2010-1834 dated 16-03-2010.

1.24 Changes in water bodies or the land surface affecting drainage or run-off?

No Not applicable

1.25 Transport of personnel or materials for construction, operation or decommissioning?

Yes The raw materials will be sourced from local market and rice mills. They will be transported to the site by road through trucks.

1.26 Long-term dismantling or decommissioning or restoration works?

No No dismantling or decommissioning or restoration works are involved.

1.27 Ongoing activity during decommissioning which could have an impact on the environment?

No No decommissioning was involved.

1.28 Influx of people to an area in either temporarily or permanently?

Yes The plant is not installed fully nor is operational. About 240 persons will be employed when the plant becomes fully operational. These people will be locals or nearby areas.

1.29 Introduction of alien species? No Not envisaged

1.30 Loss of native species or genetic diversity?

No Not envisaged

1.31 Any other actions? No Not envisaged

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply):

S. No.

Information/Checklist confirmation

Yes/No Details thereof (with approximate quantities /rates, wherever possible) with source of information data

2.1 Land especially undeveloped or agricultural land (ha)

No The plant area has already been acquired and was under construction. The land is into industrial use.

2.2 Water (expected source & competing users) unit: KLD

Yes Total water requirement: 400 KLD Source: Underground Permission has been obtained from the Central Ground Water Authority vide letter no. 21-4(32)/CGWA/MER/2010-1834 dated 16-03-2010.

2.3 Minerals (MT) Yes The raw materials required are as follows:

S.No. Name of the Raw material Quantity in TPA

1 Iron Ore 99,000

2 Coal 77,880

3 Coal Char 19,800

4 Limestone 1,782

5 Sponge Iron 32,208

6 Scrap & Pig 6,765


6

S. No.

Information/Checklist confirmation


2.4 Construction material – stone, aggregates, sand /soil (expected source – MT)

Yes Only 1 x 100 TPD DRI Kiln installed.

2.5 Forests and timber (source – MT)

No Not use envisaged.

2.6 Energy including electricity and fuels (source, competing users) Unit: fuel (MT),energy (MW)

Yes Power requirement: 7.5 MW Source: Captive Generation Jharkhand State Electricity Board & DG Set (2×500KVA). Fuel: Fuel Oil will be used as fuel for start-up of Kilns.

2.7 Any other natural resources (use appropriate standard units)

No Not envisaged.

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health



3.1 Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies

No No hazardous substances are used in the proposed Mini Integrated Steel Plant.

3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases)

No Project activities are not likely to cause changes in occurrence of disease or affect disease vectors

3.3 Affect the welfare of people e.g. by changing living conditions?

Yes Additional employment opportunities are been created by operation of the plant. This has been benefited by direct and indirect employment which has improved the living conditions of the people and also through socio economic measures taken up by the proponent.

3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc.

No Not envisaged.

3.5 Any other causes No No other causes.

4. Production of solid wastes during construction or operation or decommissioning (MT/month)



4.1 Spoil, overburden or mine wastes No No mine or separation activity.

4.2 Municipal waste (domestic and or commercial wastes)

Yes Municipal solid waste generated from plant are collected, segregated and disposed off scientifically.


7



4.3 Hazardous wastes (as per Hazardous Waste Management Rules)

Yes Used Oil from DG set/equipments will be been sold to the authorized recyclers.

4.4 Other industrial process wastes Yes The details of solid waste generation and it’s disposal is incorporated on Point No. 1.15 of Form I

4.5 Surplus product No Nil.

4.6 Sewage sludge or other sludge from effluent treatment

No There is no proposal of Effluent Treatment Plant.

4.7 Construction or demolition wastes

Yes Construction waste like soil, brick bats, etc. was utilized in leveling of land and construction of roads.

4.8 Redundant machinery or equipment

No There is not any redundant machinery or equipment.

4.9 Contaminated soils or other materials

No There is no contamination of soil or any other material

4.10 Agricultural wastes No No agricultural wastes are generated.

4.11 Other solid wastes No There is no other solid waste except the above mentioned.

5. Release of pollutants or any hazardous, toxic or noxious substances to air(Kg/hr)

S. No Information/Checklist confirmation


5.1 Emissions from combustion of fossil fuels from stationary or mobile sources

No No fossil fuel will be used as fuel in the proposed industry. Emission from fuel (Coal and Rice husk in boiler) burning, which consists of pollutants like PM, SOx and NOx would be discharged into atmosphere through APCS/ stacks of suitable height (30 m). To reduce particulate matter concentration multicyclone dust collector is being installed. Proper precautionary measures will be taken for proposed expansion unit also.

5.2 Emissions from production processes

Yes Emissions are generated from burning fuel. In boiler and D.G. sets; they are Particulate matter and small amount of SOX an NOX. To mitigate the impact, stack of appropriate height of 30 meters provided for 8 TPH boiler. To reduce particulate matter concentration multicyclone dust collector is being installed.

5.3 Emissions from materials handling including storage or transport

Yes Water sprinklers are provided for suppression of dust are/will be installed at the raw material and production handling points.

5.4 Emissions from construction activities including plant and equipment

Yes Working of construction equipment aided with fossil fuel (diesel) and transportation of construction material is likely to increase emission of Particulate Matters, SOx and NOx

5.5 Dust or odours from handling of materials including construction materials, sewage and waste

Yes Dust generation as mentioned above. No odour problems.

5.6 Emissions from incineration of waste

No Not envisaged


8



5.7 Emissions from burning of waste in open air (e.g. slash materials, construction debris)

No Not envisaged

5.8 Emissions from any other sources No Not envisaged

6. Generation of Noise and Vibration and Emissions of Light and Heat:



6.1 From operation of equipment e.g. engines, ventilation plant, crushers

Yes In the plant, noise from operation of equipments are been generated. Noise levels are kept below the limit prescribed by CPCB. Noise abatement measures are taken and persons working close to machines are been provided with personal protective equipments viz. Ear plugs/Ear muffs etc. for further protection.

6.2 From industrial or similar processes

Yes Noise from operation of equipments are been generated. Noise levels are kept below the limit prescribed by CPCB. Noise abatement measures are taken and persons working close to machines are been provided with personal protective equipments viz. Ear plugs/Ear muffs etc. for further protection.

6.3 From construction or demolition No As the plant is in operational phase there is no construction or demolition works involved.

6.4 From blasting or piling No Not envisaged.

6.5 From construction or operational traffic

Yes The noise generated from operational activities is maintained within the prescribed Noise standards by taking precautionary measures regularly.

6.6 From lighting or cooling systems No No noise generation from lighting or cooling system is envisaged.

6.7 From any other sources No No other source envisaged.

7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea:


Yes/ No Details thereof (with approximate quantities /rates, wherever possible) with source of information data

7.1 From handling, storage, use or spillage of hazardous materials

Yes Hazardous wastes (Used Oil) will be suitably disposed-off through registered recyclers, as per Hazardous and Other Wastes (Management & Transboundary Movement) Rules, 2016 and subsequent amendments

7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge)

No There is/will be no discharge of sewage or other effluents from the said project. Effluent from the plant and domestic effluent after treatment in septic tank will be recycled. No industrial effluent will be generated.


9



7.3 By deposition of pollutants emitted to air into the land or into water

No All the de dusting units are/will be well connected to stack of 30 m. Good engineering practices are ensured to keep emission of particulate matter to minimal. ESP) and bag filters are installed to keep the emissions within the prescribed norms. Hence there is not any risk of contamination of land or water from release of pollutants.

7.4 From any other sources No Not envisaged

7.5 Is there a risk of long term build-up of pollutants in the environment from these sources?

No Not envisaged.

8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment



8.1 From explosions, spillages, fires etc. from storage, handling, use or production of hazardous substances From any other causes

No All safety rules as laid down by concerned Authorities are been complied. No hazardous substances is generated or used in the process.

8.2 From any other causes No Not envisaged.

8.3 Could the project be affected by natural disasters causing environmental damage (e.g. floods, earthquakes, landslides, cloudburst etc)?

No No such event is known to have occurred in the area. Area falls under Seismic Zone III.

9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality



9.1 Lead to development of supporting facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.:

Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.)

housing development

extractive industries

supply industries

Other

Yes Supporting facilities are available in the nearby areas. The proposed project will have a positive effect and enhanced the growth of the region. Management will provided appropriate contribution towards improvement of Medical and educational facilities for rural population in the vicinity. •The industry helps in promoting the activities related to environmental awareness in nearby villages. •Trained operators and workers in various aspects of EHS (Environment, Health and Safety) will be employed.


10



9.2 Lead to after-use of the site, which could have an impact on the environment

No The plant will be installed, properly managed and proper green belt which has a beneficial impact on the environment.

9.3 Set a precedent for later developments

Yes As new technology will be installed, the technology enables energy efficiency and process optimisation

9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects

No There is/will be no environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality.

(III) Environmental Sensitivity

S. No. Areas Name /Identity Aerial Distance (within 15 km) proposed project location boundary

1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

Barkagaon Reserved Forest Jorakath Reserved Forest

9 km 9 km

2 Areas which are important or sensitive for ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

No Not applicable

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

No Not applicable

4 Inland, coastal, marine or underground waters

No Not applicable

5 State, National boundaries No Not applicable

6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas

NH - 33

7 Defence installations No Not applicable

8 Densely populated or built-up area

Hazaribagh 7 Km

9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities)

Hazaribagh 7 Km

10 Areas containing important, high quality or scarce resources.(ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

No Not applicable


11

S. No. Areas Name /Identity Aerial Distance (within 15 km) proposed project location boundary

11 Areas already subjected to pollution or environmental damage (those where existing legal environmental standards are exceeded)

No Not applicable

12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions) similar effects

No Not applicable

(IV).Proposed Terms of Reference for EIA studies: Not Applicable, as it is an EC Case

Executive Summary

Site Details

The site is located at Village: Marhand, P.O. Lila Nagar, Dist Hazaribag, in the state of Jharkhand and

is about 1.5 KM from the National Highway No. 33 and 2.0 Km from the state highway connecting

Hazaribagh to Barkagoan. Land measuring 15 Acres is in the possession of the unit in the vicinity of

Marhand Village in Hazaribagh District of Jharkhand State.

Project Description

JHARKHAND SALES AGENCIES PVT. LTD. incorporated on 29th October 2003. Present directors

include Mr. Praveen Kumar Agarwal, Mr. Raman Mehra Mr. Pawan Kumar Tulsyan and Md. Ezhar

Ansari.

The proposal was to produce Sponge Iron 200 TPD i.e. 60000 TPA capacity along with Induction

Furnace (1x 12 ton) with CCM to manufacture billets 113 TPD i.e. 33900 TPA and 8 MW Captive

Power Plant based on WHRB 4 MW and AFBC 4 MW for which the ToR was granted on 22.01.09,

Public hearing was conducted on 29.08.09 and EC was granted on 18th June 2010.Only 1x 100 TPD

DRI kiln installed from the configuration mentioned in EC. No other unit installed or

initiated due to various organizational & personal reasons. Plant is currently under total

shut down stage.

REQUIREMENT OF RAW MATERIALS

Raw

material

Consumption

/Ton

Consumption

Ton / day

Consumption

Ton / annum

Source

Iron Ore 1.65 330.00 99000.00 Barajamda / Banspani

area

Non coking

Coal

1.30 260.00 78000.00 Ramgarh & Hazaribagh

coalfields

Dolomite/

Limestone

0.03 6.00 1800.00 Daltainganj / M.P

TOTAL 2.98 596.00 178800.00

BILLETS (INDUCTION FURNACE)

Raw material Consumption

/Ton

Consumption

Ton / day

Consumption

Ton / annum

Source

Sponge Iron 0.863 97.52 29256 In-house

Production

Scrap/Pig 0.184 20.80 6240 Out – Source/

Local

TOTAL 1.047 118.32 35496

RAW MATERIAL REQUIREMENT FOR POWER GENERATION

A. WHRB

Hot Flue Gases 2 x 26000 Nm3/hr from ABC of DRI kilns

B. AFBC

Item Composition

Per unit of Fuel

Requirement

MT per day

Requirement MT

Per year

a Dolochar (CV – 1300 Kcal/Kg) 0.30 54.00 16200

b Coal Fines (CV – 2100 Kcal/Kg) 0.30 54.00 16200

c Coal (CV – 3200 Kcal/Kg) 0.40 72.00 21600

Total (Avg. CV – 2300 Kcal/Kg) 1.00 180.00 54000

During the peak construction (remaining units) and erection period, around 150 – 200 persons will

be required. The work will be done through contractors and most of the work force will be from

nearby villages. During operation and maintenance period, around 240 persons will be employed.

The total water requirement of the project will be 400 M3/day and total power requirement of

project for plant and machinery will be 7.5 MW and 2 D.G Set of 500 KVA will be installed and total

fuel requirement will be 90 KL/annum.

The capital cost of the project is Rs. 105.30 Crores. The project has been designed for setting up

Mini Steel Plant starting from primary metal up to the final end products.

Conclusion:

The proposal is for EC Renewal.

----@@----

ENVIRONMENT IMPACT ASSESSMENT – FINAL REPORTJHARKHAND SALES AGENCIES PVT LTD, Marhand, Hazaribag, JharkhandDRI 200 TPD, Billets 113 TPD, Power 8 MW

ECO CARE, Environmental Laboratory, Asansol, West Bengal CH2 - 14

CHAPTER 2PROJECT DESCRIPTION

provided - Fire hydrant system, Portable fire extinguishers and Manual fire alarm

system

2. 5 PROPOSED SCHEDULE FOR APPROVAL AND IMPLEMENTATIONThe time period of project implementation is approximately 20-24 months from

the date of placement of orders for major plant equipments and start of activities

at site.

2.6 TECHNOLOGY AND PROCESS DESCRIPTION

Selection of suitable production process and the capacity of the production units

form the nucleus around which the basic concept of a plant is developed. While

the select ion of a process takes into account var ious factors including

environmental pollution, the capacity selection of major units would depend on

the volume of production, available unit sizes, economies of scale etc.

2.6.1 SPONGE IRON - TECHNOLOGY

The process of manufacture of Sponge Iron is very simple. The percentage of

oxygen associated with iron as oxide is removed from the ore particles and the

percentage of iron forming a part of the whole iron, and which exists in the

metallic form, is called the degree of metallization in sponge iron making

technology. There are two well established processes for the manufacture of

Sponge Iron, namely:-

a) The reformed natural gas process i.e. by the gaseous reduction of the iron ore.

b) Coal based Rotary Kiln Process – Solid Reduction.

Reformed Natural Gas Direct Reduction Process

However it is difficult to implement this process in this region for the following

reasons:-

1. The availability of natural gas is problematic.

2. The raw material has to be partly in the form of pellets which are expensive.

3. The landed price of natural gas is quite high.




Coal Based Direct Reduction Process

The coal based direct reduction process is more commercially viable and is

currently in use in India. Most of the solid reducing based process use non-

coking coal as reducing agent. As the non- coking coals are available abundantly

in our country the processes utilizing the non- coking coal as reducing agent are

of much significance to us. Of the different coal based processes available, the

most widely accepted is the coal based rotary Kiln- DRI process.

The technology of coal based rotary Kiln- DRI process has been envisaged

for this project.

The sponge iron unit is also a source of power for captive consumption, through

waste heat recovery and use of dolochar as fuel in AFBC.

2.6.2 INDUCTION FURNACE & CCM (BILLETS) - TECHNOLOGY

Induction Furnace is an established process for production of liquid steel using

100% solid charge comprising appropriate proportion of Scrap / DRI / HBI / Pig

Iron. India has witnessed an un-precedent growth in induction furnace steel

making in just two decades.

The Continuous casting process technology in the global steel scenario has

brought a significant change in technology where it has been proved that the

steel produced of sponge iron mixed with cast or pig iron and MS melting scrap

coupled with Electric Induction Furnace, medium Frequency, Constant Power

Track can offer better economies at relatively smaller scale operations.

The technology for the proposed mini steel plant is selected as 12 T InductionFurnace (steel melting) – Casting (billets) with an installed capacity for

production of 33900 TPA MS Billets.




2.6.3 MANUFACTURING PROCESS – SPONGE IRON

Direct reduction process is classified based on the reductant used namely

gaseous and solid. No DRI plant uses liquid fuel or reducing agent. All gas based

plants use natural gas and these are situated along with HBJ pipeline namely

Essar Steel, Ispat Industries, and Vikram Ispat with combined installed capacity

of 3.86 million tons.

Most solid reduction process use non-coking coal as reducing agent due to

abundantly available non-coking coal. The different coal based processes include

retort / shaft (Echeverria Kinglor Meter, Wiberg), Tunnel Kiln (Hoeganes) rotary

kiln ( ACCR/ OSIL,Lurgi, Krupp Renn, DRC TDR, CODIR, Sill- SL/ RN)the SL /

RN process is applied world wide with capacities raining form 12,000 TPA to

150,000 TPA, Units most of which are in operation.

The process proposed to be adopted is the rotary kiln proposes using low grade

non-coking coal and sponge grade iron ore. Locally available raw material to set

up low capacity kilns and the lowest capital cost per of installed capacity has

promoted the promoters to adopt this process.

Iron are undergoes the following reduction reaction in all the processes

Fe2O3 + 2 CO = 2 Fe + 3 CO2

And /or

Fe2O3 + 3 H2 = 2 Fe + 3 H2O

As shown in above reactions, carbon monoxide and hydrogen are reducing

gases. These reducing gases can be obtained by controlled combustion of

natural gas in the gas- based processes. In the coal based process gasification

of the solid coal, according the Boudouard reaction produces carbon monoxide.

C + O2 -- > CO2

C + CO2 --> 2CO

As maintained earlier direct reduction is the conversion of oxide feedstock to the

metallic state with such conversion taking place entirely in the solid state (at no

time does the material become molten). The carbon monoxide (CO) produced as




above reduces iron oxide to metallic iron.

Fe2O3 + 3 CO -> 2Fe + 3 CO2

However, the reduction form oxide to metal does not occur in one step, but by

gradual removal of oxygen giving, rise to various intermediary oxides. The

reduction sequence can be expressed as follows:

3 Fe2O3 -> 2 Fe2O4 -> 6 FeO -> 6 Fe

Hemitite Magnetite Wystite Iron

For Sulphur removal in the ore, dolomite/ limestone is used and the reactions are

as follows:

FeO + H2S -> FeS + H2O

FeS + CaO + CO -> Fe + CaS + CO2

Reaction mechanism

The reaction occurring inside the bed of iron ore and coal are heterogeneous in

nature. Two sets of reaction take place.

Set 1: Between coal, carbon dioxide and oxygen

Set 2: Between iron ore particles and CO.

Each particle/ lump of ore may be considered as a porous. Reaction between the

particle and the gaseous reactant can be visualized to occur in 5 successive

steps

Step 1 Diffusion of gaseous reactant through the film surrounding the particle to the surface of the solid.

Step 2Penetration and diffusion of the reactant through the blanket of the reacted outer layer to the surface of the un-reacted core.

Step 3 Reaction of gaseous reactant with solid at this reactionsurface.

Step 4 Diffusion of gaseous products through the reacted layer to the exterior surface of the solid.

Step 5 Diffusion of gaseous products trough the gas film back to the main body of the gas.

Since the reaction takes place in several steps and each in succession, any of




them having the least rate could be the rate controlling. Be it diffusion or reaction,

the rate should be primarily a function of the following three parameters.

a) Concentration of reactants at active interface temperature.

b) Active area of reaction.

The reaction time or time for completion or reaction varies inversely as the rate.

The rotary kiln process considers reduction of iron ore (5-18 mm) with solid

carbonaceous material like coal heated up to a temperature of 950-10000C in

rotary kiln and then cooled in a rotary cooler with external water cooling system.

The products are screened and magnetically separated. Sponge Iron being

magnetic gets attracted and gets separated form non- magnetic char.

The iron ore and coal crushed and screened to respective sizes are fed to rotary

kiln through feed tube in pre-determined ratio. The rotary kiln is slightly inclined at

an angle 1.5 deg and rotated by AC variable speed motor at a steeples variable

speed ranging form 0.2-1.0 rpm. Due to inclination and rotary motion of the kiln,

the material moves form feed end to discharged end in about 5-6 hrs. the fine

coal is blow form the discharge end to maintain the required temperature and the

carbon concentration in the bed. The kiln has 7 shell air fans mounted on the top

which blow air in the respective zones to maintain the required temperature

profile. The material and the hot gases move in the counter current direction, as

a result the iron ore gets pre- heated and gradually reduce by the time if reaches

the discharged end. The hot reduced material is transferred to rotary cooler via

the transfer chute. The cooler is also inclined at 1.56 0 and rotates of a steeples

variable speed of 0.3 to 1.2 rpm driven by an AC variable speed motor. Water is

sprayed on top of shell to cool indirectly the inside material. The material gets

cooled to 80 deg C and discharged on the belt conveyor but the double

pendulum value, which acts as a seal for prevention of atmospheric air into the

kiln cooler system. The cooler discharge is sent to the product separation system

where material is screened to various size fractions and magnetically separated.

Gases flowing in counter current direction to material go to the dust settling

chamber where heavier particles settle down and latter dust particles are




arrested in pollution control equipment like an ESP.

The gases which flow in the counter current direction of the material go to the

dust settling chamber (DSC) where the heavier particles settle down. These

particles are continuously removed by the wet scrapper system. The gases then

pass to the after burner chamber (ABC) where the residual carbon or CO are

burned by the excess air available. The gases are of high temperature and have

a lot of heat energy which can be utilized for the power generation through the

waste heat recover boiler. The hot gases after the heat recovery boiler gets

cooled to 190 - 2000C, the gases then are passed through an ESP and the clean

gases are let of to the atmosphere at 80 - 1000C through the chimney.




PROCESS FLOW CHART FOR MANUFACTURE OF SPONGE IRON

Raw Material Feeding at ground hopper (Coal,

Ore)

Coal

Over Size

Crushing

Screening

CoalBin Iron Ore Bin

Screening

Crushing

Sized Iron Ore

Over Size

Limestone Bin

Screening of mixed end product(Sponge Iron and unburnt coal)

Indirect cooling in rotary cooler with water spray

Processed in rotary kiln with air control

Setting up of production of mixed raw materials for kiln feed

Sponge Iron Lumps + Char

Drum type magnetic Separator Drum type magnetic Separator

Sponge Iron Fine + Dolo Char

Sponge iron Lumps Bin

CharBin

DoloChar Bin

FinesBin




RAW MATERIAL REQUIREMENT AND SPECIFICATIONS

The major raw materials required for production of sponge iron are iron ore, coal

and limestone. The specifications should preferably as below:

Raw Material Constituent CompositionA. IRON ORE Fe (Total) 65.00 % min

99000 TPA Silica + Alumina 5.00 % maxSulphur 0.01 % max

Phosphorous 0.06% max

B. COAL Fixed Carbon 45 -55 %78000 TPA Volatile Matter 22– 24 %

Ash 15-20 %Sulphur 1.0 % max

C. LIME STONE CaO + MgO 42 % min1800 TPA Silica + Alumina 10 % max

The operational efficiency and product quality are mainly dependent upon quality

of raw material; hence care will be taken in procuring and sizing of the same.

Availability of Raw Materials

Iron ore

Requirement of iron ore shall be met by purchasing it from Banspani - Barajamda

region of Orissa/Jharkhand. Long term supply arrangements can be made with

some of the mines.

Non Coking Coal

Non Coking Coal wi l l be used in manufacturing of Sponge Iron. The coal

availability is in proximity in the district of Ramgarh, Dhanbad and Hazaribagh.

Limestone

Limestone is available in Jharkhand, Orrisa and Madhya Pradesh. This limestone

is characterized by impurities like silica etc. In view of this, it has been proposed

to utilize the better quality of limestone available in Satna area of Madhya

Pradesh which is known as Central India limestone.




2.6.4 MANUFACTURING PROCESS – BILLETS

The Continuous casting process technology in the global steel scenario has

brought a significant change in technology where it has been proved that the

steel produced of sponge iron mixed with cast or pig iron and MS melting scrap

coupled with Electric Induction Furnace, medium Frequency, Constant Power

Track can offer better economies at relatively smaller scale operations.

The process involves the charge of raw materials- mainly sponge iron 70%, cast

iron 20%, MS steel skull and bundled Scrap 10% into melting bath (crucible)

where through heat energy the iron & steel is melted at a temperature of 1550ºC.

Scrap containing higher carbon percentage are used for sandwiching sponge

iron. Sponge iron contains less percentage of carbon and cast iron with high

percentage of carbon makes the mix charge perfect to melt. As soon as the mix

charge is completely melted, necessary Ferro Alloys and deoxidiser are added.

The liquid metal from the furnace is tapped into one of the ladles and the ladle is

brought to the casting position. After ascertaining the temperature of liquid metal

it is poured into the tundish for distribution to the mould. The mould tube is made

of copper. Primary water circulates around the periphery of the mould. During

casting a lubricants agent is fed to the inner mould walls to reduce the friction

between mould and solidified strand. The mould oscillator oscillates the mould to

facilitate easy stripping of the solidified strand. The newly formed strand leaves

as a thick shell and is cooled further from all sides by spraying water to complete

the solidification process. The cooling water volume can be adjusted to suit the

steel grade, strand and size and casting speed. The Exhauster sucks off steam

arising during water cooling.

The strand reaches the withdrawal-cum-straightening unit through strand guide

frame. The strand cutting facil i t ies & roller tables are arranged after the

withdrawal-cum-straightening unit. The strand cutting requires oxygen which will

be available from the proposed captive oxygen plant. Before starting to cast the

mould is closed by a dummy-bar head which is connected to a dummy bar. The




dummy bar is lowered at a pre-set speed as soon as the liquid metal reaches a

pre-determined level in the mould. When the dummy bar has been severed from

the hot strand by means of the torch cutter, the roller tables drive it into the

dummy bar holder. The dummy bar holder is swung out of the area of the roller

tables.

The cut-to-length billets are conveyed on the roller tables up to the fixed stops.

The skid bank pusher transfers the billets on to the cooling bed and then returns

to home position. As soon as the ladle is empty, this is removed from casting

position and a second ladle is placed in to casting position before it gets empty.

Thus continuous or sequence casting is carried out.

2.6.5 CAPTIVE POWER PLANT

In today’ s world, energy optimisation undisputedly assumes paramount

importance. It is more so for a country like India where energy is a scarce and

invaluable commodity. Coal based Sponge iron process provides good

opportunity of energy saving by producing power from waste kiln gases and solid

wastes which otherwise i s wasted. The technology has been successfully

commercially proven.

The efficiency of the process can be increased substantially to around 25 - 30%

through utilisation of above mentioned wastes. Through power generation, not

only the internal demand of power from Sponge iron production can be met, but

also there exists a substantial exportable surplus, which can be either used in

down stream steel making units or be sold off.

The off gas leaving ABC at about 900-950oC can be utilised to generate waste

heat power of about 4 MW in a 200 TPD DRI plant. This not only reduced the

cost of production of Sponge iron through cheap electricity on the one hand while

on the other, it provides a stable uninterrupted source of power supply as well.

The Power Plant will have a generating capacity of 8 MW. Steam required for

generation will be met combined from WHRB & AFBC. 20% margin has been




considered in Boiler design capacity.

One no. 20 TPH Air Fluidized Bed Combustion Boiler (AFBC) generating

steam at 67 Kg/cm2, Temp. 449 0C shal l be instal led to meet steam

requirement for generation of 4 MW Power from dolochar, coal fines and coal

as fuel.

Boiler shall be designed for fuel consisting of

Coal E Grade - 40% Average G.C.V. = 3200 Kcal/Kg approx.

Coal Fines - 30% Average G.C.V. = 2100 Kcal/Kg approx.

Dolochar - 30% Average G.C.V. = 1300 Kcal/Kg approx.

Fuel requirement/unit shall be = 1.54 kg approx.

The daily fuel requirement shall be 180 MT. approx.

Yearly fuel requirement shall be 54000 MT approx.

The plant will operate at a PLF of 85 - 90%.

Plant availability shall be minimum 95%.

The 8.0 MW Turbine Generator set will be of latest design, type bleed cum

condensing. Bleed will be utilized to reheat condensate to ensure minimum

feed water temperature of 110°C.

Due to shortage of water at site, air cooled condenser shall be installed. In

India many air cooled condensers have been installed & they are operating

successfully & maintain a vacuum of 0.1 Kg/Cm2 (a).

Generated Power will be utilized for captive consumption in the plant having

minimum requirement of 7.5 MW.

The plant is being installed as Captive Unit to proposed iron & steel plant,

therefore efficiency & profitability of the plant will be enhanced.

The plant will generate employment opportunity for local people.

The plant will be installed with all new & modern equipment. All measures will

be taken to make the plant environmental standard compliant.

Chimney height shall be 30.0 m.

i I \ \ ,, '\

:·-\

;~(5\

To,

F. No. Jo.H'M1·f8>43t/~(Y:d8- JA II (I) Gc::rvernment oflndia

Ministry of envitortment and 'Forests (I.A. Division)

M/s Jha!!khand SalesA&enciesPvt. Ltd 3(0) HI Floor; Shri Gopal Qomf)lex, Kutchery Road, Ranchi - 834001, Jnat:knand

Paryavatan Bhawan, CGO Complex, Lo()hi Roa(),•N.ewi{D~lhl.c- 1,.1Q()Q3 ., ... E.-mail: ms..lrid:cistcy·ltt~f@1!1i~;jJj .· .

Telelfax: 011- 2436'391'3 · ... [}at(jd:.June ta;.2h1o ;

Sub: IVUnfJntegrated Steel Plant along with Captive Power Plant (8 MW) ~t kliair&rf· •No·t'90·;"'.\1iilla'ge;;·Mavnantt, :P·:•(i) ••. f.,ila(ISI~g~r~.mistrie:~Haz.aribagl Jharkhcmd ... by ·M/s

· Jharkhand;·Sales<A·genciesPvt .. Ltd. -·Snvirohmental.Gfearancereg. Sir,

This has reference to your letter ooJSAPL/MoEF/EC-1/2009 dated 29th becemb~r. 2009 alongwith··cuf)ies offfm~I··E:IA report qJitd public hearingreport··seeking. environment· clearance ·under·the·pro.visions, of·E·JANotiffeation, 2(J06.

2.. . Th~ Ministry of !Sn.v;i(onrnentand Forre$t&.has ~xarilined the prop&s?l.l(l~'rf6lga·th~t ·· M/s Jharkhand Sales Agencies Pvt. Ltd. have proposed to set up a Mini Integrated St.e~f · Plant for production of 60, 000 TPA of Sponge Iron by Coal based rotary kilirdired .. reduction,. 33,900 TPA of billets by melting in induction furnace and. cc;tsting in Cqqtiquous Casting Machine (CCM) along with Captive Power Plant (8 MW, 4MW o(WHRB ~nd 4 MW otAFBC) in DistriotHazaribqgh .in Jharkhand.Totalland area requiredforthe prqj~ctwill.~e 15 ·acres. Haz(}ribaghis 10 .15m away.from the project site: No national park ar\~wild life .. Sa(lctuanylsJ(!):~~t~~witMtn 10Jqn· radius of.the···projectsite:·l3'clrkag~.on .. ReS'E3rv~F8rest and Jo~KC:ltn Re$~1W~ ifG~~~t·!$1oc~ted at 9. Krrt ... i:()talcost<JT.'me pr¢f90:s~d. p..toJectljjin ·.be Rs.• ·to5;$0 er~res,J\\s.434;{~Q;bakh?··ano:R9: 1.f1.~.5.tal<hs. are •• earmaf:kedtcwardscctpital costs and··:r~eurringJ,·PostfoJ¥·P~Ul!ltion eontrol{neasures. . .· ··.··· . ·. . .• .. . .. ··. . .. . . . ·. . ... · . .. .. . . . . ··•.·· 3. . .... ·.·· It is·nt>ted~itha't''mal<e' tlr§•~wa'tErr:reqliitemenhot400m3/daywill .. be,•+net:ftontthe bore well: PerrT1is'SidrtYdr ;drawl of-water nas ID§'err obtalned from the eentrar GrouF1d water Autnority vide tetter no. 21-4(32)/CGWA/MER/2010-1834 dated 16.3.2010. Effll.fenlfromthe pll:fr;t apg dottl~!3t!G eff!llenl after treatment in :septic tank will be recycled. No industrial • effl~eMKwJII~':bEt1g~n·~r'ijtea:·Ra•ir1•·watervvJI!rbe.iharvested ... and···.water ·wifl•;pe·'used•for plant operation. ·raw~·t' rt:lqcifrerii~rft•of• 7.5·MW will' be met from the··captive generation and ... Jnarf<hand State'fflecltr16ity Soarer. DG•set (2 x 500 KVA). Fuel oit•wlll be used as fuel. for · start-up ofkilns. • · · · · t

4. · To cohtro'l tfre particulate emissions, ESPs Will be provtded• tb APBC boiler. and WHRB. Flue·gases from .furnace will be passed. through ESP anddusfcolleotors for dust controL Dustextra9tion system ·will be installed in raw n1aterial handling area and dust suppressio11 ·~~st€fm.ln .rhatetiafriyard Will also· be provided. Bag filters will be provicled to·· coritrdl the fugitive ·cfust emis8"16n at Coal injection point, iron ore hat!dling. s.ection, stock 11ouse and ppddcief hotts'e sectiOn; Water will be sprayed at all the··d~sty areas in tne premises and aurrri~ loadihg, tlhToadirrg·process~. In billets plant,··fume e}(traction~~ystemwitn approprle~te air pollution control device will·be installed to control the· emissions from the process artd' fogftiv'e erriission·s at furnace:·.AII. de~dusting unit wHI b~·eonnE3cted to stack neignt of 30m. Coal ch'arwill'be used for power gMeration. Iron ore. and Goke.fines will be

I l

\

...

sofd.te>.~~IJ~t.f1't ·•· syst~m .. wnJ:~e u .·

'. ~ '

<•:····.ff::1p···,r,'.n·.·. :.·g.~.·~,.·· ' ··.0tncfuctrori•furn~loe slag and dust from Panution· Gqrit~dt·

... u · ash wiiFbe sllppliedto ceme11t industries.

5. . . Gr~~n 1tt~tt;WI1f;;f.te. developed in 5 cicres Of plant. area. Low noise gelii~rating equipments with vibration isolators will be installed. Ear lll\4~9/ear plqgs Win be provlaetf to. workers in noise prone areas. Acoustic encfosuresWlll be pr<>vided to •ID'$ sets. Regular lubrication and maintenance will be done to reduce nofs•Erg~neration.

6. All the primary metallurgical industries are listed at S. N. 3 (a) of EtA Nl;)titiqation, 2006 and will be appraised at Central level. · · ·

7. ·· The prop·6sarwas considered by the (Sxp~~ Appraisal Committee .,J. ~~n<J~str¥Hn its • meeting held on 17\h .~tat•. May;20'f'O,· arrd'reComfrjended the··proposaJ ·for environ~ntal· .····• clearance. Public hearing I Public consultation meetirig was held on 30.08.2009. .• .. ,4;:

8. Based on the information subrniftetp l:lY you, presentation made by you .. and · consultant, Ecocare, Asansol. West Bengal, the f\Jiinistry of8nvironmentaod.'F~~ts·he.rm>y accgrds ~nvironmen!~l. clearance to the ~bove project under the provisions otJHA · Notlfl~ti~n ·9~t~~ .. 14.~ :$ept~rnbet·2oos su~j~t to ·strict compliance of the toffOWirltJ S~Jeclfic· and Grmerf;ll,c6~q!tior't~: ·

A.· .. ··· -·~~~~tf{f$\~fz)~J~I;}jl~NS.;:,, .

. : ·.... ,_ ... ·.-- · ... _· . ·. . · ... · .... ~ .... ~ ...... ,..,. · '·· · · ·• · · · · .. · · · · > ·. · ·. · viz: Efl€rctf6sta'fi"C •pn~'cil~it'ator·l

. ahd fiag > · · ... shaH· be ... ,..,.,, 11"''"'

mg/Nm3 by installing energy . . . shSit:gobeyond>Ithe prescril;}ed .. ·. ··· .. ·. . nterlocking facilities shalki;>~·Pirf:!~((te<t so•tWal p:r~ess can beautomatrcaliy•c&topped in ease emissionJevetE~·~ :oeE~(js

'. litrfit. .• .. .

ii) · ·ln·plantoontrol·measures for·cheoklng:fUgitive emissions frpm arfth~ Vt!lt1~rabh~ sot~rE1le.s lfke,;spillagetraw materials handlings etc. shall b~ prpvrq~d, Futt~er1 'SP~ifio mea·sures likeprovistoneifdust ·suppression.systellO,,qqnsisf!p~ <if;wliifer ·· sprinkling, suction hoods, fahs and bag filters etc. sha11 .. 6e itista!led/ati:B~t~ril:il transfer ~oints, stock house and other enclosed raw material handling areas. All

Iii)

tfle,Jif\ternal' toaos ~shc:dl ·be aspf}alted. Ft:Jgitive. emissions shall be regularly ·m't>fiit'Ptect:at~a~reiS~rd~~ffiairttainett.

Vehibt!IC1·r,poll6ti6mdue.to.:tre1nsp?rtatio.n .. of·ra.w:material •. ·andflni~t\~p.~(6d,uct$~afl.· be 'controlled: Proper arraf!gements •. smallals.o ·be ma.de,·to qofi!rotdu~t'~i:rlisst~ns · during.Joading and unloading oflhe raw material:and finished prqg~<;;f~'Wfforts

· shall'·also;bemadec·toreduqe•impaot•oftf:le·tran~ppllt of the ·raw. rnateria:.l$~odehd products' on. tire·' s.urroundirig<environ mentincJI:lding•.·agrloultun!r lana:,~lf: ~~e r~w materials •ioduding fly ash ishall'bettan~portedAnthe .closed.90,ntall)ef~.(iB'X~mn· · ... shalknot be<overloaded. Vehicuf~~· emj~sions ,shallb.e re~l41af!X rhbr;rlt~rel!l•an~ ... records kept. · · .· ·.· ·. · · · ·· · · ·

iv) The National Ambient Air Quality Emission Standards issued by the Ministry vide G.S.R. No. 826(E) dated 16tn November, 2009 shall be followed .

"''. ~;

--

"S" . ..

·:;:~::ss::~~~~:~;~,~r~:.o~~tr:z.~r~:~~~~;:ug~~~~. ~~~;;:~tt!:~~~~~::·:•···· zoo:a within the latest permts$it5le limits 'is&ue<!! by the Ministry and re~ll!rarly monitored. Guidelines I Code of Practice issued by the CPCB shen.ild be followed.

'itr~Fil~f1i~·fwmntme'mifo1!imti"'wl:lt '· ,, '~~~~~irt~:~iffl~gj;((j1~~it; .

ix) Zero · ~ffluent disch'arge shall be stti(Jtly followed ahcF•mo w~~t~Vv~t~f~~arr be ·cti:sotlarg~d outsidelt:re premises. · ·

' ... -·. '·.. . x) " ,., tfffi ·~I¥§'Jrifi1~:ffl~~~t;tQi~2f~~·(ifs~'(\)f ~taifi\;Water0:fl~~E:lsf~~;k It~·~~

- me • _ . _ ':\~1\~ll~Y~ei~~~·~r,r~~ai'~·meel tlne•,ma~intll!lllft•\wa't~r-·~retr(t:fi+l balancJ;} wc;tt~r re-q·uirementst:ran·oe met from on:ter sources.

•ity:'(jf .· Olily

xi) .· ~:!~~~~=~==~. . . . Cythe State Pollution Control Board or described under the E(P) Act whichever are m<:>t~ stringent Leacrate stt:layf()rthe effluent gen.e.r;ated and ~mcal¥sis s~all also

... . ... l:>~,~~gtlratly'ca·ttfedrout;srtd'f'e~tDrt: sut~-rn1ttetf •to4he·Mimistry~& Hegiomal.Qffiee • at · · ': :.·~pfi1;)1gne~~at;;•&P'CBf•anCJ•(@~®I!3, · ·

.. ···: _. __ ,. __ .. ·.: -· ..

xii) AU the eharfrom DRI'p[anfsttaltb:e utili~ecl•in AF:ac ........ ,,.,.,.,_,,,..,, . .., char . shan be disptt>sed c>ff anywhere else. 1\fE!lO ltJGil~r .. . . _ '"'~-........ simultaneously alongwitt-r the DRl plant to ensure futkutmzatll!>tt~f: Cjl:lar'fr~m the p~girti'!Jng. JA;Jitht:FSMSslag)shaU·oeproperly·utilized.

Prop-er·'l1Iirlz~trcStf{i8f'fl~~§·snf§fi'EtiT(becenstdrea'ras.-._per·Piy•Ash•N0fffleati~nr1"999·-ancl .. su~$e'~l!f~'t'ltam~nclfr1entin 2003 and• 4010. The fly ash shall b·e pl'ovit!ed to brick ··mai'tuf~~tl:lrets'f'oft'.t!it'tng·f·'titnrz~ltron· an·€J•'fVlemorar'ldum .. •of·-•wncte~tam~ing snail be sub~IU~€1 t~~h~·Mfff~try'~·~e~icnfi·~t¥:6ffr~e''ar2ffil1o~~m~s~~r;: -:;:, .. . :] .· ...•. _.·_ :! • •·. · _.·

- . .

xiY,) _ ;P$'tmi~~~~n/R$'85mffi~HdatibffS''ftom the'State":Fore·stc;Bepartmenl,,sli\Qul(j· t)·e takeQ. . r~Q.arcflnQ_._ .. IIreielt_'l~pa~tof· tfle· expansioJY·of'thepr:oposed· ~t~eJ,,.~f$nt on the ·

··-· ~~~~~~~0f~~;tl~,~~:3i:~i~~~~;~~~oZ.:~P~:~~~~~#i~~~~:~f~~~~i~~~~:;• . reserve f9rests viz. Barkagaon & JorakathN'R'I5s;locfated~·witJ'\llfi' !l/1\M<rn~~f,l(!,{Jl\ls of the

. . pr, · .... Furt~~r •. <;;pnservation . Plan for the conservation of wild faHna in ' .,:,~ . 'ttG>h' . Witfl''i ·'f~'e' '''Sf\.~ffe 'Pdresr iiDer»arttnent '•$h0Uid• ·be prepa~ed an!d

•·

s.

xvi) All tWe 'ti~ni1'flrt'11'JT;l•el'ft~ "tiilfaQfer to··'the· fh\1!1tro<5dt\f~rtt~~ lltte J~t!lliiko :W'earirtg I Public Con$pft~ti(l)n . m~ettmg held on 30th A~:~gust. 2(ll09 slil~ll b~ satisfactorily impl~nt~m~€f·a·F1~ a g~fi>a<ra'te·bwctgeHaf'WJ\¥fllt~memttm~"tf1e.saJF~·-·~t;ralkb'e. all(J)eated and information submitt~d to tMe Minrstry'~ Reg·i~nal offit:~ at! ehtJfl)af1e$~~r..

xviii)

At t~~st .. •s % of the ·fotat, ~st @f •ti'le proje.et sta~n ble eC;Ir~~~d to,wi;lrets the corporate sooi'at re!fj'orrsil§lUty and ltem;;wise .cte;t~i~s alon{:Jwifh. time b1oun<ii .. Ciction plan should b~ prepar~d and submitt~d to th~ Ministry'S! Regional Offiee at f::1hubaneswar. lmpl~m~ntation of such program should be 1ensured accordingly in a tltnt:fbhund ml:lnlllt7r. ·

Risk an,~, [Jis. as. t. e:. ~~ma~e~. e. nt Pt<ln a.·l?n .. gw. ith t.h ... e ~ ... i.tiga.tt.iojn · ' .. ·m. ea. sur. es.sh··. atl be rt:~fSH!mlia' ~mt·swt;)--4e-Mtnts~~'BHI.~~-.~~.·~-Jll~~swar,

· ·::B'~i6PGB1wtmm~~montl1$ ••~·G.fs.eli\~lv~m~t1~>~r~f!ce.~1ter.

As pro~et:i. gr~n ~It ·shall De. developecl in 5 (!Gres out 0~ .t9tal15 acres wffhtn '·'···· ·. · fJ\e·fJitrnt~<premtses40i~S;te·Jtre,,e,ff_~ of ~ir .. ~mi~ioll~ii,s,per the

. tfii~s;lfh\~~talmtfe'A\~~Q, ·. ·

mot>i1e , safe aPif'lldn'@ wat~r. rn~it\ilttrfll:~ may be in the form <Df temporary strwctwres to be removed the projt:Htt

$1'f\l~~;lSil OONOJ~f@NS;

i. 111e ¢r e~ . ~uthorities must strictly aqhere to the stipul~tions made by the ·.· · Jftrui · . · \f~t~tet~tlll6lffcrlil'··~E>mtt<DH:i3oa~;d agE( ... tne· ~tate ~0.v,~rmment. • . .

.. , ·- . l :::·

ii. •·· No'fe'rtn~r··e'Xf)'~n~t~A~·er mocllf1Gatt0ns in.the ;J~Ian.t shall til~. carried:qqt' Without prior approval <Dflthe~istry1et'EAvironment·and Fgrests. ·

m.

iv.

v.

the aMlf

At least four ambient air qualit.y monitoring stations should ~e est~blished in the downward direction as well as where maximum ground 1¢vel concentration of PM10, 802 and NOx are anticipated in consultation with the SPCB. Data ·on ambient air quality and stack emission shall be regularly subrtitt~d to this Ministry .. including its Regional Office at Bhubaneswar and the SPC6'/CPCB once in six · months.

Industrial wastewater shall be pmperly collected, treated sO as to conform to the standar€1s prescribed under GSR 422 (E) dated 191

h May, 1993 and 3151

·

December, 1993 or as amended form time to time. The treated wastewater shall be utilized for 'Plantation purpose, · ·

vii.

viii.

ix.

.. s.. . i

The overall n01se tevels in anti aroutti!f·ffue' fl'l~nt area shall be Kept wen withiJith~;s ' standards (85 dBA) by pr0vi~ing A0:i~e eontrel measures fn~ludillQ a~~stiq ·· h00dS, silencers, enclosures etc. on an sources of noise ge.nerati(l)'ft ··.The. amb[~~f ... noise levels.shcauld confarmtothest?lflldatos ~rescrill>edunder ~EPA ~ules, H189 •· · ,, viz. 75, df3A (d~yUrne) and 70 d8A {ni~'ftime); · · · .r:~ : •..

o~'et&Wati~n~l· 'nealtn -~tifwefflanc·tr •of tm'l:r w-&~~~rs''Shbarar··me cg(!j'ilre ··~rv~ ''~!iJular · · oa§f~' ~n~ .. r~~dtd~'i'tifal¥tt~irt~d ~;···~·~r·t~ek~abl~M~~;;~dt. · · ..... · · ·. ·.·· .. · • '· · t · , · ~. ' '· · .. fnefcompany shall qexieli!>p §Offace water harvestiNg structurel~ .. ~·h~~E'fstlhe'' rain water fdr ufil~afion in the 'leah s~asoh besiE!e•s ·recflargiMW'f-!g~-'water •*· , .. ·~~l·r~s ·--f§~~·~rr~nt ·s·nan_e~:~;~::r %~~~!'~:~~::=~=:~~=::~~== c&ltf~~·~v; tnll~ ... ··· .... ~ftake ·. s'e>efO.iE!ttoi!IClJ~fc. 'd~mf!lm~nf. ·a1JfiVilr.' ~;rq. the·

.. s~rto~nfl't1"9'. 'ViJt~~~~-.lr~t· e~Jfri'rtlilif\it}Y <lfe'V~fo'f§~tn ;~m~~Erl¥lme's\··. mtuea~nal·· pro~l'~ll'rrri~s. dr1n'kln@wa'fe'r'sttP'PIYanti'healthic~~~tc:, •., · · • · ...

_., ....

x. As prcaposed, Rs 431 lak'ns:t:tfltJP~s>'1r1t;gS"l~~'i§lfiitW:tJe•jeatmafREr~'fe\f./ard$ ca:f!?it~f~c~st f,l[lt1f,re~urrirr£I.rt~a~l'luf11 .for· environmemt ,Porfution control measures

... ~o rn)'f,il~tlt9:erWf~~;~gntlf ·•·"~·sti~lilf~~tf:1bY1f~_e•Mfl'li~~t>f'ESnvilf0nmet1f''~fffif1Fnrests . · as well· a~ l~e 'S:faf~·3

.•.• ·. $fhm'Efnt.'Afi'impl~mer1tatl0h schsaare•f(5r iA'I~teilftenting i.

all the confl iUoffl~'·-~ttfStJiatea· tt6"rern §lt~nl,ee•.~triBrffitteE!i to··tne'Ffegion'i!lf~~m~e'·ot· the .•.•... •·· Mini$try ?t !tff1lilbpn~~war. The funds so provided shall not be diverte·Ef for ariy· · ·. other ptirp·os'e. · · · · .·

. . .

xi. A . copy of clef:lta,nc~ letter sh,all be sent by the proponent to concerned Panchayat, Zila P~rtsliad/Murticrpal Corpo-(ation, tJrban Local Body and tl'le· locpl NGO, if any, from·wfiotrf stig"!£re~trorrs/tejJI'e~el1tatlcil1s; ifarry•; W~f~·ltife~ive!€f1Wf'lfle :, .

· ..• J?f.CilC~§$ing;J~eJ?fOP9~~1. Thecle<;~ranc~ letter ~hall also be putonthewerrsiteof ' · IM~~grJ1e~~¥-~Yio-1J1~~toppb'em~. ···: · · ~ ···.· · ., .. ,, >>:· >·c . , ..

~mfssildhls) ; or·· ·critiC:gf ··~· ti~fiiitiilif•' ,.;•iii'\i'i:SI''i!ll5'f;aw.si

.... M·~~·~~· fnr the projects shall be monitored ahtl displayecf· a • -~ .... ,,"'~'~"'i:c.i'~'ii!s'nr .. .JB:~ii:i'finn near the maih gate of the company in the public domain.

xm.. :"Fiin;q:>ro}ecf·proponent shall also submit six monthly reports on the status of the · corn~liance of the stipulated environmental conditions including results of monitored data (both in hard copies as well as by e-mail) to the Regional Office of MOEF, the respective Zonal Office of CPCB and the SPCB. The Regional Office of this Ministry at Bhubaneswar/ CPCB I SPCB shall monitor the stipulated conditions.

..

..

~;' xiv. The envirrmmental staternrenr'f~r, ea~E'Hffnan€itaf' ~e'ar Plr'hmirtrni :':l:;ij:st·t;.'Al:l -· .

xv; The Preject Prepoment shall inform the public that the ··.or<Jlelat e111vkmnmental clearance by the Ministry and copies of available with . the SPCB and may also be seen at _ _ _ _ __ ___ . _of the _Ministry· of ~n~tt)0,lilfl\leRt amd -Forests . at http:/envfor.nic.in. This shall! be ~verti$ed within

-·-sev:en days-·Hf!l)mAhe d~te.afis~~;~e of tne.clearaEJoe 1 .at ~~~in two local newspapers that are~idely.cif~tatedin tf;le regiQn of on~ s~lf~_ in the vernacular lan~uage of the locality coRcerned and a copy the· same should be forwaRileEitathe ~egioAaloffi'Ge-,at Bhuli>-aneswar.

xvi. PrE}je<;>t :til:uth~ies shall inform the R.egimnal Offtee as w~l as the Mifir§try, the date 0f fim~(ijal ck>s~;~re and fiflal_ approval of the proj~t bY the concerned alttilefities.,amJt,ther·f.\iate--of,~m~·theland dev~loJ)Ill~nt.wetl<-

9. ___ llle_Ministf'¥·mav rev~ke 0r saspen~ me elearan~. ififfll!)le~--qf'tl\'~0fthe a~ov:e ~l'taiti~Asts n-&t-satlst~~t~ry,. . i · · ·

+~~--GQ:;::r~~!~~~:!~~!~:T:~!~~'rtr:~ft~~~~~~~,~~:~,'itf~ll~~-~~ary:. _.--11. Any appeal a@ainst this environmental ofea#l;ln"Qe sftiall *~ Witm fire National

. Environment AJ)pellate Authority, if preferred within a ll!El'l'itrd of 30 d'a~s as fifi'esoribect under SectiElnl'l oftheNational5l:lvironment Appellate Act, 1997. i

12. ijbe q~OMe c;onditipAs sh?l,IL~e enforced, inteHtUa under the pjrovisions of the Water (Prevention & ~~Untrot of P01lution) Act, 1974, the Air (Prevention & Cl!>fltrol of Pollution) Act, 1981, the Envirmnment GProJection) Act, 1986, Hazardous Wastes (~anag.ernent, Handling and T~~~~li'Mt~a'¥ M.ovem~f'!~)JRules, 2~Q.I3 and the P~;~b,Hc rtnsura1ce) Liability Act. 1991 alon§':-~With"'ttneir,a!1l'lfilltdR\l~Wlts·-r9nd nuJes- i · .. . ~~r~

(;Dr. P.~.A~~.· rai~- ·· Solentr t-F

+ +- --- •• ' -- --··---···----- ----. •••• • ·--··----- ...... ~--- ·-···

-1-

Copy to:-

1. 2.

3.

4.

5.

6.

Secretary, Department ofForest, Govt. of JnarRhano, Nepal House, Ranchi. Chief Conservator of Forests, Ministry of Environment & Forests, Regional Office,' .. (EZ) A-3, Chanorashekharpur, Bhubaneswar .. 7l5023. Chairman, Central Pollution Control Board Parivesh Bhavan, CBD~cum-Office Complex, East Atjun Nagar New Delhi- HO 032. Chairman, Jharknana State Pollutton Control Board, T.A Division Building (Ground Floor) HEiC Campus, Ohurwa, f<anchi ~83'4004. Director ·~Monitoring Cell~, Ministry of Environment ana Forests, Paryavaran Bhavan, . CGO Complex, New Delhi. · · Guard File/Monitoring Flle/Record File.

J (Dr. P. L. Ahujarai)

Scientist 'F'

85°27'30"E

85°27'30"E

85°25'0"E

85°25'0"E

85°22'30"E

85°22'30"E

85°20'0"E

85°20'0"E

85°17'30"E

85°17'30"E

85°15'0"E

85°15'0"E24

°0'0

"N

24

°0'0

"N

23

°57

'30

"N

23

°57

'30

"N

23

°55

'0"N

23

°55

'0"N

23

°52

'30

"N

23

°52

'30

"N

23

°50

'0"N

23

°50

'0"N

Study area map of the 10 Km Radius

Toposheet NO. 73E5

Project SiteProject Site

Environment Consultant:Vardan EnvironetQCI-NABET Accrediated Environement Consultant Cetificate No. NABET/EIA/1316/IA001

Project:EC renewal of Mini Integrated Steel Plant along withCaptive Power Plant (8 MW) at Khatian No. 90, village Marhand, P.O Lila Nagar, District Hazaribagh, Jharkhand

Project Proponent:M/s. Jharkhand Sales Agencies Pvt. Ltd.

µ

Prepared By: Reviewed By: Approved By:

Mr. Bhagwan

Sahay

Mr. Anshul

Yadav

Mr. S.K.

Sharma

0 2.5 5 7.5 101.25Kilometers

1:50000

Key Plan

A

B

C

D

Legend

Study Area

Project Site

SR_N Latitute Longitute

1 23° 55' 31.290" N 85° 20' 34.290" E

2 23° 55' 36.210" N 85° 20' 34.750" E

3 23° 55' 35.780" N 85° 20' 41.290" E

4 23° 55' 31.070" N 85° 20' 40.340" E

m/s. jharkhand sales agencies pvt. ltd. form -i appendix i … · 2017. 5. 12. · m/s. jharkhand...

Documents