movi-switch® -1e/-2s / operating instructions / 2005-09 · 2014. 8. 1. · operating instructions...
TRANSCRIPT
-
Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
MOVI-SWITCH® 1E/2S
Operating Instructions
GC120000
Edition 09/200511358211 / EN
-
SEW-EURODRIVE – Driving the world
-
Operating Instructions – MOVI-SWITCH® 1E/2S 3
Contents
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1 Important Notes................................................................................................. 4
2 MOVI-SWITCH® Safety Notes........................................................................... 6
3 Unit Design ....................................................................................................... 73.1 MOVI-SWITCH® 1E.................................................................................. 7
3.2 MOVI-SWITCH® 2S.................................................................................. 8
3.3 Nameplate, unit designation MOVI-SWITCH® 1E (example) ................... 9
3.4 Nameplate, unit designation MOVI-SWITCH® 2S .................................. 10
4 Mechanical Installation (All MOVI-SWITCH® Variants) ................................ 124.1 Installation instructions............................................................................ 124.2 Modular terminal box .............................................................................. 13
4.3 Mounting the MOVI-SWITCH® control unit with option P22Aclose to the motor ................................................................................... 15
4.4 Tightening torques .................................................................................. 16
5 Electrical Installation ...................................................................................... 175.1 Installation instructions............................................................................ 17
5.2 MOVI-SWITCH® 1E................................................................................ 21
5.3 MOVI-SWITCH® 2S/CB0 (binary control) ............................................... 29
5.4 MOVI-SWITCH® 2S/CK0 (control with AS-interface).............................. 39
6 Startup.............................................................................................................. 486.1 Startup instructions (all MOVI-SWITCH® variants) ................................. 48
6.2 Startup:MOVI-SWITCH® 1E ................................................................... 48
6.3 Startup for MOVI-SWITCH® 2S/CB0 (binary control) ............................. 49
6.4 Startup for MOVI-SWITCH® 2S/CK0 (control via AS-interface).............. 52
7 Diagnostics...................................................................................................... 587.1 MOVI-SWITCH® 1E................................................................................ 58
7.2 MOVI-SWITCH® 2S................................................................................ 58
8 Inspection / Maintenance ............................................................................... 598.1 Inspection and maintenance intervals..................................................... 598.2 Inspection / maintenance work on the motor ......................................... 608.3 Inspection / maintenance work on brake BMG05-4 ................................ 62
9 Technical Data................................................................................................. 669.1 Technical data for MOVI-SWITCH® 1E .................................................. 66
9.2 Technical data for MOVI-SWITCH® 2S/CB0 .......................................... 67
9.3 Technical data for MOVI-SWITCH® 2S/CK0(with integrated AS-interface) ................................................................. 68
9.4 Work done, working air gap, braking torques of BMG05-4 ..................... 709.5 Permitted ball bearing types ................................................................... 709.6 Lubricant table for anti-friction bearings of SEW motors......................... 70
10 Index of Changes ............................................................................................ 71
11 Index................................................................................................................. 72
-
4
1 mportant Notes
Operating Instructions1 Important NotesSafety and warning instructions
Always follow the safety and warning notes in this publication!
You must observe the operating instructions to ensure fault-free operation and fulfill anyrights to claim under limited warranty. Therefore, read the operating instructions beforeyou start operating the drive.
These operating instructions contain important service information and must be keptclose to the drive.
Further applica-ble documents
• "DR/DV/DT/DTE/DVE AC Motors / CT/CV asynchronous servomotors" operatinginstructions
• "Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®" manual
Designated use • MOVI-SWITCH® drives are intended for industrial systems. The drives comply withthe applicable standards and regulations and meet the requirements of the Low Volt-age Directive 73/23/EEC.
• Technical data and information on the permitted conditions where the unit is usedcan be found on the nameplate and in these operating instructions.
• It is essential to observe this specified information!
• Do not start up the unit (take it into operation in the designated fashion) until you haveestablished that the machine complies with the EMC Directive 89/336/EEC and thatthe conformity of the end product has been determined in accordance with theMachinery Directive 98/37/EC (with reference to EN 60204).
Electrical hazardPossible consequences: Severe or fatal injuries.
Hazard Possible consequences: Severe or fatal injuries.
Hazardous situationPossible consequences: Slight or minor injuries.
Harmful situationPossible consequences: Damage to the unit and the environment.
Tips and useful information.
I
Operating Instructions – MOVI-SWITCH® 1E/2S
-
1Important Notes
Operational environment
The following uses are forbidden unless measures are expressly taken to makethem possible:
• Use in explosion-proof areas.
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.
• Use in non-stationary applications that are subject to mechanical vibration and shockloads in excess of the requirements in EN 50178.
• Use in applications in which MOVI-SWITCH® performs safety functions.
Disposal This product consists of:
• Iron
• Aluminum
• Copper
• Plastic
• Electronic components
Dispose of all components in accordance with the applicable regulations.
Operating Instructions – MOVI-SWITCH® 1E/2S
5
-
2
6
OVI-SWITCH® Safety Notes
2 MOVI-SWITCH® Safety Notes• Never install damaged products or take them into operation. Please submit a com-
plaint to the shipping company immediately in the event of damage.
• Only specialists with the relevant accident prevention training are allowed to performinstallation, startup and service work on MOVI-SWITCH® units. They must complywith the regulations in force (e.g. EN 60204, BGV A3, DIN-VDE 0100/0113/0160).
• Preventive measures and protection devices must comply with the regulations inforce (e.g. EN 60204 or EN 61800-5-1).
Required preventive measures: Grounding MOVI-SWITCH®.
• Before removing the terminal box cover/MOVI-SWITCH® control unit, disconnect theMOVI-SWITCH® from the supply system.
• The terminal box must remain closed during operation, i.e. terminal box coverMOVI-SWITCH® control unit must be installed.
• Mechanical blocking or internal safety functions in the unit can cause a motor stand-still. Removing the cause of this problem or performing a reset can result in the motorre-starting automatically. If this is not permitted for reasons of safety, theMOVI-SWITCH® unit must be disconnected from the power supply system in caseof a malfunction.
• Danger of burns: The MOVI-SWITCH® surface temperature can exceed 60 °C duringoperation.
M
Operating Instructions – MOVI-SWITCH® 1E/2S
-
3MOVI-SWITCH® 1EUnit Design
3 Unit Design
3.1 MOVI-SWITCH® 1E
56722AXX
1 2 x M25 x 1.5 cable glands2 M12 connector AVS1, standard coding (connection for control signals)3 BGW brake control (only with brake motors)4 Power supply connection (L1, L2, L3)5 Protective cover for power supply connections6 MOVI-SWITCH® module7 Screw for PE connection �8 Cable gland M16 x 1.59 2 x M25 x 1.5 cable glands10 Terminal box cover
1 2 4 5 6 7 8 93
1 2 ws rt R blRUN
10
Operating Instructions – MOVI-SWITCH® 1E/2S
7
-
8
3 OVI-SWITCH® 2Snit Design
3.2 MOVI-SWITCH® 2S
57019AXX
1 Cable glands2 Screw for PE connection �3 Terminals X6 for ready signal (for CB0 design only)4 Terminals X11 for internal wiring5 Terminals X5 for internal wiring6 Terminals X4 for internal wiring7 Terminals X1 CB0 design: for voltage supply and direction of rotation signals
CK0 design: for AS-interface and auxiliary voltage (AUX-PWR)8 Terminals X1 for brake connection9 Terminals X1 for power supply connection (L1, L2, L3)10 Connection to MOVI-SWITCH® control unit11 Screw for PE connection �12 M12 plug X10213 M12 plug X10114 Status LED15 MOVI-SWITCH® control unit
1 2 3 5 6 7 8 9 10 11 1412 134 15
MU
Operating Instructions – MOVI-SWITCH® 1E/2S
-
3Nameplate, unit designation MOVI-SWITCH® 1E (example)Unit Design
3.3 Nameplate, unit designation MOVI-SWITCH® 1E (example)
57685AXX
R 27 DT 71D4 /BMG/TF/Z/MSW/ASA3/AVS1
M12 connector for control signals
Plug connector option
MOVI-SWITCH®
Motor option: flywheel fan
Thermistor(standard)
Motor option: brake
Motor size and number of poles
Motor series
Gear unit size
Gear unit series
R27 DT71D4/BMG/TF/Z/MSW/ASA3/AVS101.3207611303.0014.00
1380/43
0.37 S1
400 YM1
230 AC
32.4783
0.7650
F54
2.5 BGW1.5
1.16
15.190
MINER. OEL CLP220 / 2.3l
Operating Instructions – MOVI-SWITCH® 1E/2S
9
-
10
3 ameplate, unit designation MOVI-SWITCH® 2Snit Design
3.4 Nameplate, unit designation MOVI-SWITCH® 2S
Motor nameplate (example)
57020AXX
R 27 DT 71D4/BMG/TF/Z/MSW/CB0/RE2A/ASA3
Plug connector option
Terminal box design
Version: 0 = Standard
Signal type: B = Binary K = AS-interface
Control
MOVI-SWITCH®
Motor option: flywheel fan
Thermistor(standard)
Motor option: brake
Motor size and number of poles
Motor series
Gear unit size
Gear unit series
R27DT71D4/BMG/TF/Z/MSW/CB0/RE2A/ASA301.3207611303.0014.00
1380/43
0.37 S1400 Y
M1
400 AC
32.4783
0.7650
F54
2.5
1.16
15.190
MINER. OEL CLP220 / 2.3l
NU
Operating Instructions – MOVI-SWITCH® 1E/2S
-
3Nameplate, unit designation MOVI-SWITCH® 2SUnit Design
Electronic name-plate (example)
"Mounting close to the motor" design with option P22A
The following illustration shows an example for mounting the MOVI-SWITCH® unit closeto the motor with corresponding nameplate and unit designation:
MSW CB0
Version: 0 = Standard
Signal type: B = Binary K = AS-interface
Control
MOVI-SWITCH®
57090AXX
MSW-2S-07A/CB0/P22A/RI2A/ALA4
Plug connector for connection to the motor
Terminal box design
Adapter for mounting MOVI-SWITCH® close to the motor
Version: 0 = Standard
Signal type: B = Binary K = AS-interface
Control
MOVI-SWITCH®
Operating Instructions – MOVI-SWITCH® 1E/2S
11
-
12
4 nstallation instructionsechanical Installation (All MOVI-SWITCH® Variants)
4 Mechanical Installation (All MOVI-SWITCH® Variants)4.1 Installation instructions
Before you begin MOVI-SWITCH® may only be installed if:
• The entries on the nameplate of the drive match the voltage supply system
• The drive is undamaged (no damage caused by transportation or storage).
• You have made sure that there is no oil, acid, gas, vapor, radiation, etc. that coulddamage the unit.
Installation tolerances
Setting up MOVI-SWITCH®
• MOVI-SWITCH® may only be mounted or installed in the specified mounting positionon a level, vibration-free and torsionally rigid support structure.
• Thoroughly remove anti-corrosion agents from the shaft extensions (use a commer-cial solvent). Do not allow the solvent to penetrate the bearings and shaft seals – thiscould damage the material.
• Carefully align MOVI-SWITCH® and the driven machine to avoid placing any unac-ceptable strain on the motor shafts (observe permitted overhung load and axial thrustvalues).
• Do not strike or hammer the shaft end.
• Use an appropriate cover to protect motors in vertical mounting positions fromobjects or fluids.
• Ensure an unobstructed cooling air supply and that air heated by other apparatuscannot be drawn in or reused.
• Balance components for subsequent mounting on the shaft with a half key (outputshafts are balanced with a half key). Any condensation drain holes are closed withplastic plugs and must not be opened unless needed.
• Do not leave any condensation drain holes open, since this cancels out higherenclosure ratings.
Installation in damp locations or in the open
• Use suitable cable glands for the supply leads (use reducing adapters if necessary).
• Coat the threads of cable glands and blanking plugs with sealant and tighten themwell – then coat them again.
• Clean the sealing surfaces of the terminal box cover//MOVI-SWITCH® control unitwell before reassembly.
• Restore the anticorrosive coating if necessary.
• Check that the degree of protection is authorized (refer to the nameplate).
Shaft end Flanges
Diameter tolerance in accordance with DIN 748• ISO k6 at ∅ ≤ 50 mm• ISO m6 at ∅ > 50 mm(Center bore in accordance with DIN 332, shape DR)
Centering shoulder tolerance in accordance with DIN 42948• ISO j6 at ∅ ≤ 230 mm• ISO h6 at ∅ > 230 mm
IM
Operating Instructions – MOVI-SWITCH® 1E/2S
-
4Modular terminal boxMechanical Installation (All MOVI-SWITCH® Variants)
4.2 Modular terminal box
We recommend purchasing MOVI-SWITCH® 2S systems for which the cable entrieshave already been positioned correctly at the factory. In exceptional cases, the positionof cable entries may be rotated to the opposite side.
Turning the terminal box
1. Isolate the drive from the supply, safeguarding it against unintentional restart.
2. Label the connections for later re-installation before disconnecting them.
3. Disconnect the supply system, control and sensor connections.
4. Loosen the screws [A] and remove the MOVI-SWITCH® control unit [B].
5. Remove screws [C] and slide off the terminal box [D].
56732AXX
[D]
[B]
[C]
[A]
Operating Instructions – MOVI-SWITCH® 1E/2S
13
-
14
4 odular terminal boxechanical Installation (All MOVI-SWITCH® Variants)
6. Turn the terminal box [D] 180°.
7. Place the terminal box [D] on the mounting plate [E] and fix it in place with screws [C](see section "Tightening torques" on page 16 ).
8. Rewire cable connections.
9. Put on the MOVI-SWITCH® control unit [B] and secure with screws [A] (see section"Tightening torques" on page page 16 ).
51457AXX
56682AXX
180˚
[D]
[D]
[E]
[B]
[C]
[A]
MM
Operating Instructions – MOVI-SWITCH® 1E/2S
-
4Mounting the MOVI-SWITCH® control unit with option P22A close to theMechanical Installation (All MOVI-SWITCH® Variants)
4.3 Mounting the MOVI-SWITCH® control unit with option P22A close to the motor
The following illustration shows the mounting dimensions for mounting theMOVI-SWITCH® unit with option P22A close to the motor.
56733AXX
170m
m
65mm
M6
M6
Operating Instructions – MOVI-SWITCH® 1E/2S
15
-
16
4 ightening torquesechanical Installation (All MOVI-SWITCH® Variants)
4.4 Tightening torques
MOVI-SWITCH® control unit/ terminal box cover
Secure the terminal box cover or MOVI-SWITCH® control unit by tightening the screwsin diametrically opposite sequence with 3.0 Nm (26.6 lb.in).
Cable glands Observe the manufacturer’s specifications for the cable glands.
Blanking plug cable entries
Tighten blanking plugs with 2.5 Nm (22.1 lb.in).
Modular terminal box
Tighten the screws to secure the terminal box on the mounting plate with 3.3 Nm(29.2 lb.in).
56659AXX
56660AXX
56683AXX
TM
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5Installation instructionsElectrical Installation
5 Electrical Installation5.1 Installation instructions
Connecting supply system leads
• The rated voltage and frequency of MOVI-SWITCH® must correspond to the data forthe power supply system.
• Cable cross section: according to input current Imains for rated power (see TechnicalData).
• Use conductor end sleeves without insulating shrouds (DIN 46228 part 1, materialE-CU).
• Install line fuses at the beginning of the supply system lead behind the supply busjunction. Use D, D0, NH or circuit breakers. The fuse rating should be selected inaccordance with the line cross section.
Connecting the 24 VDC supply
• Supply MOVI-SWITCH® either via the external 24 VDC or via AS-interface data line1)
.
Conventional control (via binary com-mands)
• Connect the required control leads2) (e.g. CW/Stop, CCW/Stop).
• Route the control leads separately from the supply system leads.
Permitted cable cross section of the terminals
Permitted cable cross section of the MOVI-SWITCH® 1E terminals or diameter of theterminal studs:
Permitted cable cross section of the MOVI-SWITCH® 2S terminals:
Protection devices
• MOVI-SWITCH® drives are equipped with integrated protection devices against anoverload of the motor, which means that external motor protection devices are notrequired.
• When mounting MOVI-SWITCH® units close to the motor, the regulations inforce for line protection must be observed.
• The protection of the line between the MOVI-SWITCH® unit and the motor mustbe ensured using the corresponding dimensioning or optional line protectioncomponents!
1) Only with MSW-2S CK0
2) Only with MSW-1E and MSW-2S CB0
Terminal board MOVI-SWITCH® mod-ule
(for internal wiring)
BGW brake controller(only for brake motors, for internal wiring)
Terminal stud Control terminals Power terminals Control terminals
M40.25 mm2 – 1.0 mm2 1.0 mm
2 – 4.0 mm2 (2 x 4.0 mm2)
0.25 mm2 – 1.0 mm2
(2 x 0,75 mm2 )
AWG22 – AWG17 AWG17 – AWG10 (2 x AWG10)AWG22 – AWG17
(2 x AWG18)
Power terminals Control terminals (for internal wiring)
1.0 mm2 – 4.0 mm2 (2 x 4.0 mm2) 0.25 mm2 – 1.0 mm2 (2 x 0.75 mm2)Exception: OK terminals X6/X11: 1 x 0.25 mm2 – 0.75 mm2
AWG17 – AWG10 (2 x AWG10) AWG22 – AWG17 (2 x AWG18)Exception: OK terminals X6/X11: 1 x AWG22 – AWG18
Operating Instructions – MOVI-SWITCH® 1E/2S
17
-
18
5 nstallation instructionslectrical Installation
Notes on the PE connection
Installation at 1000 meters above sea level (msl)
MOVI-SWITCH® drives with supply voltages of 380 to 500 V can be used at altitudesabove 1000 msl up to 4000 msl under the following conditions1) .
• The rated continuous power decreases due to the reduced cooling above 1000 m(see the section "Technical Data and Dimension Drawings").
• Above 2000 m msl, the air and creeping distances are only sufficient for overvoltageclass 2. If the installation requires overvoltage class 3, an additional external over-voltage protection must be used to ensure that overvoltage surges are limited to2.5 kV phase-to-phase and phase-to-ground.
• If safe electrical separation is required, it must be implemented outside the device ataltitudes above 2000 m msl (Safe Electrical Separation in accordance withEN 61800-5-1).
• The permitted rated supply voltage of 3 x 500 V up to 2000 m above sea level isreduced by 6 V for every 100 m to a maximum of 3 x 380 V at 4000 m above sealevel.
Note the following points with regard to the PE connection: The illustrations show thebasic sequence that must be followed during assembly:
Incorrect assembly Recommendation: Assembly with fork-type cable lugPermitted for all cross sections
Assembly for thick connecting wirePermitted for sections to a maximum of 2.5 mm2
57461AXX 57463AXX 57464AXX
[1] Fork-type cable lug suitable for M5 PE screws
[1]
M5
2.5 mm²
1) The maximum altitude is limited by creeping distances and flameproof components such as electrolyticcapacitors.
IE
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5Installation instructionsElectrical Installation
UL compliant installation
• Use only copper cables with a temperature range of 60 / 75 °C for the connectioncable.
• MOVI-SWITCH® units are suited for operation on voltage supply systems with agrounded star point (TN and TT systems) supplying a maximum supply current of5000 AAC and with a maximum rated voltage of 500 VAC. The performance data ofthe fuses must not exceed 25 A/600 V.
• Use only tested devices with a limited output voltage (V ≤ 30 VDC) and limited outputcurrent (I ≤ 8 A) as an external 24 VDC voltage source.
• UL certification applies only to operation in voltage supply systems with voltages toground up to a maximum of 300 V.
Tightening torques for terminals (MOVI-SWITCH® 1E)
Observe the following tightening torques for terminals during installation:
56679AXX
[1] 1.6 to 2.0 Nm (14.2 lb.in to 17.7 lb.in)[2] 0.3 to 0.5 Nm (3.0 lb.in to 4.5 lb.in)[3] 2.0 to 2.4 Nm (17.7 lb.in to 21.2 lb.in)[4] 0.5 to 0.7 Nm (4.4 lb.in to 6.2 lb.in)[5] 1.2 to 1.6 Nm (10.6 lb.in to 14.2 lb.in)[6] 0.5 to 0.7 Nm (4.4 lb.in to 6.2 lb.in)
[1] [2]
[4] [5] [6]
[3]
Operating Instructions – MOVI-SWITCH® 1E/2S
19
-
20
5 nstallation instructionslectrical Installation
Tightening torques for terminals (MOVI-SWITCH® 2S)
Observe the following tightening torques for terminals during installation:
56679AXX
[1] 0.5 to 0.7 Nm (4.4 lb.in to 6.2 lb.in)[2] 0.5 to 0.7 Nm (4.4 lb.in to 6.2 lb.in)[3] 0.8 to 1.1 Nm (7.1 lb.in to 9.7 lb.in)[4] 1.2 to 1.6 Nm (10.6 lb.in to 14.2 lb.in)[5] 2.0 to 2.4 Nm (17.7 lb.in to 21.2 lb.in)[6] 0.5 to 0.7 Nm (4.4 lb.in to 6.2 lb.in)[7] 0.5 to 0.7 Nm (4.4 lb.in to 6.2 lb.in)[8] 2.0 to 2.4 Nm (17.7 lb.in to 21.2 lb.in)
MSW-2S
X4 X5
[1]
[5] [6] [7] [8]
[2] [3] [4]
IE
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 1EElectrical Installation
5.2 MOVI-SWITCH® 1E
Connection options for control signals
Connection options for power
Type A B
Control signals Binary signals (e.g. PLC) MF../MQ.. fieldbus interface
Additional information page 23 For more detailed information, refer to the "Fieldbus Interfaces/Field Distribu-tors for Controlling MOVI-SWITCH®" manual
56747AXX
A B
24 V, + 1 x I, 1 x O
MFI A
S-Int
erfac
e AS-i PWR
AS-i FLT
AS-i PWR
SYS-F
Type A B
Unit designation MSW/AVS1 MSW/AVS1/ASA3
Power supply connection
Terminal studs for the motor termi-nal board
ASA3 plug connector
Additional information From page 23 From page 26
56734AXX
[1] Power supply
[1]
ASA3
A
[1][1]
B
Operating Instructions – MOVI-SWITCH® 1E/2S
21
-
22
5 OVI-SWITCH® 1Electrical Installation
Connection via field distributor
The MF.../Z3.W field distributors have been developed specifically for MOVI-SWITCH®
and provide an efficient means of connecting the drives to the supply system, the 24 VDCcontrol voltage and the fieldbus.
Example
For more detailed information on connecting MOVI-SWITCH® units usingMF.../Z3.W field distributors, refer to the "Fieldbus Interfaces/Field Distributorsfor Controlling MOVI-SWITCH®" manual.
56752AXX
APG4
ASAW
MF../Z.3W
DT/DV../MSW/ASAW
0818 368 6
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 1EElectrical Installation
Description of the control signals (M12 connection)
Connecting MOVI-SWITCH® 1E without brake control
PIN Assign-ment
Function
1 24 V Supply voltage 24 VDC
2 RUN Control signal 24 VDC, high = start, low = stop
3 ⊥ Reference potential 0V24
4 OK Checkback signal Ready for operation, 24 VDC, high = ready for operation, low = overtemperature or no 24 V supply
06141AXX
[1][2]CWCCW
M12 connector AVS1 (standard coding)M12 socket (standard coding)Clockwise rotationCounterclockwise rotation
Wired at the factory
MSW
W2 U2 V2
U1 V1 W1
RUN 24 VDC
OK
TF
24V RUN OK TF TF
4
21
3
2 1
3 4
BN
WH
BK
BU
PE L1 L2 L3 (CW)(L2 L1 L3) (CCW)
BUBK
WHBN
[2]
[1]
Operating Instructions – MOVI-SWITCH® 1E/2S
23
-
24
5 OVI-SWITCH® 1Electrical Installation
MOVI-SWITCH® 1E with BGW brake controller
Brake voltage = supply voltage/ (phase star point)
06142BXX
[1][2][3]CWCCW
M12 connector AVS1 (standard coding)M12 socket (standard coding)Brake coilClockwise rotationCounterclockwise rotation
Wired at the factory
1RUN2
BGW
MSW
TF
W2 U2 V2
U1 V1 W1
RUN
OK
24V RUN OK TF TF
1
43
2
1
34
2
[3]
WH
WH
BK
BU
BU
RD
BN
WH
BK
BU
BUBK
WHBN
ws rt bl
24 VDC
[2]
[1]
PE L1 L2 L3 (CW)(L2 L1 L3) (CCW)
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 1EElectrical Installation
Brake voltage = supply voltage (phase-phase)
06143AXX
[1][2][3]CWCCW
M12 connector AVS1 (standard coding)M12 socket (standard coding)Brake coilClockwise rotationCounterclockwise rotation
Wired at the factory
1RUN2
BGW
MSW
TF
1
43
2
W2 U2 V2
U1 V1 W1
RUN24 VDC
OK
24V RUN OK TF TF
1
34
2
WH
WH
BK
BU
BU
RD
BN
WH
BK
BU
BUBK
WHBN
[2]
[1]
PE L1 L2 L3 (CW)(L2 L1 L3) (CCW)
ws rt bl
[3]
Operating Instructions – MOVI-SWITCH® 1E/2S
25
-
26
5 OVI-SWITCH® 1Electrical Installation
MOVI-SWITCH® with optional ASA3 plug connector (without brake control)
06482BXX
[1][2][3][4]CWCCW
M12 connector AVS1 (standard coding)M12 socket (standard coding)ASA3 plug connector (plug)Plug connector (socket)Clockwise rotationCounterclockwise rotation
Wired at the factory
MSW
RUN 24 VDC
OK
TF
24V RUN OK TF TF
4
21
3
2 1
3 4
BN
WH
BK
BU
BUBK
WHBN
W2 U2 V2U1 V1 W1
10 9 8 7 6
5 4 3 2 1
6 7 8 9 10
1 2 3 4 5
[4]
L3 L2 L1 (CW)(L3 L1 L2) (CCW)
[2]
[3][1]
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 1EElectrical Installation
MOVI-SWITCH® with optional ASA3 plug connector (with brake control BGW)
Brake voltage = supply voltage/ (phase star point)
06483BXX
[1][2][3][4][5]CWCCW
M12 connector AVS1 (standard coding)M12 socket (standard coding)Brake coilASA3 plug connector (plug)Plug connector (socket)Clockwise rotationCounterclockwise rotation
Wired at the factory
1RUN2
BGW
MSW
TF
RUN
OK
24V RUN OK TF TF
1
43
2
1
34
2
[3]
WH
WH
BK
BU
BU
RD
BN
WH
BK
BU
BUBK
WHBN
ws rt bl
24 VDC
W2 U2 V2U1 V1 W1
10 9 8 7 6
5 4 3 2 1
6 7 8 9 10
1 2 3 4 5
[5]
L3 L2 L1 (CW)(L3 L1 L2) (CCW)
[2]
[4][1]
Operating Instructions – MOVI-SWITCH® 1E/2S
27
-
28
5 OVI-SWITCH® 1Electrical Installation
Brake voltage = supply voltage (phase-phase)
06484BXX
[1][2][3][4][5]CWCCW
M12 connector AVS1 (standard coding)M12 socket (standard coding)Brake coilASA3 plug connector (plug)Plug connector (socket)Clockwise rotationCounterclockwise rotation
Wired at the factory
1RUN2
BGW
MSW
TF
1
43
2
W2 U2 V2
U1 V1 W1
RUN24 VDC
OK
24V RUN OK TF TF
1
34
2
WH
WH
BK
BU
BU
RD
BN
WH
BK
BU
BUBK
WHBN
[5]
[4]
ws rt bl
[3]
10 9 8 7 6
5 4 3 2 1
L3 L2 L1 (CW)(L3 L1 L2) (CCW)
6 7 8 9 10
1 2 3 4 5
[2]
[1]
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 2S/CB0 (binary control)Electrical Installation
5.3 MOVI-SWITCH® 2S/CB0 (binary control)
Connection options for con-trol signals (for field and motor mounting)
Connection options for power (for field and motor mounting)
Type A B
Unit designation MSW/CB0/RA2A MSW/CB0/RA2A
Control signals Binary signals (e.g. PLC) MF../MQ.. fieldbus interface
Additional information
page 31 For more detailed information, refer to the "Fieldbus Interfaces/Field Distributors for Controlling MOVI-SWITCH®" manual
56748AXX
A B
2 x DI (+ 24 V)
24 V + 1 x DO
MFI A
S-Int
erfac
e AS-i PWR
AS-i FLT
AS-i PWR
SYS-F
Type A B C
Unit designation MSW/CB0/RA2A MSW/CB0/RE2A/ASA3 MSW/CB0/RJ2A/AND3
Power supply connection
Terminals ASA3 plug connector AND3 plug connector
Additional information page 32 page 33 page 34
56735AXX
[1] Power supply
B
C
[1]
[1]
ASA3
AND3
[1]
A
Operating Instructions – MOVI-SWITCH® 1E/2S
29
-
30
5 OVI-SWITCH® 2S/CB0 (binary control)lectrical Installation
Connection via field distributor
The MF.../Z3.W field distributors have been developed specifically for MOVI-SWITCH®
and provide an efficient means of connecting the drives to the supply system, the 24 VDCcontrol voltage and the fieldbus.
Example
For more detailed information on connecting MOVI-SWITCH® units usingMF.../Z3.W field distributors, refer to the "Fieldbus Interfaces/Field Distributorsfor Controlling MOVI-SWITCH®" manual.
56754AXX
APG4
ASAW
DT/DV../MSW/CB0/RE2A/ASAW
0818 368 6
MF../Z.3W
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 2S/CB0 (binary control)Electrical Installation
Pin assignment: MOVI-SWITCH® control unit
The following illustration shows the assignment of the X102 and X101 connectors.
51353AXX
PIN Assign-ment
Function
X102 1 24 V Supply voltage 24 VDC, jumpered with X101/1
2 R Control signal 24 VDC for CW rotation, high = start, low = stop (jumpered with X101/2)
3 ⊥ Reference potential 0V24 (jumpered with X101/3)
4 L Control signal 24 VDC for CCW rotation, high = start, low = stop
X1011)
1) Connector is compatible with M12 connector of MOVI-SWITCH® type 1E
1 24 V Supply voltage 24 VDC (jumpered with X102/1)
2 R Control signal 24 VDC for CW rotation, high = start, low = stop (jumpered with X102/2)
3 ⊥ Reference potential 0V24 (jumpered with X102/3)
4 OK Checkback signal Ready for operation, 24 VDC, high = ready for operation
4
21
3
24 V
L0V
R
X102
4
21
3
24 V
OK0V
R
X101
X102 X101
If angular connectors are used to connect X102 and X101, they can only be mounted inthe position shown in the following figure. For this reason, we recommend that youuse straight plug connectors.
51408AXX
Operating Instructions – MOVI-SWITCH® 1E/2S
31
-
32
5 OVI-SWITCH® 2S/CB0 (binary control)lectrical Installation
Terminal assignment for terminal box
The following figure illustrates the assignment of MOVI-SWITCH® 2S/CB0 terminals.
57029AXX
Terminal Function
X1 L1 Supply terminal
L2 Supply terminal
L3 Supply terminal
13 Brake connection (red)
14 Brake connection (white)
15 Brake connection (blue)
1 24 V Alternative 24 V supply (reserved for plug connector variants)
2 L CCW/Stop (reserved for plug connector variants)
3 0 V GND (reserved for plug connector variants)
4 R CW/Stop (reserved for plug connector variants)
X4 BR+ For internal wiring
TF1 For internal wiring
BR- For internal wiring
TF2 For internal wiring
X5 1 For internal wiring
2 For internal wiring
3 For internal wiring
4 For internal wiring
X6 OK For internal wiring
0 V For internal wiring
X11 L For internal wiring
R For internal wiring
L1 L2 L3
13 14 15
PE
PE
1 2 3 4
OK 0V
L R
X6X11
X1
MSW-2S/CB0
BR
+
TF
2
TF
1B
R-
X4 1 2 3 4
X5
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 2S/CB0 (binary control)Electrical Installation
ASA3 plug connector assignment
The following illustration shows the assignment of the optional ASA3 plug connector.
57097AXX
[1] ASA3 plug connector (plug)[2] Plug connector (socket)
ASA3 [1]
[2]
L3L2L1
X6X11 X1
MSW-2S/CB0/ASA3
PEX4X5
10 9 8 7 6
5 4 3 2
6 7 8 9 10
1 2 3 4 5
L1L2L3
1
Operating Instructions – MOVI-SWITCH® 1E/2S
33
-
34
5 OVI-SWITCH® 2S/CB0 (binary control)lectrical Installation
AND3 plug connector assignment
The following illustration shows the assignment of the optional AND3 plug connector.
57098AXX
[1] Plug connector AND3 (connector)[2] Plug connector (socket)
3 2 1
5 4
8 7 6
1 2 3
4 5
6 7 8
L3L2L1
L1
L2
L3
PE
X11X6
X1
MSW-2S/CB0/AND3
AND3 [1] [2]
PE
X4X5
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 2S/CB0 (binary control)Electrical Installation
Connecting MOVI-SWITCH® and motor with mounting close to the motor
If the MOVI-SWITCH® 2S unit with option P22 is mounted close to the motor, it isconnected to the motor using a prefabricated cable. The following types are possible onthe MOVI-SWITCH® side:
• A: MSW-2S-07A/C.0/P22A/RI2A/APG4
MSW-2S-07A/C.0/CC15/P22A/RI2A/APG4 (with line protection)
• B: MSW-2S-07A/C.0/P22A/RI2A/ALA4
MSW-2S-07A/C.0/CC15/P22A/RI2A/ALA4 (with line protection)
Type APG4 results in the following connection options to the motor, depending on thehybrid cable used:
Type A1 A2 A3 A4
MOVI-SWITCH® APG4 APG4 APG4 APG4
Motor Cable gland/ter-minals
ASB4 APG4 IS
Hybrid cable 0817 887 9 0817 889 5 0186 741 5 0593 278 5 � (DT71-DT90)0593 755 8 � (DV100)
See also... page 37 page 37 page 37 page 37
56736AXX
[1] Connection using cable gland
IS
A4A3
ASB4[1]
APG4
A1
APG4
A2
APG4
APG4
APG4
Operating Instructions – MOVI-SWITCH® 1E/2S
35
-
36
5 OVI-SWITCH® 2S/CB0 (binary control)lectrical Installation
Type ALA4 results in the following connection options to the motor, depending on thehybrid cable used:
Type B1 B2
MOVI-SWITCH® ALA4 ALA4
Motor Cable gland/terminals ASB4
Hybrid cable 0817 886 0 0817 888 7
See also... page 37 page 37
56737AXX
[1] Connection using cable gland
B1
ASB4[1]
ALA4
B2
ALA4
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 2S/CB0 (binary control)Electrical Installation
Hybrid cable
MOVI-SWITCH® Type Hybrid cable Drive
MSW-2S../C.0/P22A/RI2A/APG4MSW-2S../C.0/CC15/P22A/RI2A/APG41)
1) With line protection
A1 Part number: 0817 887 9 AC motors with cable gland
A2 Part number: 0817 889 5 AC motors with ASB4 plug connector
A3 Part number: 0186 741 5 AC motors with APG4 plug connector
A4 Part number: 0593 278 5 (�) AC motors with IS plug con-nector, sizes DT71DT90
A4 Part number: 0593 755 8 (�) AC motors with IS plug con-nector, size DV100
MSW-2S../C.0/P22A/RI2A/ALA4MSW-2S../C.0/CC15/P22A/RI2A/ALA41)
B1 Part number: 0817 886 0 AC motors with cable gland
B2 Part number: 0817 888 7 AC motors with ASB4 plug connector
APG4
Auftr
agsn
umm
er:
Auftr
agsn
umm
er:
R 01/
00R 0
1/00
Laen
ge (m
):La
enge
(m):
593 2
78 5
593 2
78 5
Auftr
agsn
umm
er:
Auftr
agsn
umm
er:
R 01/
00R 0
1/00
Laen
ge (m
):La
enge
(m):
593 2
78 5
593 2
78 5
ALA4
Operating Instructions – MOVI-SWITCH® 1E/2S
37
-
38
5 OVI-SWITCH® 2S/CB0 (binary control)lectrical Installation
Cable / pin assignment
Cable assignment part numbers 0817 887 9 and 0817 886 0:
Core color / description Motor terminal
Black / 7 U1
Black / 8 V1
Black / 3 W1
Black / 4 3a
Black / 5 4a
Black / 6 5a
Black / 1 (shielded) TF/TH
Black / 2 (shielded) TF/TH
Green/yellow + shield end (internal shield) PE terminal
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 2S/CK0 (control with AS-interface)Electrical Installation
5.4 MOVI-SWITCH® 2S/CK0 (control with AS-interface)
Connection options for supply system and control
Type A: MSW/CK0/RA2A
Type A1 A2
Unit designation MSW/CK0/RA2A MSW/CK0/RA2A
Switch S1 0 1
AS-interface connection
Yellow AS-interface cable via connector X102
Yellow AS-interface cable via connector X102
24 V supply Yellow AS-interface cable via connector X102
Black AS-interface cable via connector X102
Power supply connection
Terminals Terminals
See also... page 41, page 42 page 41, page 42
56740AXX
[1] Power supply
A1
AS-Interface (YE)
[1]
AS-Interface (YE)
AUX-PWR (BK)
[1]
A2
2 x DI 2 x DI
• The types listed above are also valid for mounting the MOVI-SWITCH® unit withoption P22A close to the motor.
Operating Instructions – MOVI-SWITCH® 1E/2S
39
-
40
5 OVI-SWITCH® 2S/CK0 (control with AS-interface)lectrical Installation
Type B: MSW/CK0/RJ2A/AND3/AVS0
Type B1 B2 B3
Unit designation MSW/CK0/RJ2A/AND3/AVS0
MSW/CK0/RJ2A/AND3/AVS0
MSW/CK0/RJ2A/AND3/AVS0
Switch S1 1 1 0
AS-interface connection
Yellow AS-interface cable via connector X102
Yellow AS-interface cable via connector X102
Yellow AS-interface cable via connector X102
24 V supply Black AS-interface cable via connector AVS0 (ter-minal box)
Black AS-interface cable via connector X102
Yellow AS-interface cable via connector X102
Supply connection AND3 plug connector AND3 plug connector AND3 plug connector
See also... page 41, page 43 page 41, page 43 page 41, page 43
56741AXX
[1] Power supply
B2
AS-Interface (YE)
B1
AUX-PWR (BK)
AS-Interface (YE)
B3
AS-Interface (YE)
AUX-PWR (BK)
[1]
[1] [1]
2 x DI
2 x DI
2 x DI
• The types listed above are also valid for mounting the MOVI-SWITCH® unit withoption P22A close to the motor.
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 2S/CK0 (control with AS-interface)Electrical Installation
Connector / socket assignment MOVI-SWITCH® control unit
The following illustration shows the assignment of the connector X102 and X101.
56745AXX
PIN Assign-ment
Function
X102 1 AS-Interface +
AS-interface data cable + Voltage supply for MSW, when switch AUX-PWR (S1) = 0
2 ⊥ Reference potential 0V24
3 AS-inter-face -
AS-interface data cable - Voltage supply for MSW, when switch AUX-PWR (S1) = 0
4 24 V Supply voltage 24 VDC, when switch AUX-PWR (S1) = 1 (alternative to voltage supply via AS-interface data cable)
X101 1 24 V Supply voltage 24 VDC for sensors
2 DI3 Switching signal from sensor 2
3 ⊥ Reference potential 0V24 for sensors
4 DI2 Switching signal from sensor 1
X102 X101
4
21
3
AS-Interface +
24 VAS-Interface -
0V
2 1
3 4
0VDI2
24 VDI3
X102
X101
If angular connectors are used to connect X102 and X101, they can only be mounted inthe position shown in the following figure. For this reason, we recommend that youuse straight plug connectors.
51408AXX
Operating Instructions – MOVI-SWITCH® 1E/2S
41
-
42
5 OVI-SWITCH® 2S/CK0 (control with AS-interface)lectrical Installation
Terminal assignment
The following figure illustrates the assignment of MOVI-SWITCH® 2S/CK0 terminals.
57032AXX
Terminal Function
X1 L1 Supply terminal
L2 Supply terminal
L3 Supply terminal
13 Brake connection
14 Brake connection
15 Brake connection
1 AS-interface + AS-interface data cable + (reserved for plug connector variants)
2 24 V Supply voltage 24 VDC (reserved for plug connector variants)
3 AS-interface - AS-interface data cable - (reserved for plug connector variants)
4 0V24 Reference potential 0V24 (for plug connector variants)
X4 BR+ For internal wiring
TF1 For internal wiring
BR- For internal wiring
TF2 For internal wiring
X5 1 For internal wiring
2 For internal wiring
3 For internal wiring
4 For internal wiring
X6 24V For internal wiring
0 V For internal wiring
X11 DI2 For internal wiring
DI3 For internal wiring
1 2 3 4
L1 L2 L3
13 14 15
PE
PE
X1
MSW-2S/CK0
BR
+
TF
2
TF
1B
R-
X4 2 3 4
X51
24V 0V
DI2 DI3
X6X11
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 2S/CK0 (control with AS-interface)Electrical Installation
Type with AND3 + AVS0
57099AXX
[1] AVS0 plug connector (connector, standard coding)[2] Plug connector (socket, standard coding)[3] Plug connector AND3 (connector)[4] Plug connector (socket)
1 2 3
4 5
6 7 8
L3L2L1
PE
X1
MSW-2S/CK0/AND3/AVS0
4
21
3
2 1
3 4
0 V
24 V
1 2 3 4
AVS0 [1]
AVS0 [2]
X4X5
3 2 1
5 4
8 7 6L1
L2
L3
AND3 [1] AND3 [2]
PE
X6X11
Operating Instructions – MOVI-SWITCH® 1E/2S
43
-
44
5 OVI-SWITCH® 2S/CK0 (control with AS-interface)lectrical Installation
Connecting MOVI-SWITCH® and motor with mounting close to the motor
If the MOVI-SWITCH® 2S unit with option P22 is mounted close to the motor, it is con-nected to the motor using a prefabricated cable. The following types are possible on theMOVI-SWITCH® side:
• A: MSW-2S-07A/C.0/P22A/RI2A/APG4
MSW-2S-07A/C.0/CC15/P22A/RI2A/APG4 (with line protection)
• B: MSW-2S-07A/C.0/P22A/RI2A/ALA4
MSW-2S-07A/C.0/CC15/P22A/RI2A/ALA4 (with line protection)
Type APG4 results in the following connection options to the motor, depending on thehybrid cable used:
Type A1 A2 A3 A4
MOVI-SWITCH® APG4 APG4 APG4 APG4
Motor Cable gland/ter-minals
ASB4 APG4 IS
Hybrid cable 0817 887 9 0817 889 5 0186 741 5 0593 278 5 � (DT71-DT90)0593 755 8 � (DV100)
See also... page 46 page 46 page 46 page 46
56736AXX
[1] Connection using cable gland
IS
A4A3
ASB4[1]
APG4
A1
APG4
A2
APG4
APG4
APG4
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 2S/CK0 (control with AS-interface)Electrical Installation
Type ALA4 results in the following connection options to the motor, depending on thehybrid cable used:
Type B1 B2
MOVI-SWITCH® ALA4 ALA4
Motor Cable gland/terminals ASB4
Hybrid cable 0817 886 0 0817 888 7
See also... page 46 page 46
56737AXX
[1] Connection using cable gland
B1
ASB4[1]
ALA4
B2
ALA4
Operating Instructions – MOVI-SWITCH® 1E/2S
45
-
46
5 OVI-SWITCH® 2S/CK0 (control with AS-interface)lectrical Installation
Hybrid cable
MOVI-SWITCH® Type Hybrid cable Drive
MSW-2S../C.0/P22A/RI2A/APG4MSW-2S../C.0/CC15/P22A/RI2A/APG41)
1) With line protection
A1 Part number: 0817 887 9 AC motors with cable gland
A2 Part number: 0817 889 5 AC motors with ASB4 plug connector
A3 Part number: 0186 741 5 AC motors with APG4 plug connector
A4 Part number: 0593 278 5 (�) AC motors with IS plug con-nector, sizes DT71DT90
A4 Part number: 0593 755 8 (�) AC motors with IS plug con-nector, size DV100
MSW-2S../C.0/P22A/RI2A/ALA4MSW-2S../C.0/CC15/P22A/RI2A/ALA41)
B1 Part number: 0817 886 0 AC motors with cable gland
B2 Part number: 0817 888 7 AC motors with ASB4 plug connector
APG4
Auftr
agsn
umm
er:
Auftr
agsn
umm
er:
R 01/
00R 0
1/00
Laen
ge (m
):La
enge
(m):
593 2
78 5
593 2
78 5
Auftr
agsn
umm
er:
Auftr
agsn
umm
er:
R 01/
00R 0
1/00
Laen
ge (m
):La
enge
(m):
593 2
78 5
593 2
78 5
ALA4
ME
Operating Instructions – MOVI-SWITCH® 1E/2S
-
5MOVI-SWITCH® 2S/CK0 (control with AS-interface)Electrical Installation
Cable / pin assignment
Cable assignment part numbers 0817 887 9 and 0817 886 0:
Core color / description Motor terminal
Black / 7 U1
Black / 8 V1
Black / 3 W1
Black / 4 3a
Black / 5 4a
Black / 6 5a
Black / 1 (shielded) TF/TH
Black / 2 (shielded) TF/TH
Green/yellow + shield end (internal shield) PE terminal
Operating Instructions – MOVI-SWITCH® 1E/2S
47
-
48
6 tartup instructions (all MOVI-SWITCH® variants)tartup
6 Startup
6.1 Startup instructions (all MOVI-SWITCH® variants)
Before startup, make sure that:
• The drive is undamaged and not blocked
• All connections have been made properly
• The direction of rotation of the motor/gearmotor is correct
• All protective covers have been installed correctly
During startup, make sure that:
• The motor is running correctly (no speed fluctuations, no loud noises, etc.)
6.2 Startup:MOVI-SWITCH® 1E
Starting the motor
• Connect the supply voltage.
• Caution! The supply potential in the terminal box is connected permanently(even when the motor is at a standstill)
• The drive is switched on/off using a control signal (RUN signal) if the supply voltageis connected permanently (terminals U1, V1, W1).
Monitoring • The power semiconductors of the motor switch and the motor winding are subject tothermal monitoring.
• The MOVI-SWITCH® drive switches off automatically in case of an overload.
• The monitoring status is signaled by a 24 V output (OK signal).
• The OK output must be evaluated by a control system (e.g. PLC).
• A restart lockout has to be implemented if the restart could damage personsor components because the motor will restart automatically after cooling downif the switch-on command is present.
• The MOVI-SWITCH® module is protected against a supply system overvoltage.
Important: For brake motors with self-reengaging manual brake release, the levermust be removed after startup! A bracket is provided for storing the lever on theoutside of the motor.
SS
00
I
Operating Instructions – MOVI-SWITCH® 1E/2S
-
6Startup for MOVI-SWITCH® 2S/CB0 (binary control)Startup
6.3 Startup for MOVI-SWITCH® 2S/CB0 (binary control)
Description of the DIP switches
MOVI-SWITCH® 2S/CB0 has 2 DIP switches (S2 and S3). The functions are listed inthe following table.
Description of the DIP switches
Phase sequence monitoring (DIP switch S3)
• S3 = 1: The direction of the motor rotation is determined by the control terminals;that is, it is independent of the power supply’s phase sequence.
• S3 = 0: The direction of the motor rotation is determined by the power supply’sphase sequence and the control terminals. Changing the phases causes the direc-tion of rotation to change.
Power supply and phase failure monitoring (DIP switch S2/1)
• The integrated monitoring function for supply failure can be deactivated by settingDIP switch S2/1 = 0. You cannot differentiate between supply and phase failure.
Starting the motor
• Connect the supply voltage.
• The drive is switched on/off using a control signal (signal R or L) if the supply voltageis connected permanently (terminals L1, L2, L3).
Temperature monitoring
• The motor winding is subject to thermal monitoring.
• The MOVI-SWITCH® drive switches off automatically in case of an overload.
• The monitoring status is signaled by a 24 V output (OK signal).
• The OK output must be evaluated by a control system (e.g. PLC).
51410AXX
Status S3 S2/1 S2/2
1 Phase sequence monitor-ing is activated
Monitoring of supply and phase failure is activated
Reserved for special designs0 Phase sequence monitoring
is deactivatedMonitoring of supply and phase failure is deactivated
S3
S2
• When the supply and phase failure monitoring function is activated (DIP switchS2/1 = 1), the OK output must be evaluated by a control system (e.g. PLC).
• As the drive restarts automatically when the cause of the supply or phase fail-ure has been removed, you must install an external restart lockout if the auto-matic restart could damage persons or components.
Operating Instructions – MOVI-SWITCH® 1E/2S
00
I
49
-
50
6 tartup for MOVI-SWITCH® 2S/CB0 (binary control)tartup
LED display
56724AXX
[1] Status LED
Status LED Status
Off No 24 V power supply
Orange1)
1) The status is displayed until the cause of the supply/phase failure has been removed. Once the cause ofthe supply or phase failure has been removed, the drive restarts automatically.
24 V supply available, supply or phase failure
Red2)
2) The error message is displayed until a new enable signal is received. The enable signal can only be out-put when the fault has been removed (indicated at the OK output).
TF triggered
Green Ready for operation (24 V supply available, power supply available)
[1]
SS
00
I
Operating Instructions – MOVI-SWITCH® 1E/2S
-
6Startup for MOVI-SWITCH® 2S/CB0 (binary control)Startup
LED display is dependent on the signal level when the supply failure monitoring function is activated
06149AXX
[1] Enable CW or CCW[2] TF signal[3] Supply voltage[4] Ready signal[5] Motor protection[6] LED Red[7] LED green[8] LED Orange
Operating Instructions – MOVI-SWITCH® 1E/2S
00
I
51
-
52
6 tartup for MOVI-SWITCH® 2S/CK0 (control via AS-interface)tartup
6.4 Startup for MOVI-SWITCH® 2S/CK0 (control via AS-interface)
Description of the DIP switches
MOVI-SWITCH® 2S/CK0 has 3 DIP switches (S1, S2 and S3). The functions are listedin the following table.
Switch AUX-PWR (S1):
DIP switches S2 and S3:
51409AXX
Status AUX-PWR (S1)
0 24 V supply via AS-interface data cable
1 24 V supply via AUX-PWR (X102 pin 4 + pin 2)
Status S3 S2/1 S2/2
1 Phase sequence monitoring is activated
Monitoring of supply and phase failure is activated
Reserved for special designs0 Phase sequence monitoring is
deactivatedMonitoring of supply and phase failure is deactivated
S3
S2
S1
SS
00
I
Operating Instructions – MOVI-SWITCH® 1E/2S
-
6Startup for MOVI-SWITCH® 2S/CK0 (control via AS-interface)Startup
Selection of 24 V supply voltage (DIP switch S1)
Please read the notes in the section "Connection options for supply and control" on page39.
Phase sequence monitoring (DIP switch S3)
• S3 = 1: The direction of the motor rotation is determined by the control terminals;that is, it is independent of the power supply’s phase sequence.
• S3 = 0: The direction of the motor rotation is determined by the power supply’sphase sequence and the control terminals. Changing the phases causes the direc-tion of rotation to change.
Supply and phase failure monitoring (DIP switches S2/1)
• The integrated monitoring function for supply failure can be deactivated by settingDIP switch S2/1 = 0. You cannot differentiate between supply and phase failure.
Switch 24 V supply
Switch AUX-PWR (S1) = 1
52163AXX
MOVI-SWITCH® supplied via AUX-PWR (e.g. black cable)
06374AXX
Switch AUX-PWR (S1) = 0
52164AXX
MOVI-SWITCH® is supplied via the AS-interface data cable
06375AXX
0
1
AUX-PWR (S1)
BK
YE
4
21
3
X102
1
AUX-PWR (S1)
0
YE
4
21
3X102
• When the supply and phase failure monitoring function is activated (DIP switchS2/1 = 1), the OK output must be evaluated by a control system (e.g. PLC).
• As the drive restarts automatically when the cause of the supply or phase fail-ure has been removed, you must install an external restart lockout if the auto-matic restart could damage persons or components.
Operating Instructions – MOVI-SWITCH® 1E/2S
00
I
53
-
54
6 tartup for MOVI-SWITCH® 2S/CK0 (control via AS-interface)tartup
Data from AS-interface master → MOVI-SWITCH®
The following table shows the 4 data bits that are transferred from the master toMOVI-SWITCH® via the AS-interface:
Data from MOVI-SWITCH® → AS-interface master
The following table shows the 4 data bits that are transferred from MOVI-SWITCH® backto the master via the AS-interface:
LED display
Bit Function
D0 Start/Stop (CW)
D1 Start/Stop (CCW)
D2 -
D3 Enable/Reset
Bit Function
D0 Ready signal (OK)
D1 -
D2 Sensor 1 (M12 socket, pin 4)
D3 Sensor 2 (M12 socket, pin 2)
56724AXX
[1] Status LED
Status LED Status
Off No connection to AS-interface
Green Standard operation (24 V supply and communication available, no error mes-sage)
Red • AS-interface communication interrupted• Slave address 0 set• Slave address in AS-interface master not configured and master in pro-
tected operating mode
Flashes red 1)
1) The error message is displayed until the enable signal is reset by switching the unit off and on again. Theunit can only be reset (bit D3) when the motor temperature has returned to normal.
Excessive temperature in motor
[1]
SS
00
I
Operating Instructions – MOVI-SWITCH® 1E/2S
-
6Startup for MOVI-SWITCH® 2S/CK0 (control via AS-interface)Startup
LED display is dependent on the signal level when the supply failure monitoring function is activated (S2/1 = 1)
06509AXX
[1] Enable CW or CCW[2] Enable[Reset[3] TF signal[4] Supply voltage[5] Ready signal[6] Motor protection[7] LED red (flashing)[8] LED green
Operating Instructions – MOVI-SWITCH® 1E/2S
00
I
55
-
56
6 tartup for MOVI-SWITCH® 2S/CK0 (control via AS-interface)tartup
Assigning the slave address
MOVI-SWITCH® drives with integrated AS-interface are supplied with address 0 asstandard. The address (address 1 to 31) can be assigned as follows:
• Automatic address assignment within a configured AS-interface system whenexchanging a MOVI-SWITCH® unit. The following prerequisites must be fulfilled:
– The new MOVI-SWITCH® must be assigned the address 0. – If several MOVI-SWITCH® units are to be replaced, each unit must be replaced
individually (one after the other).
• Manual address assignment using the system master (the drives must be connectedto the AS-interface cable in succession to prevent several MOVI-SWITCH® unitsbeing assigned the same address).
• Manual address assignment using the AS-interface manual programming device(read the following section before connecting the MOVI-SWITCH® unit to theAS-interface cable).
Assigning the slave address using a manual programming device
AS-interface manual programming devices have the following functions:
• Reading and changing an AS-interface slave address
• Reading the AS-interface profile
• Reading and changing the data bits
• Function check and test operation. An external voltage supply (AUX-PWR) isrequired for the function check and test operation because the manual programmingdevices do not supply sufficient current for operation.
A two-core connection cable that fits the AS-interface plug connection onMOVI-SWITCH® 2S/CK0 is required to use a manual programming device.
56746AXX
[1] Pins 2 + 4 are not required to assign the address.
4
21
31:2:3:4:
AS-Interface + 0V24 [1]AS-Interface -24V [1]
• The manual programming device can only be connected to the AS-interfaceplug connector using pin 1 (AS-interface + ) and pin 3 (AS-interface - ).
• To assign addresses using a manual programming device, the switch AUX-PWR (S1) in the MOVI-SWITCH® control unit must be set to 1.
• After the addresses are assigned, the switch AUX-PWR (S1) is set dependingon the type of 24 V supply.
SS
00
I
Operating Instructions – MOVI-SWITCH® 1E/2S
-
6Startup for MOVI-SWITCH® 2S/CK0 (control via AS-interface)Startup
Example Example: Every AS-interface station is addressed individually (A) and then integrated inthe AS-interface (B).
56674AXX
[1] AS-interface addressing device
A B
[1]
Operating Instructions – MOVI-SWITCH® 1E/2S
00
I
57
-
58
7 OVI-SWITCH® 1Eiagnostics
7 Diagnostics
7.1 MOVI-SWITCH® 1E
7.2 MOVI-SWITCH® 2S
Problem Possible cause Solution
Drive turns in the wrong direction
• Phase sequence is incorrect
• Swap two phases on the terminal board
Motor is not running, no current consump-tion
• No supply voltage • Check connections; correct• Check the line protection fuse; replace
• No control voltage • Check 24 VDC signal (terminal 24 V); correct
• No enable signal • Check RUN signal (terminal RUN); rectify cause of control error
• Not ready, OK signal LOW
• No control voltage (terminal 24 V); correct• OK output shorted to ground; correct• Motor too hot; let it cool, reduce load• TF not connected; check connections, correct
Motor hums, high current consumption
• Mechanics blocked• Brake does not
release• Winding defective
• Correct mechanical fault• Service brakes in accordance with the section
"MOVI-SWITCH® Inspection and Maintenance."• Replace drive
Problem Possible cause Solution
Drive turns in the wrong direction
• Phase sequence is incorrect and DIP switch S3 is deacti-vated
• Swap two phases on the terminal board• Activate DIP switch S3 (S3 = 1)
• Odd number of gear unit stages
• Adapt CW/CCW rotation in the controller
Motor is not running, no current consump-tion
• No supply voltage • Check connections; correct• Check the line protection fuse; replace
• No control voltage • Check 24 VDC signal (terminal 24 V); correct
• No enable signal CW or CCW
• Correct enable signal (terminal R/L); rectify con-trol error
• Enable signal CW or CCW set simulta-neously
• Not ready, OK signal LOW
• No control voltage (terminal 24 V); correct• OK output shorted to ground; correct• Motor too hot; let it cool, reduce load• TF not connected; check connections, correct• No supply voltage/phase
Motor hums, high current consumption
• Mechanics blocked• Brake does not
release• Winding defective
• Correct mechanical fault• Service brakes in accordance with the section
"MOVI-SWITCH® Inspection and Maintenance."• Replace drive
Note: If you require assistance from our customer service, please state the following:• Nameplate data• Type and extent of the problem• Time and peripheral circumstances of the problem• Presumed cause
MD
Operating Instructions – MOVI-SWITCH® 1E/2S
-
8Inspection and maintenance intervalsInspection / Maintenance
8 Inspection / Maintenance
8.1 Inspection and maintenance intervals
• Use only genuine spare parts in accordance with the valid parts list!
• Motors can become very hot during operation danger of burns!
• Secure hoist drives or lower them (danger of falling).
• Disconnect MOVI-SWITCH® from the power supply before starting work and protectit against unintentional re-start.
• The figures in the following section are examples for MOVI-SWITCH® 1E
• Inspection and maintenance are identical for both MOVI-SWITCH® 2S andMOVI-SWITCH® 1E.
Unit / unit part Frequency What to do
BMG05-4 brake
• If used as a working brake:
At least every 3000 hours of opera-tion1)
• If used as a holding brake:
Every 2 to 4 years depending on the operating conditions1)
1) The periods of wear are affected by many factors and may be short. The machine designer must calculatethe required inspection/maintenance intervals individually in accordance with the project planning docu-ments (e.g. "Drive Planning").
Inspecting the brake• Measure the brake disc thick-
ness• Brake disc, lining• Measure and set working air gap• Pressure plate• Carrier/gearing• Pressure rings
• Vacuum up the abraded matter• Inspect the switch elements and
change if necessary (e.g. in case of burn-out)
Motor
• Every 10,000 hours of operation
Inspect the motor:• Check ball bearings and change
if necessary• Change the oil seal• Clean the cooling air passages
Motor with backstop • Change the low-viscosity grease in the backstop
Drive • Varies
(depending on external factors)
• Touch up or renew the sur-face/anti-corrosion coating.
Operating Instructions – MOVI-SWITCH® 1E/2S
59
-
60
8 nspection / maintenance work on the motornspection / Maintenance
8.2 Inspection / maintenance work on the motor
Example: Motor DFT90/MSW
56742AXX
[1] Circlip[2] Oil flinger[3] Oil seal[4] Screw plug[5] Drive-end (flange) bearing shield[6] Circlip[7] Ball bearing[8] Circlip[9] Rotor[11] Ball bearing[12] Equalizing ring[13] Stator[14] Non drive-end bearing shield[15] Hex head screw[16] V-ring[17] Fan[18] Circlip[19] Fan guard[20] Housing screw
[1][2]
[3]
[4]
[5] [6][7]
[9]
[11][12]
[8]
[13]
[14]
[17]
[18]
[19][20]
[16]
[15]
II
Operating Instructions – MOVI-SWITCH® 1E/2S
-
8Inspection / maintenance work on the motorInspection / Maintenance
Inspecting the motor
1. Switch off MOVI-SWITCH® and prevent it from unintentional restart.
2. If installed, remove forced cooling fan and encoder
3. Remove flange or fan guard [19], fan [17].
4. Remove the hex head screw [15] from the drive-end bearing shield [5] and the nondrive-end bearing shield [14], release the stator [13] from the drive-end bearingshield.
5. For motors with BMG brake:
– Open the terminal box cover, unfasten the brake cable from the terminals– Press off the non-drive end bearing shield and the brake from the stator and care-
fully lift them off (if necessary, run the brake cable along with trailing wire)– Pull the stator back by approximately 3 to 4 cm
6. Visual inspection: Are there traces of gear oil or condensation inside the stator?
– If no, continue with 9– If there is condensation, continue with 7– If there is gear oil, have the motor repaired by a specialist workshop
7. If there is moisture inside the stator:
– For gearmotors: Remove the motor from the gear unit– For motors without a gear unit: Remove the drive end flange– Remove the rotor [9]
8. Clean the winding, dry it and check it electrically
9. Replace the ball bearings [7], [11] (only use authorized ball bearings; see section"Permitted ball bearing types")
10.Reseal the stator seat ("Hylomar L Spezial") and grease the V-ring
11.Install the motor, brake and accessories
12.Check the gear unit (see the gear unit operating instructions)
Lubricating the backstop
The backstop is supplied with Mobil LBZ low-viscosity grease as a lubricant and anticor-rosion protection. If you want to use a different grease, make sure it complies with NLGIclass 00/000, with a base oil viscosity of 42 mm2/s at 40 °C on a lithium saponified andmineral oil base. The application temperature range is from –50 °C to +90 °C. See thefollowing table for the amount of grease required.
Motor type 71/80 90/100 112/132 132M/160M 160L/225 250/280
Grease [g] 9 15 15 20 45 80
Operating Instructions – MOVI-SWITCH® 1E/2S
61
-
62
8 nspection / maintenance work on brake BMG05-4nspection / Maintenance
8.3 Inspection / maintenance work on brake BMG05-4
BMG05-4 brake
56743AXX
[1] Motor with brake endshield[2] Carrier[3] Circlip[4] Niro disc [5] Rubber sealing collar[6] Circular spring[7] Brake disc[8] Pressure plate[9] Damping plate (BMG only)[10a] Stud (3x)[10b] Counter spring[10c] Pressure ring[10e] Hex nut
[11] Brake spring[12] Brake coil body[13] Sealing ring[14] Dowel pin[15] Release lever with hand lever[16] Stud (2x)[17] Conical coil spring[18] Setting nut[19] Fan[20] Circlip[21] Fan guard[22] Housing screw
[1]
[2][3]
[4][5]
[6][7]
[8][9]
[10]
[11]
[12][13]
[14][15]
[16][17]
[18]
[19]
[20]
[21]
[22]
a
bc
e
II
Operating Instructions – MOVI-SWITCH® 1E/2S
-
8Inspection / maintenance work on brake BMG05-4Inspection / Maintenance
Inspecting brake BMG05-4, setting the working air gap
1. Switch off MOVI-SWITCH® and prevent it from unintentional restart.
2. Remove the following:
– If installed, forced cooling fan and encoder– Flange cover or fan guard [21]
3. Push the rubber sealing collar [5] aside
– Release the clip to do this, if necessary– Vacuum up the abraded matter
4. Measure the brake disc [7]:
If the brake disc is
– ≤ 9 mm on brake motors up to size 100Change the brake disc (see section "Changing BMG 05-4 brake discs")
5. Measure the working air gap A (see the following figure)
(Use a feeler gauge and measure at three points offset by 120°):
– For BMG, between the pressure plate [8] and the damping plate [9]
6. Tighten the hex nuts [10e]:
– Until the working air gap is set correctly (see section "Technical Data")
7. Install the rubber sealing collar back in place and re-install the dismantled parts
56744AXX
A
Operating Instructions – MOVI-SWITCH® 1E/2S
63
-
64
8 nspection / maintenance work on brake BMG05-4nspection / Maintenance
Changing BMG05-4 brake discs
When fitting a new brake disc (for BMG05-4 ≤ 9 mm), inspect the other removed partsas well and install new ones if necessary.
1. Switch off MOVI-SWITCH® and prevent it from unintentional restart.
2. Remove the following:
– If installed, forced cooling fan and encoder– Flange or fan guard [21], circlip [20] and fan [19].
3. Remove the rubber sealing collar [5] and the manual brake release:
– Setting nuts [18], conical coil springs [17], studs [16], release lever [15], dowel pin[14]
4. Unscrew hex nuts [10e], carefully pull off the coil body [12] (brake cable!) and takeout the brake springs [11].
5. Remove the damping plate [9], pressure plate [8] and brake disc [7], clean the brakecomponents
6. Install a new brake disc
7. Re-install the brake components
– Except for the rubber sealing collar, fan and fan guard
8. Set the working air gap (see section "Inspecting brake BMG 05-4, setting the workingair gap," points 5 to 8)
9. With manual brake release: Use the setting nuts to set the floating clearance "s"between the conical coil springs (pressed flat) and the setting nuts (see the followingfigure)
Important: The floating clearance "s" is necessary so that the pressure platecan move up as the brake lining wears. Otherwise, reliable braking is not guar-anteed.
10.Install the rubber sealing collar back in place and re-install the dismantled parts.
Notes • The lockable manual brake release (type HF) is already released if resistance is en-countered when operating the setscrew.
• The self-reengaging manual brake release (type HR) can be operated with normalhand pressure.
Important: For brake motors with self-reengaging manual brake release, the man-ual brake release lever must be removed after startup/maintenance! A bracket isprovided for storing the lever on the outside of the motor.
06495AXX
Brake Floating clear-ance s [mm]
BMG 05 - 1 1,5
BMG 2 - BMG4 2
s
II
Operating Instructions – MOVI-SWITCH® 1E/2S
-
8Inspection / maintenance work on brake BMG05-4Inspection / Maintenance
Changing the BMG05-4 brake torque
The braking torque can be changed in steps (see section "Technical Data")
• By installing different brake springs
• By changing the number of brake springs
• By changing the brake coil body:
– BMG05: if the maximum braking torque is not sufficient for the specific applica-tion, install the brake coil body [12] of brake BMG1 of the same design to ensuresafe braking
– BMG2: if the maximum braking torque is not sufficient for the specific application,install the brake coil body [12] of brake BMG4 of the same design to ensure safebraking
1. Switch off MOVI-SWITCH® and prevent it from unintentional restart.
2. Remove the following:
– If installed, forced cooling fan and encoder– Flange or fan guard [21], circlip [20] and fan [19].
3. Remove the rubber sealing collar [5] and the manual brake release:
– Setting nuts [18], conical coil springs [17], studs [16], release lever [15], dowel pin[14]
4. Unscrew hex nuts [10e], pull off the coil body [12].
– By approximately 50 mm (watch the brake cable!)
5. Change or add brake springs [11]
– Position the brake springs symmetrically
6. Re-install the brake components
– Except for the rubber sealing collar, fan and fan guard, set the working air gap(see the section "Inspecting brake BMG05-4", points 5 to 8)
7. With manual brake release: Use the setting nuts to set the floating clearance "s"between the conical coil springs (pressed flat) and the setting nuts (see the followingfigure)
Important: The floating clearance "s" is necessary so that the pressure platecan move up as the brake lining wears. Otherwise, reliable braking is not guar-anteed.
8. Install the rubber sealing collar back in place and re-install the dismantled parts.
Note Install new setting nuts [18] and hexagon nuts [10e] if the removal procedure isrepeated!
06495AXX
Brake Floating clear-ance s [mm]
BMG 05 - 1 1.5
BMG 2 - BMG4 2
s
Operating Instructions – MOVI-SWITCH® 1E/2S
65
-
66
9 echnical data for MOVI-SWITCH® 1Eechnical Data
9 Technical Data
9.1 Technical data for MOVI-SWITCH® 1E
MOVI-SWITCH® 1E
Supply voltages(motor-dependent)
Vmains 3 x 380 VAC / 400 VAC /415 VAC /460 VAC /480 VAC /500 VAC ± 10 %
Supply frequency(motor-dependent)
fmains 50 Hz – 60 Hz ± 10 %
Rated operating current (at 400 V)(motor-dependent)
Imax 7.0 AACImin ≥ 0.5 A
Position of use Any
Motor protection Thermistor
Module protection Temperature shutdown 89 to 100 °CTemperature hysteresis typ. 5 k
Maximum starting fre-quency
1800 cycles/h
Cycle times typ. 10 ms
Interference immunity Fulfills EN 61800–3
Interference emission Fulfills EN 61800–3 and class A limit to EN 55011 and EN 55014
Ambient temperature ϑU -25 °C...40 °C (PN reduction: 3 % IN per K up to max. 60 °C), no condensation
Storage temperature ϑL -25 °C...85 °C (EN 60721-3-3, class 3K3)
Climate class 3 K3
Pollution class 2 according to IEC 60664-1 (VDE 0110-1)
Enclosure (motor-dependent)
IP54, IP55, IP65, IP66 (options, specify when ordering)
Operating mode DB (EN 60149-1-1 and 1-3), S3 max. cycle duration 10 minutes
Type of cooling (DIN 41,751)
Self-cooling
Installation altitude h ≤ 1000 m (Prated reduction: 1 % per 100 m starting at an altitude of 1000 m, see also the section "Electrical Installation – Installation Instructions")
Power supply(M12 connector AVS1)
Pin 1 (24 V)Pin 3 (0 V)
V = +24 V ± 25 %, EN 61131-2, residual ripple max. 13 %IE ≤ 50 mA (without IOK)
Binary inputs Isolated by opto-coupler, PLC-compatible (EN 61131-2)Ri ≈ 3.0 kΩ, IE ≈ 10 mA, sampling interval ≤ 5 ms
Signal level +13 V...+30 V = "1" = contact closed-3 V...+5 V = "0" = contact open
Control functions(M12 connector AVS1)
Pin 2 RUN/Stop
OK output(M12 connector AVS1)
Pin 4 Response time ≤ 10 ms
Signaling function(M12 connector AVS1)
Pin 4 Output for ready signal
Checkback signal Ready for operation (high): VOK > V24 V -3 V– with applied voltage (24 V + supply)– if no fault was detected– after self-test phase concluded (after switch-on)
IOK Current for checkback signal max. 0.65 A, short-circuit proof
TT
Pi
fkVA
Hz
n
Operating Instructions – MOVI-SWITCH® 1E/2S
-
9Technical data for MOVI-SWITCH® 2S/CB0Technical Data
9.2 Technical data for MOVI-SWITCH® 2S/CB0
MOVI-SWITCH® 2S-CB0
Supply voltages(motor-dependent)
Vmains 3 x 380 VAC / 400 VAC /415 VAC /460 VAC /480 VAC /500 VAC ± 10 %
Supply frequency(motor-dependent)
fmains 50 Hz – 60 Hz ± 10 %
Rated operating current (at 400 V)(motor-dependent)
Imax 7.0 AAC
Position of use Any
Contactor switching cycles ≥ 5 million at IE ≤ 4.0 A utilization category AC3≥ 1 million at IE ≤ 7.0 A utilization category AC3
AC3 maximum starting fre-quency
600 cycles/h
Short-circuit fuse classifi-cation type 1
25 A
Cycle times Switch-on/switch-off time < 50 msReversing time 85 ms to 150 ms
Interference immunity Fulfills EN 61800–3
Interference emission Fulfills EN 61800–3 and class A limit to EN 55011 and EN 55014
Ambient temperature ϑU -25 °C...40 °C (PN reduction: 3 % IN per K up to max. 60 °C), no condensation
Storage temperature ϑL -25 °C...85 °C (EN 60721-3-3, class 3K3)
Climate class 3 K3
Pollution class 2 according to IEC 60664-1 (VDE 0110-1)
Enclosure (motor-dependent)
IP54, IP55, IP65, IP66 (options, specify when ordering)
Operating mode DB (EN 60149-1-1 and 1-3), S3 max. cycle duration 10 minutes
Type of cooling (DIN 41,751)
Self-cooling
Motor protection Thermistor (non-floating connection terminals)
Installation altitude h ≤ 1000 m (Prated reduction: 1 % per 100 m starting at an altitude of 1000 m, see also the section "Electrical Installation – Installation Instructions")
Power supplyM12 / X102
Pin 1 (24 V)Pin 3 (0 V)
Vin = +24V 25 %, EN 61131-2, residual ripple max. 13 %
Pin ≤ 7 W across the entire input voltage rangeIE max ≤ 350 mA at Vin = 18 V input voltageIE typ = 250 mA at Vin = 24 V input voltage
Binary inputs Isolated by opto-coupler, PLC-compatible (EN 61131-2)Ri ≈ 3.0 kΩ, IE ≈ 10 mA, sampling interval ≤ 5 ms
Signal level +13 V...+30 V = "1" = contact closed-3 V...+5 V = "0" = contact open
Control functionsM12/X102
Pin 2 Pin 4
CW/StopCCW/Stop
Switch-on/off delay < 50 ms (delay between the time when the switch-on/off command is received and the time when the motor switches on/off)
OK output(M12/X101)
Pin 4 Response time ≤ 10 ms
Signaling function(M12/X101 Pin4)
Output for ready signal
Checkback signal Ready for operation (high): VOK > V24 V -3 V– with applied voltage (24 V + supply)– if no fault was detected– after self-test phase concluded (after switch-on)
IOK Current for checkback signal max. 0.65 A, short-circuit proof
Operating Instructions – MOVI-SWITCH® 1E/2S
Pi
fkVA
Hz
n
67
-
68
9 echnical data for MOVI-SWITCH® 2S/CK0 (with integrated AS-interface)echnical Data
9.3 Technical data for MOVI-SWITCH® 2S/CK0 (with integrated AS-interface)
MOVI-SWITCH® 2S/CK0
Supply voltages(motor-dependent)
Vmains 3 x 380 VAC / 400 VAC /415 VAC /460 VAC /480 VAC /500 VAC ± 10 %
Supply frequency(motor-dependent)
fmains 50 Hz – 60 Hz ± 10 %
Rated operating current (at 400 V)(motor-dependent)
Imax 7.0 AAC
Position of use Any
Contactor switching cycles
≥ 5 million at IE ≤ 4.0 A utilization category AC3≥ 1 million at IE ≤ 7.0 A utilization category AC3
AC3 maximum starting frequency
600 cycles/h
Short-circuit fuse classi-fication type 1
25 A
Cycle times Switch-on/switch-off time < 50 msReversing time 85 ms to 150 ms
Interference immunity Fulfills EN 61800–3
Interference emission Fulfills EN 61800–3 and class A limit to EN 55011 and EN 55014
Ambient temperature ϑU -25 °C...40 °C (PN reduction: 3 % IN per K up to max. 60 °C), no condensation
Storage temperature ϑL -25 °C...85 °C (EN 60721-3-3, class 3K3)
Climate class 3 K3
Pollution class 2 according to IEC 60664-1 (VDE 0110-1)
Enclosure (motor-dependent)
IP54, IP55, IP65, IP66 (options, specify when ordering)
Operating mode DB (EN 60149-1-1 and 1-3), S3 max. cycle duration 10 minutes
Type of cooling (DIN 41,751)
Self-cooling
Motor protection Thermistor (non-floating connection terminals)
Installation altitude h ≤ 1000 m (Prated reduction: 1 % per 100 m starting at an altitude of 1000 m, see also the section "Electrical Installation – Installation Instructions")
Power supplyM12 / X102S1 AUX-PWR = "0"
Pin 1 (AS-interface +)Pin 3 (AS-interface -)
Vin AS-interface = [+22 V ...+32 V]
Without sensor supply:Pin AS-interface ≤ 6 W across the entire input voltage rangeIE AS-interface max≤ 270 mA at Vin AS-interface = 22 V input voltageIE AS-interface typ.= 220 mA at Vin AS-interface = 26.5 V input voltage
IE AS-interface = 420 mA to EN 50195 Section 8.2.3.2
Power supplyM12 / X102S1 AUX-PWR = "1"
Pin 1 (AS-interface +)Pin 3 (AS-interface -)
Pin 4 (24 V)Pin 2 (0 V)
Vin AS-interface = [+22 V ...+32 V]IE AS-interface = 50 mA
Vin AUX-PWR = + 24 V 25 %, EN 61131-2, residual ripple max 13 %
Without sensor supply:Pin AUX-PWR ≤ 6 W across the entire input voltage rangeIE AUX-PWR max ≤ 350 mA at Vin AUX-PWR = 18 V input voltageIE AUX-PWR typ. = 250 mA at Vin AUX-PWR = 24 V input voltage
A PELV (protective extra low voltage) power supply to IEC 60364-4-41 with safe disconnection is required for the AUX-PWR auxiliary voltage supply.
Control functionsOutputs
Bit D0Bit D1Bit D3
CW/StopCCW/StopEnable/Reset
Control functions Inputs
Bit D0Bit D2Bit D3
Ready signalSensor 1 (M12 socket, pin 4)Sensor 2 (M12 socket, pin 2)
TT
Pi
fkVA
Hz
n
Operating Instructions – MOVI-SWITCH® 1E/2S
-
9Technical data for MOVI-SWITCH® 2S/CK0 (with integrated AS-interface)Technical Data
AS-interface profile S-7.F.E (free profile)
I/O configuration 7hex
ID code Fhex
ID2 code Ehex
Address 1 to 31 (factory setting: address 0)
Watchdog ≥ 40 ms (all outputs deenergized)
Sensor connection M12 / X101
Voltage supply Pin 1 (+24V)Pin 3 (0 V)
Uout sensor = +24 V 25 %Iout sensor max = 100 mA, short-circuit proof
Binary inputs DI2/DI3Signal level
Signal delay
Pin 2 (DI3)Pin 4 (DI2)
PNP switching"1": U ≥ 10 V, I ≥ 6 mA (max. 10 mA)"0": U ≤ 5 V, I ≤ 2 mA< 5 ms
MOVI-SWITCH® 2S/CK0
Operating Instructions – MOVI-SWITCH® 1E/2S
Pi
fkVA
Hz
n
69
-
70
9 ork done, working air gap, braking torques of BMG05-4echnical Data
9.4 Work done, working air gap, braking torques of BMG05-4
9.5 Permitted ball bearing types
9.6 Lubricant table for anti-friction bearings of SEW motors
The bearings are designed as 2Z or 2RS closed bearings and cannot be regreased.
Brake type
For motor size
Work done until mainte-
nance
Working air gap Braking torque settings
[mm] Braking torque
Type and no. of brake springs
Order number of brake springs
[106 J] min.1)
1) Please note when checking the working air gap: Parallelism tolerances on the brake disc may give rise to deviations of ± 0.1 mm aftera test run.
max. [Nm] Standard Red Standard Red
BMG052)
2) BMG05: If the maximum braking torque (5 Nm) is not sufficient, it is possible to install the brake coil body of the BMG1 brake.
7180 60 0.25 0.6
5.04.02.51.61.2
32---
-2643
135 017 X 135 018 8
BMG1 80 60 0.25 0.6107.56.0
643
-23
135 017 X 135 018 8
BMG23)
3) BMG2: If the maximum braking torque (20 Nm) is not sufficient, it is possible to install the brake coil body of the BMG4 brake.
90100 130 0.25 0.6
2016106.65.0
32---
-2643
135 150 8 135 151 6
BMG4 100 130 0.25 0.6103024
643
-23
135 150 8 135 151 6
Motor type
Drive-end bearing(AC motor, brakemotor)
Non drive-end bearing(foot-mounted, flange-mounted,
gearmotors)
Flange-mounted
motor
Gearmotor Foot-mounted
motor
AC motor Brake motor
DT71-DT80 6204-2Z-J 6303-2Z-J 6204-2Z-J 6203-2Z-J 6203-2RS-J-C3
DT90 - DV100 6306-2Z-J 6205-2Z-J 6205-2RS-J-C3
Ambient temperature Manufacturer Type
Anti-friction bear-ing in motor
–20 °C ... +80 °C Esso Polyrex EM1)
1) Mineral lubricant (= mineral-based anti-friction bearing grease)
+20 °C ... +100 °C Klüber Barrierta L55/22)
2) Synthetic lubricant (= synthetic-based anti-friction bearing grease)
–40 °C ... +60 °C Klüber Asonic GHY722)
WT
Pi
fkVA
Hz
n
Operating Instructions – MOVI-SWITCH® 1E/2S
-
10Lubricant table for anti-friction bearings of SEW motorsIndex of Changes
10 Index of ChangesThe following is a list of changes in the individual sections.
Unit Design • Updated illustrations
• Updated nameplate
• Updated nameplate "Mounting close to the motor with option P22A"
Mechanical installation
• New section "Tightening torques"
Electrical Installation
• Section "Installation regulations"
– Permitted line cross sections have been updated– Notes on the PE connection have been supplemented– New section "Tightening torques for terminals"
• Section "MOVI-SWITCH® 1E"
– Connection examples for MOVI-SWITCH® with fieldbus interface have beenremoved; these are now described in the "Fieldbus Interface/Field Distributors forControlling MOVI-SWITCH®" manual.
– New note on the MOVI-SWITCH® field distributors– Wiring diagrams have been updated
• Section "MOVI-SWITCH® 2S/CB0"
– Connection examples for MOVI-SWITCH® with fieldbus interface have beenremoved; these are now described in the "Fieldbus Interface/Field Distributors forControlling MOVI-SWITCH®" manual.
– New note on the MOVI-SWITCH® field distributors– Wiring diagrams have been updated– Section "Connection between MOVI-SWITCH® and motor with mounting close to
the motor" has been updated, the illustrations of hybrid cables have beenoptimized
• Section "MOVI-SWITCH® 2S/CK0"
– Wiring diagrams have been updated– Section "Connection between MOVI-SWITCH® and motor with mounting close to
the motor" has been updated, the illustrations of hybrid cables have beenoptimized
Startup • Updated sections
– Monitoring of supply and phase failure– Assigning the slave address using a manual programming device
Inspection and Maintenance
• Descriptions of processes hav