moving cross rail bridge type 5-face machining center

A-MVP-EN-201502

AWEA MECHANTRONIC CO., LTD.

Copyright 2015 by AWEA Mechantronic Co., Ltd. All right reserved

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CENTRAL TAIWAN SCIENCE PARK BRANCH40771 No.15, Keyuan 2nd Rd., Central Taiwan Science Park, Taichung, TaiwanTEL : +886-4-2462-9698FAX : +886-4-2462-8002E-mail : [email protected]

ISO 9001 ISO 14001

AWEA MECHANTRONIC ( SUZHOU ) LTD.

215200 No.4888, East Lake Taihu Avenue, Wujiang Economic

and Technological Development Zone, Jiangsu, China

TEL : +86-512-8286-8200

FAX : +86-512-8286-8210

MVP Series

Moving Cross Rail Bridge Type 5-Face Machining Center


B a s e d o n AW E A' s m at u re m a n u f a c t u re a b i l i t y a n d i n n ovat i ve

te c h n o l o g y, M V P s e r i e s m ov i n g c ro s s r a i l b r i d g e t y p e 5 - f a ce

m a c h i n i n g c e n t e r p r o v i d e s l o n g W - a x i s t r a v e l 1 , 2 5 0 m m ,

automatic ver t ical / horizontal tool changing system, complete

mil l ing heads and automatic head changing system to promote

MVP ser ies as an integrat ion of heav y cutt ing, high eff ic ienc y

a n d h i g h r e l i a b i l i t y a d v a n c e d b r i d g e t y p e 5 - f a c e m a c h i n i n g

center, which can easi ly achieve your var ious machining needs

today and the future.

Model

X-axis

Y-axis

Z-axis

W-axis

1,000 ( 1,200 / 1,400)

1,250

mm

mm

mm

mm

MVP-4032

4,000

MVP-5032

5,000

MVP-6032

6,000

MVP-7032

7,000

MVP-4040

4,000

MVP-5040

5,000

MVP-6040

6,000

MVP-7040

7,000

3,200 4,000

X

Z + W

Y

2

Max. Travel Range

Moving cross rai l design on W-axis increased working range to ensure enough cutting rigidity in any kinds of machining conditions. The AWEA most advanced 5-face machining center MVP series is specialized on aerospace, engery and large precision dies & molds industries.

Moving Cross Rail Bridge Type 5-Face Machining CenterSeriesM P 4032 / 5032 / 6032 / 7032

4040 / 5040 / 6040 / 7040

3 4

The standard Five Sided Coordinate

Conversion System saves a great deal

of programming time.

W-axis travel 1,250 mm with Z-axis travel 1,000 mm provides much more flexible

machining modes and larger working range.

MVP series equips with 4,000 rpm high torque 2-step gear drive spindle as

standard, or selects optional available direct drive spindle or built-in spindle if

required, as well as coolant through vertical / horizontal spindle.

60T vertical / horizontal tool changing system and modular automatic head

changer provide high efficiency and fulfill various 5-face machining capacity.

Twin screw type chip augers on both sides featuring side-exit chip conveyor with

1,200 L coolant tank to ensure the best cooling result and chips removal efficiency.

SeriesM P 4032 / 5032 / 6032 / 70324040 / 5040 / 6040 / 7040

5

Columns and cross rail adopt scpecially enforced ribs casting box structure,

and go through long-term annealing procedures to ensure the foundation of

heavy-duty cutting.

X, Y axes adopt roller type linear guide ways design, which combine the

characteristics of heavy cutting from box ways and high accuracy, fast

movement from linear guide ways.

Z-axis adopts Japan THK NR75 linear guide ways, which provide capabilities of

high speed, heavy load and long-lasting service life.

High rigidity structure

All contact surface, cross rail and

columns are precisely hand scraped

t o a c h i e v e t h e b e s t a s s e m b l e

accuracy and structure rigidity.

X-axis adopts ball screw anti-vibration

mechanism ( 5 m or longer models ),

which effectively prevent deformation

of long ball screw to ensure machining

accuracy of full travel.

Center driven with compound 4

linear guide ways bed supports

table in full travel, which eliminates

overhang problem of table to

ensure the best support rigidity.

X-ax is can be equipped rack and

pinion design with high resolution

linear scale, and driven by electronic

backlash reduction dual servo motors

w h i c h c a n e l i m i n a t e b a c k l a s h t o

provide excellent dynamic accuracy

for large machines. ( Opt. )

6


High Rigidity W-Axis Structure With W-axisv.s Without W-axis

Ample W-axis travel 1,250 mm provides the best 5-face machining capacity.

W = 0 mm, provide more working range than general machines.

W = 1,250 mm, reduce overhang of Z-axis to ensure the best cutting rigidity.

Rigidity of head is decreasing while

stretching out more on Z-axis.

W-axis adopts "simultaneous-

c o n t r o l l e d t e c h n o l o g y "

effectively reduces following

error on both sides of cross rail

on W-axis movement to ensure

the optimal dynamic accuracy.

Using W-axis can reduce overhang on

Z-axis to remain the rigidity of head

and is suitable for heavy cutting

Without W-axis

With W-axis

Structure Rigidity

Cutting Rigidity

40 %

30 %

7 8

E n l a r g e d c o l u m n s a n d box ways struc ture with t w i n h y d r a u l i c c o u n t e r balance design provides solid structure rigidity for movement of cross rail or heavy cutting.

Optimum Spindle SystemHigh Torque Gear Drive Spindle

2-step super heavy-duty gear box

Floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool.

4,000 rpm high torque spindle is equipped w i t h p o we r f u l 2 6 k W m o t o r, d e l i ve r i n g maximum torque output of 977 N-m at 254 rpm which can meet with various heavy-duty cutting conditions.

5,000 / 6,000 rpm gear spindle ( Opt. )

High Speed, High Torque Built-in Spindle

The FANUC built-in motor reduces centrifugal force effect and restrains spindle vibration, which increases the spindle life span and improves long-term machining accuracy.

Floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool.

6,000 rpm and 8,000 rpm are available, which provides maximum 600 N-m torque output at 350 rpm, to meet with various processing conditions.

977 N-mMaximum Torque

600 N-mMaximum Torque

0 300350

600

200

900 1,200 1,500 rpm

400

600

504

800

10

20

30

40

100

150

0 1,000 2,000

50

3,000 4,000 5,000 6,000 rpm

10

20

30

40200184162

1,300

22 kW ( 30 min )

Constant Torque Constant Output Constant Torque Constant Output

18.5 kW ( cont. )

25 kW ( 30 min )22 kW ( cont. )

6,000 rpm Built-in Spindle

Torque ( cont. )Torque ( cont. )

Low speed High speed

Torque ( 30 min )Torque ( 30 min )

4,000 rpm Gear Drive Spindle

7250

500

750

1,000977827

254 1,016 1,0170 10 1,000 2,000 3,000

14

2826

2122 kW ( cont. )

26 kW ( 30 min )

4,000 rpm

Torque[ N-m ]

Output[ kW ]

Torque[ N-m ]

Output[ kW ]

Torque[ N-m ]

Output[ kW ]

0 300350

600

200

900 1,200 1,500 rpm

400

600

504

800

10

20

30

40

100

150

0 1,000 2,000

50

3,000 4,000 5,000 6,000 rpm

10

20

30

40200184162

1,300

22 kW ( 30 min )

Constant Torque Constant Output Constant Torque Constant Output

18.5 kW ( cont. )

25 kW ( 30 min )22 kW ( cont. )

6,000 rpm Built-in Spindle

Torque ( cont. )Torque ( cont. )

Low speed High speed

Torque ( 30 min )Torque ( 30 min )

4,000 rpm Gear Drive Spindle

7250

500

750

1,000977827

254 1,016 1,0170 10 1,000 2,000 3,000

14

2826

2122 kW ( cont. )

26 kW ( 30 min )

4,000 rpm

Torque[ N-m ]

Output[ kW ]

Torque[ N-m ]

Output[ kW ]

Torque[ N-m ]

Output[ kW ]

Unique head design allows the spindle, spindle

motor, ball screw and dual hydraulic counter

weight cylinders to be symmetrically placed.

H e re by p re ve nt i n g t h e r m a l d i s to r t i o n a n d

minimizing deflection. Assuring accuracy and

heavy-duty cutting capability.

Centro-Symmetric Spindle System

Y-axis sectional roller type guide ways design

Centro-symmetric Main Spindle System

Z-axis ball screwLinear guide ways

Z-axis linear guide way

MIN.

Center line of spindle motor

Twin hydrauliccylinders for counter-balance

Center line of spindle

Z-axis ball screwLinear guide ways

Z-axis linear guide way

MIN.

Center line of spindle motor

Twin hydrauliccylinders for counter-balance

Center line of spindle

9 10

Inner-rail embraced structure provides high rigidity and good

stress flow which minimizes over hang and vibration issues.

The Y-axis roller type linear guide ways offset from each other,

increases structural rigidity and reduces distance between the

spindle to cross beam which enhances overall cutting performance.

Powerful Cutting Capability

Reference only

Highly Reliable ATC System

11 12

Vertical / Horizontal ATC

Optional 32 / 40 / 90 / 120T vertical / horizontal ATC system provides quick tool change

with sensors and sequence scanning to ensure safety and reliability.

Max. tool length 400 mm, max. tool weight 25 kg. Tool releasing adopts solenoid valve

design, which makes heavy tools can operate smoothly.

( Unit : mm )

35° Head

Automatic head lock / manual tool lock

Cs-axis automatic 5° index

Max. speed : 2,000 rpm

Max. output : 22 kW ( 30 HP )

90° Head

Automatic head lock / automatic tool lock

Cs-axis automatic 5° index

Max. speed : 2,000 rpm ( 3,000 rpm opt. )


Extension Head

Automatic head lock / hydraulic tool release

No index function



Universal Head

Automatic head lock / manual tool lock

Cs-axis automatic 5° index ( A-axis manual )



( Fully automatic A / C universal head opt. )

Ø 410

331

52

573

Ø180

37 204

G.L

35°

43

G.L

Ø 410

350

516

Ø 212

Ø 180

Ø 410

G.L

104 260 140

190

200

Ø 180

Ø180

185

569

549

Ø 410

190

98

250200

Ø19

6

G.L

12

Ø19

6Ø

185

435

462

Hand scraped on contact surface of spindle

Precisely posit ioned mil l ing head through curvic coupling

Multi-Purpose Milling Head Combination High Efficiency Head Changer

All milling heads include 35˚, 90˚ head, extension head and

universal milling head are self-developed and assembled.

MVP series can integrate automatic head changer and

vertical / horizontal ATC system to provide high efficiency,

and multi-function 5-face machining capability.

Standard equipped 90o head, automatic head storage, and

the more heads with larger head storages are optional to

fulfill machining needs.

14

35o head 90o headUniversal head Extension head

Table Dimensions

Tool Shank and Pull Stud Dimensions

Z + W axes Travel

Machine Dimensions

MAS403 P50T ( 45˚ )

T-slot Dimensions

BT50

35.4 35.4

25.7

Ø 1

00Ø

85

69.8

5

M24 × P3Taper : 7/24

3560°

101.8

323.2

( 15 )

Ø 2

5

Ø 3

8

45

85

35

Ø 2

345

°

Ø 6Ø

17

M24 × P3

28H9+0.052

20+1

28

46+2

26

0.5

A

CDB

230

1,220A

300B

146

MVP-4032

MVP-5032

MVP-6032

MVP-7032

MVP-4040

MVP-5040

MVP-6040

MVP-7040

4,020

5,020

5,020

7,020

4,020

5,020

5,020

7,020

2,400

3,010

100

205

11x@200=2,200

13x@200=2,600

Model

( Unit : mm )

( Unit : mm )

A B C D

500

BT50

BT50

BT50

ABC

EDFH

I

G

6,2607,2608,2609,260

3,0754,0755,0756,075

A B

MVP-70xx

ModelMVP-40xxMVP-50xxMVP-60xxMVP-70xx

A B

4,5005,300

2,8503,650

A B CModelMVP-XX32MVP-XX40

A B

3,2004,000

2,7003,500

2,8003,600

2,4003,010

4,4005,200

2,1702,170

7,8158,615

2,10027,00

( Unit : mm )

ModelMVP-xx32MVP-xx40

A FD HE GCB

1,250

200

2,250

1,250

200

2,450

1,250

200

2,650

Z-axis travel : 1,200 Full travel : 2,450 Z-axis travel : 1,400 Full travel : 2,650Z-axis travel : 1,000 Full travel : 2,250

I

6,2606,260

BT50BT50

Z-ax

is tr

avel

: 1,

000

W-a

xis

trav

el :

1,25

0

B/2

A/2

60T ATC 4,122

A

2,690

B

2 heads storage 1,7603 heads storage 2,2604 heads storage 2,760

590 2,

950

91460

6

Dimensions

15 16

Specifications are subject to change without notice.

■ Spindle 2-step gear box■ Spindle cooling system ■ Centralized automatic lubricating system■ 4 pcs splash guard■ Twin hydraulic counter weight cylinders■ 60T ATC

■ X-axis gear / racks driven system■ Coolant through the spindle ( Form A )■ Spindle thermal compensation■ Automatic tool length measurement■ Automatic work-piece measurement

■ X,Y,Z axes anti-crash mechanism■ W-axis optical linear scale ( HEIDENHAIN )■ X,Y,Z axes external codec semiclosed feedback■ Coolant system with pump and tank■ Twin screw type chip augers■ Recycling lubricating oil collector

■ Caterpillar type chip conveyor and bucket■ Foundation bolt kit■ Footswitch for tool clamping■ Movable manual pulse wave generator■ RS232 interface■ Rigid tapping

■ Tool box■ Alarm light■ Air gun■ Automatic power off system■ 90˚ Head automatic 5˚ index

■ 5,000 / 6,000 rpm gear drive spindle■ 6,000 / 8,000 rpm built-in spindle■ Z-axis extention travel : 1,200 / 1,400 mm■ Milling head automatic 5o index : 35o / universal / extension head

MVP-4032 MVP-5032 MVP-6032 MVP-7032 MVP-4040 MVP-5040 MVP-6040 MVP-7040

Specifications

X-axis ( right-left ) mm 4,000 5,000 6,000 7,000 4,000 5,000 6,000 7,000

Y-axis ( front-back ) mm 3,200 4,000

Z-axis ( up-down ) mm 1,000 ( 1,200 / 1,400 Opt. ) 1,000 ( 1,200 / 1,400 Opt. )

W-axis mm 1,250 1,250

Dist. between columns mm 2,700 3,500

Dist. from spindle nose to table top mm 200 ~ 2,450 200 ~2,450

Working table

Table size ( X direction ) mm 4,020 5,020 6,020 7,020 4,020 5,020 6,020 7,020

Table size ( Y direction ) mm 2,400 3,010

Table load capacity kg 15,000 18,000 20,000 15,000 18,000 20,000

Spindle

Spindle motor ( cont. / 30 min ) kW 22 / 26 22 / 26

Spindle speed rpm 10 ~ 4,000 rpm ( vertical ) / 20 ~ 2,000 rpm ( horizontal ) 10 ~ 4,000 rpm ( vertical ) / 20 ~ 2,000 rpm ( horizontal )

Spindle taper BT 50 BT 50

Feed rate

X-axis rapid feed rate m/min 15 10 10 7.5 15 10 10 7.5

Y-axis rapid feed rate m/min 12 10

Z-axis rapid feed rate m/min 10 10

W-axis rapid feed rate m/min 3 3

Cutting rapid feed rate m/min 5 5

Tool Magazine

Tool magazine capacity T 60 60

Max. tool diameter / adj. pocket empty mm Ø 127 / Ø 215 Ø 127 / Ø 215

Max. tool length mm 400 400

Max. tool weight kg 20 20

Accuracy

Positiong accuracy ( JIS B 6338 ) mm ± 0.015 / Full Travel ± 0.010 / Full Travel ± 0.015 / Full Travel ± 0.010 / Full Travel

Positiong accuracy ( VDI 3441 ) mm P = 0.030 / Full Travel P = 0.040 / Full Travel P = 0.035 / Full Travel P = 0.040 / Full Travel P = 0.030 / Full Travel P = 0.040 / Full Travel P = 0.035 / Full Travel P = 0.040 / Full Travel

Repeatability ( JIS B 6338 ) mm ± 0.003 ± 0.003

Repeatability ( VDI 3441 ) mm Ps = 0.025 Ps = 0.030 Ps = 0.026 Ps = 0.030 Ps = 0.025 Ps = 0.030 Ps = 0.026 Ps = 0.030

General

Power requirement kVA AC 220 + 10% 3 phase / 80 kVA AC 220 + 10% 3 phase / 80 kVA

Pneumatic pressure requirement kg/cm2 5 ~ 8 5 ~ 8

Hydraulic unit tank capacity liter 290 290

Lubrication oil tank capacity liter 6 6

Coolant tank capacity liter 750 1,200

Machine weight kg 70,000 75,000 80,000 85,000 78,500 83,500 88,500 93,500

Standard Accessories Optional Accessories

17 18

moving cross rail bridge type 5-face machining center

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