m/s. benzo chem industries pvt. ltd.environmentclearance.nic.in/writereaddata/online/... · m/s....

PRE FEASIBILITY REPORT

for

PROPOSED EXPANSION OF SPECIALTY CHEMICALS &

PESTICIDE INTERMESDIATE PRODUCTS IN EXISTING UNIT

of

M/s. BENZO CHEM INDUSTRIES PVT. LTD.

Plot No. Z-103/D, PHASE –II, DAHEJ SEZ,

Taluka: Vagra, Dist: Bharuch-392 130,

Gujarat.

CONTENTS

Sr. No. Description Page No.

1. Executive Summary 1

2. Introduction of the Project/Background information 25

3. Project Description 27

4. Site Analysis 35

5. Planning Brief 27

6. Proposed Infrastructure 38

7. Rehabilitation and resettlement (R & R) Plan 42

8. Project Schedule & Cost Estimates 44

9. Analysis of Proposal (Final Recommendations) 45

1

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

M/s. Benzo Chem Industries Pvt. Ltd., is one of the leading specialty chemicals

manufacturing companies, promoted by Mr. Surendra Mohatta in 1987. It has head office in

Mumbai. Benzo Chem has expertise in large scale production of organic, specialty

chemicals. Their manufacturing site & technical operations are located in JALGAON &

MALKAPUR (MAHARASHTRA) with over 350 people employed & operate in a responsible

manner and comply with all environmental, health and safety standards.

Benzo Chem is also having Chemical manufacturing 100% Export Oriented company at

Malkapur (MAHARASHTRA) & R & D Centre at Ambernath (MAHARASHTRA) with customers

in western Europe, USA, etc. Their customers include 10 of the world’s top chemical

companies.

Their ethos around centers around customer focus & rapid response. They have

systematically strengthened their capabilities & aligned themselves with their customers’

needs through their operational flexibilities. Strategic sourcing from around the world &

high quality, cost effective manufacturing give them a competitive edge.

Benzo Chem is going to promote 100% Export oriented unit for specialty chemical products

manufacturing unit at Dahej SEZ-II to be known as M/s. Benzo Chem Industries Pvt. Ltd.

registered under the provision of Companies Act, 1956.

2

Project Details

1.2.1 Products along with Production Capacity

Sr.

No.

Name of Products CAS No. Quantity as

per EC No. F.

No. J-

11011/132/20

14-IA II (I) and

CTE No. 70398

Chang Quantity

after

proposed

expansion

LD50

(MT / Month)

1. 2-Amino Benzo Nitrile 1885-29-6 10 -9 1 80

mg/kg,

2. 2-Amino-5-Bromo

Benzo Nitrile

39263-32-

6

5 -5 0 -----

3. 2,4,6-trimethyl

Benzaldehyde

(Mesitaladehyde ) / or

2,4,6-

TrimethylBenzaldehyd

e 84%in 16% Aceton

(Mesitaladehyde 84%

in 16% Acetone)

487-68-3 20 -12 8 3

mg/kg,Ora

l,

4 Indoline 496-15-1 20 -20 0 238

mg/kg,

5 2,4-Dichloro Phenyl

Acetic Acid

19719-28-

9

25 -25 0 -----

6 2,4-Dichloro Phenyl

Acetyl Chloride

53056-20-

5

25 -12 13 Acute >

5000

mg/kg.

7 2,4,6-Trimethyl

Phenyl Acetyl Chloride

52629-46-

6

20 +5 25 4400

mg/kg.

8 2,4 Dichloro Meta

Cresol

17788-00-

0

4 -3 1 > 3200

mg/kg

9 Pivolonitrile

(Trimethylacetonitrile

)

630-18-2 10 -10 0 -----

10 4,4-dihydroxy Benzo 611-99-4 25 -25 0 500

3

phenone mg/kg,

11 2-chloro-4,6

dimethoxy-1,3,5-

Triazine

3140-73-6 25 0 25 ---

12 2-Coumaranone

30%,Acetic

Anhydride70 %

553-86-6 170 +38 208 2,000

mg/kg

4

Sr.

No.

Name of Products CAS No. Quantity as per

EC No. F. No. J-

11011/132/201

4-IA II (I) and

CTE No. 70398

Chang Quantity

after

proposed

expansion

LD50

(MT / Month)

13. 4-Bromo-2-Hydroxy

Anisole / 5-Bromo-2-

Methoxy Phenol

37942-01-

1

4 -4 0 --

14. 5-Propionyl-2-Thiophenyl

acetic acid (PPP) /

103918-

73-6

2 -2 0 8 mg/kg

2-Phenyl Thio-5-Propionyl

Phenyl Acetic Acid

92321-29-

4

--

15. 2,3,4,5-tertrachloro

Benzoyl chloride

42221-52-

3

17 -17 0 --

16. 3,4,5 trimethoxy Toluene 6443-69-2 25 -17 8 --

17. 3,4,5 trimethoxy Benzyl

chloride

3840-30-0

2 -2 0 --

18. 3,4,5-trimethoxybenzyl

cyanide

13338-63-

1

2 -2 0 56 mg/kg

19. 3,4,5-trimethoxyphenyl

acetic acid

951-82-6

2 -2 0 --

20. 3,4,5-trimethoxy benzoic

acid

118-41-2 4 -3 1 2100 mg/kg

21. 3,4,5-Trimethoxy

Benzaldehyde

86-81-7

17 -17 0 422 mg/kg

22. 4,4-dimethoxy-2-Butanone 5436-21-5

17 -17 0 6200 mg/kg

23. R-2-(2,4-Dichlorophenoxy)

Propionic Acod

15165-67-

0

40 -40 0 825 mg/kg

24. Para Methyl Benzaldehyde

/ 4-Methyl Benzaldehyde

104-87-0

25 -25 0 400 mg/kg

25. 2-5 Dimethyl Phenyl Acetyl

Chloride

55312-97-

5

25 +8 33 --

26. 2-Amino 2 Phenyl Butyric

Acid

5438-07-3

4 -4 0 --

27. 1-(2,6 Dichloro Phenyl)2-

Indolinone

15307-86-

5

4 -4 0 170 mg/kg

28. 2-(3-Benzoyl Phenyl)-

propio Nitrile / Ketoprofen

42872-30-

0

8 -8 0 483 mg/kg

5

Sr.

No.


EC No. F. No. J-

11011/132/201

4-IA II (I) and

CTE No. 70398

Chang Quantity

after

proposed

expansion

LD50

(MT / Month)

Nitrile

29. N-Methyl-1-Naphtahlene

Methyl Amine Acetate

------- 2 -- 2 --

30. N-Methyl-1-Naphtahlene

Methyl Amine Base

14489-75-

9

2 -- 2 --

31. Para Chloro Phenyl Ethyl

Amine / 2-(4-Chloro-

Phenyl)-Ethylamine

156-41-2

5 -5 0 --

32. Ortho Chloro Phenyl Ethyl

Amine

13078-80-

3

5 -5 0 --

33. 2-Dimethylamino-2Phenyl

Butanol/2-(N,N-

Dimethylamino)-2-Phenyl-

1-Butanol

39068-94-

5

4 -4 0 --

34. Methyl- 2- Dimethylamino-

2- Phenyl butyrate /2-

(N,N-Dimethyl Amino)-2-

Phenyl-2-Butyrate

39068-93-

4

4 -4 0 --

35. 2-Phenyl Butyric Acid 90-27-7

4 -4 0 --

36. 5-Chloro-2-Hydroxy Benzo

phenone

85-19-8

5 -4 1 980 mg/kg

37. 5-(1- Carboxy Ethyl)-2-

Phenyl Thiophenyl Acetic

Acid (DIACID)

83237-49-

4

2 -2 0 --

38. N-Methyl 1-Napthalene

Methyl Amine

Hydrochloride

65476-13-

4

5 -2 3 --

39. 7-Methoxy 1 Tetralone 6836-19-7

5 -5 0 --

40. 2-Amino 4 Hydroxy

Acetophenone

19745-72-

3

0 +3 3 --

41. 3-coumaranone 7169-34-8 0 +8 8 --

6

Sr.

No.


EC No. F. No. J-

11011/132/201

4-IA II (I) and

CTE No. 70398

Chang Quantity

after

proposed

expansion

LD50

(MT / Month)

42. 3, 3 Dimethyl Butyrl

Chloride

7065-46-5 0 +16 16 277 mg/kg

43. 4-bromo Anisole 104-92-7 0 +16 16 2200 mg/kg

44. 4-Cyano Benzoic Acid 619-65-8 0 +1 1 2000 mg/kg

45. 7-Hydroxy 1 Tetralone 22009-38-

7

0 +1 1 --

46. Atropic acid 492-38-6 0 +2 2 300 mg/kg

47. 4-chloro Benzaldehyde

Glycol Acetal

2403-54-5 0 +6 6 240 mg/kg

48. 2,2-Dichloro-2 Phenyl

Acetic Acid Ethyl Ester

5317-66-8 0 +16 16 6000 mg/kg

49. Para Chloro Meta Xylenol

BP

88-04-0 0 +25 25 3830 mg/kg

50. Pivaloacetonitrile 59997-51-

2

0 +3 3 283 mg/kg

51. 3-Chloro2- Methyl Anisole 3260-88-6 0 +25 25 2000 mg/kg

52. 2-Dimethyl 2 Methyl 1

Propanol

75-84-3 0 +8 8 1506 mg/kg

53. 4-Hydroxy 3 5 Dimethyl

Benzaldehyde

2233-18-3 0 +2 2 2000 mg/kg

54. 2 Ethyl 2 Methyl Butanoic

Acid

19889-37-

3

0 +8 8 500 uL/kg

55. 2 2 Dimethyl Butyrl

Chloride

5856-77-9 0 +8 8 --

56. DV Acid Chloride (60:40

Cistrans)

52314-67-

7

0 +5 5 575 mg/kg

57. Ortho Benzyl Para Chloro

Phenol

120-32-1 0 +7 7 65 mg/kg

58. 4-Isopropyl Catechol 2138-43-4 0 +1 1 56 mg/kg

59. 1-Adamantyl HCL 665-66-7 0 +8 8 800 mg/kg

60. 1-Bromo-2-(3-Chloro-4-

Ethoxyphenyl)-2-Methyl

Propane

0 +11 11 --

61. 4-Chloro 2,6 Dimethyl

Phenyl Acetic Acid

39944-18-

8

0 +8 8 2000 mg/kg

62. 4-Hydroxy Benzyl Alcohol 623-05-02 0 +3 3 10500 mg/kg

7

Sr.

No.


EC No. F. No. J-

11011/132/201

4-IA II (I) and

CTE No. 70398

Chang Quantity

after

proposed

expansion

LD50

(MT / Month)

63. 2-Methoxy Phenyl Acetone 5211-62-1 0 +1 1 3330 mg/kg

64. Methyl-2-Dimethyl Amino-

2-phenyl butyrare

39068-93-

4

0 +2 2 --

65. Meta Phenoxy Benzyl

Alcohol

13826-35-

2

0 +4 4 2040 mg/kg

66. 4-Bromophenyl Acetic Acid

Methyl Ester

41841-16-

1

0 +1 1 2000 mg/kg

67. N Methyl 1-Napthalene

Methyl Amine Hydro

Chloride

65473-13-

4

0 3 3 --

67. 4-Hydroxy Acetophenone 99-93-4 0 +16 16 1500 mg/kg

68. 2-(1-Admantyl)-4-Bromo

Anisole

104224-

63-7

0 +2 2 3200 mg/kg

69. 2-(3-Hydroxy-2-Methyl

Propionyl)-aminol-2-

methyl-propanol

-- 0 +10 10 --

70 4-Bromophenyl Acetic Acid 1878-68-8 0 +1 1 1050 mg/kg

71 2-Amino 2-Methyl

Propanol

124-68-5 0 +12 12 --

72 2-Bromo-5-Methoxy-

Benzoic Acid

22921-68-

2

0 +4 4 2900 mg/kg

73 2-Bromo-5-Hydroxy -

Benzoic Acid

58380-11-

3

0 +4 4 --

74 Diphenylmethane-bis-4,4’-

N,N’-ethylene Urea (DEU)

7417-99-4 0 +8 8 2000 mg/kg

75 TrimethylolpropaneTris(2-

methyl-1-

aziridinepropionate)

64264-57-

2

0 +8 8 2000 mg/kg

76 PentaerythritolTris([3-(1-

aziridinyl)propionate]

57116-45-

7

0 +8 8 4.92 mg/kg

77 2-Bromophenyl

Acetonitrile

194727-

74-3

0 +1 12 --

78 Phenyl Acetic Acid Ethyl

Ester

101-97-3 0 +8 8 3300 mg/kg

79 3-Methoxy,2-Methyl

Benzoyl Chloride

24487-91-

0

0 +8 8 --

8

Sr.

No.


EC No. F. No. J-

11011/132/201

4-IA II (I) and

CTE No. 70398

Chang Quantity

after

proposed

expansion

LD50

(MT / Month)

80 Methyl(E)-3-methoxy-2-(2-

chloromethylphenyl)-2-

propenoate

11742-51-

0

0 +33 33 --

81 2-(2-hydeoxyphenyl)-3-

methoxypropenoic acid

methyl ester

125808-

20-0

0 +33 33 --

82 Methyl (2E) -2-( 2-(6-(2-

Cyanophenoxy )Pyrimidine

-4yl)Oxy ) Phenyl Acetate

47841-45-

5

0 +33 33 --

83 3-CHLORO-4-

METHYLISOPROPYL

BENZOATE

-- 0 +25 25 2000 mg/kg

Total 600 144 744

9

1.2.2 LIST OF BY–PRODUCTS

Sr.

No.

List of By product Existing

quantity as

per EC

(MT/Month)

Generated from Products Proposed

quantity after

expansion

(MT / Month)

1. HCl (30%) 126 2-Amino Benzo Nitrite,

2,4-Dichloro Phenyl

Acetyl Chloride, 2,4,6-

Trimethyl Phenyl Acetyl

Chloride,2,5-Dimethyl

Phenyl Acetyl Chloride, 5-

Chloro-2-Hydroxy Benzo

Phenone, 3 3 Dimethyl

Butyrl Chloride, 7-

Hydroxy 1 Tetralone, 2,2-

Dichloro-2-ohenyl Acetic

Acid Ethyl Ester, Para

Chloro Meta Xylenol BP,

Pivalacetonitrile, 2,2

Dimethyl Butyrl Chloride,

DV Acid Chloride, Ortho

Benzyl Para Chloro

Phenol, 1-Admantyl HCL,

Meta Phenoxy Benzyl

Alcohol, 4-Hydroxy

Acetophenone, 4-Bromo

Phenyl Acetic Acid./

Diphenylmethane-bis-

4,4’-N,N’-ethylene Urea

(DEU)/

TrimethylolpropaneTris(2-

methyl-1-

aziridinepropionate) /

PentaerythritolTris([3-(1-

aziridinyl)propionate]/ 2-

Bromo-5-Hydroxy –

Benzoic Acid

156

2. H2SO4 (70%) 50 --- 20

3. Liquor Ammonia

(22-24% solution)

45 2-Coumaronone 30%,

Acetic Anhydride,

Pivaloacetonitrile, 2,2

Dimethyl Butyrl Chloride,/

4-Bromo Phenyl Acetic

55

10

Acid

4. HBr

(35-40% Solution)

70 3,4,5 Trimethoxy toluene,

3,4,5- Trimethoxy benzoic

acid/ ester/2-Bromo-5-

methoxy-benzoic Acid/ 2-

Bromo-5-hydroxy-benzoic

Acid

70

5. NaBr

(18-20% Solution)

76 3,4,5 Trimethoxy toluene,

3,4,5- Trimethoxy benzoic

acid/ ester, 4-Bromo

Anisole,/ 2-Bromophenyl

Acetonitrile/ 4-Bromo

Phenyl Acetic Acid

76

6. Phosphoric Acid (30-

35% Solution)

60 7-Hydroxy 1 Tetralone 60

7. Copper Sulphate /

Copper Hydroxide /

Copper Oxidize

80 2-Coumaranone 30%,

Acetic Anhydride 70%

40

8. Sodium Chloride 80 Methyl(E)-3-methoxy-2-

(2-chloromethylphenyl)-

2-propenoate

60

9. Sodium Sulphate 60 -- 00

10. Sodium Acetate 5 -- 00

11. Sodium

SulfiteSolution(18-

20%) or Sodium

Bisulfite Solution

(18-20%)

30 2,4-Dichloro phenyl acetyl

chloride, 2,4,6-Trimethyl

phenyl acetyl chloride,

3,4,5-Trimethoxy Benzoic

Acid/ ester, 2-5 Dimethyl

phenyl acetyl chloride,

3,3 Dimethyl Butyrl

Chloride, 2,2-Dichloro-2

phenyl acetic acid ethyl

ester, 2,2 Dimethyl butyrl

chloride, D V acid

Chloride,

Diphenylmethane-bis-

4,4’-N,N’-ethylene Urea

(DEU)/

TrimethylolpropaneTris(2-

methyl-1-

aziridinepropionate) /

PentaerythritolTris([3-(1-

aziridinyl)propionate]/ 3-

60

11

Methoxy,2-Methyl

Benzoyl Chloride

12. Potassium Chloride 5 -- 0

13. Potassium

Carbonate

12 -- 12

14. Ammonium

Sulphate

4 -- 0

15. Mix Chloro Xylenol 0 Para Chloro Meta Xylenol

BP

6

16. 2-Hydroxy

Acetophenone

0 4-Hydroxy Acetophenone. 1

17. Methanol 50% 0 2-Chloro-4,6 Dimethoxy-

1,3,5-Triazine.

40

18 Poly Aluminium

Chloride Solution

25%

0 2,4-Dichloro Meta Cresol,

%-Chloro-2-Hydroxy

Benzo Phenone, 2-Amino-

4-Hydroxy

Benzophenone, 7-

Hydroxy 1 Tetralone,

Meta Phenoxy Benzyl

Alcohol, 4-Hydroxy

Acetophenone,

20

12

1.3 Raw Material Requirement

Sr.

No.

Name of Products Quantit

y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

1.

2-Amino Benzo Nitrile

1

Toluene 0.42 0.42

Phosphorous

Penta chloride

2.60 2.60

Sodium

Hydroxide

1.50 1.50

2-

Aminobenzamide

1.54 1.54

Total 6.06 6.06

2.

2,4,6-Trimethyl

Benzaldehyde

(Mesitaladehyde ) /

2,4,6-Trimethyl

Benzaldehyde 84% in

16% Acetone

(Mesitaladehyde 84%

in 16% Acetone)

8

Mesitylene 0.84 6.72

Choral 1.13 9.07

Titanium

Tetrachloride

1.46 11.68

Soda Ash 0.67 5.38

Acetone 0.16 1.28

Tetra Ethyl

Benzyl

Ammonium

Chloride

0.01 0.08

Total 4.28 34.21

3.

2,4-Dichloro Phenyl

Acetyl Chloride

13

2,4-Dichloro

Phenyl Acetic

Acid / 2-4,

Dichloro Benzyl

Alcohol

1.10 14.30

Sodium

Hydroxide

0.48 6.24

Toluene 0.05 0.65

Thionyl Chloride 0.70 9.10

Total 2.33 30.29

4.

2,4,6-Trimethyl

Phenyl Acetyl

Chloride

25

2,4,6-Trimethyl

Phenyl Acetic

Acid / Mesitylene

1.06 26.50

Toluene 0.08 2.00


Sodium

Hydroxide

0.53 13.25

Total 2.54 63.50

13

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

5.

2,4-Dichloro Meta

Cresol

1

2-Tert-Butyl-5-

Methyl Phenol

1.00 1.00

Sodium

Hydroxide

0.60 0.60

Aluminium

Chloride

0.40 0.40

Toluene 0.10 0.10

Chlorine Gas 0.30 0.30

HCL 30% 2.50 2.50

Total 4.90 4.90

6.

2-Chloro-4,6

Dimethoxy-1,3,5-

Triazine

25

Cyanuric Chloride 1.89 47.25

Methanol 0.70 17.50

Sodium Bi

Carbonate

2.00 50.00

Total 4.59 114.75

7.

2-Coumaranone 30%,

Acetic Anhydride 70 %

208

Ortho Chloro

Benzyl Cyanide

0.43 88.61

Caustic Soda Lye

48%

0.88 183.04

Toluene 0.08 15.60

HCL 30% 0.97 201.55

Copper Sulphate 0.03 6.03

Acetic Anhydride 0.70 145.60

Total 3.08 640.43

8.

3,4,5 Trimethoxy

Toluene

8

Para Cresol 0.80 6.40

Hydro Bromic

Acid 48%

2.68 21.44

Hydrogen

Peroxide 50%

1.03 8.26

Methanol 1.03 8.20

Sodium Metal 0.36 2.88

Toluene 0.84 6.72

Copper Chloride 0.03 0.20

Dimethyl

Formamide

0.16 1.28

Sulphuric Acid 0.80 6.40

Total 7.72 61.78

9. 3,4,5-Trimethoxy 1 Para Cresol 0.80 0.80

14

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

Benzoic Acid / Ester

Hydro Bromic

Acid 48%

2.69 2.69

Hydrogen

Peroxide 50%

1.03 1.03

Methanol 0.40 0.40

Sodium Metal 0.36 0.36

Toluene 0.84 0.84


Dimethyl

Formamide

0.16 0.16


Total 7.13 7.13

10.

2-5 Dimethyl Phenyl

Acetyl Chloride

33

2,5-Dimethyl

Phenyl Acetic

Acid

1.00 33.00


Toluene 0.05 1.65

Sodium

Hydroxide

0.57 18.81

Total 2.46 81.18

11.

N-Methyl 1-

Napthalene Methyl

Amine Acetate

2

Dimethyl

Formamide

0.08 0.15

Sodium Hydride

60% in Paraffin

0.28 0.57

N-Methyl

Formamide

0.52 1.05

1-Chloro Methyl

Naphthalene

1.05 2.09

Sulphuric Acid

98%

1.05 2.09

Caustic Soda Lye

48%

2.30 4.60

Acetic Acid 0.29 0.58

Toluene 0.32 0.65

Total 5.89 11.78

12.

N-Methyl 1-

Napthalene Methyl

Amine Base

2

Dimethyl

Formamide

0.09 0.17

Sodium Hydride

60% in Paraffin

0.32 0.64

15

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

N-Methyl

Formamide

0.60 1.19

1-Chloro Methyl

Naphthalene

1.19 2.38

Sulphuric Acid

98%

1.19 2.38

Caustic Soda Lye

48%

2.62 5.23

Toluene 0.32 0.65

Total 6.32 12.64

13.

5-Chloro-2-Hydroxy

Benzo phenone

1

Para Chloro

Phenol

0.72 0.72

Ortho Dichloro

Benzene

0.05 0.05

Aluminium

Chloride

0.80 0.80

Benzoyl Chloride 0.85 0.85

HCL 30% 0.50 0.50

Methanol 0.07 0.07

Total 2.99 2.99

14.

2-Amino 4 Hydroxy

Acetophenone

3

3-Amino Phenol 1.05 3.15

Nitrobenzene 0.15 0.45

Acetyl Chloride 1.60 4.80

Sodium Sulphate 0.05 0.15

Aluminium

Chloride

1.72 5.16

HCL 30% 1.88 5.64

Soda Ash 0.10 0.30

Sodium

Methoxide

0.60 1.80

Toluene 0.09 0.27

Total 8.54 25.62

15.

3-coumaranone

8

Ethyl Chloro

Acetate

0.70 5.60

Potassium

Carbonate

0.70 5.60

Methyl Salicylate 0.70 5.60

Dimethyl 0.30 2.40

16

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

Formamide

Sodium

Methoxide

0.80 6.40

Toluene 0.40 3.20

HCL 30% 2.70 21.6

Potassium

Hydroxide

0.55 4.40

Methanol 1.80 14.40

Carbon 0.05 0.40

Total 8.70 69.60

16.

3, 3 Dimethyl Butyrl

Chloride

16

1,1,2

Trichloroethane

1.97 31.52

Sodium

Hydroxide

1.18 18.91

Carbon 0.01 0.16

Ter. Butanol 0.74 11.79



Total 15.19 243.10

17.

4-bromo Anisole

16

Anisole 0.75 12.00

Bromine 0.70 11.20

Hydrogen

Peroxide ( 50%)

0.30 4.80

Sodium

Hydroxide

Solution

0.05 0.80

Sodium

ThioSulphate

0.05 0.80

Total 1.85 29.60

18.

4-Cyano Benzoic Acid

1

Para Chloro

Benzoic Acid

1.10 1.10

Sodium Cyanide 0.34 0.34

Potassium Iodide 0.11 0.11

Dimethyl

Formamide

0.17 0.17

Sodium

Hypochloride

0.10 0.10

Total 1.82 1.82

17

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

19.

7-Hydroxy 1

Tetralone

1

Anisole 0.86 0.86

Ethylene

Dichloride

0.11 0.11

Aluminium

Chloride

1.93 1.93

Succinic

Anhydride

0.80 0.80

HCL 30% 2.05 2.05

Hydrazine

Hydrate 80%

0.29 0.29

Potassium

Hydroxide

0.40 0.40

Diethylene Glycol 0.04 0.04

Poly Phosphoric

Acid

0.66 0.66

Toluene 0.11 0.11

Total 7.26 7.26

20.

Atropic acid

2

Phenyl Acetic

Acid

0.97 1.93

Para

Formaldehyde

0.21 0.43

Potassium

Carbonate

0.98 1.96

HCL 30% 0.87 1.74

Toluene 0.18 0.36

TBAB ( Cat. ) 0.00 0.00

Total 3.21 6.43

21.

4-chloro

Benzaldehyde Glycol

Acetal

6

4-Chloro

Benzaldehyde

0.90 5.40

Toluene 0.06 0.36

Ethylene Glycol 0.43 2.58

Total 1.39 8.34

22.

2,2-Dichloro-2 Phenyl

Acetic Acid Ethyl Ester

16

Phenyl Acetic

Acid

0.90 14.40



Catalyst 0.01 0.14

Ethanol 0.40 6.40

18

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

Total 2.51 40.14

23.

Para Chloro Meta

Xylenol BP

25

Meta Xylenol / 3-

5 Xylenol

1.00 25.00

HCL 30% 0.12 2.88

Cupric Chloride 0.01 0.25

Per Chloro

Ethylene

0.18 4.38

Chlorine 0.58 14.50

Total 1.88 47.00

24.

Pivaloacetonitrile

3

Pivaloyl Chloride 1.30 3.90

Methanol 0.35 1.05

Toluene 0.18 0.54

Acetonitrile 0.57 1.71

Sodamide 0.57 1.71

HCL 30% 1.42 4.27

Total 4.39 13.18

25.

3-Chloro2- Methyl

Anisole

25

2,6 Dichloro

Toluene

1.25 31.25

Dimethyl

Sulfoxide

0.35 8.75

Sodium

Methoxide

0.46 11.50

HCL 30% 0.22 5.50

Total 2.28 57.00

26.

2 Dimethylamino 2

Methyl 1 Propanol

8

Acetone 1.30 10.40


Methanol 2.60 20.80

Ammonium

Bicarbonate

1.50 12.00

HCL 30% 1.00 8.00

Sodium

Hydroxide

2.40 19.20

Sodium

Borohydride

0.55 4.40

Tetrahydro Furan 0.50 4.00

Para

formaldehyde

Solution

1.20 9.60

19

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

Formic Acid 1.00 8.00

Total 13.35 106.80

27.

4-Hydroxy 3 5

Dimethyl

Benzaldehyde

2

2,6-Xylenol 1.00 2.00

Toluene 0.16 0.32


HexamethyleneT

etramine

1.16 2.32

Total 2.37 4.74

28.

2 Ethyl 2 Methyl

Butanoic Acid

8

2,2 Dimethyl

Butanol

0.85 6.80


Firmic Acid 0.75 6.00

Ice 1.00 8.00

Total 4.20 33.60

29.

2 2 Dimethyl Butyrl

Chloride

8

2-Methyl2-

Butanol

1.00 8.00

HCL 30% 2.50 20.00


Sodium

Hydroxide

0.40 3.20


Total 5.40 43.20

30.

DV Acid Chloride

(60:40 Cistrans)

5

D V Ester 1.05 5.25

Sodium

Hydroxide

1.38 6.88

Toluene 0.10 0.50



N-Methyl-2-

Pyrolidinine

0.0005 0.0025

Total 3.37 16.85

31.

Ortho Benzyl Para

Chloro Phenol

7

Benzyl Chloride 1.00 7.00

Para Chloro

Phenol

1.00 7.00

Toluene 0.10 0.70

Total 2.10 14.70

32.

4-Isopropyl Catechol

1

4-Isopropyl

Phenol

1.25 1.25

20

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

Hydro Bromic

Acid 48%

1.66 1.66

Hydrogen

Peroxide 50%

0.73 0.73

Sodium Thio

Sulphate

0.02 0.02

Caustic Soda

Flakes

0.50 0.50

Cupric Chloride 0.03 0.03

N-Butyl Alcohol 0.25 0.25

HCL 30 % 1.40 1.40

Total 5.84 5.84

33.

1-Adamantyl HCL

8

Adamantane 1.00 8.00

Methylene

Dichloride

1.00 8.00

Catalyst 0.05 4.00


Acetonitrile 2.40 19.20

Methanol 0.50 4.00

Sodium sulphate 0.05 0.40


HCL 30% 0.50 4.00

Total 8.53 68.24

34.

1-Bromo-2-(3-Chloro-

4-Ethoxyphenyl)-2-

Methyl Propane

11

Ortho Chloro

Phenol

0.80 8.80

Zinc dust 0.05 0.55

Sodium

Hydroxide

0.28 3.03

Diethyl sulphate 0.80 8.80

3 Bromo-2-

Methyl-1-

Propane

0.70 7.70

Toluene 0.10 1.10

Methanol 0.10 1.10

Total 2.83 31.08

35.

4-Chloro 2,6 Dimethyl

Phenyl Acetic Acid

8

3-5,xylidene 0.80 6.40

HCL 30% 4.70 37.60

Para 0.30 2.40

21

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

Formaldehyde

Solution

Sodium Nnitrite 1.00 8.00



Sodium

Hydroxide

0.35 2.80

Total 7.42 59.36

36.

4-Hydroxy Benzyl

Alcohol

3

Para Hydroxy

Benzaldehyde

1.25 3.75

Caustic Soda

Flakes

0.37 1.11

Sodium Boro

Hydride

0.35 1.05

HCL 30% 1.15 3.45

Total 3.12 9.36

37.

2-Methoxy Phenyl

Acetone

1

O-Anialdehyde 1.00 1.00

Methyl-2-

chloropropionate

0.91 0.91

Sodium

Hydroxide 50%

0.40 0.40

Sulpharic Acid 0.15 0.15

Total 2.45 2.45

38.

Methyl-2-Dimethyl

Amino-2-phenyl

butyrare

2

Toluene 0.28 0.56

2-Amino-2-

Phenyl Butyris

Acid

1.12 2.24

Sodium

Hydroxide 50%

1.06 2.11

Dimethyl

Sulphate

0.62 1.24

Formic Acid 0.77 1.54

Formaldehyde

37%

0.70 1.41

Total 4.55 9.10

39.

Meta Phenoxy Benzyl

Alcohol

4

Aluminium

Chloride

0.90 3.60

Bromine 0.85 3.40

22

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

Benzaldehyde 0.55 2.20

Ethylene

Dichloride

0.10 0.40

Monoethylene

Glycol

0.025 0.10

PTSA 0.003 0.012

Phenol 0.50 2.00

Potassium

Hydroxide

0.30 1.20


Hydrogen 0.01 0.04


Tri ethyl Amine 0.00 0.01

Catalyst 0.01 0.04

Total 3.56 14.24

40.

4-Bromophenyl Acetic

Acid Methyl Ester

1

4-Bromophenyl

Acetic Acid

1.07 1.07

Methanol 0.42 0.42


Soda Ash 0.03 0.03

Total 1.73 1.73

41.

N Methyl 1-

Napthalene Methyl

Amine Hydro Chloride

3

Dimethyl

Formamide

0.08 0.23

Sodium Hydride

60% in Paraffin

0.31 0.92

N-Methyl

Formamide

0.57 1.70

1-Chloro Methyl

Naphthalene

1.13 3.39

Sulphuric Acid

98%

1.13 3.39

Caustic Soda Lye

48%

2.49 7.46

HCL 30% 0.18 0.53

Toluene 0.13 0.39

Total 5.99 17.98

42.

4-Hydroxy

Acetophenone

16

Acetyl Chloride 0.90 14.40

Phenol 1.00 16.00

23

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

Mono Chloro

benzene

0.30 4.80

Aluminum

Chloride

2.80 44.80

Sodium

Hydroxide

0.20 3.20

HCL 2.00 32.00

Total 7.20 115.20

43.

2-(1-Admantyl)-4-

Bromo Anisole

2

4-Bromo anisole 1.00 2.00

Adamantanol 0.63 1.26


Ethylene

Dichloride

0.50 1.00

Toluene 0.10 0.20

Total 2.68 5.36

44.

2-(3-Hydroxy-2-

Methyl Propionyl)-

aminol-2-methyl-

propanol

10

2-Amino

Isobutyric Acid

0.75 7.50

Methacrylic Acid 0.65 6.50

Toluene 0.10 1.00

HCL 30% 0.50 5.00

Tetrahydrofuran 0.20 2.00

Sodium

Borohydride

0.25 2.50

Caustic Soda

Flakes

0.25 2.50

Total 2.70 27.00

45.

4-Bromophenyl Acetic

Acid

1

4-Bromotoluene 1.16 1.16

AIBN 0.01 0.01

Bromine 1.00 1.00

Sodium Thio

Sulphate

0.02 0.02


Caustic Soda

Flakes

0.25 0.25

HCL 30% 0.76 0.76

Total 3.47 3.47

46. 2-Amino 2-Methyl

Propanol

12

Acetone 1.30 15.60

24

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month


Methanol 0.20 2.40

Ammonium

Carbonate 1.50 18.00

Toluene 0.05 0.60

HCL 30% 2.40 28.80

Sodium

Hydroxide 2.40 28.80

Sodium Boro

Hydrate 0.55 6.60

Total 10.20 122.40

47. 2-Bromo-5-Methoxy-

Benzoic Acid

4

Meta Anisic Acid 0.69 2.76

Ethylene

Dichloride 0.07 0.28

Bromine 0.73 2.90

Total 1.49 5.94

48. 2-Bromo-5-Hydroxy –

Benzoic Acid

4 3-Hydroxy

Benzoic Acid 0.666 2.66

Ethylene

Dichloride 0.050 0.20

Bromine 0.771 3.08

Total 1.487 5.95

49. Diphenylmethane-bis-

4,4’-N,N’-ethylene

Urea (DEU)

8

Monoethanolami

ne 0.540 4.32

HCL 30% 1.200 9.60

Toluene 0.200 1.60


Caustic Flakes 1.500 12.00

4,4'-Diphenyl

methane

Diisocyanate 0.820 6.56

Total 5.490 43.92

50. TrimethylolpropaneTr

is(2-methyl-1-

aziridinepropionate)

8

Isopropanolamin

e 0.680 5.44

25

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

HCL 30% 1.180 9.44

Toluene 0.100 0.80

Thional Chloride 1.350 10.80


Trimethyl

propane

Triacrylate 0.680 5.44

4-Methoxy

Phenol 0.005 0.04

Total 5.755 46.04

51. PentaerythritolTris([3-

(1-

aziridinyl)propionate]

8 Ethanolamine 0.620 4.96

HCL 30% 1.370 10.96

Toluene 0.090 0.72



Pentaerythritol

Triacrylate 0.750 6.00

4-Methoxy

Phenol 0.005 0.04

Ethanolamine 0.620 4.96

Total 5.945 47.56

52. 2-Bromophenyl

Acetonitrile

1 2-Bromo Benzyl

Bromide 1.430 1.43


tetrabutyl

Ammonium

Bromide 0.030 0.03

Toluene 0.030 0.03

Total 1.760 1.76

53. Phenyl Acetic Acid

Ethyl Ester

8 Phenyl Acetic

Acid 1.000 8.00


Ethanol 0.370 2.96

Sodium

Bicarbonate 0.050 0.40

Total 1.430 11.44

26

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

54. 3-Methoxy,2-Methyl

Benzoyl Chloride

8 2 Methyl 3

Hydroxy Benzoic

Acid 1.000 8.00

Dimethyl

sulphate 0.620 4.96

HCL 30% 0.100 0.80



Total 3.048 24.38

55. Methyl€-3-methoxy-

2-(2-

chloromethylphenyl)-

2-propenoate

33

Orho Methyl

Phenyl Acetic

Acid 1.365 45.05

Mono Chloro

Benzene 0.5 16.50



Methanol 0.15 4.95

Toluene 0.2 6.60

Sodium

Hydroxide 0.15 4.95

Sodium

Methoxide 0.252 8.32

Methyl Formate 0.3 9.90

Xylene 0.048 1.58

Hydrochloric Acid 0.35 11.55

Dimethyl

Sulphate 0.4 13.20

Potassium

Carbonate 0.3 9.90

Orho Methyl

Phenyl Acetic

Acid 5.615 185.30

Total 1.365 45.05

56. 2-(2-hydeoxyphenyl)-

3-methoxypropenoic

acid methylester

33

2-Hydroxy phenyl



Methanol 0.235 7.76

27

Sr.

No.


y in

MT/

Month

Name of Raw

Materials

Quantity

in T/T

Quantity in

MT/Month

Sodium


Sodium

Methoxide 0.65 21.45

Methyl Formate 0.36 11.88

HCL 30% 0.15 4.95

potassium


Toluene 0.05 1.65

Xylene 0.05 1.65

Total 3.005 99.17

57. Methyl (2E) -2-( 2-(6-

(2-Cyanophenoxy

)Pyrimidine -4yl)Oxy )

Phenyl Acetate

33 2-Hydroxy Phenyl



Methanol 0.765 25.245

Sodium


4,6 Dichloro

Pyrimidine 0.6 19.8

2-Cyno Phenol 0.2 6.6

Hydrochloric Acid 0.15 4.95

Potassium


Toluene 0.07 2.31

Xylene 0.05 1.65

Total 3.345 110.385

58. 3-CHLORO-4-METHYL

ISOPROPYL BENZOATE

25 Para toluic acid 1.067 26.663

Triphenyl

phosphine 0.001 0.027

Thionyl chloride 1.244 31.093

Chlorine gas 0.594 14.850

Ferric Chloride 0.004 0.090

Isopropyl alcohol 0.715 17.875

Soda asha 0.002 0.060

TOTAL 3.626 90.657

28

1.4 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 630 m3/day which shall be met through GIDC water supply.

The wastewater generation will be 350 m3/day. Effluent generated shall be segregated in to

high COD and low COD stream. M/s. BENZO CHEM INDUSTRIES PVT. LTD. proposes a new

ETP consisting of primary, secondary and tertiary treatment facility. The low COD stream

effluent will be sent to proposed ETP. Treated effluent shall be sent to GIDC effluent

pipeline for final disposal into deep sea. The high COD stream and High TDS effluent will be

treated in primary ETP and then treated effluent will be sent to MEE and MEE Condensate

will be treated in ETP. Final Treated effluent shall be sent to GIDC effluent pipeline for final

disposal into deep sea. Domestic Waste water will be treated in secondary treatment.

1.5 Air Pollution Source and Control Management

There will be emission from Boiler, Thermo pack, D.G. Sets and Process Vents. To control

the emission from Flue gas emission or process gas emission, multicyclone separator with

bag filter, ESP and adequate scrubbers will be installed.

1.6 Hazardous Waste

Hazardous waste generation will be Used oil @ 500 Liters/Month, ETP Waste @ 50

MT/Month, Distillation Residue @ 95 MT/Month, Discarded Containers @ 3000

Nos./Month & Used Bags/Liners @ 4000 Nos./Month, Carbon Sludge @ 5 MT/Month,

Inorganic Salt @ 50 MT/Month and MEE Salt @ 300 MT/Month, Spent solvent @ 50

KL/Month, Boiler Ash @ 100 MT/Month.

Used Oil shall be given to registered refiner. ETP Sludge, MEE Salt and Carbon Sludge will be

sent to TSDF facility for final disposal. Distillation Residue, spent solvent shall be sent to

cement industries for co-processing or sent to common incineration facility for final

disposal. Discarded Containers & Used Bags/Liners shall be sold to GPCB registered vendors

after decontamination.

1.7 Green Belt

29

Total 47,613.19 sq. meter land area is available at site; out of this area about 15,000 sq.

meter (31.5 %) area is covered as greenbelt and other forms of greenery.

1.8 Power & Fuel Requirements

Power required from DGVCL

1500 KVA (Existing)

4100 KVA (Proposed)

5600 KVA (Total)

Stand by power supply from

D.G. set = Existing: 500 KVA

D.G. Set = Proposed -1000 KVA

Total = 1500 KVA (D.G.Set)

Fuel:

Existing:

Natural gas = 15000 m3/day

Coal = 40 MT/Day

HSD = 300 Lit/Day

Proposed:

Coal = 40 MT/Day

HSD = 300 Lit/Day

Total:


Coal = 80 MT/Day

HSD = 600 Lit/Day

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

M/s. Benzo Chem Industries Pvt. Ltd., proposes specialty chemical products and

agrochemical intermediates manufacturing unit located at Plot No. Z/103/D, Phase-II, Dahej

SEZ, Village: Lakhigam, Taluka: Vagra, Dist. Bharuch – 392 130, Gujarat.

Identification of the project proponent

30

1) Shri Surendra Kumar

Mohatta

Mr. Surendra Mohatta is Executive Director of the

company. He is Graduate in commerce, with over 30+ years

of experience in Finance, International marketing and

effectively running chemical business.

2) Smt. Vimla Devi Mohatta Graduate in commerce, a professional with 30 years of

experience in administration and financial matter is the

Director of the company.

3) Shri Gaurav Mohatta

B.Sc. Graduate (Industrial & system Engineering) from

university of Southern California, L.A. (U.S.A.) and

successfully completed the FBM Course from Jain Institute,

He is looking after Domestic as well as International

Marketing of Products and Finance of the company.

4) Shri Sunil Shantilal Nawal B.Sc. (Tech) specialised in Dyes and Intermediate, and M.Sc.

(Organic Chemistry), with over 25 years experience in

Chemical Industries. Responsible for Smooth plant

operations, New Business Development, De Bottlenecking,

Projects and commercial matters feasibility study of new

projects, New product development, etc.

2.2 Brief description of nature of the Project

Proposed Expansion of specialty chemicals and pesticide intermediate products

manufacturing unit.

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the international

market. By expanding this unit, M/s. Benzo Chem Industries Pvt. Ltd., will be able to meet

the demand of various products in foreign countries. The project will earn forex. This will

also generate direct and indirect employment opportunity for various level of people in the

state of Gujarat.

2.4 Demand-Supply Gap

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

These products will be an addition to the current range of our products.

31

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we

will export of our finished products to the international markets.

2.7 Domestic/Export Markets

Our products have good demand in international markets. We shall export (100%) the

products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Benzo Chem Industries Pvt. Ltd. will give direct employment to local people based on

qualification and requirement. In addition to direct employment, indirect employment shall

generate ancillary business to some extent for the local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

28

3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates.

• Map showing general location

(Courtesy: Environmental Information Center, New Delhi)

29

• Specific location and project boundary

(Courtesy: Environmental Information Center, New Delhi)

Project

Site

30

• Project Site (Google Map)

21

• Plot Layout

32

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Looking to the international market demand of the products it was decided by M/s. Benzo

Chem Industries Pvt. Ltd. to set up a new facility. As Dahej SEZ is centrally located as in

special economic Zone near to Sea Port & Import Export activities can be easily handled, so

it was decided to set up the unit in Dahej SEZ (Gujarat). Over and above Gujarat has been

chemical industry friendly, Skilled/ un-skilled persons are easily available so it was finally

decided to set up the unit in Gujarat.

Major factors involved in the selection of site are listed below:

• Proposed project site is within the Dahej Industrial Estate & Gujarat Industrial

Development Corporation. Minor site clearance activities shall be carried out to clear

shrubs and weed.

• The project site is located on level ground, which does not require any major land filling

for area grading work.

• Proximity to Raw Material suppliers.

• Site is very well connected by sea, road, air and railway.

• Availability of NG, Power, Water, etc.

• Availability of Skilled, Un-skilled persons.

• Availability of Good Housing for Staffs

Modern infrastructure support and amenities at par in other global markets, including:

� Efficient transport facilities.

� Environment-friendly zone.

� Uninterrupted power supply.

33

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 2 to 5.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Form-I, Annexure-I. We shall

procure the raw material as much as possible from domestic market and if there is no

availability of any raw material we will import. We shall export (100%) the finished

products.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

After set up of unit, every effort will put to recycle/reuse the water.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall meet through GIDC water supply.

Power & Fuel Requirement

Power required from DGVCL

1500 KVA (Existing)

4100 KVA (Proposed)

5600 KVA (Total)

Stand by power supply from

D.G. set = Existing: 500 KVA

D.G. Set = Proposed: 1000 KVA

Total = 1500 KVA (D.G.Set)

Fuel:

Existing:

34


Coal = 40 MT/Day

HSD = 300 Lit/Day

Proposed:

Coal = 40 MT/Day

HSD = 300 Lit/Day

Total:


Coal = 80 MT/Day

HSD = 600 Lit/Day

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Please refer Form-I, Annexure-V.

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

Proposed Expansion

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

35

4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by sea, road, air & railway.

• Availability of water, power, etc.

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Study.

4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area

under CRZ)), shortest distances from the periphery of the project to periphery of the forests,

national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the

river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be

given.

It will be incorporated in EIA Study. CRZ Ckearance is not applicable.

4.5 Existing Infrastructure

This is proposed expansion project activity & now there is only open land.

4.6 Soil Classification

Soil Characteristics under Project Area are as below Table;

CATEGORY AREA_SQ

KM DESCRIPTION TAXONOMY1 TAXONOMY2 CLASS SUB_CLASS

A 88.93

Very deep,

moderately

well drained,

calcareous,

fine soils on

very gently

sloping

alluvial plain

with slight

erosion and

moderate

salinity;

Fine,

montmorillonitic

(calcareous),

hyperthermic

Typic

Chromusterts

Fine,

montmorillonitic

(calcareous)

hyperthermic

Udic

Chromusters

Soils of

west

coast

(soils

of

Gujarat

plain)

Soils of

alluvial

plains

37

associated

with very

deep

moderately

well drained,

calcareous,

fine soils

with

moderate

erosion.

C 108.64

Very deep,

poorly

drained,

calcareous

fine-loamy

soils on very

gently

sloping

coastal plain

with

moderate

erosion and

strong

salinity;

associated

with very

deep ,

imperfectly

drained,

calcareous,

fine soils

with severe

erosion and

strong

salinity.

Fine-loamy,

mixed

(calcareous),

hyperthermic

Aeric

Haplaquepts

Fine, mixed

(calcareous),

hyperthermic

Typic

Halaquepts

Soils of

west

coast

(soils

of

Gujarat

plain)

Soils of

coastal

plains

- 116.43 Sea - - - -

38

4.7 Climatic data from secondary sources.

Climatic data from primary & secondary sources will be incorporated in EIA Study.

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed Expansion of specialty chemicals and pesticide intermediate

products manufacturing unit.

5.2 Population Projection

It will be incorporated in EIA Report.

5.3 Land use planning (breakup along with green belt etc.)

SR.

NO.

LAND USE PROPOSED AREA

(SQ. MT.)

1 Production Plants 5500

2 Admin 400

3 Research & Development 400

4 Engg. Store and Scrap yard 350

5 Effluent Treatment plant 1000

6 Utility 2700

7 Raw Material Storage 500

8 Finished Products Storage 400

9 U.G. Tank area 500

10 Tank Farm 700

11 Green Belt 15000

12 Parking Area 250

13 U.G. Water Tank 1000

39

14 Occupational Health Centre 100

15 Security Cabin 100

16 Coal Yard 800

17 Canteen 100

18 Road & Open Area 17813.19

Total 47613.19

5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project activity.

• Social Welfare

• Cordial relation with the nearby villagers shall be established and representation shall

be made to villages for help for creation of facilities related to health, education, etc.

40

5.5 Amenities/Facilities

Details of amenities available in study area

Taluka Village Educational Medical Drinking

Water

Post &

Telegraph

Communication Approach

to

Village

Nearest

Town

Power

Supply

Vagra Galenda P(2),Ac,O RP,CHW T,W,TK PO BS PR,KR Bharuch EA

Samatpor P(2),Ac RP,CHW W,TK -(-5 Kms) BS PR,KR Bharuch EA

Vav P(2),Ac RP,CHW T,W,TK,HP -(-5 Kms) BS,RS PR,KR Bharuch EA

Jolva P(2),Ac,O PHS,FPC,RP,CHW W,TK -(-5 Kms) BS,NW PR,KR Bharuch EA

Vadadla P(2),Ac CHW W,TK PO BS PR,KR Bharuch EA

Dahej

P(4),H,Ac(4),O PHC,D,FPC,RP,

CHW

T,W,TK PTO,

Phone

BS,RS,NW PR,KR Bharuch EA

Lakhigam P(2) PHS,RP,CHW W,TK po BS,NW PR,KR Bharuch EA

Luvara P(2),Ac RP,CHW W,TK -(-5 Kms) BS,NW PR,KR,NR Bharuch EA

Jageshwar P(2),Ac,H RP,CHW W,TK PO BS,NW PR,KR,NR Bharuch EA

Ambheta P(2),Ac CHW T,W,TK PO BS,NW KR,NR Bharuch EA

Suva P(2),Ac -(5-10 Kms) W,TK,R -(-5 Kms) BS,NW PR,KR,NR Bharuch EA

Rahiad P(2),Ac(2),O RP,CHW W,TK PO BS,NW PR,KR.NR Bharuch EA

Harinagar

Un

inhabited

Padariya P(2),Ac RP,CHW W,TK PO BS PR,KR Amod EA

Kadodara

P(2),Ac(2),H PHS,FPC,

RP,CHW

W,TK PO BS PR,KR Bharuch EA

Sambheti P(2),Ac -(10+Kms) W,TK PO BS,RS PR,KR Bharuch EA (Courtesy: Census Dept., GOI)

41

ABBREVIATIONS

1. Education

P-Primary Elementary School

H-Matriculation or Secondary

O-Other Educational Institution

PUC-Higher Secondary/Intermediate/pre-University/junior Collage

AC – Adult literacy class

TR – Training center

2. Medical Facilities

RP-Registered Private Practitioner

PHS-Primary Health Centre

FPC-Family Planning Centre

D- Dispensary

CHW - Community Health Worker/Health Worker

H - Hospital

NH - Nursing Home

MH - Maternity Home

PHC - Public Health Centre

CWC - Child Welfare Centre

TB - T.B Clinic

O - Others

3. Drinking Water

T-Tap Water

HP-Hand Pump

TK-Tank Water

W-Well Water

R-River Water

C-Canal

N - Nallah

S - Spring

4. Post & Telegraph

PO-Post Office

42

PTO-Post & Telegraph

Phone-Telephone Communication

5. Transportation

RS- Railway Station

BS-Bus Station

NW-Navigable Waterway

6. Approach to Village

PR-Pucca Road

KR-Kuccha Road

7. Power Supply

EA-Electricity for all purposes

EAG - Electricity for Agriculture

ED - Electricity for domestic

EO - Electricity for other purpose like Industrial, Commercial etc.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services, Work

Shop) = 9600 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Raw material storage area, finished storage area, Admin

and open area) = 38013.19 m2

6.3 Green Belt

Total 47,613.19 sq. meter land area is available at site; out of this area about 15,000 sq.

meter (31.5 %) area will be covered as greenbelt and other forms of greenery.

43

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:

• Site is very well connected by sea, road, air & railways.

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall meet through GIDC supply.

6.7 Sewerage System

Sewage pipes would be laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

sections. These liquid wastes will be sent to ETP.

6.8 Solid Waste Management

Please refer Form-I, Annexure-V.

6.9 Power Requirement & Supply/Source

Please refer Section 3.8, Page No. 11 of this report.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land oustees and landless laborers (a brief outline to be given)

There is no habitation on the proposed project activity area and it is open industrial land, so

R & R policy is not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

44

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction of proposed project activities after getting EC & CTE. We shall

start production after applying for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Project Cost for proposed project activity is Rs. 45 crores.

Proposed Capital Investment for new Plant

(Rs.in Lakhs)

CAPITAL INVESTMENTS AMOUNT

LAND 600

LAND DEVELOPMENT, FACTORY BUILDING, OFFICE / LAB/ GODOWNS & STORAGE TANKS AREA 800

PLANT & MACHINERY 1700

IMPORTED CAPITAL GOODS ( CIF ) 315

MISC MACHINERIES 1085

TOTAL PROJECT COST 4500

MEANS OF FINAMCE

FINANCIAL INSTITUATE 3000

PROMOTERS CONTRIBUTION / INTERNAL ACCRUALS 1500

GRAND TOTAL 4500

45

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the nearby villagers shall be established and representation shall

be made to villages for help for creation of facilities related to health, education, etc.

m/s. benzo chem industries pvt. ltd.environmentclearance.nic.in/writereaddata/online/... · m/s....

Documents