m/s. godavari biorefineries ltd.”

16
Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon by M/s. Godavari Biorefineries Ltd. Form 1 2021 Form 1 (I) Basic Information: Sr. No. Items Details 1. Name of the project M/s. Godavari Biorefineries Ltd.” Proposed expansion of existing unit (6,715.0MT/M to 20,090.94MT/M) at PO-Sakarwadi, Tal: Kopargaon, Dist: Ahmednagar - 413708 2. S. No. in the schedule 5 (f) Synthetic Organic Chemicals 3. Proposed capacity/ area/length/ tonnage to be handled/ command area/lease area/ number of wells to be drilled The industry is already in operation phase having valid Consent to Operate from MPCB. Industry wishes to expand existing activity in terms of production capacity. Details of the products are as given below: Description Existing Proposed Total % Total Plot Area 13,92,123 - 13,92,123 Total Built up Area 1,12,685 85,983 1,98,667 Industrial Activity Area 1,12,300 46,468 1,58,768 11.4% Residential Area 16,314 - 16,314 1.2% Green Belt Area 4,21,433 38,406 4,59,839 33.0% Parking Area 4,619 2,309 6,928 0.5% Internal Road Area 36,015 39,525 75,540 5.4% Open Space 8,01,442 - 6,74,735 48.5% Product Details: Name of Products Quantity [MT/M] Existing Proposed Final Ethyl Acetate 3000.00 5700.00 8700.00 Acetaldehyde 1500.00 1300.00 2800.00 Croto Resin and Croto Di Urea 45.00 85.00 130.00 Crotonaldehyde 500.00 500.00 1000.00 1,3 Butylene Glycol 41.66 158.34 200.00 Acetic Acid 598.85 0.00 598.85 Dilute Acetic Acid 110.00 0.00 110.00 Dilute Ethyl Acetate and other ester 0.00 30.00 30.00 Acetaldol 0.00 425.00 425.00 Paraldehyde 60.00 0.00 60.00 Crotonic Anhydride 8.33 1.67 10.00 Crotonitrile 8.33 1.67 10.00 Dilute 1-3 Butylene Glycol 12.90 19.32 32.22 Butanol 64.60 53.10 117.70 2-Ethyl, 1, 3 Hexane Diol 33.33 0.00 33.33 3-Methoxy Butanol 25.00 250.00 275.00 Dilute 3 Methoxy Butanol 0.00 30.00 30.00 3-Methoxy Butyl Acetate 0.00 340.00 340.00 3-Methyl 3- Pentene -One (MPO) 333.33 166.70 500.00 Sodium Sulphate 242.00 3.00 245.00 Ketone Mixture 131.67 65.80 197.50 Absolute Alcohol (Fuel Grade from RS/IS) 0.00 2000.00 2000.00 Acetaldehyde Oxime 0.00 175.00 175.00 Ammonium Sulphate 0.00 139.70 139.70

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Page 1: M/s. Godavari Biorefineries Ltd.”

Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon

by M/s. Godavari Biorefineries Ltd. Form 1

2021

Form – 1

(I) Basic Information:

Sr. No. Items Details

1. Name of the project

“M/s. Godavari Biorefineries Ltd.”

Proposed expansion of existing unit (6,715.0MT/M to

20,090.94MT/M) at PO-Sakarwadi, Tal: Kopargaon, Dist:

Ahmednagar - 413708

2. S. No. in the schedule 5 (f) – Synthetic Organic Chemicals

3. Proposed capacity/ area/length/ tonnage to be handled/ command area/lease area/ number of wells to

be drilled

The industry is already in operation phase having valid Consent to Operate from MPCB. Industry

wishes to expand existing activity in terms of production capacity. Details of the products are as

given below:

Description Existing Proposed Total %

Total Plot Area 13,92,123 - 13,92,123 Total Built up Area 1,12,685 85,983 1,98,667 Industrial Activity Area 1,12,300 46,468 1,58,768 11.4%

Residential Area 16,314 - 16,314 1.2%

Green Belt Area 4,21,433 38,406 4,59,839 33.0%

Parking Area 4,619 2,309 6,928 0.5%

Internal Road Area 36,015 39,525 75,540 5.4%

Open Space 8,01,442 - 6,74,735 48.5%

Product Details:

Name of Products Quantity [MT/M]

Existing Proposed Final

Ethyl Acetate 3000.00 5700.00 8700.00

Acetaldehyde 1500.00 1300.00 2800.00

Croto Resin and Croto Di Urea 45.00 85.00 130.00

Crotonaldehyde 500.00 500.00 1000.00

1,3 Butylene Glycol 41.66 158.34 200.00

Acetic Acid 598.85 0.00 598.85

Dilute Acetic Acid 110.00 0.00 110.00

Dilute Ethyl Acetate and other ester 0.00 30.00 30.00

Acetaldol 0.00 425.00 425.00

Paraldehyde 60.00 0.00 60.00

Crotonic Anhydride 8.33 1.67 10.00

Crotonitrile 8.33 1.67 10.00

Dilute 1-3 Butylene Glycol 12.90 19.32 32.22

Butanol 64.60 53.10 117.70

2-Ethyl, 1, 3 Hexane Diol 33.33 0.00 33.33

3-Methoxy Butanol 25.00 250.00 275.00

Dilute 3 Methoxy Butanol 0.00 30.00 30.00

3-Methoxy Butyl Acetate 0.00 340.00 340.00

3-Methyl 3- Pentene -One (MPO) 333.33 166.70 500.00

Sodium Sulphate 242.00 3.00 245.00

Ketone Mixture 131.67 65.80 197.50

Absolute Alcohol (Fuel Grade from RS/IS) 0.00 2000.00 2000.00

Acetaldehyde Oxime 0.00 175.00 175.00

Ammonium Sulphate 0.00 139.70 139.70

Page 2: M/s. Godavari Biorefineries Ltd.”

Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon

by M/s. Godavari Biorefineries Ltd. Form 1

2021

1

M/s. Godavari Biorefineries Ltd.

Acetaldehyde Diethyl Acetal 0.00 250.00 250.00

Ethyl Vinyl Ether 0.00 100.00 100.00

Acetonitrile 0.00 425.00 425.00

Diethyl Oxalate 0.00 175.00 175.00

Gbamber 0.00 100.00 100.00

Sorbic Acid or Potassium Sorbate 0.00 500.00 500.00

Acetals (534-15-6, 109-87-5, 462-95-3, 871-22-7, 4285-59-0, 13002-09-0, 10602-34-3, 4461-87-4, 7148-78-9, 5870-82-6, 6607-66-5, 3390-12-3, 3658-95-5, 94089-21-1)

0.00 15.00 15.00

Esters (623-70-1, 623-43-8,14205-39-1,7318-00-5, 24937-93-7,105-54-4,123-25-1,131-11-3, 6284-46-4, 142-92-7, 6259-76-3, 84-66-2, 108-22-5, 96-33-3, 105-37-3, 109-60-4, 123-86-4,93-92-5, 2155-60-4, 1608-72-6, 1516-17-2,102-76-1,109-94-4,)

0.00 20.00 20.00

Oximes (110-69-0, 96-29-7) 0.00 15.00 15.00

Other Aldehydes (123-72-8, 97-96-1, 19780-25-7, 14371-10-9, 142-83-6, 101-86-0, 645-62-5, 123-05-7, 67801-65-4,27939-60-2, 1742-14-9, 530-45-0, 6728-26-3)

0.00 200.00 200.00

Other Acids (107-92-6, 107-93-7, 99-04-7,65-85-0) 0.00 15.00 15.00

Other Alcohol (97-95-0,104-76-7, 111-27-3, 111-28-4, 6117-91-5, 104-54-1,78-83-1,77-99-6, 1883-75-6, 60-12-8, 98-85-1, 123-51-3, 142583-61-7)

0.00 20.00 20.00

Ketones (108-29-2, 565-61-7, 78-93-3, 67-64-1, 96-22-0, 98-86-2, 590-90-9)

0.00 15.00 15.00

Waxes –(NA) 0.00 12.00 12.00

Nitriles (107-12-0, 109-74-0, 78-82-0, 110-59-8) 0.00 20.00 20.00

Ethers (109-53-5, 107-25-5, 111-34-2, 60-29-7) 0.00 15.00 15.00

Ketene (463-51-4) 0.00 15.00 15.00

Other Salts (532-32-1,7647-14-5, 7783-20-2 & 7757-82-6)

0.00 19.64 19.64

TOTAL 6,715.00 13,375.94 20,090.94

Name of Products Quantity [MW]

Existing Proposed Final

Turbine 2.3MW 2.4MW X 2 7.1MW

4. New / Expansion / Modernization Expansion

5. Existing Capacity/ Area etc.

Product Name Quantity in MT/M

Ethyl Acetate 3000.00

Acetaldehyde 1500.00

Croto Resin and Croto Di Urea 45.00

Crotonaldehyde 500.00

1,3 Butylene Glycol 41.66

Acetic Acid 598.85

Dilute Acetic Acid 110.00

Paraldehyde 60.00

Crotonic Anhydride 8.33

Crotonitrile 8.33

Dilute 1-3 Butylene Glycol 12.90

Butanol 64.60

2-Ethyl, 1, 3 Hexane Diol 33.33

3-Methoxy Butanol 25.00

Page 3: M/s. Godavari Biorefineries Ltd.”

Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon

by M/s. Godavari Biorefineries Ltd. Form 1

2021

2

M/s. Godavari Biorefineries Ltd.

3-Methyl 3- Pentene -One (MPO) 333.33

Sodium Sulphate 242.00

Ketone Mixture 131.67

Total 6,715.00

Name of Product Quantity [MW]

Turbine 2.3MW

Area Details:

Particulars Area in Sq. m

Total Plot Area 13,92,123

Total Built up Area 1,12,685

Industrial Activity Area 1,12,300

Residential Area 16,314

Green Belt Area 4,21,433

Parking Area 4,619

Internal Road Area 36,015

Open Space 8,01,442

6. Category of Project i.e. ‘A’ or ‘B’ A

7. Does it attract the general condition? If

Yes, please specify. No

8. Does it attract the specific condition? If

Yes, please specify No

9. Location

Sakarwadi, Kopargaon

Lat: 19°49'11.78"N & Lang: 74°34'8.55"E

Google image is attached as Annexure I

Plot/Survey/Khasra No.

Gut No. 159-165,180/1, 180/2, 181/1, 181/2, 187/1,

187/2, 188, 189, 199, 158, 167-178, 511, 139/2

Village Wari Village

Taluka Kopargaon

District Ahmednagar

State Maharashtra

10. Nearest railway station/airport along with

distance in kms.

Kanhegaon - 0.3km

Airport - Aurangabad - 82km

11. Nearest town, city, district headquarters

along with distance in kms. Kopargaon - 18 km

12.

Village panchayats, Zila Parishad,

Municipal Corporation, Local body

(complete postal addresses with

telephone nos. to be given)

Kopargaon, District – Ahmednagar

Annexure II Land Ownership Document

13. Name of the applicant M/s. Godavari Biorefineries Ltd.

14. Registered address

M/s. Godavari Biorefineries Ltd.,

A/p- Sakarwadi, Taluka: Kopargaon,

District- Ahmednagar - 413708

15. Address for correspondence: M/s. Godavari Biorefineries Ltd.,

A/p- Sakarwadi, Taluka: Kopargaon,

Page 4: M/s. Godavari Biorefineries Ltd.”

Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon

by M/s. Godavari Biorefineries Ltd. Form 1

2021

3

M/s. Godavari Biorefineries Ltd.

District- Ahmednagar - 413708

Name Mr. Bhalachandra B. Bakshi

Designation (Owner/Partner/CEO) Executive Director

Address

A/p- Sakarwadi, Taluka: Kopargaon,

District- Ahmednagar - 413708

Pin Code 413708

E-mail [email protected]

Telephone No. (02423) 279308, 279396,279397

Fax No. (02423)279339

16.

Details of Alternatives Sites examined,

if any. Location of these sites should be

shown on a Topo sheet

The chemical unit is in operation phase at Sakarwadi

since 1993 thus the land use is already changed to

industrial use. The proposed expansion will require

additional water, manpower, Raw Material which is

already available with the industry. Thus the additional

site was not examined.

Location of project is marked on Topo-sheet given in pre-

feasibility report.

17. Interlinked Project No

18. Whether separate application of

interlinked project has been submitted? Not Applicable

19. If Yes, date of Submission Not Applicable

20. If no, reason Not Applicable

21.

Whether the proposal involves

approval/clearances under: if yes, details

of the same and their status to be given.

The Forest (Conservation) Act, 1980?

The Wildlife (Protection) Act, 1972?

The C.R.Z Notification, 1991?

No

22. Whether there is any Government Order

/Policy relevant/ relating to the site? No

23. Forest land involved (hectares) No

24.

Whether there is any litigation pending

against the project and/or land in which

the project is propose to be set up?

Name of the court

Case No.

Orders/directions of the Court, if any and

its relevance with the proposed project.

NA

(II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which

will cause physical changes in the locality (topography, land use, changes in water bodies, etc.)

Sr.

No.

Information/Checklist

confirmation

Yes/

No

Details thereof (with approximate quantities /rates, wherever

possible) with source of information data

Page 5: M/s. Godavari Biorefineries Ltd.”

Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon

by M/s. Godavari Biorefineries Ltd. Form 1

2021

4

M/s. Godavari Biorefineries Ltd.

Sr.

No.

Information/Checklist

confirmation

Yes/

No

Details thereof (with approximate quantities /rates, wherever

possible) with source of information data

1.1

Permanent or temporary

change in land use, land

cover or topography

including increase in

intensity of land use

(with respect to local

land use plan)

Yes

Some of the land falls under non-agricultural and non-cultivable

land use shall be utilized for industrial development.

1.2

Clearance of existing

land, vegetation and

buildings?

No Not Applicable, as the proposal is for expansion within existing plot.

1.3 Creation of new land

uses? No Not Applicable

1.4

Pre-construction

investigations e.g. bore

houses, soil testing?

Yes Industry is already in operation phase and has already conducted

the Soil testing prior to pre-construction activity

1.5 Construction works? Yes

Construction activity involves shed, installation of 2 Boilers of

24TPH, Thermic Fluid heater of 2Lac Kcal/Hr and 10 Lac Kcal/Hr,

Hydrogen generator, Nitrogen generator, turbine, ETP, internal

road, D. G. Sets, storage facility

1.6 Demolition works? Yes Small extent of demolition activity will be carried out due to

replacement of existing Boilers.

1.7

Temporary sites used

for construction works or

housing of construction

workers?

Yes Facilities like temporary labour camp, water supply, toilets are

provided for construction workers.

1.8

Above ground buildings,

structures or Earthworks

including linear

structures, cut and fill or

excavations

Yes Storage facilities shall be constructed. No major cut and fill or excavation is anticipated.

1.9

Underground works

including mining or

tunneling?

No There will not be any underground works including mining or

tunneling

1.10 Reclamation works? No No reclamation work

1.11 Dredging? No No Dredging

1.12 Offshore structures? No No offshore structure

1.13

Production and

manufacturing

processes?

Yes Please refer Annexure III for manufacturing process flow charts. It

is already shown in PFR

1.14 Facilities for storage of Yes Raw materials and solvents shall be stored with in factory

Page 6: M/s. Godavari Biorefineries Ltd.”

Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon

by M/s. Godavari Biorefineries Ltd. Form 1

2021

5

M/s. Godavari Biorefineries Ltd.

Sr.

No.

Information/Checklist

confirmation

Yes/

No

Details thereof (with approximate quantities /rates, wherever

possible) with source of information data

goods or materials? premises. Materials in bags and drums will be stored in flame proof

ware houses. Bulk quantities of raw materials will be stored in Bulk

Storage tanks in the tank farms with retention dykes.

1.15 Facilities for treatment or disposal of solid waste or liquid effluents?

Yes

Effluent from process and utilities is treated in existing ETP of

600CMD and treated water is reused in cooling towers.

Generated Sewage is treated in existing STP of 200CMD and

treated water is Disposed ‘On Land for gardening’.

Details (Existing+ Proposed) are represented below:

Waste Capacity in CMD

Particular Existing Proposed Final

STP 200 50 250

Technology Existing: MBBR Technology Proposed : MBBR Technology

ETP 600 650 1250

Technology An-aerobic(UASBR) followed by Extended Aeration followed by Filtration, RO and MEE.

RO Treatment 800CMD 450CMD 1250CMD

Technology RO [Reverse Osmosis]

MEE For Zero Liquid Discharge Hazardous Waste will be handled as per Hazardous & Other Waste [Management & Transboundary] Rules 2016

1.16 Facilities for long term housing of operational workers?

No Industry has already provided residential quarters within industrial premises for the workers.

1.17 New road, rail or sea traffic during construction or operation?

No As industry is already in operation phase all infrastructures are already in place. The traffic density of the existing road is minimal.

1.18

New road, rail, air waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc.?

No Industry being already in operation phase the entire infrastructure is developed.

1.19

Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements?

No Not Applicable

1.20 New or diverted transmission lines or pipelines?

No Not Applicable

1.21

Impoundment, damming, culverting, realignment or other changes to the hydrology of

No Not Applicable

Page 7: M/s. Godavari Biorefineries Ltd.”

Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon

by M/s. Godavari Biorefineries Ltd. Form 1

2021

6

M/s. Godavari Biorefineries Ltd.

Sr.

No.

Information/Checklist

confirmation

Yes/

No

Details thereof (with approximate quantities /rates, wherever

possible) with source of information data

watercourses or aquifers?

1.22 Stream crossings? No Not Applicable

1.23 Abstraction or transfers of water form ground or surface waters?

Yes

Godavari River, Canal RWH Tank of 85,000m3 and 45,000m3(Industry has obtained permission from irrigation department) & CGWA permission for ground water extraction-725M3/Day

1.24

Changes in water bodies or the land surface affecting drainage or run-off?

No No changes will be done

1.25

Transport of personnel or materials for construction, operation or decommissioning?

Yes

Construction material like steel, cement, bricks, will be procured locally The construction material shall be obtained locally from within 10 – 15 km from project premises. There is no transport of personnel, as the construction workers shall be employed locally

1.26 Long-term dismantling or decommissioning or restoration works?

Yes The existing 3 Boilers of 12TPH and 18TPH*2 will be replaced with Boiler of 45TPH

1.27

Ongoing activity during decommissioning which could have an impact on the environment?

Yes Decommissioning of Three Boilers will take place on site thus having a minimal impact on the Environment

1.28 Influx of people to an area in either temporarily or permanently?

Yes

During construction phase 80 workers will be required and will hire locally. Existing manpower of 413 employees [347 workers + 66 staff] after expansion manpower will be increased by 200 leading to total staff strength of 613.

1.29 Introduction of alien species?

No Not Applicable

1.30 Loss of native species or genetic diversity?

No Not Applicable

1.31 Any other actions? No Not Applicable

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply)

Sr. No.

Information/checklist confirmation

Yes / No

Details thereof (with approximate quantities /rates, wherever possible) with source of information data

2.1 Land especially undeveloped or agricultural land (ha)

Yes 40 Acres of land which is under non-agricultural and non-cultivable form shall be converted into the applicable land use.

2.2 Water (expected source &

competing users) unit: KLD

Yes Source: From surface water of Godavari River, Canal Water and Ground water. Obtained permission for the same from Irrigation Department. Total fresh water required after expansion shall be 2750CMD

Page 8: M/s. Godavari Biorefineries Ltd.”

Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon

by M/s. Godavari Biorefineries Ltd. Form 1

2021

7

M/s. Godavari Biorefineries Ltd.

Sr. No.

Information/checklist confirmation

Yes / No

Details thereof (with approximate quantities /rates, wherever possible) with source of information data

2.3 Minerals (MT) No Not Applicable

2.4 Construction material –

stone, aggregates, sand /

soil (expected source – MT)

Yes Shall be sourced from the local area

2.5 Forests and timber (source –

MT)

No Not Applicable

2.6 Energy including electricity

and fuels (source, competing

users) Unit: fuel (MT),

energy (MW)

Yes Power Requirement Existing: 2.9MW/H Proposed: 8.3MW/H Total: 11.2MW/H DG Set Existing: 2 D. G. Sets of 590KVA and 1000KVA Proposed: 3 D. G. Set of 1000KVA Transformer Existing: 1500KVA x 2 Proposed: 4000KVA Total: 1500KVA x 2 and 4000KVA It is proposed to step down the steam pressure by generating power in order of 7.1MW by utilizing coal fired boilers installed for process requirement. D.G. Sets shall be used in case of power shutdown or turbine maintenance only. For carrying out existing activity industry is using two types of fuel i.e. Coal and H.S.D to the tune of 218TPD and 5.1KLD respectively. For proposed expansion, Coal consumption shall increase by 250TPD and H.S.D by 14.6KLD. Total Fuel consumption after expansion shall be 468TPD for Coal and 19.7KLD for H.S.D. This fuel will be utilized for Boiler, D. G Set and Thermic Fluid Heater.

2.7 Any other natural resources

(use appropriate standard

units)

No Not Applicable.

Page 9: M/s. Godavari Biorefineries Ltd.”

Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon

by M/s. Godavari Biorefineries Ltd. Form 1

2021

8

M/s. Godavari Biorefineries Ltd.

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.

Sr. No.

Information/Checklist confirmation Yes/ No

Details thereof (with approximate quantities/ rates, wherever possible) with source of information data

3.1 Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies)

Yes

Some of the Raw materials used shall be Hazardous in nature as per MSIHC rule. MSIHC rules shall be followed during storage, transportation and handling of such raw materials.

3.2

Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases)

No Not Applicable

3.3 Affect the welfare of people e.g. by changing living conditions?

Yes

Yes, there will be a positive impact on the people residing near the industry. Employment will be provided for local people thus improving their standard of living. For existing activity industry is having employment of 413 and has proposed 200 after expansion.

3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc.,

No No sensitive receptors are present in the immediate vicinity of the site. The project shall not have any significant impact on vulnerable groups of people.

3.5 Any other causes No Not Applicable

4. Production of solid wastes during construction or operation or decommissioning

(MT/month)

Sr. No.

Information/Checklist confirmation

Yes/ No

Details thereof (with approximate quantities/rates, wherever possible) with source of information data

4.1 Spoil, overburden or mine wastes No NA

4.2 Municipal waste (domestic and or commercial wastes)

Yes Waste likely to be generated is from waste from canteen (Bio-degradable and non-biodegradable waste), papers, empty cans/containers etc. The details are as given below:

Page 10: M/s. Godavari Biorefineries Ltd.”

Proposed Expansion in existing production along with additional Products at Sakarwadi, Kopargaon

by M/s. Godavari Biorefineries Ltd. Form 1

2021

9

M/s. Godavari Biorefineries Ltd.

Sr. No.

Information/Checklist confirmation

Yes/ No

Details thereof (with approximate quantities/rates, wherever possible) with source of information data

Source and Name Existing Proposed Total UOM Disposal

Dust 3.0 4.0 7.0 MT/D Sent to Brick manuf.

Bio-Degradable Waste 408 198 606 Kg/D

Composted and used as manure

Non-Biodegradable Waste 272.5 132 404.5 Kg/D Given to authorized vendors

Boiler Ash 65 85 150 TPD Sent to Brick manuf.

Glass Bottles 00 100 100 No./M

Sent to outside agencies/recyclers

HDPE Containers 00 100 100 Nos/ M Detoxified & Reused

Liner and Bags 00 0.5 0.5 TPM Authorized Recycler

Paper, Cotton waste and packing materials i.e. wood, carton, ropes

00 5.0 5.0 TPA Sent to outside agencies/recyclers

STP Sludge 28.5 4.98 33.48 Kg/D Used as manure

Metal Scrap 00 30 30 TPA Authorized Recycler

Plastic Waste 00 0.5 0.5 TPA Authorized Recycler

Waste Packing Wood/ Broken glass etc.

00 5.0 5.0 TPA Authorized Recycler

Used/Discarded RO membrane

00 2.4 2.4 TPA Authorized Recyclers

Insulation and glass wool waste

00 1.0 1.0 TPM Dispose off to outside agencies after detoxification

4.3 Hazardous wastes (as per Hazardous Waste Management Rules)

Yes

Hazardous waste will be handled as per Hazardous Waste [Management &Transboundary Movement] rules 2016. Details of HW generation and disposal are as follows:

Category

Source and Name Quantity

Unit Disposal Existing

Proposed

Final

Hazardous Waste

5.1 Used/Spent Oil 1.2 1.8 3.0 KL/Y Recycler

35.3 Chemical Sludge from WW Treatment Plant

1.5 2.5 4.0 TPD CHWTSDF

1.4 Organic Residue 8.0 0.0 8.0 CMD CHWTSDF / Recycler / Cement industry

36.1 Distillation/ Process Residue

0.192 14 14.192 TPD CHWTSDF / Recycler / Cement industry

1.6 Spent Catalyst and Molecular Sieve

1.4 180 181.4 Kg/Day CHWTSDF/Cement industry

28.3 Spent Carbon 00 0.3 0.3 TPD Authorized Recycler

26.4 Mixed Spent Solvents 00 5.0 5.0 KLD CHWTSDF / Recycler / Cement industry

A1160 Lead Acid Batteries 00 80 80 No’s/Y Registered recycler

Used Filters (HEPA filters, oil filters, etc.)

00 100 100 Nos./Y CHWTSDF / Recycler

Used/Discarded Filters Bags

00 100 100 Nos./Y Detoxified and reused

Discarded PPE’s 00 0.5 0.5 TPA CHWTSDF

Salts generated in MEE 0.3 15.0 15.3 TPD CHWTSDF

Salt generated in MEE from RO reject

0.3 3.0 3.3 TPD CHWTSDF for Landfilling

Bio Medical Waste 00 0.8 0.8 TPA CHWTSDF

4.4 Other industrial process wastes

Yes Other industrial waste are covered under point 4.2

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M/s. Godavari Biorefineries Ltd.

Sr. No.

Information/Checklist confirmation

Yes/ No

Details thereof (with approximate quantities/rates, wherever possible) with source of information data

4.5 Surplus product No No

4.6 Sewage sludge or other sludge from effluent treatment

Yes

4TPD of sludge will be generated from ETP and same will be sent to CHWTSDF. 33.48kg/day of sludge will be generated from STP and same will be reused as manure.

4.7 Construction or demolition wastes

Yes The construction debris generated will be disposed off properly to authorized re-processor

4.8 Redundant machinery or equipment

No Not Applicable

4.9 Contaminated soils or other materials

No NA

4.10 Agricultural wastes No Not Applicable

4.11 Other solid wastes No Not Applicable

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr.)

Sr.

No. Information/Checklist confirmation

Yes/

No

Details thereof (with approximate quantities/rates,

wherever possible) with source of information data

5.1 Emissions from combustion of fossil

fuels from stationary or mobile sources Yes

There will be emissions of PM, SO2 from burning

of fuel (Diesel) from DG Set, PM, SO2 and NOx

from burning of Coal utilized for Boiler and

transport of vehicles. PM and SO2 will be the

pollutant during operation phase from process.

5.2 Emissions from production processes Yes

Gaseous emission likely to occur from various

processes are HCL, SO2 which will be scrubbed in

two stage scrubber.

Water to be used as scrubbing media in primary

scrubbers and caustic in secondary scrubbers.

Effluents from scrubbers shall be sent to effluent

treatment plant.

5.3 Emissions from materials handling

including storage or transport No Not any

5.4 Emissions from construction activities

including plant and equipment Yes

Dust may rise during transport of material and

construction activity. The dust emissions shall be

mitigated by spraying water on the roads within the

premises.

5.5

Dust or odors from handling of

materials including construction

materials, sewage and waste

Yes

Particulate emissions will occur during

transportation & handling of construction

materials. Necessary measures will be taken to

control the emissions.

No odor problem will occur from solid waste

treatment since proper segregation, treatment and

disposal techniques will be proposed in the

project.

Generated sewage will be treated in sewage

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treatment plant of 250CMD.

5.6 Emissions from incineration of waste No Not Applicable

5.7

Emissions from burning of waste in

open air (e.g. slash materials,

construction debris)

No Not Applicable

5.8 Emissions from any other sources No Emission shall be from only process, utility stack,

D.G. set only.

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

Sr.

No. Information/Checklist Confirmation

Yes/

No

Details thereof (with approximate quantities/ rates,

wherever possible) with source of information data

with source of information data

6.1

From operation of equipment e.g.

engines, ventilation plant, crushers

Yes

Noise and vibration will be generated during material transport, loading and unloading of material, due to construction equipment’s and operation of equipment such as D.G Set, transfer pumps and vacuum systems. However, proper maintenance of equipment will be done at regular interval to minimize the vibration & noise. Personnel protective equipment’s like ear plugs for eardrum protection will be used at the site & usage of the same will be insured.

6.2 From industrial or similar processes Yes

There will be noise & vibrations due to

manufacturing process, turbines and operation of

D.G Sets. However proper maintenance is being

done at regular intervals and acoustic enclosures

has been provided to prevent pollution due to

noise.

6.3 From construction or demolition No Noise generation during construction will be due to

loading and unloading of construction material.

6.4 From blasting or piling No Not Applicable

6.5 From construction or operational traffic Yes The increased traffic shall not have any significant

impact.

6.6 From lighting or cooling systems No Not Applicable

6.7 From any other sources No Not Applicable

7. Risks of contamination of land or water from releases of pollutants into the ground

or into sewers, surface waters, groundwater, coastal waters or the sea:

Sr.

No.

Information/Checklist confirmation Yes/

No

Details thereof (with approximate quantities/rates,

wherever possible) with source of information data

7.1 From handling, storage, use or Yes All the pipe lines, storage facilities and waste

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spillage of hazardous materials treatment facilities shall be above ground.

Hazardous waste generated from process shall be

handled as per Hazardous and Other Waste

(Management and Transboundary) Rule 2016.

Appropriate storage & handling facility shall be

provided for Hazardous waste generated from

manufacturing processes and shall be disposed off

to authorized re-processor.

7.2 From discharge of sewage or other

effluents to water or the land

(expected mode and place of

discharge)

No

The domestic waste generated will be treated in

STP which will be further reused for gardening.

7.3 By deposition of pollutants emitted to

air into the land or into water

Yes All the emissions from process are controlled by

providing control equipment like scrubbers, Bag

filters, ESP and double stage condensers, etc.

As there is no such source of air pollution

emission except D.G Sets. D.G set is provided

with adequate stacks height as per the norms.

Also ETP and STP is provided for treatment of

generated effluent and sewage

7.4 From any other sources No NA

7.5 Is there a risk of long term build - up of

pollutants in the environment from

these sources?

No

NA

8. Risk of accidents during construction or operation of the Project, which could

affect human health or the environment

Sr.

No.

Information/Checklist confirmation Yes/

No

Details thereof (with approximate quantities/ rates,

wherever possible) with source of information data

8.1 From explosions, spillages, fires etc,

from storage, handling, use or

production of hazardous substances

No Hazardous waste generated from operational

phase is being disposed-off as per HW

(Management & Transboundary Movement) Rules,

2016.

Fuels required for various manufacturing process

such as coal, diesel shall be stored at separate

place and enough care shall be taken while

handling of such material as per PESO guidelines.

DG Set installed is provided with stack of

adequate height.

Thus, there will not be any risk of long term

buildup of pollutants in the environment from any

of these sources, either on land, water or air. All

Inbuilt Safety precautions will be adopted and

there will not be any damage to environment or

human health

8.2 From any other causes No NA

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8.3 Could the project be affected by

natural disasters causing

environmental damage (e.g. floods,

earthquakes, landslides, cloudburst

etc.)?

No Site for the proposed development falls under

Seismic Zone III as per the seismic zone map of

India. The design and construction of the project

will be carried out as per seismic zone III norms.

9. Factors which should be considered (such as consequential development) which

could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality

Sr.

No.

Information/Checklist confirmation Yes/

No

Details thereof (with approximate quantities /crates,

wherever possible) with source of information data

9.1 Lead to development of supporting

facilities, ancillary development or

development stimulated by the

project which could have impact on

the environment e.g.:

• Supporting infrastructure (roads,

power supply, waste or waste water

treatment, etc.)

• housing development

• extractive industries

• supply industries

• other

No

Yes

Yes

No

The project shall enhance the socio-economic

status of the area by increasing the demand for

housing, improving the employment. There are no

major support industries required for this plant.

For proposed expansion activity industry will be

require additional Wastewater treatment plant,

power supply. Internal roads will be developed

Industry has already provided quarters for workers

and staff members within industrial premises

NA

9.2 Lead to after-use of the site, which

could have an impact on the

environment

No NA

9.3 Set a precedent for later

developments

Yes The said project will be developed in an

environmentally sustainable manner

9.4 Have cumulative effects due to

proximity to other existing or planned

projects with similar effects

No As the environmental impact from the project is

marginal, no cumulative effects are envisaged.

III. Environmental Sensitivity

Sr. No.

Areas Name/ Identity

Aerial distance (within 15 km.) Proposed project location boundary

1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value

No NA

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Sr. No.

Areas Name/ Identity

Aerial distance (within 15 km.) Proposed project location boundary

2

Areas which are important or sensitive for ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

Yes Not any

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

No NA

4 Inland, coastal, marine or underground waters. No NA

5 State, National boundaries. No NA

6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas.

No NA

7 Defense installations No NA

8 Densely populated or built-up area No NA

9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities)

Yes The industry itself has provided school and hospital for its residential campus adjacent to the plant

10

Areas containing important, high quality or scarce resources. (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

No NA

11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded)

No NA

12

Areas susceptible to natural hazard which could cause the project to present environmental problems. (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

No NA

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(IV) Proposed Terms of Reference for EIA studies

As prescribed under Appendix III of the EIA Notification, 2006 and Amendment SO. 562E, 2014, Industry has obtained the ToR for conducting EIA study of proposed expansion of “M/s. Godavari Biorefineries Ltd.”

“I hereby given undertaking that the data and information given in the application and

enclosures are true to the best of my knowledge and belief and I am aware that if any part of

the data and information submitted is found to be false or misleading at any stage, the

project will be rejected and clearance given, if any to the project will be revoked at our risk

and cost”.

Date: 26.04.2021

Place: Kopargaon

Signature of the applicant

Mr. Bhalachandra B. Bakshi Executive Director

M/s. Godavari Biorefineries Ltd. Sakarwadi

Tal- Kopargaon, Dist: Ahmednagar Maharashtra