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Copyright Doncasters Group 2011
Strictly Private & Confidential
Mr Vinit Shah
Mr Kanubhai Akbari
February 21st-22nd, 2012
Copyright Doncasters Group 2010
Strictly Private & Confidential
Settas, Belgium
Key figures:
• Established in 1983
• Employees : 75
• Products :
Medium to large castings
• Applications :
Aerospace & Defence
Marine (civil & military)
Chemical & Off-Shore (pump & valve)
Special Automotive (Formula 1)
Doncasters Settas S.A.
Copyright Doncasters Group 2010
Strictly Private & Confidential
Settas, Belgium
CAPABILITIES:
Manufacturing Processes : Centrifugal Vacuum Pouring
Investment Casting (lost wax)
SLA Investment Casting (rapid prototyping)
Sand Casting
Size & Weight
Maximum part size investment : dia 1.2m (length : 1.5m)
Maximum part size sand cast : dia 2.6 m
Maximum weight : 485 kg
Alloys poured
Titanium Alloys : Ti6/4 - Ti6/2/4/2
Titanium CP : grade C2 - C3
Titanium with Palladium : grade C7 - C8
Zirconium : Zr702
Doncasters Settas S.A.
Copyright Doncasters Group 2010
Strictly Private & Confidential
Approvals
&
Certifications
Copyright Doncasters Group 2010
Strictly Private & Confidential
Quality System Qualified by TÜV:
ISO 9001
AS/EN 9100 (Aerospace)
PED 97 \ 23 (EC Annex 1, 4.3)
TÜV AD2000 W0
Other Certifications:
NADCAP for NDT X-Ray and FPI (certif Welding ongoing)
NORSOK M650 Rev 3 – Off Shore
OHSAS 18001 (Lloyds Register) – Health & Safety
ISO 14001 (Lloyds Register) – Environment
Qualifications
Copyright Doncasters Group 2010
Strictly Private & Confidential
Vacuum skull melting Crucible content: 1000 kg
Consumable electrode Casting table: Centrifugal
Table Diametre: 3 m
Power: 1890 KVA (max), 35.000A, 42V
Furnace
Copyright Doncasters Group 2010
Strictly Private & Confidential
Properties
Copyright Doncasters Group 2010
Strictly Private & Confidential
Ti6/4 - PROPRERTIES CENTRIFUGAL POUR
Testing conditions : Results from 180ea cast test bars after HIP and heat treatment (700 °C)
Settas
Forging Spec AMS 4928
Casting Spec AMS 4985
Tensile Strength (MPa)
980 deviation : +/- 24
896
895
Yield Strength (MPa)
860 deviation : +/- 23
827
825
Elongation (%)
10 deviation : +/- 2
10
6
Copyright Doncasters Group 2010
Strictly Private & Confidential
Grade C3 - PROPRERTIES CENTRIFUGAL POUR
SETTAS
Casting Spec AMS 4985
Tensile Strength (MPa)
549 deviation : +/- 42
450
Yield Strength (MPa)
437,8 deviation : +/- 32
380
Elongation (%)
24 deviation : +/- 6
12
Copyright Doncasters Group 2010
Strictly Private & Confidential
Products
Copyright Doncasters Group 2010
Strictly Private & Confidential
Aerospace & Defence : Torque Tube A380
Copyright Doncasters Group 2010
Strictly Private & Confidential
Aerospace & Defence : Stackframes for Cannister
Copyright Doncasters Group 2010
Strictly Private & Confidential
Aerospace : Bearing Support CFM56
Dia : 300 mm
Copyright Doncasters Group 2010
Strictly Private & Confidential
Dia : 850 mm
Aerospace : Ring of Vane TP400 (rapid prototyping)
Copyright Doncasters Group 2010
Strictly Private & Confidential
650 x 100 x 100 mm
Aerospace & Defence: Air Intake – Meteor Missile
Copyright Doncasters Group 2010
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Marine : High Pressure Pump (sand)
Copyright Doncasters Group 2010
Strictly Private & Confidential
Length 1500 mm
Marine : Sonar Antenna Casing
Copyright Doncasters Group 2010
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F1 products F1 – SLA (rapid prototyping)
Composants:
Gear Box
Roll Hoop
Structures
Supports
Copyright Doncasters Group 2010
Strictly Private & Confidential
Chemical – Off-Shore – Pump & Valve
Copyright Doncasters Group 2010
Strictly Private & Confidential
Industriel : Valves (sand casting)
Copyright Doncasters Group 2010
Strictly Private & Confidential
Industriel : Valves Components (sand casting )
Copyright Doncasters Group 2010
Strictly Private & Confidential
Industriel : Valves Off-Shore Deep Sea (sand casting)
Copyright Doncasters Group 2010
Strictly Private & Confidential
Industriel : Compressor Wheel (sand casting)
Diameter
850 mm
Copyright Doncasters Group 2010
Strictly Private & Confidential
Marine (sand casting)