m/s. axi lam pvt. ltd. - welcome to...

Pre-feasibility Report of M/s. Axi Lam P. Ltd.

PRE FEASIBILITY REPORT

OF

M/S. Axi Lam Pvt. Ltd.

Survey No. : 432, Village: Amodara (Rampura), Taluka: Prantij, District:

Sabarkantha, Gujarat-383210.

Bharatbhai D. Patel (Director)

Mob No.: 9898635857

Email: [email protected]

Prepared By:

T. R. ASSOCIATES

C-605/A, Ganesh Meridian, Opp. Kargil Petrol Pump,

S. G. Highway, Ahmedabad.

Mo. No.: 98253 71099

Email ID: [email protected];

[email protected]

May 2015

mailto:[email protected]

mailto:[email protected]


1. Executive summary

M/s. Axi Lam Pvt. Ltd. is proposing to manufacture P. F. Resin, M. F. Resin, & U. F.

Resin at Survey No. : 432, Village: Amodara (Rampura), Taluka: Prantij, District:

Sabarkantha, Gujarat-383210. Proposed unit will manufacture resin for production

within its premises as well as sell purpose.

The total land area of company is 11613 m2 out of which 3400 Sq. Mt. land will be

used for greenbelt area development. The estimated cost of the Resin project is 1.0

Crore. Total budget allocation towards Environmental Management Facilities will be

approximately Rs. 25-30 Lacs. Total 120 persons will be employed including skilled

persons, unskilled persons and office staff.

M/s. T. R. Associates is carried out EIA/EMP studies for Environmental Clearance.

Production details are given below:

No. Product Total Quantity

( MT/Month)

1. Phenol Formaldehyde Resin 800

2. Melamine Formaldehyde Resin 700

3. Urea Formaldehyde Resin 700

4. Laminated Sheets 3,00,000 Nos.

Note: Resin will be used for captive consumption (Laminates Sheets: 3, 00,000 NO. /

Month) as well as sell purpose.


Salient Features with in 10 km radius surroundings area as follows:

S.No Important

Features

Description

1 Location Survey No. : 432, Village: Amodara (Rampura),

Taluka: Prantij, District: Sabarkantha, Gujarat-383210

2 Topomap F43A14, F43A15, F43B2, F43B3.

3 Longitude/ Latitude Node Latitude Longitude

A 23°29'30.30"N 72°57'8.57"E

B 23°29'30.30"N 72°57'9.60"E

C 23°29'27.91"N 72°57'12.04"E

D 23°29'24.73"N 72°57'12.00"E

E 23°29'24.56"N 72°57'10.81"E

F 23°29'26.17"N 72°57'10.01"E

G 23°29'26.42"N 72°57'8.54"E

4 MSL 128 m

5 Nearest power

station

UGVCL (Uttar Gujarat Vij Company Ltd.)

6. Proponent Name Mr. Bharatbhai D. Patel - 09898635857

7 Corporate office

address

Asian Parivar, Yogi Parivar, Nr. Mahakali Mandir

Road, Mahavirnagar, Himatnagar-383001.

8 Temperature range 180 C to 430 C

9 Annual Rain fall 500-1000 mm

10 Nearest Road SH 237 (2.0 Km) E-direction

11 Nearest Railway

station

Salal– 6.3 Km, W-direction

12 Nearest city Prantij (12.21 km) SW-direction

13 Nearest village Amodara (2.62 km) E-direction

14 National HW NO NH 8 (3.33 Km) W-direction


15 State HW No SH 237 (2.07 Km) E-direction

16 Seismic Zone Zone-III (Less Active)

17 National Parks /

Sanctuary

None within 10 Km radius.

Google Image of Proposed Location.


2. Project Proponent and their back ground.

Mr. Bharatbhai Patel has around 5 years of experience in Sales department in

Computer-IT field.

Brief description of nature of the project.

It is a small scale project for production of resin which is used for Laminated Sheets.

Need for the project and its importance to the country and or region.

Formaldehyde resins are used predominantly in the wood products industry as

adhesives. Growth of these resins is strongly correlated to construction/remodeling

activity (which accounts for over 50% of consumption), and to a lesser degree, to the

automotive industry.

The proposed products like Resins (Melamine Formaldehyde, Urea Formaldehyde

and Phenol Formaldehyde) mainly used to produce Electrical Insulation Board and

H.P. Decorative Laminated Sheets. These sheets have good market demand to

develop the home and office for furniture.

Demand-Supply Gap.

The average production of decorative laminates has crossed approximately 130

million sheets inclusive of all thicknesses but the gap between installed capacity and

demand is growing bigger. During FY 2011-2012 phases that gap narrowed with

sudden demand in lower thickness segment but later capacities came in place and

the Decorative laminate market became a pressure driven market.

The below graph shows the gap which indicates more supply means pressure on

pricing, profits etc. It is caution for any new comer that if he enters, he should be

prepared for "More investments, more efforts and a long wait for margins".

The burgeoning market demands of urban and semi-urban India are estimated at Rs

5,00,000 crore. The demand-supply gap has already attracted foreign players to

India; and the e-retailing boom offers immense business opportunities. But a mere

15% of India's woodworking industry is organized. Its semi-skilled carpenters, self-

styled interior decorators and small-scale local manufacturers will need to be


trained and organized to meet future market demands and exploit business

opportunities.

Imports v/s Indigenous production.

Indian market is open and big that is why every kind of import is booming. Indian

plywood and panel trade has become global place as the consumption of different

imported ply panels are on the rise. Unlike before Indians are now welcomed by

plywood manufacturer of china. Earlier India was a self dependent country for

commercial or high quality plywood, but sharp drop in domestic manufacturing

output has resulted in material sourcing from countries like Burma, Malaysia,

Indonesia, China, Vietnam etc. Now Indian plywood market is somehow curtailed or

competed by incoming panel products from China. Be it film face, decorative,

Laminate or MR plywood everything is now being imported partially or more and is

sold. Indian industrialist must understand the fact that its no more a regional shift, it

is a global shift. Indian technology should be upgraded an updated at par with

international standards.

The working environment in India has changed tremendously. Earlier the trade fairs

were hardly participated by foreign timber, lumber and plywood manufacturing

companies where as now it is flooded with global suppliers.

Export Possibility.

There is only local market of resin. It is an intermediate product for manufacturing

of Laminated Sheets. Liquid resins are quite expensive for export. So we have only

local sale market for distribution.

Employment Generation (Direct and Indirect) due to the project.

This project will provide direct employment to 120 people whereas it will provide

employment to many others indirectly. Plywood and Laminated sheet Industries

provide employment to large number of people.


3. Project Description

(i) Type of project including interlinked and interdependent projects.

Resins including P.F. resin, M.F. resin & U.F. resin are used in production of

laminated sheets and plywood. So Plywood Industries and Laminated sheets

Industries will be interdependent on resin Industries.

Key Plan of proposed site

Project site


(ii) Project description with process details

1. Phenol Formaldehyde Resin:

Manufacturing Process

First all raw materials like phenol, formaldehyde & caustic will be added into closed

vessel.

Stirring & heating will be done up to 60 C. After 60C stop heating.

Reflux is done for 30 minutes up to 98 C.

Vacuum distillation will be started.

Water will be removed from the vessel as per the batch size.

Cooling down to 40C.

Methanol will be added for dilution purpose.

Phenol Formaldehyde Resin will be ready for use in Laminate sheets as well as sale

outside.

Reaction Chemistry


Process Flow Diagram

2. Melamine Formaldehyde Resin:


First all the raw materials melamine & formaldehyde will be added in Limped

reaction vessel.

Stirring & heating will be done upto 95 C for 1 Hr.

Cooling down to 40 C.

Melamine Formaldehyde Resin will be ready for use in Laminate sheets as well

as sale purpose.

Limped Reaction Vessel

Stirring and heating up

to 60 C

Reflux for 30 Minutes

Vacuum Distillation

Cooling

Dilution

Product: Phenol

Formaldehyde Resin

Phenol

Formaldehyde

Caustic Flakes

Methanol

Water


Reaction Chemistry

N

N

N

NH2

NH2 NH2

+ CH2 ON

N

N

N

OH

CH2

OH

CH2

fast

melamine formaldehyde

melamine formaldehyde resin


3. Urea Formaldehyde Resin:


First all the raw materials Urea & Formaldehyde will be added in Limped

reaction vessel.

pH will be adjusted to pH 9.0 by adding acetic acid.

Stirring & heating will be done upto 95 C for 50 Minutes.

Heating will be continued until tolerance (10:40) is achieved.

pH will be adjusted to 9 by adding Caustic.

Cooling down to room temperature.

Urea Formaldehyde Resin will be ready for use in laminated sheets and sale

purpose.


Stirring and Heating up

to 95C for 1 hr

Cooling

Product: Melamine

Formaldehyde Resin

Melamine Formaldehyde


Reaction Chemistry


Stirring and Heating up

to 95C for 50 Minutes

Cooling

Urea Formaldehyde

Resin


Urea Formaldehyde

pH adjusted to 9

Acetic Acid

pH adjusted to 9 Caustic


List of Raw Materials

Sr. No. Name of the

product

Name of Raw

Materials

Quantity in

MT/Month

1 Phenol

Formaldehyde

Resin

Phenol 755

Formaldehyde 298

Methanol 150

Caustic 4

2 Melamine Resin Formaldehyde 420

Melamine 280

3 Urea Formaldehyde

Resin

Urea 280

Formaldehyde 420

Caustic 3.5

Acetic Acid 3.5

4. Resource optimization/ recycling and reuse envisaged in the project, if any,

should be briefly outlined.

Our main raw materials phenol, melamine, urea and formaldehyde are easily

available from developmental city like Ahmedabad, Baroda & Surat etc.

5. Availability of water its source, Energy/ power requirement and source

should be given.

Water source: Bore well

Energy/power requirement: 250 KVA from Uttar Gujarat Vij Corporation Ltd.

6. Quantity of wastes to be generated (liquid and solid) and scheme for their

Management/disposal.

Solid waste generation and disposal

There will be two types of Solid wastes generated from the project.

(a) Non Hazardous Solid waste. There will be two types of Non hazardous waste generated;


(1) Municipal Solid Waste The Municipal solid waste includes the paper wastes from Office as well

as other domestic wastes.

Paper wastes would be sold to scrap vendors, while other wastes would

be disposed off in a proper manner.

(2) Sludge from Sewage Treatment Plant (STP) which would be used as manure/fertilizer for greenbelt development.

(b) Hazardous Solid waste.

The details different Hazardous wastes generated and its disposal is given in the

table below.

Sr. No.

Description Category Quantity Mode of Disposal

1 ETP Sludge + Evaporation residue

34.3 8.5 MT/Month

Collection, storage and Disposal at TSDF Site

2 Used Oil 5.1 0.01 MT/ Month

Collection, storage and used within premises as a lubricant / sold to registered recycler.

3 Discarded Plastic bags / drums

33.3 0.9 MT/Month

Collection, storage & sell to authorized vendor

4 Edge Cutting Waste

23.1 30 MT/Month

Collection, storage & disposal at common Incineration facility

Waste water generation and Disposal facility

23.6 KL waste water will be generated from the Industrial activity.

Effluent treatment plant:

(1) 8.4 KL/day: Process wastewater

(2) 1 KL/day: boiler Blow down

(3) 0.2 KL /day: washing

(4) 1 KL/day: cooling tower blow down

(5) 6.5 KL/day: R.O Reject

(6) 6.5 KL/day: So2 Scrubbing Water


Flow Diagram of ETP.

Effluent Treatment Plant Process:

Wastewater will be generated from process, Boiler & cooling tower blow-down, Washing & R.O. reject.

Wastewater will be collected collection tank. Then wastewater will be given Photo Fenton treatment. After completion of chemical treatment, wastewater will be taken to Filter

Press for chemical sludge separation. Dried sludge will be stored in bags and ultimately disposed of at TSDF site. Chemically treated water will be collected in treated water collection tank and

then will be evaporated in Steam based evaporation system followed by condenser.

Bottom sludge from evaporator will be handled with ETP sludge. Condensate water from condenser will be reused in cooling tower. Thus, unit will maintain Zero Effluent Discharge.

7. Schematic representations of the feasibility drawing which give

information of EIA purpose.

The acceptability of the s.o.1533 for the expansion project was explored by

considering different possibilities & provision made in the said notification.

Considering the products & project’s location of the proposed Expansion

project, It is notified that the proposed project falls under Category 5(f)”B” of

the schedule of EIA notification and its amendments.

As per the provisions of the notification, it is necessary to get Environmental

Clearance by applying to MoEF or SPCB, along with the Environmental Impact

Condensate to be used for

Cooling

Activities

ZERO DISCHARGE

Collection Tank 20 x 2 KL

Photo Fenton Treatment Tank 25 KL

MOC: RCC

Filter Press

Treated Water Collection Tank 25 KL

Steam Based Evaporation System with Condenser

3 KL/Hr.

ETP Sludge to be

sent to TSDF site

Wastewater comingfrom Process &

Washing

Wastewater comingfrom Boiler blow down, Cooling blow down & R.

O. Reject


Assessment report for the expansion project prior to commissioning of the

expansion activities. Therefore the EIA is required to conduct.

4. Site Analysis

(i) Connectivity.

Nearest Railway station

Salal (W-direction) 6.0 Km

Nearest National highway

NH 8 (W-direction) 3.33 Km

Nearest Airport Ahmedabad (S-direction) 54.5 Km

Nearest State highway SH 237 (E-direction) 2.07 Km

(ii) Land Form,

Fig: 1 Land use pattern

(iii) Topography (along with map).


Fig: 2 Legendry map of Sabarkantha district

Project site


(iv) Existing land use pattern.

Existing land use pattern shown in fig no: 1

(v) Existing Infrastructure.

(1) Nearest railway station: Salal– Railway station is 6 Km in W-direction from

the project site

(2) Nearest Highway: State Highway 237 is 2.07 km in E-direction from the

project site.

(3) Nearest Airport: Ahmedabad is 54.5 km in S-direction from the project site.

(4) Power: 250 HP from Uttar Gujarat Vij Company limited.

(5) Water : Source of the water is Ground water from Borewell

(6) Basic amenities:

Educational facility: - Gujarat Institute Of Technical Studies is 5.22 km in W-direction from the project site.

Hotel: Hotel Ashirwad is 3.8 km away in NW-direction from the project site.

Post Office: - Post office, Himmatnagar is 11.73 km away in N-direction from the project site.

Hospital: - Avishkar Hospital, Himmatnagar is 10 km away in N-direction from

the project site.

(vi) Soil classification of district Mehsana

Dominantly the Soils are very deep, well drained and fine and medium textured. They

are slightly alkaline, slight to strong saline. Soil depth in Uttar Gujarat is well distributed

in two parts. The Soils in western side are dominantly very deep followed by

moderately deep and in eastern part soils are dominantly shallow followed by

moderately shallow. The Soils in Sabarkantha District is dominantly distributed to very

deep soil depth class followed by shallow depth moderately deep soil are also observed,

Soil salinity in Uttar Gujarat varies from slight to strong salinity class. In Sabarkantha

District , ‘Moderate’ to ‘strong‘ sodicity of the soil is found in the region.


(vii) Climatic data from secondary sources.

Month

Air Temperature, °C Humidity, % Mean Wind

Speed,

Km/hr.

Predominating

Wind

Direction Max. Min. Max. Min.

July 2013 37 22.2 98 48 7 SW

August 2013 34.2 23.5 98 56 8 SW

September 2013 38.4 23.3 100 40 7 NW

October 2013 36 17.4 98 26 4 N

November 2013 35.8 12.8 91 24 5 NE

December 2013 32 8.3 97 23 5 N

January 2014 30.7 7 96 20 7 NE

February 2014 33.6 7.8 91 17 5 NE/NW

March 2014 38.7 12.4 87 14 5 WNW

April 2014 43.2 19.4 83 16 5 WNW

May 2014 44.5 24.4 82 12 7 SW

June 2014 45 27.5 81 22 11 SW

Location of IMD station : Ahmedabad

5. Planning Brief

(i) Planning Concept (type of industries, facilities transportation etc) Town

and Country Planning/Development authority Classification.

It is a Laminated sheet manufacturing industry located in Sabarkantha

district. Total available area is 11613 sq. meter out of it 3400 sq. meter area

will be provided as a greenbelt area. Industry wants to manufacture different

types of resin used in laminated sheets manufacturing plant.

(ii) Population Projection

In 2011, Sabarkantha had population of 2,428,589 of which male and female

were 1,244,231 and 1,184,358 respectively. In 2001 census, Sabarkantha had

a population of 2,082,531 of which males were 1,069,554 and remaining


1,012,977 were females. Male literacy is 86.44%, and female literacy is

64.69%. In Sabarkantha, 14.23% of the population is under 6 years of age.

(iii) Land use planning (breakup along with green belt etc).

1 Built Up Area 5000 Sq. mt

2 Green belt area 3400 Sq. mt

3 Open/ Road area 3213 Sq. mt

Total Area 11613 Sq. mt

(iv) Assessment of Infrastructure Demand (Physical & Social).

Super Specialty and modern health facilities and medical stores are needed

around.

(v) Amenities/Facilities.

Industry will provide 2.5 % of total profit for CSR activity.

6. Proposed Infrastructure

(i) Industrial Area

Industry will provide 5000 square meters built up area for industrial process

activity. Which provide all needed facility including proper ventilation, safe

handling system, etc.

(ii) Residential Area

Industry will provide 162.5 sq. mt. area for labor quarter for their labors and

provide all basic facilities to them.

(iii) Green Belt.

3400 sq. meter area will be proposed for greenbelt development. Approx

1700 sq. mt area will be proposed for tree cover area (approx 255 trees).


(iv) Social Infrastructure.

The PP proposes the following social infrastructure facilities within 10.0 km periphery of the proposed project.

Education Facilities:-Many Facilities for village schools like game kits, drawing kits, table-chairs; school construction (classroom/toilet/school boundary), ceiling fans/ coolers or books for school library are proposed.

Health Facilities:-The PP proposes to provide assistance to existing

health facilities in Nearest Hospital, for improvement in health facilities or services.

(v) Connectivity

The nearest city is Prantij. Approaching road state highway no 237 is 2.07 km

away from the project site.

(vi) Drinking Water Management

Water will be extracted from Borewell. Out of 59.5 KL/day water approx 10 KL

water will be consume for domestic purpose; 9 KL/day water (Domestic

wastewater treated in STP) will be consumed for green belt development and

49.5 KL/ day fresh water will be used for industrial purpose.

(vii) Sewerage System.

Domestic waste water 9 KL/day will be treated in STP and reused for Gardening

purpose.

(viii) Industrial Waste Management.

23.6 KL/day waste water will be generated from the process activity. It will

be treated in effluent treatment plant and evaporate after treatment.

(ix) Solid Waste Management

Used oil, ETP waste, discarded bags and edge cutting waste are the main solid

hazardous waste generated from the proposed unit. Used oil will be send to

register recycler, ETP sludge will collected from sludge drying bed, stored

into solid waste storage area and disposed to authorized TSDF site. Discarded

bags will be sold to approved vendor. Edge cutting waste will be sent to

common incineration facility.


(x) Power Requirement & Supply / source

250 KVA from UGVCL.

7. Project Schedule & Cost Estimates

(i) Likely date of start of construction and likely date of completion

Start construction work: 1st week of June, 2016

Completion of construction work: December, 2016

(ii) Estimated project cost along with analysis in terms of economic viability of the

project.

Total project cost of resin is around 1 crore.

m/s. axi lam pvt. ltd. - welcome to...

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