mounting and operating instructions eb 8355-2 en positioners and...according to these mounting and...

56
Electropneumatic Positioner Type 3767 Fig. 2 · Type 3767 Fig. 1 · Type 3767 Mounting and Operating Instructions EB 8355-2 EN Edition April 2011

Upload: trinhdan

Post on 14-Mar-2018

219 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

Electropneumatic PositionerType 3767

Fig. 2 · Type 3767Fig. 1 · Type 3767

Mounting andOperating Instructions

EB 8355-2 ENEdition April 2011

Page 2: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

Contents Page

1 Design and principle of operation . . . . . . . . . . . . . . . . . . . . 41.1 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.2 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2 Attachment to control valve . . . . . . . . . . . . . . . . . . . . . . 102.1 Direct attachment to Type 3277 Actuator . . . . . . . . . . . . . . . . 102.2 Attachment according to IEC 60534-6 . . . . . . . . . . . . . . . . . 152.2.1 Mounting sequence . . . . . . . . . . . . . . . . . . . . . . . . . . 162.2.2 Presetting the travel . . . . . . . . . . . . . . . . . . . . . . . . . . 162.3 Attachment to rotary actuators . . . . . . . . . . . . . . . . . . . . . 192.3.1 Mounting the cam follower lever . . . . . . . . . . . . . . . . . . . . 202.3.2 Mounting the intermediate piece . . . . . . . . . . . . . . . . . . . . 202.3.3 Default setting of the cam disk . . . . . . . . . . . . . . . . . . . . . 222.3.4 Reversing amplifier for double-acting actuators . . . . . . . . . . . . . 26

3 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.1 Pneumatic connections . . . . . . . . . . . . . . . . . . . . . . . . . 283.1.1 Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.1.2 Supply pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.2 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . 303.2.1 Switching amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324.1 Adjusting the positioner at the valve . . . . . . . . . . . . . . . . . . 324.1.1 Adjusting the proportional band Xp and air delivery Q . . . . . . . . . 334.1.2 Adjusting the actuator: "Actuator stem extends". . . . . . . . . . . . . 334.1.3 Adjusting the actuator: "Actuator stem retracts" . . . . . . . . . . . . . 344.2 Changing the operating direction . . . . . . . . . . . . . . . . . . . 354.3 Adjusting the limit switches. . . . . . . . . . . . . . . . . . . . . . . 364.4 Adjusting the position transmitter . . . . . . . . . . . . . . . . . . . . 38

5 Converting and retrofitting the positioner . . . . . . . . . . . . . . . 405.1 Converting from electropneumatic to pneumatic . . . . . . . . . . . . 405.2 Fitting limit switches . . . . . . . . . . . . . . . . . . . . . . . . . . 415.3 Fitting a solenoid valve . . . . . . . . . . . . . . . . . . . . . . . . 415.4 Removing the solenoid valve . . . . . . . . . . . . . . . . . . . . . . 42

6 Servicing explosion-protected versions. . . . . . . . . . . . . . . . . 42

7 Dimensions in mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Test certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

2 EB 8355-2 EN

Contents

Page 3: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 3

Safety instructions

General safety instructions

� The positioner may only be assembled, started up or operated by trainedand experienced personnel familiar with the product.According to these mounting and operating instructions, trained personnel isreferred to as individuals who are able to judge the work they are assignedto and recognize possible dangers due to their specialized training, theirknowledge and experience as well as their knowledge of the relevant stan-dards.

� Explosion-protected versions of this positioner may only be operated by per-sonnel who have undergone special training or instructions or who are au-thorized to work on explosion-protected devices in hazardous areas. Referto section 6 on Servicing explosion-protected versions.

� Any hazards that could be caused by the process medium, the operatingpressure, the signal pressure or by moving parts of the control valve are tobe prevented by means of the appropriate measures. If inadmissible motionsor forces are produced in the actuator as a result of the supply pressurelevel, it must be restricted by means of a suitable supply pressure reducingstation.

� Proper shipping and appropriate storage are assumed.

� Note: The device with a CE marking fulfils the requirements of the Directives94/9/EC (ATEX) and 89/336/EEC (EMC).The declaration of conformity is available on request.

Page 4: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

1 Design and principle ofoperation

The positioner consists of an electro-pneumatic converter unit (i/p converter) anda pneumatic unit equipped with a lever fortravel pick-up, a measuring diaphragm, andthe pneumatic control system with nozzle,diaphragm lever (flapper plate) and booster.

The positioner is designed either for directattachment to SAMSON Type 3277 Actua-tors or for attachment according to NAMUR(IEC 60534-6) with an adapter housing.The positioner can be additionally equippedwith either inductive limit switches and/or asolenoid valve or a position transmitter.

The DC control signal, e.g. 4 to 20 mA, is-sued by the control unit is transmitted to theelectropneumatic conversion unit (13) whereit is converted into a proportional pressuresignal pe.The positioner operates according to theforce-balance principle. The valve travel, i.e.the valve position, is transmitted to thepick-up lever (1) over the pin (1.1) and de-termines the force of the measuring spring(4). This force is compared to the positioningforce generated by the pressure pe at themeasuring diaphragm (5).If either the control signal or the valve posi-tion changes, the diaphragm lever (3)moves, altering the distance to the nozzle(2.1 or 2.2), depending on the set operatingdirection of the positioner.The air is supplied to the booster (10) andthe pressure regulator (9). The controlledsupply air is fed to the i/p module, thenflows through the Xp restriction (8) and thenozzle (2.1, 2.2) to finally stream on the di-aphragm lever (flapper plate). Any change

in the reference variable or the valve stemposition cause the pressure to change up-stream or downstream of the booster. Theair controlled by the booster (signal pressurepst) flows through the volume restriction (11)to the pneumatic actuator, causing the plugstem to move to a position corresponding tothe DC input signal (reference variable).

The adjustable Xp restriction (8) and volumerestriction (11) are used to optimize thepositioner control loop. The pick-up lever (1)and the range spring (4) must be selected tomatch the rated valve travel and the nominalspan of the reference variable.

Positioner with inductive limit switches

In this version, the rotary shaft of thepositioner carries two adjustable tags whichactuate the built-in proximity switches.

Positioner with solenoid valve

When the positioner is equipped with a so-lenoid valve, the control valve can be movedto the fail-safe position regardless of thepositioner's output signal. If a control signalcorresponding to the binary signal "0" (off)is applied to the input, the signal pressurepst is shut off and the actuator is vented. Theactuator springs move the control valve to itsfail-safe position. If a control signal corre-sponding to the binary signal "1" (on) is ap-plied to the input, the signal pressure pst issupplied to the actuator. The control valve isin control operation.

4 EB 8355-2 EN

Design and principle of operation

Page 5: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 5

Design and principle of operation

4 3 7 8 9 11

6.1 6.213

7 8 9 10 11 12

6.1 4 6.2

2.13

2.2

51

1.1

1.2

Pe

Supply9

V

PstQXp

pi mA

13

Fig. 2 · Functional diagram and inside view

1 Pick-up lever1.1 Pin1.2 Clamp2.1 Nozzle >>2.2 Nozzle <>3 Diaphragm lever4 Range

spring5 Measuring

diaphragm

6.1 Span adjuster6.2 Zero adjuster7 Turnboard8 Xp restriction9 Pressure regulator10 Booster11 Volume restriction12 Solenoid valve

(optional)13 i/p converter

Travel

Page 6: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

Positioner with position transmitter

A positioner containing a position transmit-ter cannot be equipped with integrated limitswitches or an integrated solenoid valvesince the position transmitter requires mostof the space inside. The position transmitteris used to establish a certain relationship be-tween the valve position, i.e. the valve travel,and a controller output signal of 4 to 20mA. The position transmitter setting ensuresthat both end positions "valve CLOSED" or"valve OPEN" as well as all intermediatepositions can be signalized. Since the valveposition is signalized independently of theinput signal to the positioner, the positiontransmitter is a suitable option for checkingthe current valve position.

6 EB 8355-2 EN

Design and principle of operation

Page 7: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

1.1 Versions

EB 8355-2 EN 7

Versions

Electropneumatic positioner Type 3767- x x x 0 1 x x x x x x 0 0 0

Explosion protectionWithout 0 2

II 2 G EEx ia IIC T6 acc. to ATEX 1FM/CSA intrinsically safe/non incendive 3

II 3 G EEx nA II T6 acc. to ATEX 8Additional equipment

Without 0Limit switch, inductive, 2x SJ2-SN 2Analog position transmitter, 4 to 20 mA* 6 0 0

3/2-way solenoid valveWithout 0

6 V DC 212 V DC 324 V DC 4

Type of mountingStandard range spring 0 1

Pneumatic connections¼-18 NPT 1ISO 228/1 - G ¼ 2

Electrical connectionsCable gland

M20 x 1.5, blue (plastic) 1 0M20 x 1.5, black (plastic) 2 0M20 x 1.5 (nickel-plated brass) 2 1

Housing versionDie-cast aluminum 1Stainless steel (CrNiMo) 2

Reference variable4 … 20 mA 10 … 20 mA 21 … 5 mA 3

Temperature rangeStandard 0Low temperature

Tmin � –45 °C; optional limit switches, solenoid valve 2 1 2Special version

None 0 0 0

* Available until December 2011

Page 8: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

1.2 Technical data

8 EB 8355-2 EN

Technical data

Positioner

Travel range, adjustable

Opening angle

Direct attachment: 7.5 to 30 mmAttachment acc. to IEC 60534-6: 7.5 to 120 mm orDepending on the cam disk: 30 to 90°

Reference variableSignal rangeSpanCoil reference Ri at 20 °C

4 (0) to 20 mA8 to 20 mA200 �

1 to 5 mA2 to 4 mA

880 �

Supply air 1.4 to 6 bar (20 to 90 psi)Air quality acc. to ISO 8573-1: Max. particle size and density: Class 4,

Oil content: Class 3, pressure dew point: Class 3

Signal pressure pst (output) Can be limited between approx. 2.5 to 6.0 bar (38 to 90 psi)

Characteristic Linear characteristic, deviation from terminal-based conformity � 1 %

Hysteresis � 0.3 %

Sensitivity � 0.1 %

Operating direction Reversible

Proportional band Xp< 1 to 2.5 % (proportional-action coefficient Kp > 100 to 40)

Air consumption With supply air = 1.4 bar: � 280 ln/h With supply air = 6 bar: � 280 ln/h withmin. adjusted pressure regulator

Air delivery Actuator pressurized: 3.0 mn3/h

Actuator vented: 4.5 mn3/h

8.5 mn3/h

14.0 mn3/h

Permissibleambient temperature

–20 to 80 °C with plastic cable gland–40 to 80 °C with metal cable gland (special version down to –45 °C)–20 to 70 °C for positioners with position transmitterSee attached certificate for explosion-protected devices

Influences Temperature: � 0.3 %/10 KSupply air: � 1 % between 1.4 and 6 barVibration: None between 10 and 150 Hz and 4 g

Explosion protection Type of protection EEx ia IIC T6, see attached certificate

Degree of protection IP 54 (upgradable to IP 65 using a filter check valve, see Accessories table)

Electromagneticcompatibility

Complying with requirements specified in EN 61000-6-2, EN 61000-6-3 andNAMUR Recommendation NE 21

Weight Approx. 1 kg

Page 9: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 9

Technical data

Inductive limit switches

2 proximity switches Type SJ 2-SN

Control circuit Ratings according to downstream transistor relay

Hysteresis at rated travel � 1 %

Solenoid valve

Input Binary direct current signal

Nominal signal 6 V DC 12 V DC 24 V DC

Signal 0 (no pick-up),DC signal at –25 °C � 1.2 V � 2.4 V � 4.7 V

Signal 1 (safe pick-up),DC signal at 80 °C � 5.4 V � 9.6 V � 18 V

Maximum permissible signal 28 V 25 V 32 V

Coil resistance Ri at 20 °C 2909 � 5832 � 11714 �

Air consumption in steady state In addition to that of the positioner: "Off" � 60 ln/h · "On"� 10 ln/h

Closing time with

Rated travel andsignal pressurerange(KVS = 0.14)

Type 3277Actuator 120 cm² 240 cm² 350/355 cm² 700 cm²

0.2 to 1 bar

� 0.5 s

� 1 s � 1.5 s � 4 s

0.4 to 2 bar � 2 s � 2.5 s � 8 s

0.6 to 3 bar �� 1 s � 1.5 s � 5 s

Position transmitter* – Intrinsically safe output current circuit

Output signal Two-wire circuit 4 to 20 mA, reversible operating direction

Power supply Min. terminal voltage 12 V DC, max.45 V DC Only with intrinsically safe circuit

Performance Characteristic: output linear to input, deviation from characteristic � 1 %

Hysteresis � 0.6 %

Response � 0.1 %

Influence of power supply � 1 % when voltage changes occur within the specified limits

HF influence � 0.1 %, f = 150 MHz, 1 W power output at a distance of 0.5 m

Load influence � 0.1 %

Permissible ambient temperature –20 to 70 °C –20 to … Refer to certificate

Ambient temperature influence � 0.4 % on lower measuring range value, �� 0.2 % on measuring span

Ripple of output signal � 0.3 %

* Data refer to standard spring (15 mm travel with Type 3277 Actuator) and gain of 100.

Page 10: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

2 Attachment to control valve

The positioner is attached either directly toSAMSON Type 3277 Actuator or to valveswith cast yokes or with rod-type yokes in ac-cordance with IEC 60534-6 (NAMUR).When combined with an intermediate piece,the device can also be attached to rotary ac-tuators as a rotary positioner. As thepositioner is also available as a basic unitwithout accessory equipment, refer to the ta-bles on the following pages for both the re-quired mounting parts and their associatedorder numbers.Do not remove the protective cover on theback of the positioner before actually start-ing to attach the positioner.

Mounting position and operating direction

The operating direction of the positioneralso determines its mounting position on theactuator as illustrated in Figs. 3, 4 and 6.The turnboard (7, Fig. 2) at the positionermust be mounted correspondingly. For anincreasing input signal (reference variable),the signal pressure pst can either be increas-ing (direct action >>) or decreasing (reverseaction <>). This also applies when the refer-ence variable decreases: direct action >>causes the signal pressure to decrease, re-verse action <> causes the signal pressure toincrease.

On the turnboard (7), the operating direc-tion is indicated by symbols (direct >>, re-verse <>). Depending on the position of theturnboard, the adjusted operating directionand the associated symbol become visible.

If the required operating direction does notcorrespond to the visible symbol, or if you

want to change the operating direction, re-move the fastening screw at the turnboard,turn the board by 180°, and refasten theturnboard with the screw. Make sure thethree rubber gaskets inserted in the housingremain in position.

Note: When any subsequent changes aremade, e.g. reversing the operating directionof the positioner control loop or changingthe actuator from “Actuator stem extends” to“Actuator stem retracts” or vice versa, thepositioner's mounting position must bechanged accordingly.

2.1 Direct attachment to Type3277 Actuator

Required accessories are listed in Tables 1to 4 on page 14.

The attachment of the positioner either onthe left or right side of the actuator (alwayslooking at the signal pressure connection orswitchover plate) is determined by the re-quired operating direction of the positioner,i.e. >> or <>.

10 EB 8355-2 EN

Attachment to control valve

Page 11: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

Fig. 3 · Mounting position and connections of Type 3277 (top) and Type 3277-5 120 cm2 (bottom) Actuators

EB 8355-2 EN 11

Attachment to control valve

Actuator stem extends

Actuator stem retracts

Internal signal pressureconnection

Connection block

Tip of gasket (16)

Op. direction >>Attachment left Operating

direction <>Attachment right

Signal pressure connectionover piping

With gasket (new) With switch plate (old)

Side view of connection block

Cover plate

Actuator stem extends

Actuator stem retracts

Marking

Gasket (16)

Switch plate (13)

Switchover plateSignal pressure input

for attachment right

SymbolMarking

Signal pressureinput for attach-ment left

Sealwith filter

Actuator stem extends>> Operating direction <>

Attachment left Attachment right

Actuator stem retracts<> Operating direction >>

Attachment left Attachment right

Operatingdirection >>Attachment right

Op. direction <>Attachment left

Page 12: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

1. Screw the clamp (1.2) to the actuatorstem. Make sure that the fastening screwis located in the groove of the actuatorstem.

2. Screw the associated lever D1 or D2 (for355/700 cm² actuator) to the pick-up le-ver of the positioner.

3. Fasten the distance plate (15) with theseal pointing towards the actuator yoke.

4. Attach the positioner such that the leverD1 or D2 slides centrically over the pin(1.1) of the clamp (1.2). Screw thepositioner to the distance plate (15).

5. Mount the cover (16).

6. Check whether the correct measuringspring has been installed as listed in Ta-ble 4.Range spring 1 is installed as standard.If necessary, replace it with range spring2 included in the accessories and fix it atthe outer slot.

Actuators with 240, 350, 355 and 700 cm²diaphragm area

7. Make sure that the tip of the gasket (16)projecting from the side of the connec-tion block (Fig. 3, middle) is positionedto match the actuator symbol that corre-sponds to the actuator's fail-safe action"Actuator stem extends" or "Actuatorstem retracts."If necessary, remove the three fixingscrews and the cover. Reposition the gas-ket (16) turned by 180°.The old connection block version re-quires the switch plate (13) to be turnedsuch that the corresponding actuatorsymbol points to the marking.

8. Place the connection block with its sealson the positioner and the actuator yokeand screw tight using the fasteningscrew.Actuators with "Actuator stem retracts"require the ready-made signal pressureline to be installed.

Actuators with 120 cm² diaphragm area

The signal pressure is transmitted to the dia-phragm chamber over the switchover plate(Figs. 3 and 4, bottom).

7. Remove the screw in the rear cover of thepositioner (Fig. 5) and seal the lateralsignal pressure output "output" with theplug contained in the accessories kit.

8. Mount the positioner such that the borein the distance plate (15) mates with theseal in the bore of the actuator yoke.

9. Align the switchover plate with the corre-sponding symbol and fasten it to the ac-tuator yoke.

Note: When a solenoid valve or a similardevice is attached to the 120 cm² actuator inaddition to the positioner, do not remove therear M3 screw plug. In this case, the signalpressure must be transmitted from the signalpressure output to the actuator over an addi-tional connecting plate (Table 2). Theswitchover plate is not used.

Filling the actuator with air

If the spring chamber of the actuator mustbe filled with the positioner's exhaust air,

12 EB 8355-2 EN

Attachment to control valve

Page 13: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

use piping (Table 3) to connect the springchamber (with version "Actuator stem ex-tends") to the connection block. To do so, re-move the plug from the connection block.

For version "Actuator stem retracts" andType 3277-5 Actuators with an effective di-aphragm area of 120 cm², an internal borehole ensures that the spring chamber is filledwith air.

Note: When the valve is installed, the sidecover of the actuator must be mounted suchthat the vent plug points downward.

EB 8355-2 EN 13

Attachment to control valve

1.2

D2

D1

15

Fig. 4 · Mounting the clamp

Vent plug must pointdownward when valve isinstalled

Switchover plate

Signal pressure bore

Clamp (1.2)

Distance plate (15)

Type 3277-5120 cm²

Type 3277

240 cm²350 cm²355 cm²700 cm²

Attachment left Attachment rightLooking onto the signal pressure connection

Vent plug

Cover

Page 14: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

14 EB 8355-2 EN

Attachment to control valve

Table 1 Mounting kit

Required lever with associated clamp and distance plate Actuator size [cm²] Order no.

D1 with vent plug for output (38)Connecting thread

G ¼¼ NPT

1201400-67901400-6791

D1 (33 mm long with 17-mm-high clamp) 240 and 350 1400-6370

D2 (44 mm long with 13-mm-high clamp) 355/700 1400-6371

Table 2 Order no.

Swichover plate for actuators 120 cm² Actuator 3277-5xxxxxx.00 (old) 1400-6819

Swichover plate new Actuator 3277-5xxxxxx.01 or higher (new) 1400-6822

Connecting plate for additional attachment of,e.g. a solenoid valve

Actuator 3277-5xxxxxx.00 (old), G 18

Actuator 3277-5xxxxxx.00 (old), 18 NPT

1400-68201400-6821

Connecting plate new Actuator 3277-5xxxxxx.01 or higher (new) 1400-6823

Note! Only the new switchover and connecting plates can be used for new actuators (model index 01). Old and newplates cannot be interchanged.

Connection block required for actuators with 240, 350, 355 and 700 cm2

diaphragm area (including seals and fastening screw)G ¼ 1400-8819

¼ NPT 1400-8812

Table 3 Material Actuator size [cm²] Order no.

Piping requiredincluding screw fitting

For actuator:“Actuator stem retracts“orwhen the top diaphragm case is filled with ex-haust air from the positioner

Steel 240 1400-6444

Stainless steel 240 1400-6445

Steel 350 1400-6446

Stainless steel 350 1400-6447

Steel 355/700 1400-6448

Stainless steel 355/700 1400-6449

Table 4 · Range spring required Travel [mm] Actuator size [cm²] Order no.

2 (4.5 coils) 7.5 120, 240 1400-6443

1 (9.5 coils, installed as standard) 10 to 15 120, 240 and 350 1400-6442

2 15 355/700 1400-6443

1 30 355/700 1400-6442

Accessories Order no.

Pressure gauge build-on block (only for 120 cm2)G ¼ 1400-7458

¼ NPT 1400-7459

Pressure gauge kit for supply pressure and signal pressureStainl. steel/Brass 1400-6950

Stainl. steel/St. steel 1400-6951

Filter check valve, replaces the vent plug and increases the degree of protection to IP 65 1790-7408

Assortment of spare parts including seals and diaphragms 1400-9895

Page 15: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

2.2 Attachment according toIEC 60534-6

Required mounting parts are listed in Table5. The rated travel of the valve determineswhich lever and range spring (Table 6) arerequired.

An adapter housing (Fig. 7) is required forNAMUR attachment. The valve travel istransmitted over the lever (18) and shaft(25) to the bracket (28) of the adapter hous-ing and then passed on to the pin (27a) lo-cated on the positioner lever. Fix the springincluded in the accessories at the back of thepositioner housing as illustrated in Fig. 5 toensure that the pin (27a) is properly locatedin the bracket (28).

The positioner can be attached either to theleft or the right of the control valve (Figs. 6and 7). Turn the positioner at the adapterhousing by 180° to set or change the oper-ating direction of the positioner/controlvalve unit.

EB 8355-2 EN 15

Attachment to control valve

Fig. 5 · Installing the spring on the back of thehousing

Spring Plug screw

Attachment left Attachment right

Mounting position on the plate looking onto the travel pick-up (20), actuator facing upward (see also Fig. 7)

Actuator with fail-safe action “Actuator stem extends” (FA)

Direct op. direction >> Reverse op. direction <> Direct op. direction >> Reverse op. direction <>

Actuator with fail-safe action “Actuator stem retracts” (FE)

Direct op. direction >> Reverse op. direction <> Direct op. direction >> Reverse op. direction <>

Fig. 6 · Attachment to the left or right of the valve when NAMUR attachment is used

20

Electrical connection Electrical connectionPneumatic connections

20

Pneumatic connection Pneumatic connectionElectrical connections

Page 16: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

2.2.1Mounting sequence

Choose the required mounting parts andrange spring from Table 4 or 5 and installthem as illustrated in Fig. 7.

Control valve with cast yoke

1. Screw the plate (20) to the stem connec-tor connecting the actuator and plugstems using countersunk screws. For2100 and 2800 cm² actuators, use anadditional mounting bracket (32).

2. Remove the rubber plug from inside theadapter housing. Fasten the housing tothe left or right side of the NAMUR rib(as shown in Fig. 6) using a hexagonscrew.

Control valve with rod-type yoke

1. Screw the plate (20) to the followerclamp of the plug stem.

2. Screw the studs (29) into the adapterhousing.

3. Place the housing with the mountingplate (30) on either the right or left side(Fig. 6) of the plug stem and fasten itwith the nuts (31). Make sure that the le-ver (18) to be mounted subsequently is inhorizontal position when the valve is atmid-travel.

4. Screw the pin (19) into the center row ofholes in the plate (20) and lock it in aposition approximately above the correctlever marking (1 to 2) as in Table 6.

5. Clamp the clip (21) onto the lever (18). Ifthe actuator is attached with its air con-nection pointing to the front (Fig. 6), the

clip must be clamped onto the lever (18)with the open side pointing downward.

6. Plug the lever (18) together with theclamping plate (22) on the shaft (25).The clip must clasp the pin (19).

2.2.2Presetting the travel

1. Move the valve to 50 % travel.

2. Adjust the shaft (25) in the adapter hous-ing such that the black pointer (24)matches the cast mark on the adapterhousing.

3. Fasten the clamp (22) tightly in this posi-tion using the screw (23).

4. Screw in the pin (27a) at the positionerlever on the side of the insert nut and se-cure it with a hex nut (27b) on the oppo-site side. Observe the mounting positionA or B according to Table 6 and Fig. 7.

5. Place the positioner on the adapter hous-ing, observing the operating direction.Make sure that the pin (27a) restsagainst the bracket (28) and screw ittight.Caution! The pin must not slip out of thebracket once it has been installed.

6. Check whether the correct range springhas been installed as listed in Tables5/6.Range spring 1 is installed as standard.If necessary, replace it with range spring2 included in the accessories and fix it atthe outer slot.

7. Adjust the positioner as described in sec-tion 4.1.

16 EB 8355-2 EN

Attachment to control valve

Page 17: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 17

Attachment to control valve

Mounting position

21,51

24 25 22

32

31

20 19

19 21 2023 18

2930

2826

A B27b

27a

Fig. 7 · Attachment according to IEC 60534-6 (NAMUR)

Attachment toNAMUR rib

Attachment torod-type yoke

18 Lever N1, N219 Pin20 Plate21 Clip22 Clamping plate23 Screw24 Pointer25 Shaft26 Lever of the positioner27a Pin27b Lock nut28 Bracket29 Studs30 Plate31 Nuts32 Mounting bracket

Page 18: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

18 EB 8355-2 EN

Attachment to control valve

Table 5 Control valve Travel [mm] With lever Order no.

NAMUR mounting kit,

Refer to Fig. 7concerning parts

Valve with cast yoke7.5 to 60 N1 (125 mm) 1400-6787

22.5 to 120 N2 (212 mm) 1400-6789

Valve withrod-type yoke,rod diameter

[mm]

20 to 25 N1 1400-6436

20 to 25 N2 1400-6437

25 to 30 N1 1400-6438

25 to 30 N2 1400-6439

30 to 35 N1 1400-6440

30 to 35 N2 1400-6441

Attachment to Fisher and Masoneilan linear actuators(one each of both mounting kits is required per actuator)

1400-6771and

1400-6787

Additional range spring acc. to Table 6 Range spring 1 (9.5 coils, installed as standard)Range spring 2 (4.5 coils)

1400-64421400-6443

Accessories Order no.

Pressure gauge build-on blockG ¼ 1400-7458

¼ NPT 1400-7459

Pressure gauge kitStainless steel/Brass 1400-6950

Stainless steel/Stainless steel 1400-6951

Filter check valve, replaces the vent plug and increases the degree of protection to IP 65 1790-7408

Assortment of spare parts including seals and diaphragms 1400-9895

Table 6

Travel [mm]* 7.5 15 15 30 30 60 30 60 60 120

Pin on marking* 1 2 1 2 1 2 1 2 1 2

Distance pin/fulcrum of the lever 42 to 84 mm 84 to 168 mm

With lever N1 (125 mm long) N2 (212 mm long)

Pin (27a) on position A A B A B

Range spring required (see Table 5) 2 1 1 1 1

* Intermediate values must be interpolated

Page 19: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

2.3 Attachment to rotary actuators

The positioner can also be attached to rotaryactuators according to VDI/VDE 3845 when

the mounting kits and accessories listed inTable 7 are used.

EB 8355-2 EN 19

Attachment to control valve

Table 7 · Complete mounting parts, including range spring 2, but excluding the cam disk Order no.

Attachment acc. to VDI/VDE 3845, level 1 1400-8815

SAMSON Type 3278 Actuator 160 cm² 1400-7103

VETEC Type S 320 cm² 1400-7104

VETEC Type R R 100 to R 250 1400-7117

Attachment to Masoneilan actuators

Camflex I, DN 25 to 100 1400-7118

Camflex I, DN 125 to 250 1400-7119

Camflex II 1400-7120

Range spring required Order no.

Standard operation of reference variable, range spring 2 (4.5 coils) 1400-6443

Split-range operation, range spring 1 (9.5 coils, installed as standard) 1400-6442

Cam disk with accessories Order no.

~, linear basic characteristic 3)

~, equal percentage basic characteristic 3)

~, linear 1)

~, equal percentage 2)

~, linear 1)

~, equal percentage 2)

~, linear1)

~, equal percentage 2)

(0050-0072), opening angle 0 to 90°(0050-0073), opening angle 0 to 90°(0050-0080), op. angle 0 to 70°, for control butterfly valves(0050-0081), op. angle 0 to 70°, for control butterfly valves(0050-0074, VETEC), opening angle 0 to 75°(0050-0075, VETEC), opening angle 0 to 75°(0059-0007, Camflex) set to between 0 and 55°(0059-0008, Camflex) set to between 0 and 55°

1400-66641400-66651400-67741400-67751400-66661400-66671400-66371400-6638

1) Linearizes the flow characteristic 2) Creates an equal percentage flow characteristic 3) Based on opening angle

Accessories Order no.

Pressure gauge build-on blockG ¼ 1400-7458

¼ NPT 1400-7459

Pressure gauge kitSt. steel/Brass 1400-6950

St. steel/St. steel 1400-6951

Filter check valve, replaces the vent plug and increases the degree of protection to IP 65 1790-7408

Assortment of spare parts including seals and diaphragms 1400-9895

Page 20: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

The rotary motion of these actuators is con-verted into a linear motion required by thepneumatic control unit of the positioner us-ing the cam disk of the actuator shaft and acam follower roll on the positioner lever.

Note: Use Table 7 to check whether theproper range spring (1 or 2) has been in-stalled. Range spring 1 is installed as stan-dard. If necessary, replace it with rangespring 2 included in the accessories and at-tach it at the outer slot.

Double-acting springless rotary actuators re-quire the use of a reversing amplifier on theconnection side of the positioner housing(see section 2.3.4).When using a reversing amplifier, the pres-sure regulator (9, Fig. 2) must be turnedclockwise as far as it will go (also see sec-tion 3.1.2).When attaching the positioner to theSAMSON Type 3278 Rotary Actuator (Fig.8, left), the actuator's inside and the unusedreverse side of the diaphragm are filled withthe positioner's exhaust air. Additional pip-ing is not required. When attaching thepositioner to actuators from other manufac-turers (Fig. 8, right), the reverse side of thediaphragm can be filled with air over a pipeconnection installed between the actuatorand the intermediate piece.

2.3.1Mounting the cam followerlever

1. Place the lever with the cam follower roll(35) on the side of the feedback lever

(37) opposite the insert nuts. Fasten withthe supplied screws (38) and washers.

Note: To ensure a close physical contact be-tween the cam follower roll and the camdisk, fix the spring contained in the accesso-ries kit (order no. 1400-6660) at the rear ofthe positioner housing (see Fig. 5).

2.3.2Mounting the intermediatepiece

SAMSON Type 3278 Actuator

1. Screw the adapter (36) to the free end ofthe actuator shaft.

2. Attach the intermediate piece (34) to theactuator housing using two screws. Alignthe intermediate piece to ensure that theair connections of the positioner point to-wards the diaphragm housing.

3. Align the cam disk (40) and scale (39)as described in section 2.3.3 and fastenwith screws.

Actuators according to VDI/VDE 3845(fixing level 1)

1. Place the complete intermediate piece(34, 44, 45, and 42) onto the mountingbracket that came with the actuator andfasten with screws.

2. Align the cam disk (40) and scale (39)as described in section 2.3.3 and fastenwith screws.

20 EB 8355-2 EN

Attachment to control valve

Page 21: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

33

3835

39

39

40

34

36

40

34

44

45

42

43

37

Fig. 8 · Attachment to rotary actuators

EB 8355-2 EN 21

Attachment to control valve

Attachment to SAMSONType 3278

Attachment acc. toVDI/VDE 3845

Vent plug orfilter check valve

33 Positioner34 Intermediate piece35 Lever with cam follower roll36 Adapter37 Feedback lever38 Screws39 Scale40 Cam disk41 Actuator shaft42 Plate43 Mounting bracket44 Coupling

Page 22: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

2.3.3Default setting of the camdisk

The valve model used determines the defaultsetting of the cam disk.

Note: Cam disks tailored to the special char-acteristic of a valve cause the valve to openin a non-linear or non-equal percentageway. The visible difference between the setpoint (4 to 20 mA) and the actual value(opening angle) does not constitute a systemdeviation of the positioner.

Figs. 9 and 10 show linear cam disks.

Fig. 9 illustrates a control valve assemblywith a spring-loaded rotary actuator thatopens counterclockwise. The arrangement ofthe springs in the actuator determines thefail-safe position of the valve.

Fig. 10 shows how to adjust the cam diskwhen a double-acting springless rotary actu-ator is used. The direction of rotation, eithercounterclockwise or clockwise, depends onthe actuator and valve model used. The camdisk must be set when the valve is closed.

Use the turnboard (7) to adjust the operatingdirection of the positioner, i.e. whether thevalve opens or closes when the referencevariable increases (direct >> or reverse <>).Each cam disk carries two cam sectionswhose starting points are indicated by smallbores. Depending on the operating directionof the rotary actuator – signal pressureopens or closes the valve – the starting pointof the cam, either marked N (standard char-acteristic) or I (reverse characteristic), mustpoint towards the cam follower roll. Whenthe starting point is located on the back ofthe cam disk, turn over the cam disk.

Note: The starting point (bore) of the se-lected cam section must be aligned with thefulcrum of the cam disk, the 0° position ofthe scale, and the arrow symbol on the in-spection glass.

When aligning the cam disk, the dou-ble-sided scale disk must be clipped on thecam disk such that the value on the scalecorresponds to the control valve's directionof rotation.

Note: Make sure the 0° position of the scalealways corresponds to CLOSED position.For actuators with fail-safe position "ValveOPEN" and for springless actuators, it istherefore necessary to apply the maximumsupply pressure to the actuator before align-ing the cam disk.

22 EB 8355-2 EN

Attachment to control valve

Page 23: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 23

Attachment to control valve

90˚60˚

30˚ 0˚

90˚60˚

30˚ 0˚

90˚60˚

30˚ 0˚

90˚60˚

30˚ 0˚

Cam follower rollStarting point I

Starting point N

Position at max. signal pressure

Single-acting spring-loaded rotary actuatorLinear cam disk (equal percentage cam disk is represented by a broken and dotted line)Valve opens counterclockwiseFor valves that open clockwise, the cam disk must be turned over so that the cam follower roll movesover the same disk segments as shown in the figures below, but with the cam disk turning clockwise.

Fail-safe position: Valve CLOSED without supply air

Direct operating direction >> Reversible operating direction <>

Referencevariable

Signalpressure Valve Charact-

eristicReferencevariable

Signalpressure Valve Charact-

eristic

increases increases opens N decreases increases opens I

Fail-safe position: Valve OPEN without supply air

Direct operating direction >> Reversible operating direction <>

Referencevariable

Signalpressure Valve Charact-

eristicReferencevariable

Signalpressure Valve Charact-

eristic

decreases decreases opens I increases decreases opens N

Fig. 9 · Setting the cam disk

Starting point NBoreholes to securethe cam disk

Insert clip andpress tongues outwards

Cam follower roll Starting point I

Page 24: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

24 EB 8355-2 EN

Attachment to control valve

90˚60˚

30˚ 0˚

90˚60˚

30˚ 0˚

Cam follower roll

Starting point NBoreholes to securethe cam disk

Insert clip andpress tongues outwards

Starting point I

90˚

60˚

30˚0˚

90˚

60˚

30˚

Starting point ICam follower roll

Starting point N

Double-acting springless rotary actuator with reversing amplifierLinear cam disk (equal percentage cam disk is represented by a broken and dotted line)

View from the positioner onto the actuator shaftValve opens counterclockwise – Starting position: valve CLOSED

Direct operating direction >> Reversible operating direction <>

Referencevariable

Signalpressure Valve Charact-

eristicReferencevariable

Signalpressure Valve Charact-

eristic

increases A1 increases, A2decreases opens N decreases A1 increases, A2

decreases opens I

View from the positioner onto the actuator shaftValve opens clockwise – Starting position: valve CLOSED

Direct operating direction >> Reversible operating direction <>

Referencevariable

Signalpressure Valve Charact-

eristicReferencevariable

Signalpressure Valve Charact-

eristic

increases A1 increases, A2decreases opens N decreases A1 increases, A2

decreases opens I

Fig. 10 · Setting the cam disk

Page 25: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

Securing the aligned cam disk

To additionally prevent the cam disk frombeing turned, drill a bore into the adapter(36) or the coupling (44) and install a 2 mmdowel pin.Four bore holes are located centricallyaround the center bore hole on the camdisk. Select a suitable bore to install the pin.

EB 8355-2 EN 25

Attachment to control valve

Page 26: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

2.3.4Reversing amplifier fordouble-acting actuators

For the use with double-acting actuators, thepositioner must be fitted with a reversingamplifier, e.g. the SAMSON Type 3710 Re-versing Amplifier (see Mounting and Oper-ating Instructions EB 8392 EN).

The output signal pressure of the positioneris supplied at output A1 of the reversing am-plifier. An opposing pressure, which equalsthe required supply pressure when added tothe pressure at A1, is supplied at output A2.A1 + A2 = Z applies.

If a different reversing amplifier (item no.1079-1118 or 1079-1119) is used, followthe mounting instructions described below:

NOTICEWhen using the reversing amplifier, thepressure regulator (9) must be turned clock-wise as far as it will go.

Mounting

Note: Remove the sealing plug (1.5) beforeinstalling the reversing amplifier. The rubberseal (1.4) must remain installed.

1. Screw the special nuts (1.3) included inthe accessories of the reversing amplifierinto the threaded connections of thepositioner.

2. Insert the gasket (1.2) into the recess ofthe reversing amplifier and push the twohollowed special screws (1.1) into theconnecting bore holes A1 and Z.

3. Place the reversing amplifier onto thepositioner and screw tight using the twospecial screws (1.1).

4. Screw the supplied filter (1.6) using ascrewdriver (8 mm wide) into the con-necting bore holes A1 and Z.

Signal pressure connections

A1: Connect output A1 to the signal pressureconnection on the actuator that opens thevalve when the pressure increases.

A2: Connect output A2 to the signal pressureconnection on the actuator that closes thevalve when the pressure increases.

Pressure gauge attachment

The mounting sequence shown in Fig. 11 re-mains unchanged. Screw a pressure gaugebracket onto the connections A1 and Z.

Pressure gauge G ¼ 1400-7106bracket: ¼ NPT 1400-7107

Pressure gauges for supply air Z and outputA1 as listed in Tables 4 to 5.

26 EB 8355-2 EN

Attachment to control valve

Page 27: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 27

Attachment to control valve

From the positioner

Control signals to the actuator

1 Reversing amplifier1.1 Special screws1.2 Gasket1.3 Special nuts1.4 Rubber seal1.5 Sealing plug1.6 Filter

Fig. 11 · Mounting a reversing amplifier (1079-1118 or 1079-1119)

Page 28: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

3 Connections

3.1 Pneumatic connections

The pneumatic connections are designed astapped holes with ¼ NPT or G ¼ thread.The conventional male connections for metaland copper pipes (or plastic hoses) can beused.

Note: The supply air must be dry and free ofany oil and dust.Always observe the maintenance instructionsapplicable to the connected pressure reduc-ing stations. Blow out air lines thoroughlybefore connecting them.

When attaching the Type 3277 Actuator di-rectly, the signal pressure connection isfixed. When using NAMUR attachment, thesignal pressure line is connected to either theupper or lower diaphragm chamber of theactuator depending on the actuator'sfail-safe action, i.e. "Actuator stem retracts"or "Actuator stem extends".

Exhaust air

Positioners with model index 3767-x...x.03or higher are equipped with a hinged coverwithout a vent connection. The required ex-haust air connection for these models arenow included in the mounting accessories.For direct positioner attachment, the ventplug is located on the plastic cover of the ac-tuator; for NAMUR attachment, it is locatedon the adapter housing, and for attachmentto rotary actuators the vent plug can befound on the intermediate piece or the re-versing amplifier.

Note: When using older models with index3767-x...x. 02 or lower, mounting parts willhave to be replaced as well.

3.1.1Pressure gauge

To monitor the positioner, we recommend toinstall pressure gauges for the supply airand the signal pressure.The required parts are listed as accessoriesin Tables 4, 5 or 7.

3.1.2Supply pressure

The required supply pressure is determinedby the bench range and the operating direc-tion (fail-safe action) of the actuator.The bench range is written on the nameplateas spring range or signal pressure rangedepending on the type of actuator. FA (actu-ator stem extends) or FE (actuator stem re-tracts) or a symbol indicates the operatingdirection.

Actuator stem extends (FA):Fail-safe position "Valve CLOSED"(for globe and angle valves)

Required supply pressure =Upper bench range value + 0.2 bar,minimum 1.4 bar.

28 EB 8355-2 EN

Connections

Page 29: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

Actuator stem retracts (FE):Fail-safe position "Valve OPEN"(for globe and angle valves)

The required supply pressure for atight-closing valve is roughly estimated fromthe maximum signal pressure pstmax:

pstmax = F + d p4 A

2� �

� � [bar]

d = Seat diameter [cm]�p = Differential pressure at the valve [bar]A = Actuator diaphragm area [cm²]F = Upper range value of the actuator

In the absence of such specifications, pro-ceed as follows:Required supply pressure =Upper bench range value + 1 bar

Pressure regulator

After tilting the cover plate back, the pres-sure regulator (9) can be continuously ad-justed. When the adjuster is turned counter-clockwise as far as it will go, signal pres-sures for spring ranges up to 2.5 bar arecontrolled. When the adjuster is turnedclockwise all the way, signal pressures forspring ranges up to 6.0 bar are controlled.

If the signal pressure must not exceed a cer-tain value, this limit can be adjusted using apressure gauge (accessories).

EB 8355-2 EN 29

Connections

Page 30: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

3.2 Electrical connections

DANGER!Risk of electric shock and/or theformation of an explosive atmo-sphere!

– For electrical installation, observe the rel-evant electrotechnical regulations andthe accident prevention regulations thatapply in the country of use.

– The following regulations apply tomounting and installation in hazardousareas: EN 60079-14: 2008 Explosiveatmospheres – Part 14: Electrical instal-lations design, selection and erection (orVDE 0165 Part 1).

NOTICE– Adhere to the terminal assignment!– Switching the assignment of the electrical

terminals may cause the explosion pro-tection to become ineffective!

– Do not loosen enameled screws in or onthe housing.

– The maximum permissible values speci-fied in the national EC type examinationcertificates apply when interconnectingintrinsically safe electrical equipment (Uior Uo; Ii or Io; Pi or Po; Ci or Co, and Li orLo).

Selecting cables and wires:Observe Clause 12 of EN 60079-14: 2008(VDE 0165 Part 1) when installing intrinsi-cally safe circuits. The Subclause 12.2.2.7applies when running multi-core cables con-taining more than one intrinsically safe cir-cuit.

In particular, the radial thickness of the con-ductor insulation for common insulation ma-terials, such as polyethylene, must have aminimum radial thickness of 0.2 mm.

The diameter of an individual wire in afine-stranded conductor must not be smallerthan 0.1 mm. Protect the conductor endsagainst splicing, e.g. by using wire-end fer-rules.

When two separate cables are used for con-nection, an additional cable gland can beinstalled.

Seal cable entries left unused with plugs.

Devices used at ambient temperatures be-low –20 °C must be fitted with metal cableglands.

Equipment for use in zone 2/zone 22

In equipment operated with type of protec-tion Ex nA II (non-sparking equipment) ac-cording to EN 60097-15: 2003, circuitsmay be connected, interrupted or switchedwhile energized only during installation,maintenance or repair.

Equipment connected to energy-limited cir-cuits with type of protection Ex nL (en-ergy-limited equipment) according toEN 60097-15: 2003 may be switched un-der normal operating conditions.

The maximum permissible values specifiedin the Statement of Conformity or its ad-denda apply when interconnecting theequipment with energy-limited circuits intype of protection Ex nL IIC.

30 EB 8355-2 EN

Connections

Page 31: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

The wiring for the reference variable is ledto the terminals 11 and 12.

The positioner does not have to be con-nected to a bonding conductor. If need be,the bonding conductor can be connected ei-ther inside or outside of the housing.

Depending on the version used, thepositioner is equipped with inductive limitswitches and/or a solenoid valve. Versionswith position transmitter do not permit theconnection of these accessories.

The position transmitter is operated on atwo-wire circuit. The usual supply voltage is24 V DC. Considering the resistance of thesupply leads, the voltage at the positiontransmitter terminals can be between 12 and45 V DC.

For terminal assignment, refer to Fig. 12 orthe label on the terminal strip.

Accessories:

Positioner index 3767-x...x. 03 or lowerCable gland PG 13.5Plastic, black Order no. 1400-6781Plastic, blue Order no. 1400-6782Brass, nickel-plated Order no. 1400-6979

Adapter PG 13.5 to ½ NPT:Metallic Order no. 1400-7109Painted blue Order no. 1400-7110

Positioner index 3767-x...x. 04 or higherCable gland M 20 x 1.5Plastic, black Order no. 1400-6985Plastic, blue Order no. 1400-6986Brass, nickel-plated Order no. 1890-4875

Adapter M 20 x 1.5 to ½ NPT:Aluminum, powder-coated

Order no. 0310-2149

3.2.1Switching amplifiers

To operate the inductive limit switches,switching amplifiers complying with EN60947-5-6 must be connected in the outputcircuit. Observe the relevant regulationswhen installing the positioner in hazardousareas.

EB 8355-2 EN 31

Connections

Fig. 12 · Electrical connections

On the rear Version with position transmitter

mAcontrol signal

mAcontrol signal6 to 24 V DC

solenoid valve

Switching amplifieracc. to EN 60947-5-6

Voltage supply for transmitter,only for position transmitter

Page 32: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

4 Operation

4.1 Adjusting the positioner at thevalve

Starting point and reference variable

When adjusting the positioner directly at thecontrol valve, the travel (opening angle)must be adapted to the reference variable.With a reference variable, for example, 4 to20 mA, the valve must pass through its en-tire travel range from 0 to 100 % (Fig. 13,left).

For rotary positioners, an opening angle, forexample, 0 to 70° must be assigned to thereference variable.

The starting point refers to CLOSED positionof the valve.

Depending on the actuator version ("Actua-tor stem extends" or "Actuator stem re-tracts") and the operating direction of thepositioner (>> or <>), this starting point canbe represented by either the lower or upperrange value (4 or 20 mA) of the reference

variable. The reference variable range andthus the upper range value determine thetravel of the valve.

In split-range operation (Fig. 13, right), thecontrol valves operate on smaller referencevariables. The controller output signal isused to control two control valves, dividing itsuch that the valves pass through their entiretravel range at half the input signal rangeeach (e.g. first valve set to 4 to 12 mA, sec-ond valve set to 12 to 20 mA). To avoidoverlapping, allow for a dead band of±0.5 mA as shown in Fig. 13.

The starting point (zero) is adjusted at thezero adjuster screw (6.2); the span, i.e. theupper range value, is adjusted at the spanadjuster screw (6.1).

When adjusting, connect a suitable ammeterto the signal input and apply a supply pres-sure to the supply air input.

32 EB 8355-2 EN

Operation

Fig. 13 · Standard and split-range operation

Reference variableInput signal

Dead band

Open

Travel

Closed

Open

Travel

Closed Valve 2 Valve 1

Page 33: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

Note: When the positioner is controlled by acomputer whose signal is limited, e.g. be-tween 4 to 20 mA, set the positioner to therange from 4.5 to 20 mA.This is the only way to ensure that the actua-tor is completely vented and the valve com-pletely closed when the controller issues a4 mA signal.For operating direction <>, set the range to4 to 19.5 mA.

4.1.1Adjusting the proportionalband Xp and air delivery Q

1. Close the volume restriction (11) as faras the required positioning speed per-mits.To check, push the diaphragm lever (3)as far it will go.

2. Adjust the reference variable at the inputto approx. 50 % of its range.

3. Turn the zero adjuster (6.2) until thevalve has reached approx. mid-travel.

4. Use the adjuster (8) to set the propor-tional band Xp to a medium value (½turn).

5. Check the valve's tendency to hunt andthe positioning speed by briefly tappingthe diaphragm lever (3).The Xp value is to be adjusted to be assmall as possible, without considerableovershooting occurring.

Note: Always adjust the Xp restriction be-fore setting the starting point.Later modifications shift the zero point!

4.1.2Adjusting the actuator:"Actuator stem extends"

Starting point (e.g. 4 mA)

1. Set the input signal to 4 mA using anammeter.

2. Turn the zero adjuster (6.2) until the con-trol valve just starts to move from its ini-tial position.

3. Switch off the input signal and slowly in-crease it again. Check whether the valvestarts to move at exactly 4.5 mA. Correctany deviation on the zero adjuster (6.2).

Upper range value (e.g. 20 mA)

1. Once the starting point has been set, in-crease the input signal to 20 mA usingthe ammeter.

At exactly 20 mA, the plug stem must standstill, having passed through 100 % travel(watch the travel indicator at the valve).If the upper range value is incorrect, turn thespan adjuster (travel). Four turns corre-spond to a travel change of 10 % in stan-dard operation. In split-range operation, thisvalue is reduced by half. Turn the adjusterclockwise to reduce the travel and counter-clockwise to increase it.

2. After correction has been completed,switch off the control signal and increaseit again. Check the starting point and theupper range value. Repeat the correctionprocedure until both values are correct.

Note: When setting the zero adjuster (6.2),check whether the actuator is relieved ofpressure.

EB 8355-2 EN 33

Operation

Page 34: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

When the input signal is 4 mA and the op-erating direction >>, or the input signal is20 mA and the operating direction <>, thepressure gauge must indicate 0 bar. Correctzero accordingly!

4.1.3Adjusting the actuator:"Actuator stem retracts"

Note: When using an actuator with fail-safeaction "Actuator stem retracts", the dia-phragm chamber must be pressurized witha signal pressure sufficient to close the valvetightly even when an upstream pressure isapplied in the plant. This applies to an up-per range value of the reference variable of20 mA and operating direction >>, and alower input range value of 4 mA and oper-ating direction <>.

The required signal pressure is either indi-cated on the positioner label or can beroughly calculated as described in section3.1.2.

Starting point (e.g. 20 mA)

1. Set the input signal to 20 mA using anammeter.

2. Turn the zero adjuster (6.2) until thevalve just starts to move from its initialposition.

3. Increase the input signal and slowly re-duce it to 20 mA again. Check whetherthe valve starts to move at exactly20 mA.

4. Correct any deviations on the zero ad-juster (6.2). Turning the adjuster counter-clockwise causes the valve to move fromits end position earlier; turning it clock-wise causes the valve to move from itsend position later.

Upper range value (e.g. 4 mA)

1. Once the starting point has been set, ad-just the input signal to 4 mA using theammeter. At exactly 4 mA, the plug stemmust stand still, having passed through100 % travel (watch travel indicator atthe valve).

2. If the upper range value is incorrect, turnthe span adjuster (travel). Four turns cor-respond to a travel change of 10 % instandard operation. In split-range opera-tion, this value is reduced by half. Turnthe adjuster clockwise to reduce the traveland counterclockwise to increase it.

3. After correction has been completed, re-set the control signal to 20 mA.

4. Turn the zero adjuster (6.2) again untilthe pressure gauge indicates the re-quired signal pressure (see section3.1.2).

Note: After attaching and calibrating thepositioner, make sure that the vent plug onthe housing cover points downward whenthe valve is installed in the plant.

34 EB 8355-2 EN

Operation

Page 35: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

4.2 Changing the operatingdirection

If you want to change the operating direc-tion of directly attached positioners (Fig. 3)after they have been installed, turn theturnboard (7) and change the position of theconnection block, the positioner, and theclamp (1.2).

For attachment according to IEC 60534-6(NAMUR), turn the turnboard (7) and thepositioner on the adapter housing (Fig. 6).

For rotary positioners, reassign the camdisk as shown in Fig. 9 and 10.

For details on changing the turnboard (7),refer to section 2.

EB 8355-2 EN 35

Operation

Page 36: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

4.3 Adjusting the limit switches

The positioner version with inductive limitswitches has two adjustable tags mountedon a rotary axis which operate the associ-ated proximity switches (50).

To operate the inductive limit switches, con-nect the corresponding switching amplifiersin the output circuit (see section 3.2.1).

When the tag (51) is inside the inductivefield of the switch, the switch assumes a highresistance. When the tag is outside the field,the switch assumes a low resistance. Thelimit switches are usually adjusted to issue asignal for both end positions. Nevertheless,they can also be set to signalize intermedi-ate positions. The switches A and B must beassigned to the end positions of the controlvalve (valve OPEN or CLOSED) dependingon the operating direction and the mountingposition according to Tables 8 and 9. Theterminals 41/42 and 51/52 can optionallybe assigned to the switches A and B by turn-

ing the associated nameplate on the termi-nal block (also see Fig. 12).

Note: As the tags of the limit switches can-not be turned by 360°, make sure that theswitches A and B are correctly assigned tothe end positions "valve OPEN" and "valveCLOSED", especially when the limit switchesare to be used for fail-safe circuits.

The desired switching function, i.e. whetherthe output relay must be picked up or re-leased when the tag has entered the field,must be determined by means of jumpers foreither working current or closed circuit cur-rent at the switching amplifier.

36 EB 8355-2 EN

Operation

Fig. 14 · Limit switch

Page 37: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

Setting the switching point

Move the valve to the switching position andadjust the tag by turning the adjustmentscrew (53) so that the switching point isreached and indicated by the LED on theswitching amplifier. To ensure safe switchingunder any condition, the switching point isto be adjusted to stop approx. 2 % beforethe mechanical stop (OPEN – CLOSED) isreached.

Note: After calibrating the positioner, makesure that the vent plug on the housing coverpoints downward when the valve is installedin the plant.

EB 8355-2 EN 37

Operation

Table 8 Direct attachment to Type 3277 Actuator (Fig. 3)

Attachment left Attachment right

Switch

Valve position Tag OUT Tag IN Tag OUT Tag IN

CLOSED B A A B

OPEN A B B A

Table 9 NAMUR attachment right or left (Fig. 6) and attachment to rotary actuators (Fig. 8)

Operatingdirection

Valveposition

Actuator stem extends FA Actuator stem retracts FE

SwitchTag

SwitchTag

OUT IN OUT IN

>>CLOSEDOPEN

BA

AB

AB

BA

<>CLOSEDOPEN

AB

BA

BA

AB

Page 38: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

4.4 Adjusting the positiontransmitter

Note: The starting point (zero) and upperrange value (span) must be set before cali-brating the position transmitter.

Depending on the position of the 4-pin plug(symbol on plug: >> or <>), the feedbacksignal can be set to either a range of 4 to20 mA or 20 to 4 mA for 0 to 100 % travel.

Zero point (ZERO)

Use the switches 1 and 2 to preset the zeropoint and the ZERO potentiometer forfine-tuning. The adjusted value always refersto 4 mA.

Span (SPAN)

Use the switches 3 and 4 to preset the span,i.e. the upper range value, and the SPANpotentiometer for fine-tuning. The adjustedvalue always refers to 20 mA.

Example:Move the valve to open position while ob-serving the position transmitter signal. If thesignal does not move in the desired direc-tion, switch over the multi-pin plug. Adjustthe zero point (4 mA) and span (20 mA) forthe valve positions according to Table 10.

38 EB 8355-2 EN

Operation

Table 10 Position transmitter

Valve movement Observed transmitter signal Direction of signal Adjust zero/span to

OPEN�

CLOSED

Current increases �

OK20 mA Valve OPEN

4 mA Valve CLOSED

Not OK Reconnect plug

4 mA Valve OPEN20 mA Valve CLOSED

Current decreases

OK4 mA Valve OPEN

20 mA Valve CLOSED

Not OK Reconnect plug

20 mA Valve OPEN4 mA Valve CLOSED

Fig. 15 · Position transmitter

Page 39: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

Adjusting the zero point

1. Use the input signal of the positioner tomove the valve to closed position (valveCLOSED – travel 0 %).

2. The ammeter must now indicate approx.4 mA.

3. Correct smaller deviations on the ZEROpotentiometer until the meter shows ex-actly 4 mA. If deviations are too highand cannot be corrected using the poten-tiometer (adjustment range of approx.20 turns), set the switches 1 and 2 to in-dicate an mA value which is within theadjustment range of the ZERO potenti-ometer.

4. Set the zero point to exactly 4 mA usingthe ZERO potentiometer.

Adjusting the span

1. Use the input signal of the positioner tomove the valve to open position (valveOPEN – travel 100 %).

2. The ammeter must now indicate approx.20 mA.

3. Correct smaller deviations on the SPANpotentiometer until the meter shows ex-actly 20 mA. If deviations are too high,set the switches 3 and 4 to indicate anmA value which is within the adjustmentrange of the SPAN potentiometer.

4. Turn the SPAN potentiometer until themeter shows exactly 20 mA. Since zeroand span have a mutual influence oneach other, repeat the correction proce-dure at both potentiometers until bothvalues are correct.

Note on adjusting the position transmitterfor positioners with NAMUR adapterhousingWhen the positioner and the positiontransmitter signal have different operatingdirections (<< and <>), the zero point of thetransmitter signal could be unadjustable dueto the additional deflection caused by thebracket (28, Fig. 7) of the adapter housing.If so, readjust the black pointer (section2.2.2 on page 16) so that the sensor of theposition transmitter reaches the controlrange.Unscrew the clamp. For “Actuator stemextends” (FA), shift the pointer upwardtowards the actuator; for "Actuator stemretracts" (FE), shift the pointer downwardtowards the valve. For valves with rod-typeyoke, slightly shift the positioner on the rodin downward (FE) or upward (FA) direction.

Note: Every time you make a change as de-scribed above, the zero point and span ofthe positioner must be readjusted before cal-ibrating the position transmitter.

EB 8355-2 EN 39

Operation

Page 40: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

5 Converting and retrofittingthe positioner

Read instructions in section 6 for explo-sion-protected versions!

5.1 Converting from electropneu-matic to pneumatic

The electropneumatic positioner can be con-verted into a Type 3766 PneumaticPositioner with the following conversion kit:

M20 x 1.5, order no. 1400-7575

1. Remove the support including the termi-nal base and disconnect the cable to thei/p module.

2. Unscrew the fastening screws and re-move the i/p module (6) including theseals (7, 8).

3. Place the connecting plate (3) with theseal on the housing bores and screwtight. The restriction must be seated in theseal above the right internal bore.

4. Replace the cable gland (5) with thepneumatic screw gland (1).

5. Connect the silicone hose (2) and insertthe guard plate (4) into the housing.

6. Reattach the support with terminal base.

7. Change the type designation (model no.)on the nameplate to Type 3766.

The Mounting and Operating InstructionsEB 8355-1 EN apply for the Type 3766Positioner.

40 EB 8355-2 EN

Converting and retrofitting the positioner

Fig. 16 · Converting the positioner

Page 41: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

5.2 Fitting limit switches

Accessories: Limit switch retrofit kit depend-ing on model index 3767-xxxxxxxxxx.04Order no. 1400-8810 for index .06 orhigherOrder no.1400-7573 for index .04/.05Order no.1400-6389 for index .03

1. Unscrew the bracket with plate (1).

2. Remove the screws (2) and replace theentire input unit (3) with a unit includinglimit switches. Make sure the O-ring isinserted in the housing.

3. Attach the terminal block for the limit sig-nals 41/42 and 51/52 in the terminalbase.

4. Guide the connecting cable to the termi-nals and fasten, (brown = +, blue = �).

5. Refasten the bracket with plate (1) andstick the adhesive label for the limitswitches on the housing cover.

6. Screw additional cable gland on thehousing.

5.3 Fitting a solenoid valve

Accessories: Solenoid valve retrofit kitOrder no. 1400-7122 (index .05 or lower)Order no. 1400-8808 (index .06 or higher)

1. Push the plate (5) to one side.

2. Unscrew the four screws (7). Lift off theblack cover with the rubber gasket andinsert the solenoid valve (6). The rubbergasket with the restriction is located inthe rear of the solenoid valve.

3. Unscrew the plate (1).

4. Attach the terminal block (10) for the so-lenoid valve in the terminal base.

EB 8355-2 EN 41

Converting and retrofitting the positioner

Fig. 17 · Retrofitting limit switches and solenoid valve

1 2 3 2 5

6789

10

4

Page 42: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

5. Insert the panel (9) at the rear of thepositioner and attach it to the input unitusing two screws.

6. Guide the connecting cable down behindthe mounted panel of the input unit andup again to terminals 81/82 and fasten(brown = +, blue = –).

7. Screw the bracket with plate (1) back on.

8. Screw additional cable gland on thehousing.

5.4 Removing the solenoid valve

Accessories: Cover retrofit kit for solenoidvalve opening, order no. 1400-6949

1. Unscrew bracket with plate (1). Removethe connecting cable of the solenoidvalve from terminals 81/82.

2. Unscrew the two screws (7) that are notsealed with paint and remove the sole-noid valve with its connecting cable.

3. Place the rubber gasket on the spigot ofthe cover and screw it into the housing

4. Screw on the bracket with plate (1).

6 Servicing explosion-protectedversions

If a part of the device on which the explo-sion protection is based needs to be ser-viced, the device must not be put back intooperation until a qualified inspector has as-sessed it according to explosion protectionrequirements, has issued an inspection cer-tificate or given the device a mark of confor-mity.

Inspection by a qualified inspector is not re-quired if the manufacturer performs a rou-tine test on the device prior to putting it backinto operation. The passing of the routinetest must be documented by attaching amark of conformity to the device. Replaceexplosion-protected components only byoriginal, routine-tested components from themanufacturer.

Devices that have already been used out-side hazardous areas and are intended forfuture use inside hazardous areas mustcomply with the safety requirements placedon serviced devices. Before being used in-side hazardous areas, test the devices ac-cording to the specifications for servicingexplosion-protected devices.

Observe requirements stated inEN 60079-17: 2003 for servicing explo-sion-protected devices.

42 EB 8355-2 EN

Servicing explosion-protected versions

Page 43: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

7 Dimensions in mm

Dimensions in mm

44

19.5

3539

164

4676 50

36N

1=11

3 N

2=20

0

5856

68

28

1429

150

16419.5

37

6818

5

76

Ø110

82

5666

50

M20 x 1.5

28.5

28.5

Output 1 (A1)

Output 2 (A2) Supply (Z)

50

Output (38)

Supply (9)Input signal

Pneumatic connectionsG ¼ or ¼ NPT

Attachment with intermediatepiece for rotary actuators

Attachment IEC 60534-6(NAMUR) with adapter housing

Pneum. connectionof reversing amplifier

Fulcrum ofactuator shaft

Reversing amplifier(optional)

Page 44: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

44 EB 8355-2 EN

Page 45: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 45

Page 46: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

46 EB 8355-2 EN

Page 47: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 47

Page 48: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

48 EB 8355-2 EN

Page 49: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 49

Page 50: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

50 EB 8355-2 EN

��������������

�� �����������������������������������

���������������� ��!����

"���������������#���$$�����%����#��������&��#����������'(��������%�����)�

� ���������������� ������������� ��������������������� ����������������������

���������

*��������+����� �����

��,$!%��%����

��������!�

����%����

-������.��%'���

/����%�� �0�

&�������� � ��

���%����

��)�

��

��

���

����

��

*���

����

��)�

�����

��

�����

��

�����

��

����

���

��

�����

��

1�����2����

���

����

�� �

����

"�����"�

���

���

��

���

��

���

��

���

��

�����������

���

��

��

� ��

��

��

���

�������

�� �

����

��

���

�����

����

-� �

���

����

������

����

� ��������������������������������� �������������������

����������������� !�� "!������#

����#�����������

� 1�����2��

3�1

�����2����,�"�����"���3�"�����"�

���,��

��

3��

���������4 ���

5��

�����-

�� �5�-

� �

� *��������&�6�%����#�����������$���������#�%��%�����7�������

&�$$����������

� ��������������

�������

2����

�����

2����

���

��� ��

�!��

��

�"��

��

�!��

��

�#

�$�%�&

% �

���

���

��� ��

�!��

��

�"��

��

�!��

��

�#

�$�%�&

% �

���

���

��� �

�����

!��

��

�"��

��

�!��

��

�#

�$�%�&

% �

���

���

��� �

������

!��

��

�"��

��

�!��

��

�#

�$�%�&

% �

���

%��%����������$� !�� "!������%����$&!�������

� � � � � �

��������������

�� �����������������������������������

���������������� ��!����

� "���� ��

�����

���

��

����

��

������

���

���

���

������

����

����

���

����

��

��

��

���

��

����

���

�������

����

���

�������� ��

� ���

���

"��#�������$����

����

��������������

���#�����������

���

���

���

������������

������������

������������

� "����%��

����

����

�����������

����

���

������

����

���

��

����

��

������

���

���

��

���

������

���������

����

��

��

��

���

����

���

�������

����

��

���

���

�����

����

������

���

�����

�����

�������� ��

� ���

� �

"��#�������$����

����

���������������

���#�����������

�&������'���!�

$��$����$�������

���

���

���

�������������

������������

�������������

� ���

���

���

���

������������

������������

������������

����

(�������$�����)���)�������������#�$�)��������

��)$�����*�����������������+�

�,�!�$����)����)���'-��������$������

�&���((��"./������(0�1������

�"�#��%���$�������

�����(/�2���#���0��0��0�3�

�����((/�2���#���0�4�5�2/������(((�

� �������

!"#�

��"

��

���

��

����

����

����

����

������

� $"#�

%��

������

��&"'"��

�����

���

� ���

���

����

(���

���

�������

����

������

��

���

�&"'"�)

�����"���

���

���

����

�����

�����

����

���

���������

������

����

� ��

"��

�"#�

�������

��

�����

����

�����

�����

���

��������*

���

��%

���

���

��*

�����

�!"�

� � � � � � � �

Page 51: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 51

��������������

�� �����������������������������������

��������������� ���!����

���������"�#��$%&'

�����'�(��

�������������)%��*+%�

��)%��*+%�

� � � � � � � � � � � � � � � � � � � � � � � � ,��������������������� ����������� ���������������������������� �������� ���� ������

��

�������������� ����������� ����������� ���������� ����

� ���-������������������'�!�-����.��������'�/�-����.������������

� ��������� ������ ����� �� ������������������������� !"���� �#�����

!���������������� ����$�������� !"���� �#����

%��� ���������� �����������&�������������������

� '��� �����������$�����(������������#��� ����� �������������#�������� �������)�$���*�

'��� �����������$���$������������� ����#��� ��������� ��&�����+�����)�$���&�

� �$����� �����&,�(�*�+������ ��������� ���������-� ��������-�.���*,+,�/�,+�0�)��

���*,+,�/�,+�,�)�

1���� �������� ���� ��#����-������#������-���������� �������������� ����$��������������$��

��� ��������� ����� ���������� ����� ������� ��������$�����������

����������

�� ���������

����

� � �����������

����

����

����

����

���

���

���

���

����

����

� ��� ���������

����������

� ���� ��������� ��

����������

�������������

���������

�������������

����������

� ��� ���������

���������

����������

����

�����

� ��� ��������������

������ ��

�������� ��

������

������� �������

�������� �� �������

������� �������

�������� ��

��������������

�� �����������������������������������

��������������� !��"����

�#�"�$����%����%���&'��������$������

�����()�*� +��,�-���.���,��,��,�*�

�/�.������$�������

�����((,�*� +��,�-���.�,��,�0�1�-,������(((�

� ��������������� ���������������������������������������

��� ���

����

������������2�3��*45#

�#�0��

64��/(4��7*� +83�����9�

64��/(4��

, tra

nsm

itter

�������

� � ����

����������

��������������������

���

� �������

��������������

��������������

� ����

��������

� ��!�����!���"������������!�������!�����

����������������

� #���

�������������

����������

������$���

�!����

� %���

��������$���$���&����

������

�!��������

�&������

�&�

�'����()(�(

)#*�������()(�(

)%(���

� � � � � � � � � � � � � � �

����������

��� ������������

����

����

����

����

����

����

����

����

���

���

�� �����������

���� ���

���� ��������� ���

���� ���

���� ���� ��

���� ���

���� ���� ��

���� ���

���������������

���� ���

����������

�����

��������������������

��������������������� !������"������

���� ���� ��

���� ���

Page 52: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

52 EB 8355-2 EN

��������������

�� �����������������������������������

���������������� ��!����

� "������������#����������������$%��&'(")�*�+�$%�,&'(")�*������

$%�,&'(")�*��#��-�������./!�!�

����*������.�������

� � � � �����

����

���

����

����

��

����

��

��

��

���

���

���

��

����

���

��

����

���

����

��

��

���

� � � � � � � � � � � � � � ��

��

���.�������0����

� � � � .������1��������

���

��

��

��

����

���

��

��

��

�2�

!��

"�#

��

!�$

��#

3�

��

!�%

�#�

"&��

!��

��#

3�

���

!�%

�#�

��

���

!��#

���

���

'(

''

�)

*+

,�

���

���

*-

' +

�,

'*

�)

.,��

*.,

�(

./��

0./

������

��

+(

( (

�)

� )

'�

)*

/�

)-

'�

)*

/�

/0

��

%�4��5'6.�

2'��("'��

.�7��

2'��("'��

��������

� ���

����

�1�

��

�2�

� �

���

��

������������� � ����������

���������������������

����

����

����

����

����

���

��

��

���

����

��

��

)�

*�

,.�

��

���

����

��

��

(�

0�

/.�

����

���

1�

��

�2�

���

���

��

� �

��

��

��

1 �

��1�

13�

��

��*

����

���

1�

��

�2�

���

���

��

� �

��

��

��

1 �

��1�

13�

��

��)

� �

���1

��

��

���

�4�

&5

��13

��

��

��

���

��6

"�

0�7

�8��9

��*

��6

"�

/�7

�8��9

��)

��6

"�

/�7

�8��9

��*

)*

��

))

��

)�

.�

-�

'�

+.�

���������������

� �������

:

;��;

��<

��

��

��1

;

���

��

��6

"�

4�7

�1��;

����

���

�)

.,��*

.,��

(./

��0

./�

�=

�&�

��

��%

�<

���

��

���

� ��

��

����

���

=�

���;

=�

��

4=

�&�

��

��>

�?�

�����

��*

=*

(%

����)

0@

��0

=)

*�

%��

���

)�

@.)

0@

������

��/

=*

,�

%��

��

)�

@.)

0@

��1=

�8�

���

����

���8

�)

����

*�

����

)��

;=

���

�4

���

2�

13�

��

�)�

��*

��

���

��

�1�

��

1���

�1�

� 2�

��

13���

;�

1��?

��

��

��

,�

���

��

���

��

���

;�

1��

�1�

� 2�

��

13��

�;

�1�

�?�

���

��

)�

�$

"�

�3

���

��

����

����

;�

1��

�1�

���

;�

3�

���

1��

�1�

���

1��

2�3

��;

�5

����

<�

3�

�4

���

��

��1�

�;

��

��3

��2

5��

<��

����

��

�?�

��

�����������������

������������ ����

�������� ������ ��

����������� ���������� ��������

�����������

��

�� ������������������������������������

������������������ !����

"����������#����$���%%�����%%�� ����&�'#�$����������()��������*������

� ���������������� ������������� ��������������������� ����������������������

���������

+�������#,����� �����

��-%!*��*����

��������!�

����*����

.������/��*(���

����*�� ��

0�������� � ��

���*������1�

��

��

��������

+���

������1

�������

�������

�������

����

�����

�������

2� ����3����

����

����

� ��

����

"��

���"�

���

�����

�����

����

��

�����

�����������

�����

���

�� ����

����������

�� �

����

�����

�����

����

.� �

����

����

������

����

� ������������&�%�������������������(��$����/�����4�����������

�5667����������������������������

� ����������������

�5667���������������������

����������� �!�

� 2�

���3������3� �8�2

�����3����

- �"�

���"�

�����"�

8�"� ����"�

���-��

��

��������8��

����������

��

9��

� �:��

�������.

��

9�.

��:�.

���

� +�������'#-�0��;�%%�� ����������%���������$�*��*���������

0�%%�&��������

� ��������������

�������

3���

��� �

"���

�����

3���

��� �

"���

*��*������

������

�����

��������

�������

������

��

����

*��*������

������

����

��������

�����

������

��

����

*��*���� �567�

������

�����

��������

����

������

��

����

*��*���� �5667�

������

����

��������

�����

������

��

����

*��*���� ��"#$%��������������&"##$%���������

� � � � � �

Page 53: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 53

�����������

��

�� ������������������������������������

������������������ !����

"���������

��������

����

��

������

���

���

���

����������

����

���

���� ���

� ����

��

���

���

���������������������� ���

������

"��#�������$����

����

��������������

���#�����������

���

���

���

�����

�����������������

����

� "������������

���

�������������

������������

��������

����

��

������

���

���

��

���

���������������

���� ���

� �����

����

���

�����������

���

��

���

����� ������������������������������ ���

������

"��#�������$����

����

���������������

���#�����������

%&������'���!�

$��$����$�������

���

���

���

�����

�����������������

�����

�����

���

���

���

�����

������������ ����

����

�����

(%!�##�� ���)���'*��������$������

�����+,�-���������&���++��".��

���%��"/#���0�

�����+,�++,�+++�1� �������,�2���#���,��,��,�13��,�(�4�2�

� ������

�!"#�

����

���

����

$� ���������������������

��$����

������

������$��

�����

����������%�

����

��

���������

�����

&���

���

��"������

���

��

�&��

�������

�'� ����(����

)�*�

����*�

��)��� ���������3

+���

���,

� ��

����

��&���������

�����

��� ���!

"�� -"#�

����

���

����

$� ���������������������

��$����

������

������$��

�����

����������%�

����

��

���������

�����

&�����������

��$����

� �����"�

���� ��������

�����

������� ���-

"�� �"#�

*���������

���

�����

�����

���

��������.

�����/������

��+����0

.1*2.��0��

3�

���

0.1*2*10�4

��!

-"3

�"3

!�

� 5"#�

'��

����$������$��

�������

� �������67+

� �&�

�����������

����

���

���

"�� �

��������

���

��

�� ����

��������������

������

��������

����

���������

��������

��� �

���

����������!�"��#$%&

�����&�'��

��������������($��)*$

��

�($��)*$

��

� � � � � � � � � � � � � � � � � � � � � � � � +���

�����

������������

� ����������� ���������������������������� �������

� ���� ��������

��

�������������� ����������� ����������� ���������� ����

� ���,�

����

������������'-

.�&� �//��

����

��'-

.�&��0�

//��

����

������

�� ��������� ������ ����� �� ������������������������� ��!

"#�����������

"�������������

��� ����$������� ��!

"#�����������

%��� ���������� �����������&�������������������

� ��� �������

����$����

�'������������(��� ����� �������������(�������� �������)�$���*�

��� �������

����$���$������������� ����(��� ��������� ��&�����+�����)�$���&�

� !�$����� �����&,�'�*�+������ ��������� ���������-� ��������-�.

���*,+,�/�,+�0�)��

���*,+,�/�,+�,�)�

�����������

�� ������������

����

� � �����������

����

����

����

����

���

���

���

���

����

����

� ��� ���������

����������

� ���� ��������� ��

����������

�������������

���������

�������������

����������

� ��� ���������

���������

����

������

����

�����

�����������������

�������

����������

��� ����

�������������

�����������������

�������������

�����������������

Page 54: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

54 EB 8355-2 EN

�����������

��

�� ������������������������������������

������������������ !����

"#!�$$�� ���%���&'��������(������

�����)*�+� �������*�,���$���*��*��*�+�

�����))�+� �������*�,���$��"�-�,.������)))�

� ��#��/0$���1�

� ���

����

���

���

��

��� ��

���

���

��

���

���

����

��

����

���

��

�����

����

����

��

�� �

�����������2�3��+456

�6�"��

74��/)4��8+� 9��:�

74��/)4��

, tra

nsm

itter

�������

���

��

��

���

������

��

���

����

����

���

���

��

��

��

����

����

����

�����

��

��

�� �

�!"�

�#$

�� %

���

!�

���

��

�&�

��

���

���

��

'���

� ��

���

���

�����

���

����

���

��

���

���

�%��

� (��

��

��

��

���

� �

����

��

���

���

��)�

��

��

����

�� *

���

��

��

��)�

�)��

�+��

����

����

�����

���

���

+��

���

���

�+

��

��

���

$,

$�$

,(

-��

��

���

$,

$�$

,*

$��

����������

��� ����������

����

����

����

����

����

����

����

����

���

���

�� �����������

���� ���

���� ��������� ���

���� ���

���� ���� ��

���� ���

���� ���� ��

���� ���

���������������

���� ���

����������

�����

����������������������

�������� ���������� !"��� ��#�����

��������

���

���

������

��������������

������

��������

����

���������

��������

��� �

���

!�����������

�"��

��

������� ��

#�$

%� &�'��

��"

��(�)

�����*+

� �

����

'��

��#�*����

���

� � � � � � � � � � � � � � � � � � � � � � � � �

������������

��

��������

�������

��

�� ����

��

�������

����

������

� ���

������

������

!" �

#"$%�

����&�

$''�

(" $�

#)(*�$)(�

!)+*�,)+�

-"��"���

%!!�

#."$�

#$"'�

#'" �

%�,� -./*�

0.��1!.

��

*�2��

0.��1!.

��

��������

������"�-�/������#"���������"��"��"�-�

�������"�-�/������#"���������&"����0���

��������"�-�/������#�

�����������1����

�2��������

������������ ����������

�����������������

����

����

����

����

��� ������ ���3� ����������

��2�4���� ����4��15�

���

$��

()�

���3� ����������

��2�4���� ����4��15

!��

,��

+)�

��������1�����������

������������1���1��

15����!�

��������1�����������

������������1���1��

15����(�

������1� ���

���������6��

74��15)���������

����8�6�9�1�&30�

����8�6�9�1�&30�

#$��

##��

#.)�

'��

��

%)�

���������������

� �������

:�0��0��;������1�0�����8�6�9�1&30�

��

�� ���������������������

<�7����������;����������-�

������<��"�0<-��

6<�7�������/��

������$<$!��-��#,=*�,<#$.������#.=)#,=*�

������+<$(.�����#.=)#,=*�

1<�>����������>�#*���$������#*�

0<��� 6���2�15�����#����$�

:�0��0��;������1�0�����8�6�9�1&30�

<�7����������;����������-�

������<��"�0<-��

6<�7�������/��

������$<$!��-��#,=*�,<#$.������#.=)#,=*�

������+<$(.�����#.=)#,=*�

1<�>�������������?*��@#?*�77#?*�77$?*��7#?*��

��������������������������7�?*�7�)���7>��

0<��� 6���2�15�����#����$�

<�A�4������0��;�����"�A"�$7�A�����7�A�

B��1��0��:�0��8�-$)&�)A��A�4���0�

:�0��C�������D�

3� � �1�1���1��2�15���0�1��/�������(.���

3� � ���0�1��1��2�15���0�1��/�������#..���

�5�������������0�1��1��0��5����1�1���1��2��5��0�

4����;��5���6������1�0�����5�2����4��;� 3� � �/����

Page 55: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

EB 8355-2 EN 55

Page 56: Mounting and Operating Instructions EB 8355-2 EN Positioners and...According to these mounting and operating instructions, trained personnel is

SAMSON AG · MESS- UND REGELTECHNIKWeismüllerstraße 3 · 60314 Frankfurt am Main · GermanyPhone: +49 69 4009-0 · Fax: +49 69 4009-1507Internet: http://www.samson.de EB 8355-2 EN S/

Z20

11-1

1