mpdr operation manual

8/9/2019 MPDr Operation Manual

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MPDr. Operation ManualMPDr. Operation ManualMPDr. Operation ManualMPDr. Operation Manual


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Connecting to MPDrConnecting to MPDrConnecting to MPDrConnecting to MPDr....1. Connect MPDr. to the MPDr. connector in a cab using a USB serial cable, interlink cross cable,or connection harness.2. Turn on the key switch to start the engine.

For ZX-3 Series (except US and USR)Wheel shovel US and USR Series in ZX-3

For ZX-5 Series Wheel Loader

MPDr. connector

PC (MPDr.)

Interlinkcross cable

USB serial

cable

Connection harness

MPDr. connector

MPDr. connector

MPDr. connector

Starting MPDr.Chapter

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Checking a Communication PortChecking a Communication PortChecking a Communication PortChecking a Communication PortYou need to set up a communication port when starting up MPDr. for the first time,Make sure to check the communication port on your PC.This operation is unnecessary when starting up MPDr. for the second time or later.

WindowsWindowsWindowsWindows 7777

Right-click on [Computer] and click [Properties].

Click [Device Manager].

Check the COM number for [USB Serial Port].


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In Windows XPIn Windows XPIn Windows XPIn Windows XP::::Right-click on [My Computer] and click [Properties].

Click the [Hardware] tab.

Click [Device Manager].


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Check the COM number for [USB Serial Port].In this case, the COM number is COM3.


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Starting Up MPDrStarting Up MPDrStarting Up MPDrStarting Up MPDr....Starting MPDr.

Important:Important:Important:Important: You need to set up the communication port when starting up MPDr. for the first time.Before starting up MPDr., make sure to check the communication port on your PC.(Checking a Communication Port 1-2, 3)

Click [Yes(Y)] in the [Communication port setting] dialog.Click [No(N)] to cancel starting up and exit from MPDr.

Select the communication port to use from the pull-down menu and click [Yes(Y)].Click [No(N)] to cancel starting up and exit from MPDr.

The main menu screen for MPDr. is displayed.Click [MPViewer] in the main menu to start up the drawing tool.


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Starting Up MPViewerStarting Up MPViewerStarting Up MPViewerStarting Up MPViewerClick MPViewer in the main menu.

MPViewer is started.

Operation data is automatically imported in MPViewer when startingMPViewer if the data is stored in the "C:\MaintenancePro\MPDr\Data\Operation" folder.

The operation data is not automaticallyimported if the data is being downloaded whenstarting MPViewer. If such is the case,use the import function.


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Selecting a ModelSelecting a ModelSelecting a ModelSelecting a ModelClick a type in the [Start MPDr] col The pull down menu is displayed.

Click [Hydraulic Shovel (6-40t)] to display the pull down menu.

Select [ZX-5] from the pull down menu and click [Connect (C)].

A model has been selected

Click to select a modelif you want to change the model.

Referenc The menu screen

Click a desired operation such as[Data Download], [Troubleshooting],[Monitoring], etc.


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Browsing Downloaded File DataBrowsing Downloaded File DataBrowsing Downloaded File DataBrowsing Downloaded File DataClick [Browse Saved Data] in the main menu screen.

Click [Browse Saved Data (B)] in the [Download Data] screen.

It lists operation data downloaded from the machine.


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Playing a Record FilePlaying a Record FilePlaying a Record FilePlaying a Record FileClick [Play Record File] in the main menu screen.

Select an item to play from the dialog box and click [Open (O)].

The selected data is displayed.To complete the reproduction, click [Stop Playing (B)].

Displays the recorded date and the length in second.Displays the recorded data in real

time.

Displays the controller information.Stops playing the recorded data.Pause playing the recorded data. Click again to restart playing.Sets the time axis for the recorded

data.* See "Setting the Playing Setting"for more detailed information on how touse this function.

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Setting the Playing Setting

Once the playing is hold by clicking the [HOLD (E)) button, you can change the displayed time range.

Click the section below to display the older data than the data that is currently being displayed.

Click the section below to display the newer data than the data that is currently being displayed.

Slide the bar below to change the time axis.


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Obtaining a CaptureObtaining a CaptureObtaining a CaptureObtaining a CaptureClick [Capture] in the main men screen

A screen image is obtained in the clipboard at the time when [Capture] is clicked.

The screen image is obtained

Referenc Clicking [Capture] while monitoring

Once[Output to file] is checked in[Capture Setting], the screen image isautomatically saved in the specified destinationat the time when [Capture] is clicked (refer to"Chapter 7 Option Set Capture" for moredetailed information).


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OverviewOverviewOverviewOverview

[Operation Data Download]You can download the daily report data, frequency distribution data, total operation time, and warningand failure history in the information controller to MPDr.

[Snapshot Data Download (Hitachi)]You can download data around the time of a body-related failure in the information controller to MPDr.

The [Data Download] Screen

The download items displayed on the download screen may be different depending on the model to

which MPDr. is connected.

Data DownloadChapter

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Starting to Download DataStarting to Download DataStarting to Download DataStarting to Download DataClick [Data Download] in the main menu screen.

The Main Menu Screen

The [Data Download] Screen


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[[[[Operation Data DownloadOperation Data DownloadOperation Data DownloadOperation Data Download]]]]Click [Operation Data Download].

Click [Yes].

The data download progress screen is displayed.

Click [OK].

Other download item works in a similar way.


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Canceling to DownloadCanceling to DownloadCanceling to DownloadCanceling to Download

Click [Cancel] during the download process.

Click [OK].


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Browsing Downloaded File DataBrowsing Downloaded File DataBrowsing Downloaded File DataBrowsing Downloaded File Data

Click [[F1] Save Data Check] in the [Download Data] screen.

The operation data downloaded from the machine is listed.


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Checking Download DataChecking Download DataChecking Download DataChecking Download DataOperation data download file

Browse theC:\MaintenancePro\MPDr\Data\Operation folder.The data folder is named in format.

Click a desired folder to check.

The folder contains data files.


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Browse theC:\MaintenancePro\MPDr\Data\Operation\BackUp folder."yyyymmdd-hhmmss" It is saved with the date & time on which MP Viewer was started.Click a desired folder to check.

The folder contains cabinet files.



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Snapshot Data Download FileBrowse theC:\MaintenancePro\MPDr\Data\SnapShot folder.The data folder is named in "model code-S/N" format.Click a desired folder to check.



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You can troubleshoot controllers and display the result.The controller names displayed on the boxes on the [Troubleshooting] screen may be different dependingon the model to which MPDr. is connected.

Reference:Main controller: MC

Engine controller: ECMMonitor controller: Monitor unitInformation controller: ICZ

The [Troubleshooting] screen

The troubleshooting boxes

TroubleshootingChapter

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TroubleshootingTroubleshootingTroubleshootingTroubleshootingClick [Troubleshooting] in the main menu screen.

The Main Menu ScreenClick [[F1] Start].

For each controller, it displays [** troubles exist] or [No failure] if there is a problem or

no problem, respectively.Click each controller to check its fault code and fault information.

The Fault Information Box


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Viewing DetailsViewing DetailsViewing DetailsViewing DetailsClick [[F3] Details] to display the detailed information on the fault in the detailed information screen.

The detailed information on the selected fault code is displayed in the detailed information screen.Click [Close] to exit from the detailed information screen.


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RetryRetryRetryRetry

Click [[F2] Retry] in the [Troubleshooting] screen to retry the troubleshooting.

The [Troubleshooting] Screen


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[Select Controller]You can obtain information on the selected controller.The controller names displayed on the initial monitoring screen may be different depending onthe model to which MPDr. is connected.

The items displayed on the monitoring screen may be different depending on the model towhich MPDr. is connected.

The [Monitoring] Screen

MonitoringChapter

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Opening theOpening theOpening theOpening the [[[[MonitoringMonitoringMonitoringMonitoring]]]] ScreenScreenScreenScreenClick [Monitoring] in the main menu screen.



Click the desired monitoring method.

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[[[[Select ControllerSelect ControllerSelect ControllerSelect Controller]]]]

[Main Controller]Select this to output status of

the MC control signal and input statusof each switch and sensor to MPDr.

[Engine Governor Controller]Select this to output status of theECM control signal and input statusof each sensor to MPDr.[Monitor Controller]Select this to output status of thecontrol signal of the monitor controllerand input status of each switch to MPDr. [Information Controller]Select this to output status of thecontrol signal of the informationcontroller and input status of each

sensor to MPDr.[Wiper Light Controller]

The [Monitoring] Screen Select this to output status of thecontrol signal of the wiper-lightcontroller and input status of eachswitch to MPDr.

Click a desired controller.

MonitoringChapter

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Monitoring the Main ControllerMonitoring the Main ControllerMonitoring the Main ControllerMonitoring the Main Controller

Click [Main controller] in the [Monitoring] screen.


The Monitoring Item Selection ScreenThe Monitoring Item Selection Box

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To start monitoring the item, select the record mode and then click [[F1] Start].Click [[R] Record] to instruct to start and end recording the monitoring item.

Click [[F7] Start Recording] to start recordingthe monitoring item.

Click [[F8] Stop Recording] to stop recordingthe monitoring item.

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Click [[S] Snap] if you want to instruct the point to record the monitoring item.

Click [[F9] Record] to record the monitoring item for a specified period of time.

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Other controller works in a similar way.

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You can set or check various functions on the engine, body, monitor, information, etc in MPDr.

The [Functions] Screen

[Engine]You can check the operation of the engine.

[Machine Body]You can change the settings of the control of the machine.

[Monitor]You can change the settings of the monitor.

[Information]You can change or check the settings of the information controller and communication terminal.

[Others]You can change or check the settings of the others.

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Starting FunctionsStarting FunctionsStarting FunctionsStarting Functions

Click [Functions] in the [Main Screen] screen.

The [Main Screen] Screen

Enter the password and click [OK].

Click [OK (Y)]

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Enter the password and click [OK].

The [Functions] ScreenClick the desired item.

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[[[[Machine BodyMachine BodyMachine BodyMachine Body]]]]

You can check information on the main controller.

Open the [Functions] screen.Click [[B] Machine Body].

The [Functions] Screen

Click a desired function.

The [Machine Body] Screen

The screen for the selected function is opened.

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[[[[Special FunctionSpecial FunctionSpecial FunctionSpecial Function]]]]

Click [[A] Special Function] in the [Machine Body]


The [Special Function] Screen

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[[[[ECO Casual OverrideECO Casual OverrideECO Casual OverrideECO Casual Override]]]]

You can release the ECO control temporarily.Click [[A] Special Function] in the [Machine Body]


To acquire status for all items, click [[F1] Select all].To acquire status for each item, check the [Acquiring or setting] check box for the item.

The [Special Function] Screen

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Click [[F3] Present Value].

The present values are displayed for all items.

Check the [Acquiring or setting] check box and select [ECO Casual Override].

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Click [[F4] Setting]

Click [Yes(OK)] in the [Inquiry] dialog box.Click [No(Not OK)] to cancel changing the value.

The setting completion screen is displayed.

Click [[Back] Return] to return to the setting screen.

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Other item works in a similar way.

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[[[[SettingSettingSettingSetting]]]]

Click [[B] Setting] in the [Machine Body] screen.

The [Fuselage] Screen

Click a desired item to set.

The [Setting] Screen

FunctionsChapter

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The screen for the selected item is opened.

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[[[[Constant ChangeConstant ChangeConstant ChangeConstant Change] [] [] [] [SettingSettingSettingSetting]]]]

You can change values for the engine speed, pump flow rate, solenoid valve output pressure, etc.

Click [[A] Constant Change] in the [Setting].

The [Setting] Screen

To acquire status for all items, click [[F1] Select all].To acquire status for each item, check the [Acquiring or setting] check box for the item.

The [Constant Change] Screen

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Click [[F3] Present Value].

The present values are displayed for all items.

Check the [Acquiring or setting] check box forthe target item and press the up/down buttonto change the value.

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Click [[F4] Setting].

Click [Yes(OK)] in the [Inquiry] dialog box.Click [No(Not OK)] to cancel changing the value.

The setting completion screen is displayed.

Click [[Back] Return] to return to the [Constant Change] screen.

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FunctionsChapter

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Opening theOpening theOpening theOpening the [[[[UploadUploadUploadUpload]]]] ScreenScreenScreenScreenClick [Upload] in the main men screen.


Click a desired item.

The [Upload] Screen

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Uploading Data to Global eUploading Data to Global eUploading Data to Global eUploading Data to Global e----ServiceServiceServiceService

Select [Global e-Service] as the uploading method.

Select the upload target.

Uploads all downloaded operation data.Click [OK (O)] to open the login screen. Uploads desired operation data.Click [OK (O)] to open the individual uploading screen.

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Click a desired folder to upload.

You can select more than one item.Click [Select All (A)] to select all items.

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Click [Upload (U)] in the individual upload screen to open the login screen.Click [Close (C)] to exit from the individual uploading screen.

Input the user ID and password and click [Upload] to start uploading the file to Global e-Service.Click [Cancel] to cancel uploading the file.

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Outputting a FileOutputting a FileOutputting a FileOutputting a File

Select [Output as File(F)] as the uploading method.

Select the upload target.

1. Uploads all downloaded operation data.Click [OK (O)] to open the folder selection screen.

Uploads desired operation data.Click [OK (O)] to open the individual uploading screen.

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Click a desired folder to upload.

You can select more than one item.Click [Select All (A)] to select all items.

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Click [Upload (U)] in the individual upload screen to open the folder selection screen.Click [Close (C)] to exit from the individual uploading screen.

Click a desired folder to save.Click [OK] to save the upload file.Click [Cancel] to cancel saving the upload file.

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Selecting theSelecting theSelecting theSelecting the [[[[OptionOptionOptionOption]]]] MenuMenuMenuMenuClick [Option] in the [Main Menu] screen.

The [Main Menu] Screen

Click a desired item from the [Option] menu.

The [Option] Menu

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[[[[Communication port settingCommunication port settingCommunication port settingCommunication port setting]]]]

Click [Communication port setting] in the [Option] screen.

Click [Change] to open the dialog.

Select the communication port to use from the pull-down menu.Click [Yes] to complete the setting.

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[[[[Monitoring Record SettingMonitoring Record SettingMonitoring Record SettingMonitoring Record Setting]]]]

Click [Monitoring Record Setting] in the [Option] screen.

Specify the recoding seconds before pressing the record button, the recoding seconds after pressingthe record button, and the destination to save the file.Specify the reproduction option.Click [OK (Y)] to complete the setting.

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Click [Ref.(R)] in the [Option] screen.

Select the folder to save and click [OK].

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Specify the reproduction option.

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[[[[Password changePassword changePassword changePassword change]]]]Click [Password change] in the [Option] screen.

Click [Password Change(P)] in the [Option] menu.

Click [Yes (Y)].

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Input the present password.

Click [OK (O)].

Input the new password.

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Enter the new password and click [OK (O)]. Click [Cancel (C)] to cancel changing the password.Click [Clear (D)] to clear the inputted password.

Click [OK (Y)] to complete changing the password.

Note: Contact with your administrator if you forget your password.

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[[[[Change languageChange languageChange languageChange language]]]]

Click [Change language] in the [Option] screen.

Click the down arrow button to open the pull down menu.

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Click a desired item from the pull down menu. In this procedure, Japanese is selected.

Click [OK (O)].The [Select Model] screen is displayed in the selected language.

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[[[[Capture settingCapture settingCapture settingCapture setting]]]]Click [Capture setting] in the [Option] screen.

Check [Output to file] in the [Option] screen.

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Click [Ref.(R)] in the [Option] screen.

Select the folder to save and click [OK].

Click [OK (Y)] to complete the setting.

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[[[[Version informationVersion informationVersion informationVersion information]]]]

Click [Version information] in the [Option] screen.

If you want to check the version only, click [OK (Y)] or [Cancel (C)] to return to the previous screen.

Go back to the previous screen.

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Opening theOpening theOpening theOpening the [[[[HelpHelpHelpHelp]]]] ScreenScreenScreenScreenClick [Help] in the main menu screen to open the [Help] screen.

Select an application language.Click to select the language from the pull-down menu.

In this procedure, English is selected. Select a manual.Click to select the manual to open from the pull-down menu.

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Click [Display Manual (M)] in the [Help] screen.

The selected manual is displayed.

HelpChapter

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mpdr operation manual

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